An automatic cable cutting device based on ultrasonic method
By using multiple abutment wheels and rotating drum parts in the cable cutting device, the problems of cell damage and knife wear caused by inaccurate cable cutting in the prior art are solved, and efficient and accurate cable cutting is achieved.
Patent Information
- Application Number
- CN202411574637.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-11-06
AI Technical Summary
When the existing ultrasonic cutting device removes the outer protective sleeve of the cable, it is difficult to accurately cut the gap between the battery cell and the battery cell, which can easily lead to damage to the battery cell and wear of the knife.
A cutting mechanism including a plurality of abutment wheels and a rotating drum member is designed to rotate the cable by extruding the cable by abutment wheel, and the rotating drum member is used to drive the ultrasonic tool to rotate so that it is always aligned with the gap between the battery cell and the battery cell for cutting.
It effectively prevents contact between the cutting knife and the battery cell, avoids damage to the battery cell and wear of the knife, and at the same time realizes adaptive cutting of multi-strand battery cell cables.
Smart Images

Figure CN119237622B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of cutting devices, in particular to an automatic cable cutting device based on an ultrasonic method. Background Art
[0002] The principle of ultrasonic cutting is to use the effect of ultrasonic waves to make the blade produce instantaneous telescopic vibration, so that the blade and the workpiece collide repeatedly under high acceleration in a very short period of time. As a result, a tiny broken layer is generated on the surface of the workpiece while it is being processed.
[0003] The cable uses a protective sheath to wrap multiple battery cells together. When recycling the cable, removing the rubber protective sheath on the outside of the cable is an important preliminary processing step. When removing the rubber protective sheath, ultrasonic cutting causes minimal extrusion and damage to the conductor, insulation layer and other structures inside the cable, which can maintain the integrity of the cable's internal structure to the greatest extent, so that different parts can be recycled separately later.
[0004] When removing the protective cover on the outside of the cable, the existing ultrasonic cutting device usually pulls the cable on the cutting table so that the cable continues to pass through the cutter, thereby cutting the protective cover on the outside of the cable with the cutter. However, due to various reasons such as the layout and winding transportation of the used cable, the battery cells may rotate inside the protective cover, making it difficult for the cutter of the existing cutting device to cut the protective cover along the gap between the battery cells, which can easily cause the cutter to contact the battery cell and cause damage to the battery cell. The contact between the cutter and the battery cell can easily cause wear to the cutter, thereby reducing the service life of the cutter. Summary of the invention
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: an automatic cable cutting device based on ultrasonic method, including a base plate, and a cutting mechanism for moving and cutting the cable is arranged on the upper part of the base plate.
[0006] The cutting mechanism includes a right ear plate fixedly installed on the right upper part of the bottom plate, a left ear plate fixedly installed on the left upper part of the bottom plate, circular hole grooves penetrating left and right are opened on the upper sides of the right ear plate and the left ear plate, the circular hole grooves on the right ear plate and the left ear plate are coaxially arranged, a fixed ring plate coaxial with the circular hole groove on the right ear plate is fixedly installed on the left side of the right ear plate, a rotating cylinder is rotatably arranged on the left side of the fixed ring plate, an ultrasonic cutter is radially slidably arranged in the middle of the rotating cylinder, an adjustment component for driving the ultrasonic cutter to always point to the gap between the battery cells is jointly arranged on the left ear plate and the rotating cylinder, a transmission component for transmitting the cable is arranged on the bottom plate, and an adjusting screw threadedly connected to the rotating cylinder is rotatably arranged on the left side of the ultrasonic cutter.
[0007] The direction adjustment assembly includes a rotating pipe rotatably arranged on the right side of the left ear plate, a follower disc is fixedly installed on the right side of the rotating pipe, moving wheel frames are arranged on the rotating pipe at equal intervals along its circumference, the moving wheel frame is slidably connected to the rotating pipe along the radial direction of the rotating pipe, an abutting wheel is rotatably arranged on one side of the moving wheel frame close to the axis of the rotating pipe, a fixed column is fixedly installed on the right side of the moving wheel frame, and a limiting portion for limiting the fixed column is arranged on the rotating cylinder.
[0008] As a preferred technical solution of the present invention, the limiting portion includes a blocking plate member slidably arranged on the left side of the rotating cylinder member along a direction parallel to the radial direction thereof, and a locking plate member is slidably arranged on the left side of the rotating cylinder member along a direction parallel to the radial direction thereof, the blocking plate member and the locking plate member are symmetrically arranged, and straight waist-shaped grooves corresponding to the fixed columns are opened on the follower disk member at equal intervals along its circumference, and the right end of the fixed column is inserted into the right side of the follower disk member through the straight waist-shaped groove.
