Fender front part mounting tool

By designing the front installation tooling of the fender, using positioning holes, positioning pins and magnet positioning structures, hand-held installation is realized, solving the problem of many fender assembly and inconvenient use in the prior art, improving assembly efficiency and simplifying Working design reduces development costs.

CN119238017APending Publication Date: 2025-01-03JIANGLING MOTORS

Patent Information

Application Number
CN202411542215.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

Among the existing front mounting brackets, there are many supporting tools required to assemble the fender, which is inconvenient to use and low operating efficiency.

Method used

A fender front installation tool is designed, and the handheld installation is realized by assembling the positioning holes and positioning pin structures between the workpiece main body and the fender main body, side beams and front protection connection parts, reducing the use of screw-connected tooling , magnet positioning and connecting plate gaskets are used to adjust the positioning pins, simplifying the tooling design.

Benefits of technology

Saves the cost of screw joint workpieces on the fender surface, improves assembly efficiency, simplifies the tool structure, making it simpler and lighter, and one employee can quickly operate the handheld tool positioning and complete the front bolt tightening, reducing development costs and solving The problem of excessive gap and surface difference matching is caused.

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Abstract

The invention provides a fender front portion installation tool. The fender front portion installation tool comprises an assembly tool body used for connecting a side edge beam and a fender body. The wheel fender main body comprises a wheel fender surface and a front bumper connecting part which extends towards the direction of the assembly tool main body along the wheel fender surface, the side, away from the wheel fender surface, of the side edge beam is fixedly connected with a front bumper, and the side edge beam extends towards the direction close to the front bumper connecting part to form a mounting part which is connected with the assembly tool main body. Through the design of the assembly tool body, the installation part can be welded to the vehicle body, independent screw joint is not needed, the cost of a fender panel screw joint tool is saved, the assembly efficiency is improved, meanwhile, through the assembly tool body, a traditional external large tool is changed into a front handheld installation and positioning small tool, the tool is simpler and more convenient, and the assembly efficiency is improved. And the installation efficiency of the front part of the fender is greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of vehicle tooling, and in particular to a fender front mounting tooling. Background Art

[0002] The vehicle frame, as the skeleton of the car, is the basic component that supports the overall structure of the car. It is usually composed of longitudinal beams and cross beams, which are connected by riveting or welding to form a solid overall structure. The main function of this structure is to support and install the engine, transmission system, body and various other components of the car, and ensure that these components can be correctly positioned relative to each other. The design and material selection of the frame are very important because they directly affect the strength, rigidity and durability of the car. The frame needs to be able to withstand the load of the car under various working conditions, including vibration and impact during driving, as well as possible collisions.

[0003] The vehicle frame can be divided into the front mounting bracket and the rear mounting bracket according to the front and rear positions. The front mounting bracket includes the headlights and fenders, and the headlights and front bumpers. The front bumpers and fenders are the key matching areas of the A-side of the vehicle, and are also the parts that customers pay more attention to. Usually, the positioning reference of the headlights is designed on the fenders, and the partial positioning reference of the front bumpers is also on the fenders. The final position of the fenders affects the position of the headlights and front bumpers, and ultimately affects the matching relationship between the headlights and fenders, front bumpers, and front bumpers. Therefore, the position of the fenders on the body is very critical. It is usually necessary to assemble the fenders in welding tooling to ensure the assembly accuracy of the fenders.

[0004] In the current front mounting bracket, the fender bracket is first welded to the vehicle body, and the fender is assembled using an integral external tooling, in which the fender bracket is installed first and then the fender. The integral external tooling can easily ensure the opening size of the fenders on both sides, but the tooling is large, the development cost is high, it is inconvenient to use, and the efficiency is low. Alternatively, the fender bracket is first screwed with the integral tooling, and then the fender is assembled with the integral external tooling, which requires an additional screwed sheet metal bracket. The tooling is also large, the development cost is high, and the assembly efficiency is low. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide a fender front installation tool to solve the problem that in the existing front installation bracket, the fender assembly requires a large number of supporting tools, is inconvenient to use and has low operating efficiency.

[0006] A fender front installation tool according to an embodiment of the present invention includes an assembly tool body for connecting a side beam and a fender body; The fender body comprises a fender surface, a front bumper connecting portion extending along the fender surface toward the assembly tool body, the side beam is fixedly connected to the front bumper at a side away from the fender surface, and the side beam extends toward the front bumper connecting portion to form a mounting portion connected to the assembly tool body; The assembly tool body is connected to the front guard connecting portion and the mounting portion respectively to complete the installation of the mounting portion and the fender body.

