Manual and electric integrated temperature regulating valve
By designing a flashlight integrated temperature regulating valve, combined with the drive feedback monitoring component and a flat adjustment mechanism, the temperature adjustment of high reliability, low weight and low flow resistance in manned spacecraft is achieved, and the low reliability and adjustment in the prior art are solved The problem of insufficient accuracy provides quick switching functions for electric and manual drives.
Patent Information
- Application Number
- CN202411610703.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-01-03
AI Technical Summary
The existing manned spacecraft temperature control valve cannot achieve emergency manual operation when it is in orbit. The product reliability is low, and the manual-automatic valve has large weight and volume, large series flow resistance, and low adjustment accuracy.
A flashlight integrated temperature regulating valve is designed, including a drive feedback monitoring component, valve body, flashlight split drive component, adjustment mechanism component, valve cover, sealing cover, cover assembly and electrical connector, through stepper motor and speed reduction assembly , potentiometer and wrench mechanism realize rapid switching between electric and manual drive, combining sealing structure and adjustment mechanism to improve the reliability of the system and automatic control accuracy.
It realizes temperature regulation with high reliability, low weight and low flow resistance, has manual backup function, can quickly switch to manual control when electric failure, and improves the stability and automatic control accuracy of the temperature control system of the manned spacecraft.
Smart Images

Figure CN119244800A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a hand-operated and electric-integrated temperature regulating valve, which is applied to the field of fluid circuits of temperature control systems of manned spacecraft. Background Art
[0002] The temperature control fluid circuit system of manned spacecraft is an important subsystem of the spacecraft, responsible for the environmental control of astronauts and equipment. The temperature control valve is a key unit in the entire fluid circuit. The required temperature control valve needs to have a long life and reliability, and its performance is directly related to the stable operation of the temperature control system.
[0003] At present, the existing electric control valves use adjustment parts in the form of sleeves or single seats, which cannot realize the manual operation kinetic energy in emergency conditions when on orbit, and the product has low reliability on orbit; at the same time, the manual and automatic valves are heavy and large in size, and the flow resistance is large when connected in series to the system, and the adjustment accuracy is low. In order to solve the problems of low life and reliability of the temperature control valve of manned spacecraft and improve the automatic control accuracy of the fluid circuit system, it is necessary to develop a manual and electric integrated driven temperature control valve with high reliability, small weight, volume and low flow resistance. Summary of the invention
[0004] The technical problem solved by the present invention is to overcome the deficiencies of the prior art and provide a temperature regulating valve integrated with a hand and a light to solve the temperature regulation problem of manned spacecraft.
[0005] The technical solution of the present invention is: a flashlight integrated temperature regulating valve, comprising: a drive feedback monitoring component, a valve body, a flashlight split drive component, an adjustment mechanism component, a valve cover, a sealing cover, a cover plate component and an electrical connector;
[0006] The drive feedback monitoring assembly is installed in the mounting hole of the valve body through a flange. One end of the hand-held separation drive assembly is installed on the output shaft of the drive feedback monitoring assembly, and the other end passes through the inner hole of the valve body to be connected to the adjustment mechanism assembly. A second sealing ring is arranged on the valve body to ensure the sealing of the rotation process of the hand-held separation drive assembly. The valve cover and the valve body are connected by flange screws, and a first sealing ring is arranged at the connection between the two to form a sealed liquid cavity, and the adjustment mechanism assembly is wrapped in the sealed cavity. The sealing cover is fixed to the valve body through a flange to limit the axial and circumferential freedom of the drive feedback monitoring assembly. At the same time, a sealing ring is arranged to achieve sealing between the sealing cover and the valve body. ; The cover plate assembly is installed on the valve body and is sealed with a sealing gasket to form a sealed cavity, providing a working environment for the drive feedback monitoring assembly and the flashlight split drive assembly; electrical connectors are installed on the sealing cover and the valve body for power supply control and position monitoring of the drive feedback monitoring assembly; the flashlight integrated temperature control valve is connected to the external system fluid circuit through the pipeline of the valve cover, and is connected to the host computer control system through the electrical connector; when the system needs to adjust the temperature, a control signal is sent to the drive feedback monitoring assembly to make it rotate, and drive the adjustment mechanism assembly to rotate, and cooperate with the valve cover to adjust the main and bypass flow, thereby achieving system temperature regulation.