[0009] As a preferred technical solution of the present invention, a No. 1 screw is rotatably provided on the left side of the rotating cylinder, the No. 1 screw is threadedly connected to the blocking plate, the locking plate is a hollow structure, and the left side of the rotating cylinder is fixedly installed on a No. 1 electric push rod, and the telescopic section of the No. 1 electric push rod is fixedly connected to the inside of the locking plate.
[0010] As a preferred technical solution of the present invention, a C-shaped plate is fixedly installed on the right side of the locking plate, and a locking member is provided on the right side of the rotating cylinder along its radial sliding direction. The side of the locking member close to the axis of the rotating cylinder is a rod-shaped structure, and the side of the locking member away from the axis of the rotating cylinder is a block-shaped structure. The block structure of the locking member is fixedly connected to the right side of the C-shaped plate, and positioning holes for inserting the locking member are opened at equal intervals along the circumference of the fixed ring plate.
[0011] As a preferred technical solution of the present invention, L-shaped plates corresponding to the movable wheel frames are fixedly installed on the outer side of the rotating tube at equal intervals along its circumference, and a No. 2 screw is threadedly connected to the horizontal section of the L-shaped plate. A disc is rotatably arranged at one end of the No. 2 screw close to the axis of the rotating tube, and a coil spring is arranged between the disc and the movable wheel frame.
[0012] As a preferred technical solution of the present invention, a rotating ring is rotatably arranged on the right outer side of the rotating tube, and inclined push blocks corresponding to the fixed columns are fixedly installed on the outer side of the rotating ring at equal intervals along its circumference, and a No. 2 electric push rod is hinged on the left side of the follower disk, and the telescopic section of the No. 2 electric push rod is hinged to the rotating ring.
[0013] As a preferred technical solution of the present invention, a fixed block is fixedly installed at equal intervals along the circumference of the left side of the follower disk member, and a tooth plate is slidably arranged on the fixed block along the tangential direction of the follower disk member through a guide column. The tooth plate corresponds to the fixed column one by one, and a pushing spring is arranged between the tooth plate and the fixed block. A protruding column is fixedly installed on the left side of the tooth plate.
[0014] As a preferred technical solution of the present invention, a lifting plate is slidably arranged on the left ear plate in the vertical direction. A driving wheel is rotatably arranged on the right side of the lifting plate. An actuating motor is fixedly installed on the left side of the lifting plate. The output shaft of the actuating motor is fixedly connected to the driving wheel. A hydraulic push rod is fixedly installed on the upper part of the bottom plate. The telescopic section of the hydraulic push rod is fixedly connected to the lifting plate.
[0015] As a preferred technical solution of the present invention, the conveying assembly includes moving frames symmetrically arranged on the upper part of the bottom plate in the front and back. The upper part of the moving frame is in a U-shaped structure. Clamping wheels are rotatably arranged on one side close to the middle of the bottom plate of the two longitudinal sections of the U-shaped structure of the moving frame. The clamping wheel on the left is located on the left side of the left ear plate, and the clamping wheel on the right is located on the right side of the right ear plate. A bidirectional screw rod is rotatably arranged on the upper part of the bottom plate. The bidirectional screw rod is respectively threadedly connected to the two moving frames.
[0016] As a preferred technical solution of the present invention, transmission rods are symmetrically rotatably arranged on the left and right at the rear of the rear moving frame. The transmission rods are connected to the clamping wheels at corresponding positions on the rear moving frame through belts. The two transmission rods are connected through a belt. A power motor is fixedly installed on the lower left side of the rear moving frame. The output shaft of the power motor is fixedly connected to the left transmission rod.
[0017] The beneficial effects of the present invention are as follows:
[0018] First, the present invention uses a plurality of abutting wheels arranged circumferentially to extrude the cable, so that one of the abutting wheels is extruded into the gap between the battery cells. Then, by rotating the rotating pipe fitting, the moving wheel frame is driven to align the gap between the battery cells with the position of the ultrasonic cutter, so that the ultrasonic cutter cuts the protective sleeve at the gap between the battery cells, thereby preventing the cutting knife from contacting the battery cells, avoiding the phenomenon of battery cell damage, and at the same time avoiding excessive wear of the ultrasonic cutter and protecting the service life of the ultrasonic cutter.
[0019] Second, the present invention uses a plurality of abutting wheels to extrude the cable. By driving the cable to rotate through the abutting wheels, the cutting position of the cable can be automatically aligned with the ultrasonic cutter, enabling the present invention to adaptively cut cables with multiple strands of battery cells, thereby increasing the applicability of the present invention.