[0007] Furthermore, the mounting portion is provided with a first secondary positioning hole and a second main positioning hole for connecting the assembly tool body.

[0008] Furthermore, the front protection connecting portion is provided with a second secondary positioning hole and a second main positioning hole for connecting the assembly tool body.

[0009] Furthermore, the assembly tool body includes a connecting frame overlapped between the mounting portion and the front protection connection portion, a second positioning pin connecting plate arranged on the connecting frame on the side facing the front protection connection portion, a first positioning pin connecting plate arranged on the connecting frame and on the same side as the second positioning pin connecting plate, and a pick-up and placement handle arranged on the connecting frame.

[0010] Furthermore, the assembly tool body also includes at least four positioning pins respectively passing through the connecting frame, the first positioning pin connecting plate and the second positioning pin connecting plate.

[0011] Furthermore, the connecting frame is provided with at least two assembly holes for accommodating the positioning pins, and at least one of the assembly holes is adapted to the first auxiliary positioning hole or the first main positioning hole.

[0012] Furthermore, the first positioning pin connecting plate and the second positioning pin connecting plate are both provided with at least one second assembly hole for accommodating the positioning pin, wherein the second assembly hole on the first positioning pin connecting plate is adapted to the second main positioning hole, and the second assembly hole on the second positioning pin connecting plate is adapted to the second secondary positioning hole.

[0013] Furthermore, a magnet block is installed on the side of the connecting frame away from the pick-up and placement handle through a magnet positioning pin, and the magnet block is provided with at least two pin holes for accommodating the magnet positioning pin.

[0014] Furthermore, a headlight is arranged on the top between the front baffle and the fender body.

[0015] Compared with the prior art: The present invention proposes a fender front installation tool. Through the design of the assembly tool body in the present application, the installation part can be welded to the vehicle body without the need for separate screw connection, thus saving the cost of fender surface screw connection tooling and improving assembly efficiency. At the same time, the traditional external large tooling is changed into a front handheld installation and positioning small tooling through the assembly tool body, and the tooling becomes simpler and lighter. An employee can quickly operate the handheld tooling to position the front of the fender and complete the tightening of the front bolts, thus improving assembly efficiency. At the same time, the handheld tooling has no cylinder and clamping mechanism, which also reduces the cost of fender assembly tooling development. In addition, the positioning pin on the fender front assembly tooling can be adjusted in position through the connecting plate gasket, thus solving the problem of mismatching of the assembly tool body with the fender body, headlights, and front bumper gaps and surface differences. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a partial structural schematic diagram of a fender front installation tool in an embodiment of the present invention; Figure 2 Schematic diagram of the structure of a fender main body in a fender front installation tool in an embodiment of the present invention; Figure 3 It is a partial structural schematic diagram of a fender main body in a fender front installation tool in an embodiment of the present invention; Figure 4 It is a schematic diagram of the enlarged structure of the fender front installation tool A in the embodiment of the present invention; Figure 5 It is a partial structural schematic diagram of an assembly tool body in a fender front installation tool in an embodiment of the present invention; Figure 6 It is a schematic diagram of a partial exploded structure of an assembly tool body in a fender front installation tool in an embodiment of the present invention.

[0017] Description of main component symbols:

[0018] The following specific implementations will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0019] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0021] Example See also Figures 1 to 6 , shown is a fender front installation tool in an embodiment of the present invention, including an assembly tool body 36 for connecting the side beam 32 and the fender body 3, the fender body including a fender surface 31, a front guard connecting portion 35 extending along the fender surface 31 toward the assembly tool body 36, and a side beam 32 fixedly connected to the inner side of the fender surface 31, the side beam 32 is fixedly connected to the front bumper 1 away from the fender surface 31, and the side beam 32 extends toward the front guard connecting portion 35 to form a mounting portion 321 connected to the assembly tool body 36, wherein the assembly tool body 36 is respectively connected to the front guard connecting portion 35 and the mounting portion 321 to complete the installation of the mounting portion 321 and the fender body 3.