[0007] The drive feedback monitoring component includes: a stepper motor component, a reduction component, a potentiometer component, a flaring pin, a first mounting screw and a second mounting screw; the stepper motor component housing is positioned with the mounting flange at one end of the reduction component housing through the motor mounting flange and is fixed by the first mounting screw; the flange at the other end of the reduction component housing is positioned and connected with the mounting flange of the potentiometer component by the second mounting screw; a square boss is provided at the output shaft end of the rotating part of the reduction component for transmitting torque, and at the same time, the output shaft of the reduction component is connected with the rotating shaft of the potentiometer component by the flaring pin to realize axial positioning and torque transmission; the entire drive feedback monitoring component is axially and radially positioned and fixed by the flange of the reduction component and the valve body.
[0008] The stepper motor assembly adopts two-phase, four-phase or other forms of mechanisms according to working requirements; the reduction assembly adopts a gear reduction mechanism or a harmonic reduction mechanism according to working requirements, or adopts a combination of a gear reduction mechanism and a harmonic reduction mechanism to adjust the reduction ratio.
[0009] The flashlight split drive assembly is used for switching the electric automatic control and manual control functions of the temperature control valve, and includes a valve stem, a fixed wrench and a movable wrench; wherein a pin hole and a positioning boss for connecting the adjustment mechanism assembly are arranged at one end of the valve stem, and a square boss is arranged at the other end of the valve stem, and is inserted into the connecting square hole on the fixed wrench to realize axial positioning and circumferential limiting of the two parts and perform torque transmission. At the same time, a rectangular boss is arranged on the fixed wrench for connecting with the movable wrench; an open groove and a rectangular groove for transmitting torque are arranged on the movable wrench; when the movable wrench is inserted into the feedback monitoring assembly and the fixed wrench from the side, the open groove cooperates with the square boss at the output shaft end of the reduction assembly, and the rectangular groove cooperates with the rectangular boss of the fixed wrench. After installation, the feedback monitoring assembly and the flashlight split drive assembly are connected as one for torque transmission. After the valve stem passes through the valve body, the dynamic seal is ensured by a second sealing ring.
[0010] When electric drive is used to control the system temperature, keep the adjustable wrench inserted into the fixed wrench, and the feedback monitoring component is connected to the valve stem. When the feedback monitoring component receives the signal from the host computer, the valve stem is driven to drive the adjustment mechanism component to adjust the main bypass flow of the system. At the same time, the position of the valve stem is fed back through the potentiometer component, and then the actual opening of the temperature control valve is obtained through decoding by the host computer; when the electric drive fails or manual drive is required to control the system temperature, the adjustable wrench is taken out, and the feedback monitoring component is separated from the flashlight split drive component. At this time, the fixed wrench is pulled to drive the valve stem to drive the adjustment mechanism component to adjust the main bypass flow of the system to achieve manual drive control. After the test is completed, the adjustable wrench is inserted to switch to electric drive mode.
[0011] The regulating mechanism assembly is a compact flat disc structure, consisting of a spring seat, a spring, and a sliding disc; the spring seat is a stepped shaft with a center hole, installed on the valve stem positioning boss, and is used for positioning and installing the spring end; the other end of the spring is installed on the sliding disc; a medium inlet flow channel, a medium main outlet flow channel, and a medium bypass outlet flow channel are arranged on the sliding disc, wherein the medium main outlet flow channel and the medium bypass outlet flow channel are structured as triangular windows, extending along the rotation direction of the shaft, and are used to adjust the flow area of the valve and thus adjust the system flow, the main channel and the bypass channel have the same structure, and extend in opposite directions; after the spring is installed, the sliding disc is pressed against the valve cover, and the spring provides sealing force at the same time, so as to realize the internal sealing of the temperature regulating valve.
[0012] The valve cover and the valve body are positioned at the flange and connected and fixed by fasteners; the valve cover and the valve body are sealed by a first sealing ring; the valve body and the valve stem are sealed by a second sealing ring, and a sealed liquid cavity is formed after the valve cover is installed; the valve cover is composed of an inlet flow channel, a main flow channel, a bypass flow channel and a valve seat, wherein the medium enters the valve cover from the inlet flow channel, flows through the inlet channel of the valve seat into the sealed liquid cavity, passes through the regulating mechanism assembly, and then flows out to the main flow channel and the bypass flow channel through the main channel and the bypass channel of the valve seat respectively.