[0020] Third, the present invention uses a rotating cylinder member to drive the ultrasonic cutter to rotate. When the ultrasonic cutter corresponds to the gap position between the battery cells, the rotating cylinder member can freely rotate through the limiting portion, so that the ultrasonic cutter rotates synchronously with the trend of the gap between the battery cells, thereby guiding the ultrasonic cutter and preventing the cutting direction of the ultrasonic cutter from deviating, and avoiding the cutting knife from contacting the battery cells. Description of the Drawings
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0023] Figure 2 It is a structural schematic diagram of the bottom plate and the transmission component in the present invention.
[0024] Figure 3 It is a structural schematic diagram of the left ear plate, the rotating pipe member, the follower disc member, the moving wheel frame, the abutting wheel, the fixed column and the rotating ring member in the present invention.
[0025] Figure 4 It is a cross-sectional view of the rotating pipe member, the follower disc member, the moving wheel frame, the abutting wheel, the fixed column, the L-shaped plate, the No. 2 screw and the disc plate in the present invention.
[0026] Figure 5 It is a left view of the rotating pipe member, the follower disc member, the rotating ring member inclined surface push block, the second electric push rod, the fixed block, the latch plate and the protruding column in the present invention.
[0027] Figure 6 It is a cross-sectional view of the fixed ring plate, the rotating cylinder, the ultrasonic cutter, the adjusting screw and the limiting part in the present invention.
[0028] Figure 7 It is a cross-sectional view of the rotating cylinder, the blocking plate, the locking plate, the No. 1 screw and the C-shaped plate in the present invention.
[0029] Figure 8 It is a partial cross-sectional view of the rotating cylinder, the locking plate and the first electric push rod in the present invention.
[0030] Fig. 9 It is a partial cross-sectional view of the bottom plate, the left ear plate, the rotating pipe, the lifting plate, the driving wheel, the execution motor and the hydraulic push rod in the present invention.
[0031] In the figure: 1. Bottom plate; 2. Cutting mechanism; 21. Right ear plate; 22. Left ear plate; 23. Fixed ring plate; 24. Rotating cylinder part; 25. Ultrasonic cutting tool; 26. Direction adjustment component; 27. Conveying component; 28. Adjusting screw; 29. Lifting plate; 261. Rotating pipe part; 262. Follow-up disc part; 263. Moving wheel frame; 264. Abutting wheel; 265. Fixed column; 266. Limiting part; 267. L-shaped plate; 268. Rotating ring part; 269. Fixed block; 271. Moving frame; 272. Clamping wheel; 273. Bi-directional screw; 274. Transmission rod; 275. Power motor; 291. Driving wheel; 292. Execution motor; 293. Hydraulic push rod; 2661. Blocking plate part; 2662. Insert lock plate part; 2663. First screw; 2664. First electric push rod; 2665. U-shaped plate; 2666. Locking part; 2671. Second screw; 2672. Disc plate; 2681. Inclined surface push block; 2682. Second electric push rod; 2691. Tooth plate; 2692. Convex column. Detailed implementation mode
[0032] The embodiments of the present invention will be described in detail below. The embodiments described below are exemplary and are only used to explain the present invention, and should not be construed as a limitation of the present invention. For those not specified in the embodiments regarding specific technologies or conditions, they shall be carried out according to the technologies or conditions described in the literature in this field or according to the product specifications.
[0033] Refer to Figure 1 and Figure 2 , an automatic cable cutting device based on the ultrasonic method, including a bottom plate 1, and a cutting mechanism 2 for moving and cutting the cable is arranged on the upper part of the bottom plate 1. The cutting mechanism 2 includes a conveying component 27 arranged on the bottom plate 1. The conveying component 27 includes moving frames 271 symmetrically arranged front and back on the upper part of the bottom plate 1. The upper part of the moving frame 271 is in a U-shaped structure. Clamping wheels 272 are rotatably arranged on one side close to the middle of the bottom plate 1 of the two longitudinal sections of the U-shaped structure of the moving frame 271. The clamping wheel 272 on the left is located on the left side of the left ear plate 22, and the clamping wheel 272 on the right is located on the right side of the right ear plate 21. A bi-directional screw 273 is rotatably arranged on the upper part of the bottom plate 1, and the bi-directional screw 273 is threadedly connected to the two moving frames 271 respectively.
[0034] Continue to refer to Figure 1 and Figure 2 , on the rear part of the rear moving frame 271, transmission rods 274 are symmetrically arranged left and right and rotatably. The transmission rods 274 are connected to the clamping wheels 272 at corresponding positions on the rear moving frame 271 through belts. The two transmission rods 274 are connected through a belt. A power motor 275 is fixedly installed on the lower left side of the rear moving frame 271, and the output shaft of the power motor 275 is fixedly connected to the left transmission rod 274.