[0022] Furthermore, the mounting portion 321 is provided with a first secondary positioning hole 322 and a second main positioning hole 323 for connecting the assembly tool body 36, the front protection connection portion 35 is provided with a second secondary positioning hole 351 and a second main positioning hole 352 for connecting the assembly tool body 36, the assembly tool body 36 includes a connecting frame 361 overlapped between the mounting portion 321 and the front protection connection portion 35, a second positioning pin connecting plate 363 arranged on the side of the connecting frame 361 facing the front protection connection portion 35, a first positioning pin connecting plate 362 arranged on the connecting frame 361 and on the same side as the second positioning pin connecting plate 363, and a pick-up and drop handle 364 arranged on the connecting frame 361, the assembly tool body 36 also includes at least four positioning pins 365 that respectively penetrate the connecting frame 361, the first positioning pin connecting plate 362 and the second positioning pin connecting plate 363, and at least two for The assembly holes for accommodating the locating pin 365, at least one assembly hole is adapted to the first secondary locating hole 322 or the first main locating hole 323, and at least one second assembly hole for accommodating the locating pin 365 is provided on the first locating pin connecting plate 362 and the second locating pin connecting plate 363, wherein the second assembly hole on the first locating pin connecting plate 362 is adapted to the second main locating hole 352, and the second assembly hole on the second locating pin connecting plate 363 is adapted to the second secondary locating hole 351, and a magnet block 366 is installed on the side of the connecting frame 361 away from the pick-up and placement handle 364 through a magnet locating pin 367, and at least two pin holes for accommodating the magnet locating pin 367 are provided on the magnet block 366, and a headlight 2 is arranged on the top between the front baffle 1 and the fender body 3, and a connecting plate gasket 368 is provided on the connecting frame 361 for installing the first locating pin connecting plate 362 and the second locating pin connecting plate 363.

[0023] It should be noted that in the prior art, there are usually two ways to assemble the fender body 3 to the mounting portion 321 by assembling the tool body 36, namely, Y-direction assembly and oblique XZ-direction assembly, and the main installation method of the fender body 3 targeted by the present invention is oblique XZ-direction assembly.

[0024] In the specific implementation, the installer can place the assembly tool body 36 at the installation part 321 and the front protection connection part 35 by holding the pick-up and placement handle 364. During the process, the assembly tool body 36 is adsorbed on the installation position by the provided magnet block 366 to ensure its stability and facilitate the subsequent installation personnel to install the positioning pins 365. Among them, through the four positioning pins 365 assembled on the assembly tool body 36, during the operation, the installer can insert two positioning pins 365 on the connecting frame 361. In some optional embodiments, the two positioning pins 365 inserted at the connecting frame 361 can be inserted along the first positioning pin connecting plate 362 into the second secondary positioning hole 351 or the second main positioning hole 352 on the front protection connection part 35, or The second locating pin connecting plate 363 is inserted into the first secondary locating hole 322 or the first main locating hole 323 at the mounting portion 321. At the same time, the operator can also select the first locating pin connecting plate 362 or the second locating pin connecting plate 363 and the connecting frame 361 for installation according to the installation requirements of the connecting frame 361, so as to realize the preliminary installation of the assembly tool body 36 with the front bumper 1 and part of the fender body 3 through the two locating pins 365. Afterwards, the other two locating pins 365 on the assembly tool body 36 can be inserted along the connecting frame 361 toward the fender surface 31 to finally complete the installation and fixation of the fender body 3. The above-mentioned installation operations are all based on the installation of the assembly tool body 36 in the X-axis direction. It is further explained that, if Figure 5 As shown, two openings for accommodating locating pins 365 extend from one side of the connecting frame 361, that is, near the mounting portion 321, while the first locating pin connecting plate 362 and the second locating pin connecting plate 363 are arranged on the side away from the mounting portion 321, and are detachably connected to the connecting plate 361, so that the installer can subsequently choose to install the first locating pin connecting plate 362 or the second locating pin connecting plate 363 according to the installation of the front bumper 1 and the fender body 3 in different models of vehicles. In some optional embodiments, two first locating pin connecting plates 362 or two second locating pin connecting plates 363 can be installed on the connecting frame 361, and one first locating pin connecting plate 362 and one second locating pin connecting plate 363 can be provided, and the installation positions can be changed alternately.