[0013] The structure and material of the valve cover are processed in one piece or in two pieces according to actual working conditions; when the required service life is relatively short, the valve cover is processed in one piece using aluminum alloy, and a flat boss is opened on the valve seat, and the flat boss is anodized to increase the surface hardness; when the required service life is relatively long, the valve seat is processed in two pieces, and a material with a small friction coefficient is selected, including metal, non-metal or combined composite materials; after the two-piece processing, a third sealing ring is used to ensure the external seal, and a sealing gasket is used to isolate the main and bypass flow channels to ensure the internal seal.
[0014] The sliding plate is pressed against the flat boss by a spring to provide an initial sealing force. When the valve stem is driven electrically or manually, the valve stem drives the sliding plate to reciprocate within a preset range. At this time, the main medium outlet flow channel of the sliding plate cooperates with the main channel of the valve cover, and the medium bypass outlet flow channel of the sliding plate cooperates with the bypass channel of the valve cover to form different throttling areas at different angles, thereby realizing system flow distribution adjustment and further adjusting the system temperature.
[0015] When the equipment is connected to the system and works, the medium flows in from the valve cover inlet, passes through the internal flow channel of the valve cover, flows into the sealed liquid cavity, flows through the sliding disc special-shaped window and the main and bypass outlet flow channels of the valve seat, and then flows out through the valve cover outlet; if the temperature in the system needs to be reduced, the flow of the main path is increased, the valve stem is driven to drive the sliding disc to rotate, the main path opening is adjusted to increase, the throttling area is increased, and the flow rate is increased; if the temperature in the system needs to be increased, the flow of the main path is reduced, the valve stem is driven to drive the sliding disc to rotate, the main path opening is adjusted to decrease, the throttling area is reduced, and the flow rate is reduced;
[0016] When electric control is adopted, the upper computer sends a pulse signal to the drive feedback monitoring component to drive the valve stem to feedback the opening value of the temperature control valve. PID control technology is used according to the system temperature and the opening feedback of the temperature control valve to realize automatic control of the system temperature. When manual control is adopted, the cover assembly is opened, the adjustable wrench is taken out, and the drive feedback monitoring component is separated from the valve stem. At this time, a fixed wrench is used to drive the valve stem to adjust the valve opening to realize manual control of the system temperature. When the electric drive needs to be enabled again, the adjustable wrench is inserted into the original position to connect the drive feedback monitoring component to the valve stem and enter the electric control mode.
[0017] The advantages of the present invention compared with the prior art are:
[0018] (1) The existing commonly used temperature control valves have low life reliability. The hand-operated integrated temperature control valve designed in the present invention has a manual backup function, which can realize rapid switching between electric and manual drive without affecting each other and has high reliability.
[0019] (2) The existing temperature control valve has a large structure and volume. The present invention has an integrated drive feedback monitoring component and a flat adjustment mechanism component, which has a high degree of integration, a small weight and volume, and can be modularly designed according to the solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the structure of the drive feedback monitoring component;
[0022] Figure 3 This is the intention of the flashlight split drive assembly of the present invention;
[0023] Figure 4 is a schematic diagram of the adjustment mechanism assembly of the present invention;
[0024] Figure 5 It is a schematic diagram of the valve cover structure. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:
[0026] like Figure 1 As shown, the present invention provides a hand-held electric integrated temperature regulating valve, including a drive feedback monitoring component 1, a valve body 2, a hand-held electric separation drive component 3, an adjustment mechanism component 4, a valve cover 5, a sealing cover 6, a cover plate component 7 and an electrical connector 8; wherein the drive feedback monitoring component 1 is installed in the mounting hole of the valve body 2 through a flange, one end of the drive feedback monitoring component 1 hand-held electric separation drive component 3 is installed on the output shaft of the drive feedback monitoring component 1, and the other end passes through the inner hole of the valve body 2 to be connected with the adjustment mechanism component 4, and a second sealing ring 10 is arranged on the valve body 2 to ensure the sealing of the hand-held electric separation drive component 3 during the