[0035] When the cable needs to be cut, the operator first rotates the bidirectional screw 273 according to the outer diameter of the cable, so that the bidirectional screw 273 synchronously drives the two moving frames 271 to adjust in the opposite direction, so that the moving frame 271 drives the clamping wheel 272 thereon to move forward and backward, and then makes the distance between the clamping wheels 272 on the front and rear moving frames 271 able to clamp the cable, and then starts the power motor 275, the power motor 275 drives the transmission rod 274 on the left side to rotate, the transmission rod 274 on the left side drives the transmission rod 274 on the right side to rotate, and at the same time the transmission rod 274 drives the two clamping wheels 272 on the rear moving frame 271 to rotate in the same direction.
[0036] See also Figure 1 , Figure 3 and Figure 6 The cutting mechanism 2 also includes a right ear plate 21 fixedly installed on the right upper side of the base plate 1, a left ear plate 22 fixedly installed on the left upper side of the base plate 1, and circular hole grooves penetrating left and right are opened on the upper sides of the right ear plate 21 and the left ear plate 22. The circular hole grooves on the right ear plate 21 and the left ear plate 22 are arranged coaxially, and a fixed ring plate 23 coaxial with the circular hole groove on the right ear plate 21 is fixedly installed on the left side of the right ear plate 21, and a rotating cylinder 24 is rotatably arranged on the left side of the fixed ring plate 23, and an ultrasonic cutter 25 is radially slidably arranged in the middle of the rotating cylinder 24, and an adjusting screw 28 threadedly connected to the rotating cylinder 24 is rotatably arranged on the left side of the ultrasonic cutter 25.
[0037] The operator turns the adjusting screw 28 in advance according to the thickness of the cable protective cover, so that the adjusting screw 28 drives the ultrasonic cutter 25 to move radially along the rotating cylinder 24, thereby adjusting the position of the ultrasonic cutter 25, so that the ultrasonic cutter 25 close to the side of the axis of the rotating cylinder 24 can cut off the protective cover while the ultrasonic cutter 25 does not contact the battery cell. The cable is then inserted between the two clamping wheels 272 on the left side, so that the clamping wheel 272 on the left rear side pushes the cable to the right, so that the cable extends to the right into the circular hole groove of the left ear plate 22.
[0038] See also Figure 1 , Figure 3 , Figure 4 and Figure 6The cutting mechanism 2 also includes a direction adjustment component 26 jointly arranged on the left ear plate 22 and the rotating cylinder 24. The direction adjustment component 26 includes a rotating tube 261 rotatably arranged on the right side of the left ear plate 22. A follower disk 262 is fixedly installed on the right side of the rotating tube 261. Moving wheel frames 263 are arranged on the rotating tube 261 at equal intervals along its circumference. The moving wheel frame 263 is slidably connected to the rotating tube 261 along the radial direction. A supporting wheel 264 is rotatably arranged on one side of the moving wheel frame 263 close to the axis of the rotating tube 261. A fixed column 265 is fixedly installed on the right side of the moving wheel frame 263. A limiting portion 266 for limiting the fixed column 265 is provided on the rotating cylinder 24.
[0039] See also Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The limiting portion 266 includes a blocking plate 2661 which is slidably arranged on the left side of the rotating cylinder 24 in a direction parallel to the radial direction thereof, and a locking plate 2662 is slidably arranged on the left side of the rotating cylinder 24 in a direction parallel to the radial direction thereof. The blocking plate 2661 and the locking plate 2662 are symmetrically arranged, and the follower disk 262 is provided with straight waist-shaped grooves which correspond to the fixed columns 265 at equal intervals along its circumference, and the right end of the fixed column 265 is inserted into the right side of the follower disk 262 through the straight waist-shaped groove.
[0040] See also Figure 3 , Figure 4 , Figure 6 , Figure 7 and Figure 8 A No. 1 screw rod 2663 is rotatably provided on the left side of the rotating cylinder 24. The No. 1 screw rod 2663 is threadedly connected to the blocking plate 2661. The locking plate 2662 is a hollow structure. The left side of the rotating cylinder 24 is fixedly installed on the No. 1 electric push rod 2664. The telescopic section of the No. 1 electric push rod 2664 is fixedly connected to the inside of the locking plate 2662.
[0041] The operator rotates the No. 1 screw 2663 in advance according to the distance between the gap between the battery cells of the cable and the axis of the rotating cylinder 24, so that the No. 1 screw 2663 drives the blocking plate 2661 to move toward the axis of the rotating cylinder 24. In the initial state, the telescopic section of the No. 1 electric push rod 2664 is in a retracted state, so that the No. 1 electric push rod 2664 drives the locking plate 2662 to be in a retracted position inside the rotating cylinder 24.