[0025] Furthermore, based on the connecting plate gasket 368 on the connecting frame 361, the assembly between the fender body 3 and the headlight 2 is realized in the Z-axis direction. It should be noted that a plurality of connecting plate gaskets 368 are provided, and they are respectively arranged on the connecting frame 361. Specifically, the installer can measure the gaps between a batch of front headlights 2 and fender bodies 3, and between the headlights 2 and the front bumper 1. If the gap data is out of tolerance, the Z-direction connecting plate gasket 368 can be adjusted to quickly solve the problem of the out-of-tolerance gap between the headlight and the fender, and between the headlight and the front bumper. In some optional embodiments, the installer can The installer can choose to use connecting plate gaskets 368 of different thicknesses, or choose to disassemble the connecting plate gasket 368 for use. Similarly, after the whole vehicle is assembled, a batch of headlights 2 and fender bodies 3, as well as headlights 2 and front bumpers 1 are measured. If the surface difference data is out of tolerance, or the fender and front bumper gap is out of tolerance due to the Y-direction deviation of the fender body 3, the Y-direction connecting plate gasket 368 can be used to quickly solve the problem of the headlight 2 and fender body 3, as well as the headlight 2 and front bumper 1 out of tolerance, thereby solving the problem of the gap between the fender body 3 and the front bumper 1 out of tolerance.

[0026] In summary, through the design of the assembly tool body 36 in the present application, the installation part 321 can be welded to the vehicle body without the need for separate screw connection, thus saving the cost of the fender surface 31 screw connection tool and improving the assembly efficiency. At the same time, the traditional external large tool is changed into a small front handheld installation and positioning tool through the assembly tool body 36, and the tool becomes simpler and lighter. An employee can quickly operate the handheld tool to position the front of the fender and complete the tightening of the front bolts, thereby improving the assembly efficiency. At the same time, the handheld tool has no cylinder and clamping mechanism, which also reduces the cost of fender assembly tool development. In addition, the positioning pin 365 on the fender front assembly tool can be adjusted in position through the connecting plate gasket 368 to solve the problem of matching out-of-tolerance in the gap and surface difference between the assembly tool body 36 and the fender body 3, the headlight 2, and the front bumper 1 respectively.

[0027] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0028] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A fender front installation tool, characterized in that: It includes an assembly tool body for connecting the side beam and the fender body; The fender body comprises a fender surface, a front bumper connecting portion extending along the fender surface toward the assembly tool body, the side beam is fixedly connected to the front bumper at a side away from the fender surface, and the side beam extends toward the front bumper connecting portion to form a mounting portion connected to the assembly tool body; The assembly tool body is connected to the front guard connecting portion and the mounting portion respectively to complete the installation of the mounting portion and the fender body.

2. The fender front installation tool according to claim 1, characterized in that: The mounting portion is provided with a first secondary positioning hole and a second main positioning hole for connecting the assembly tool body.

3. The fender front installation tool according to claim 2, characterized in that: The front protection connecting portion is provided with a second auxiliary positioning hole and a second main positioning hole for connecting with the assembly tool body.

4. The fender front installation tool according to claim 3, characterized in that: The assembly tool body includes a connecting frame overlapped between the mounting portion and the front protection connecting portion, a second positioning pin connecting plate arranged on the connecting frame on the side facing the front protection connecting portion, a first positioning pin connecting plate arranged on the connecting frame and on the same side as the second positioning pin connecting plate, and a pick-up and placement handle arranged on the connecting frame.

5. The fender front installation tool according to claim 4, characterized in that: The assembly tool body also includes at least four positioning pins respectively penetrating the connecting frame, the first positioning pin connecting plate and the second positioning pin connecting plate.

6. The fender front installation tool according to claim 5, characterized in that: The connecting frame is provided with at least two assembly holes for accommodating the positioning pins, and at least one of the assembly holes is adapted to the first auxiliary positioning hole or the first main positioning hole.

7. The fender front installation tool according to claim 6, characterized in that: The first positioning pin connecting plate and the second positioning pin connecting plate are both provided with at least one second assembly hole for accommodating the positioning pin, wherein the second assembly hole on the first positioning pin connecting plate is adapted to the second main positioning hole, and the second assembly hole on the second positioning pin connecting plate is adapted to the second secondary positioning hole.

8. The fender front installation tool according to claim 1, characterized in that: A magnet block is installed on the side of the connecting frame away from the pick-up and placement handle through a magnet positioning pin, and at least two pin holes for accommodating the magnet positioning pin are opened on the magnet block.

9. The fender front installation tool according to claim 1, characterized in that: A headlight is arranged on the top between the front baffle and the fender body.

10. The fender front installation tool according to claim 4, characterized in that: The connection frame is provided with connection plate gaskets at locations for mounting the first positioning pin connection plate and the second positioning pin connection plate.

Citation Information

Patent Citations

  • Vehicle front face structure

    CN109466422A

  • Novel method for assembling fender and front bumper

    CN113715915A

  • Hand-held tool for welding fender

    CN118752155A

  • Integrated positioning and pressing mechanism for fender mounting bracket

    CN212599954U

  • Fender assembling and positioning device

    CN212735790U

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