rotation process; the valve cover 5 and the valve body 2 are connected by flange screws 1 2, a first sealing ring 9 is arranged at the connection between the two to form a sealed liquid cavity, and the regulating mechanism component 4 is wrapped in the sealed cavity; the sealing cover 6 is fixed to the valve body 2 through a flange to limit the axial and circumferential freedom of the drive feedback monitoring component 1, and a sealing ring 13 is arranged at the same time to achieve the sealing between the sealing cover 6 and the valve body 2, and the cover plate component 7 is installed on the valve body 2 through screws, and a sealing gasket is used to form a sealed cavity after sealing, so as to provide a good working environment for the drive feedback monitoring component 1 and the flashlight split drive component; an electrical connector 8 is installed on the sealing cover 6 and the valve body 2 for power supply control and position monitoring of the drive feedback monitoring component 1;
[0027] The flashlight integrated temperature regulating valve is connected to the external system fluid circuit through the pipeline of the valve cover 5, and is connected to the upper computer control system through the electrical connector 8; when the system needs to adjust the temperature, a control signal is sent to the drive feedback monitoring component 1 to rotate, driving the parts in the adjustment mechanism component 4 to rotate, and cooperating with the valve cover 5 to adjust the main and bypass flow rates, thereby meeting the control system temperature requirements. When the electric drive fails or needs maintenance, the flashlight separation drive component 3 can be used to switch to manual adjustment; at the same time, a sealing cover 6 and a cover plate component 7 are provided. After being installed in conjunction with the valve body, the drive feedback monitoring component 1 and the flashlight split drive component 3 are placed in the sealed cavity, which is beneficial to improving the life and reliability of the components.
[0028] like Figure 2 As shown, the drive feedback monitoring component 1 adopts an integrated stepper motor reducer structure + conductive plastic potentiometer structure, and the component housing is shared for integrated design, including a stepper motor component 11, a reduction component 12, a potentiometer component 13, a flaring pin 14, a first mounting screw 16 and a second mounting screw 15; the housing of the stepper motor component 11 is positioned with the housing mounting flange 121 of the reduction component 12 through the motor mounting flange 111, and is fixed with four first mounting screws 16; the flange 123 at the other end of the housing of the reduction component 12 is positioned and connected with the mounting flange 131 of the potentiometer component 13 through the second mounting screws 15; a square boss 122 is provided at the output shaft end of the rotating part of the reduction component 12 for transmitting torque, and at the same time, the output shaft of the reduction component 12 is connected with the rotating shaft 132 of the potentiometer component 13 through the flaring pin 14 to realize axial positioning and torque transmission, and the entire drive feedback monitoring component 1 is axially and radially positioned and fixed with the valve body 2 through the flange 124 of the reduction component 12.
[0029] The stepper motor component 11 can select two-phase, four-phase or other forms of mechanisms according to working requirements. The reduction component 12 can select a gear reduction mechanism or a harmonic reduction mechanism according to working requirements. It can also adopt a combination of a gear reduction mechanism and a harmonic reduction mechanism. Through the coordination of multiple schemes, the accuracy between input and output can meet the requirements.
[0030] like Figure 1 , 3As shown, the split flashlight drive assembly 3 is used for switching between the electric automatic control and manual control functions of the temperature regulating valve, and mainly includes a valve stem 31, a fixed wrench 32 and an adjustable wrench 33; wherein a pin hole 311 and a positioning boss 312 for connecting the regulating mechanism assembly 4 are provided at one end of the valve stem 31, and a square boss 313 is provided at the other end of the valve stem 31, and a connecting square hole 321 of the fixed wrench 32 is inserted to realize axial positioning and circumferential limiting of the two parts and perform torque transmission, and a rectangular boss 322 is provided on the fixed wrench 32 Used to connect with the movable wrench 33; the movable wrench 33 is provided with an open groove 331 and a rectangular groove 332 for transmitting torque. The movable wrench 33 is inserted into the feedback monitoring component 1 and the fixed wrench 32 from the side, the open groove 331 cooperates with the square boss 122 at the output shaft end of the reduction component 12, and the rectangular groove 332 cooperates with the rectangular boss 322 of the fixed wrench. After installation, the feedback monitoring component 1 and the flashlight split drive component 3 are connected together for torque transmission. The valve stem 31 passes through the valve body 2, and the dynamic seal is ensured by the second sealing ring 10.