[0042] See also Figure 3 , Figure 4 , Figure 5 and Figure 6The limiting portion 266 also includes a rotating ring 268 rotatably arranged on the right outer side of the rotating tube 261, and inclined push blocks 2681 corresponding to the fixed columns 265 are fixedly installed on the outer side of the rotating ring 268 at equal intervals along its circumference. A No. 2 electric push rod 2682 is hinged on the left side of the movable disk 262, and the telescopic section of the No. 2 electric push rod 2682 is hinged to the rotating ring 268.
[0043] When the cable extends to the right into the circular hole groove of the left ear plate 22, the clamping wheel 272 continues to be rotated, so that the cable extends to the right into the rotating tube 261 and the follower disk 262 in turn. In the initial state, the telescopic section of the No. 2 electric push rod 2682 is in an extended state, so that the telescopic section of the No. 2 electric push rod 2682 drives the inclined push block 2681 to contact the fixed column 265 at the corresponding position by pushing the rotating ring 268, so that the inclined push block 2681 pushes the fixed column 265 to a position away from the axis of the rotating tube 261, and then the fixed column 265 drives the abutment wheel 264 through the moving wheel frame 263 to also be located at a position away from the axis of the rotating tube 261.
[0044] When the cable is extended into the interior of the follower disk 262, the telescopic section of the No. 2 electric push rod 2682 is contracted, so that the No. 2 electric push rod 2682 pulls the rotating ring 268 and the rotating tube 261 to rotate relative to each other, and the rotating tube 261 drives the inclined push block 2681 thereon to rotate synchronously, so that the inclined push block 2681 no longer pushes the fixed column 265.
[0045] See also Figure 3 and Figure 4 On the outer side of the rotating tube 261, L-shaped plates 267 corresponding to the moving wheel frame 263 are fixedly installed at equal intervals along its circumference, and a No. 2 screw rod 2671 is threadedly connected to the horizontal section of the L-shaped plate 267. A disc plate 2672 is rotatably provided at one end of the No. 2 screw rod 2671 close to the axis of the rotating tube 261, and a coil spring is provided between the disc plate 2672 and the moving wheel frame 263.
[0046] When the inclined push block 2681 no longer pushes the fixed column 265, the coil spring pushes the moving wheel frame 263 to move toward the direction close to the axis of the rotating tube 261 through its own elastic force, so that the moving wheel frame 263 drives the abutting wheel 264 to move to abut against the outer side of the cable, thereby causing the abutting wheel 264 to squeeze the protective cover of the cable, and then causing the abutting wheel 264 corresponding to the gap between the battery cells to push the protective cover toward the direction close to the axis of the rotating tube 261, and at the same time, the abutting wheel 264 drives the fixed column 265 thereon to move synchronously, and the abutting wheel 264 corresponding to the gap between the battery cells drives the fixed column 265 thereon to move a greater amount than the other fixed columns 265, so that the fixed column 265 corresponding to the gap between the battery cells is closer to the axis of the rotating tube 261 than the other fixed columns 265.
[0047] It should be noted that, for some cables with thicker protective covers, the operator can rotate the No. 2 screw 2671 so that the No. 2 screw 2671 drives the disc 2672 to move toward the direction close to the axis of the rotating tube 261, thereby increasing the pre-compression of the coil spring, so that the coil spring can push the protective cover of the cable through the abutment wheel 264 with greater force. Conversely, the pre-compression of the coil spring is reduced to prevent the abutment wheel 264 from squeezing and deforming the battery cell.
[0048] See also Figure 3 and Figure 5 A fixed block 269 is fixedly installed at equal intervals along the circumference of the left side of the movable disk member 262, and a tooth plate 2691 is slidably arranged on the fixed block 269 along the tangential direction of the movable disk member 262 through a guide column. The tooth plate 2691 corresponds to the fixed column 265 one by one, and a pushing spring is arranged between the tooth plate 2691 and the fixed block 269. A protruding column 2692 is fixedly installed on the left side of the tooth plate 2691.
[0049] In the initial state, when the inclined push block 2681 pushes the fixed column 265, the inclined push block 2681 also pushes the protruding column 2692, so that the protruding column 2692 drives the tooth plate 2691 to move to no longer contact with the fixed column 265, and at the same time compresses the push spring. When the inclined push block 2681 no longer contacts with the fixed column 265, the inclined push block 2681 no longer pushes the protruding column 2692, so that the push spring pushes the tooth plate 2691 to move against the fixed column 265 through its own elastic force.
[0050] When the movable wheel frame 263 drives the fixed column 265 to move toward the direction approaching the axis of the rotating tube 261, the fixed column 265 intermittently pushes the tooth plate 2691 in the direction away from itself. When the fixed column 265 stops moving, the pushing spring drives the tooth plate 2691 to move again to abut against the fixed column 265, so that the slot on the tooth plate 2691 extends to the outside of the fixed column 265, thereby blocking the fixed column 265 through the side of the slot of the tooth plate 2691 parallel to the tangent of the fixed column 265, thereby preventing the fixed column 265 from moving away from the axis of the rotating tube 261, avoiding the cable from pushing the abutment wheel 264 away from itself when moving to the right, so that the abutment wheel 264 always remains in the position at the gap between the battery cells.
[0051] See also Fig. 9 A lifting plate 29 is slidably provided on the left ear plate 22 in the vertical direction, a driving wheel 291 is rotatably provided on the right side of the lifting plate 29, an execution motor 292 is fixedly installed on the left side of the lifting plate 29, and the output shaft of the execution motor 292 is fixedly connected to the driving wheel 291, a hydraulic push rod 293 is fixedly installed on the upper part of the bottom plate 1, and the telescopic section of the hydraulic push rod 293 is fixedly connected to the lifting plate 29.
[0052] When the abutment wheel 264 is inserted to the position between the battery cells, the telescopic section of the hydraulic push rod 293 is extended to drive the lifting plate 29 to move upward, and the lifting plate 29 simultaneously drives the execution motor 292 and the driving wheel 291 to move upward, so that the cylindrical surface of the driving wheel 291 abuts against the outer surface of the rotating pipe 261, and then the execution motor 292 is started to drive the driving wheel 291 to rotate, and the driving wheel 291 drives the rotating pipe 261 to rotate synchronously through the friction force on the rotating pipe 261, so that the rotating pipe 261 drives the fixed column 265 to rotate synchronously through the moving wheel frame 263.
[0053] See also Figure 6 , Figure 7 and Figure 8 A C-shaped plate 2665 is fixedly installed on the right side of the locking plate 2662, and a locking member 2666 is provided on the right side of the rotating cylinder 24 for radial sliding. The side of the locking member 2666 close to the axis of the rotating cylinder 24 is a rod-shaped structure, and the side of the locking member 2666 away from the axis of the rotating cylinder 24 is a block-shaped structure. The block structure of the locking member 2666 is fixedly connected to the right side of the C-shaped plate 2665, and positioning holes for inserting the locking member 2666 are provided at equal intervals along the circumference of the fixed ring plate 23.
[0054] When the locking plate 2662 is in a state of being retracted inside the rotating cylinder 24, the locking plate 2662 drives the rod-shaped structure of the locking member 2666 through the C-shaped plate 2665 to be inserted into the positioning hole at the corresponding position of the fixed ring plate 23, so that the fixed ring plate 23 is fixedly connected to the rotating cylinder 24, thereby preventing the rotating cylinder 24 from rotating.
[0055] When the rotating tube 261 drives the fixed column 265 to rotate, the fixed column 265 rotates from the position of the locking plate 2662 to the position close to the blocking plate 2661, so that the fixed column 265 corresponding to the gap between the battery cells rotates to abut against the side of the blocking plate 2661, and the remaining fixed columns 265 all pass from the outer side of the blocking plate 2661 away from the axis of the rotating cylinder 24. At this time, the fixed column 265 drives the gap between the battery cells of the cable to the position corresponding to the ultrasonic tool 25 through the abutment wheel 264, and then extends the telescopic section of the No. 1 electric push rod 2664, so that the No. 1 electric push rod 2664 drives the locking plate 2662 to extend to the outside of the rotating cylinder 24.
[0056] Thereby, the locking plate 2662 moves to the other side of the fixed column 265 corresponding to the gap between the battery cells. At this time, the fixed column 265 corresponding to the gap between the battery cells is limited by the blocking plate 2661 and the locking plate 2662, and the rotating cylinder 24 and the rotating tube 261 are connected together, so that the rotating cylinder 24 drives the ultrasonic tool 25 to always correspond to the position of the gap between the battery cells.
[0057] As the locking plate 2662 moves, the locking member 2666 is driven to move synchronously through the C-shaped plate 2665, so that the rod-shaped structure of the locking member 2666 withdraws from the positioning hole of the fixed ring plate 23, so that the fixed ring plate 23 is no longer fixedly connected to the rotating cylinder 24, thereby allowing the rotating cylinder 24 to rotate, and then the clamping wheel 272 on the left drives the cable to move to the ultrasonic tool 25, so that the ultrasonic tool 25 cuts the gap between the battery cells of the cable, and then the clamping wheel 272 on the left drives the cable to move to the clamping wheel 272 on the right, so that the clamping wheel 272 on the right completes pushing the cable to the right side of the ultrasonic tool 25, and then the ultrasonic tool 25 completely cuts the protective cover of the cable.
[0058] When cutting the protective cover of the cable, the present invention also includes the following steps: In the first step, the operator first rotates the bidirectional screw 273 according to the outer diameter of the cable, so that the distance between the clamping wheels 272 on the front and rear movable frames 271 can clamp the cable, and the operator rotates the No. 1 screw 2663 according to the distance between the gap between the battery cells of the cable and the axis of the rotating cylinder 24, so that the No. 1 screw 2663 drives the blocking plate 2661 to move in the direction of the axis of the rotating cylinder 24, and the operator rotates the adjusting screw 28 according to the thickness of the cable protective cover, so that the adjusting screw 28 drives the ultrasonic cutter 25 to move radially along the rotating cylinder 24.
[0059] The second step is to start the power motor 275 to drive the clamping wheels 272 to rotate in the same direction, insert the cable between the two clamping wheels 272 on the left, so that the clamping wheel 272 on the left rear side pushes the cable to the right and extends into the interior of the follower disk 262, and retract the telescopic section of the second electric push rod 2682, so that the abutment wheel 264 pushes the protective cover toward the direction close to the axis of the rotating tube 261.
[0060] The third step is to extend the telescopic section of the hydraulic push rod 293 to drive the cylindrical surface of the driving wheel 291 to press against the outer surface of the rotating tube 261, start the execution motor 292 to drive the rotating tube 261 to rotate, so that the fixed column 265 rotates to press against the side of the blocking plate 2661, and extend the telescopic section of the No. 1 electric push rod 2664 to drive the locking plate 2662 to move to the other side of the fixed column 265 corresponding to the gap between the battery cells, so that the rotating cylinder 24 is connected to the rotating tube 261, and at the same time, the ultrasonic tool 25 always corresponds to the position of the gap between the battery cells.
[0061] In the fourth step, the clamping wheel 272 on the left drives the cable to move to the ultrasonic cutter 25, so that the ultrasonic cutter 25 cuts the gaps between the battery cells of the cable, and then the clamping wheel 272 on the left drives the cable to move to the clamping wheel 272 on the right, so that the clamping wheel 272 on the right pushes the cable to the right side of the ultrasonic cutter 25, and then the ultrasonic cutter 25 completely cuts the protective cover of the cable.
[0062] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations on the present invention. A person skilled in the art may make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention and they are still covered by the protection scope of the present invention.
Claims
1. An automatic cable cutting device based on ultrasonic method, comprising a base plate (1), characterized in that: A cutting mechanism (2) for moving and cutting the cable is arranged on the upper part of the bottom plate (1); The cutting mechanism (2) comprises a right ear plate (21) fixedly mounted on the right upper part of the bottom plate (1), a left ear plate (22) fixedly mounted on the left upper part of the bottom plate (1), a circular hole groove penetrating left and right is opened on the upper side of the right ear plate (21) and the left ear plate (22), the circular hole grooves on the right ear plate (21) and the left ear plate (22) are coaxially arranged, a fixed ring plate (23) coaxially mounted on the left side of the right ear plate (21), and a rotating ring plate (23) is rotatably arranged on the left side of the fixed ring plate (23). A rotating cylinder (24) is provided with an ultrasonic cutter (25) in a radially sliding manner in the middle of the rotating cylinder (24); a direction adjustment component (26) is provided on the left ear plate (22) and the rotating cylinder (24) to drive the ultrasonic cutter (25) to always point to the gap between the battery cells; a transmission component (27) is provided on the bottom plate (1) to transmit the cable; and an adjusting screw (28) is provided on the left side of the ultrasonic cutter (25) to be rotatable and threadedly connected to the rotating cylinder (24); The direction adjustment component (26) comprises a rotating pipe (261) rotatably arranged on the right side of the left ear plate (22); a follower disc (262) is fixedly installed on the right side of the rotating pipe (261); a movable wheel frame (263) is arranged on the rotating pipe (261) at equal intervals along its circumference; the movable wheel frame (263) is slidably connected to the rotating pipe (261) along the radial direction; a supporting wheel (264) is rotatably arranged on one side of the movable wheel frame (263) close to the axis of the rotating pipe (261); a fixed column (265) is fixedly installed on the right side of the movable wheel frame (263); and a limiting portion (266) for limiting the fixed column (265) is arranged on the rotating cylinder (24); The limiting portion (266) comprises a blocking plate (2661) slidably arranged on the left side of the rotating cylinder (24) in a direction parallel to the radial direction thereof, a latch plate (2662) slidably arranged on the left side of the rotating cylinder (24) in a direction parallel to the radial direction thereof, the blocking plate (2661) and the latch plate (2662) are symmetrically arranged, and straight waist-shaped grooves corresponding to the fixed columns (265) are formed on the follower disk (262) at equal intervals along its circumference, and the right end of the fixed column (265) is inserted into the right side of the follower disk (262) through the straight waist-shaped groove; L-shaped plates (267) corresponding to the moving wheel frame (263) are fixedly installed on the outer surface of the rotating tube (261) at equal intervals along its circumference, a second screw rod (2671) is threadedly connected to the horizontal section of the L-shaped plate (267), a disc plate (2672) is rotatably arranged at one end of the second screw rod (2671) close to the axis of the rotating tube (261), and a spiral spring is arranged between the disc plate (2672) and the moving wheel frame (263); A rotating ring member (268) is rotatably arranged on the outer right part of the rotating pipe fitting (261). Along its circumference, inclined push blocks (2681) corresponding to the fixed columns (265) one by one are fixedly installed on the outer side of the rotating ring member (268). A second electric push rod (2682) is hinged to the left side of the follower disc member (262), and the telescopic section of the second electric push rod (2682) is hinged to the rotating ring member (268).
2. The automatic cable cutting device based on ultrasonic method according to claim 1 is characterized in that: A first screw rod (2663) is rotatably arranged on the left side of the rotating cylinder member (24). The first screw rod (2663) is in threaded connection with the blocking plate member (2661). The plug lock plate member (2662) has a hollow structure. A first electric push rod (2664) is fixedly installed on the left side of the rotating cylinder member (24), and the telescopic section of the first electric push rod (2664) is fixedly connected to the inside of the plug lock plate member (2662).
3. The automatic cable cutting device based on ultrasonic method according to claim 1 is characterized in that: A U-shaped plate (2665) is fixedly installed on the right side of the plug lock plate member (2662). A locking member (2666) is slidably arranged along the radial direction on the right side of the rotating cylinder member (24). One side of the locking member (2666) close to the axis of the rotating cylinder member (24) has a rod-shaped structure, and the side of the locking member (2666) far from the axis of the rotating cylinder member (24) has a block-shaped structure. The block-shaped structure of the locking member (2666) is fixedly connected to the right side of the U-shaped plate (2665). Positioning holes for inserting the locking member (2666) are equally spaced along the circumference of the fixed ring plate (23).
4. The automatic cable cutting device based on ultrasonic method according to claim 1 is characterized in that: Fixing blocks (269) are fixedly installed on the left side of the follower disc member (262) at equal intervals along its circumference. A toothed plate (2691) is slidably arranged on the fixing blocks (269) along the tangent direction of the follower disc member (262) through guide columns. The toothed plates (2691) correspond to the fixed columns (265) one by one. A pushing spring is arranged between the toothed plate (2691) and the fixing block (269). A protruding column (2692) is fixedly installed on the left side of the toothed plate (2691).
5. The automatic cable cutting device based on ultrasonic method according to claim 1 is characterized in that: A lifting plate (29) is slidably arranged on the left ear plate (22) in the vertical direction. A driving wheel (291) is rotatably arranged on the right side of the lifting plate (29). An actuating motor (292) is fixedly installed on the left side of the lifting plate (29), and the output shaft of the actuating motor (292) is fixedly connected to the driving wheel (291). A hydraulic push rod (293) is fixedly installed on the upper part of the bottom plate (1), and the telescopic section of the hydraulic push rod (293) is fixedly connected to the lifting plate (29).
6. The automatic cable cutting device based on ultrasonic method according to claim 1 is characterized in that: The conveying assembly (27) includes moving frames (271) symmetrically arranged front and back on the upper part of the bottom plate (1). The upper part of the moving frame (271) has a U-shaped structure. Clamping wheels (272) are rotatably arranged on one side of the two longitudinal sections of the U-shaped structure of the moving frame (271) close to the middle of the bottom plate (1). The left clamping wheel (272) is located on the left side of the left ear plate (22), and the right clamping wheel (272) is located on the right side of the right ear plate (21). A bidirectional screw rod (273) is rotatably arranged on the upper part of the bottom plate (1), and the bidirectional screw rod (273) is in threaded connection with the two moving frames (271) respectively.
7. The automatic cable cutting device based on ultrasonic method according to claim 6 is characterized in that: A transmission rod (274) is symmetrically rotated at the rear of the rear moving frame (271), the transmission rod (274) is connected to a clamping wheel (272) at a corresponding position on the rear moving frame (271) through a belt, and the two transmission rods (274) are connected through a belt. A power motor (275) is fixedly installed on the left side of the lower part of the rear moving frame (271), and the output shaft of the power motor (275) is fixedly connected to the transmission rod (274) on the left side.
Citation Information
Patent Citations
Cable shearing auxiliary equipment capable of achieving fixed-length automatic cutting through mechanical transmission
CN112387903A
Adjustable cutting device for wires and cables
CN213162852U