[0031] Furthermore, when the temperature of the system is controlled automatically by electric means, the movable wrench 33 is kept inserted into the fixed wrench 32, and the feedback monitoring component 1 is connected to the valve stem 31 as a whole. When the feedback monitoring component 1 receives a signal from the host computer, the valve stem is driven to drive the regulating mechanism component 4 to adjust the main bypass flow of the system. At the same time, the position of the valve stem 31 is fed back through the potentiometer component 13, and then the actual opening of the temperature control valve is obtained through decoding by the host computer; when the electric function fails or manual drive is required, the movable wrench 33 is taken out, and the feedback monitoring component 1 is separated from the flashlight split drive component 3. At this time, the fixed wrench 32 is pulled to drive the valve stem 31 to drive the regulating mechanism component 4 to adjust the main bypass flow of the system, thereby realizing manual drive control. After the test is completed, the movable wrench 33 is inserted to switch to the electric drive mode.
[0032] like Figure 4 As shown, the regulating mechanism assembly 4 is a compact flat disc structure, which consists of a spring seat 41, a spring 42, and a sliding disc 43; the spring seat 41 is a stepped shaft with a center hole, which is installed at the valve stem positioning boss 312 and is used for positioning and installing the end of the spring 42, and the other end of the spring 42 is installed on the sliding disc 43; the sliding disc 43 is provided with a medium inlet flow channel 431, a medium main outlet flow channel 432 and a medium bypass outlet flow channel 433, wherein the medium main outlet flow channel 432 and the medium bypass outlet flow channel 433 have a triangular structure, extending along the rotation direction of the shaft, and are used to adjust the flow area of the valve and thus adjust the system flow, the main and bypass channels have the same structure, and extend in opposite directions; after the spring 42 is installed, the sliding disc 43 is pressed against the valve cover 5, and the spring 42 provides a sealing force to achieve the internal sealing of the temperature regulating valve.
[0033] like Figure 1 and 5As shown, the valve cover 5 and the valve body 2 are positioned at the flange and connected and fixed by screws 12. The two are sealed by a first sealing ring 9, thereby achieving sealing between the valve cover and the valve body; the valve body 2 and the valve stem 311 are sealed by a second sealing ring 10, and a sealed liquid cavity is formed after the valve cover is installed; the valve cover 5 is composed of an inlet flow channel 51, a main flow channel 52, a bypass flow channel 53 and a valve seat 54, wherein the medium enters the valve cover through the inlet flow channel 51, flows through the inlet channel 541 of the valve seat, enters the sealed liquid cavity, passes through the regulating mechanism assembly 4, and then flows out to the main flow channel 52 and the bypass flow channel 53 of the valve cover through the main channel 542 and the bypass channel 543 of the valve seat 54 respectively.
[0034] The structure of the valve cover 5 can be processed in one piece or in separate pieces according to actual working conditions. When a short service life is required, the valve cover is processed in one piece using aluminum alloy, and anodizing is performed on the flat boss 544 of the valve seat 54 to improve the surface hardness. When a long service life is required, the valve seat 54 is processed in separate pieces. After the separate processing, a third sealing ring 55 is used to ensure the external seal, and a sealing gasket 56 is used to isolate the main and bypass flow channels to ensure the internal seal. The valve seat 54 is made of a material with a small friction coefficient, including metal, non-metal or combined composite materials, to reduce the friction torque, further reduce the weight and volume of the feedback monitoring component 1, and at the same time improve the hardness of the material, reduce the wear of the sliding friction pair, and improve the service life and reliability of the friction pair.
[0035] like Figure 4 , 5 As shown, the sliding plate 43 is pressed against the flat boss 544 of the valve seat 54 by the spring 42, providing an initial sealing force, and ensuring the sealing pressure ratio through the cooperation of the plane and the boss, while reducing the friction force; when the valve stem 31 is driven electrically or manually, the valve stem drives the sliding plate 43 to reciprocate within a specified range, at which time the main outlet flow channel 432 of the sliding plate cooperates with the main channel 542 of the valve cover, and the bypass outlet flow channel 433 of the sliding plate cooperates with the bypass channel 543 of the valve cover, forming different throttling areas at different angles, realizing the system flow distribution regulation, and then adjusting the system temperature.
[0036] The temperature regulating valve of the present invention can realize the function of linear distribution of flow in two branches; when the equipment is connected in series with the system and the flow needs to be evenly distributed, the medium flows in from the inlet of the valve cover 5, passes through the internal flow channel of the valve cover 5, flows into the sealed liquid cavity, flows through the special-shaped window of the sliding plate 43 and the channel of the valve seat 54, and then flows out through the outlet of the valve cover 5; if the temperature in the system needs to be lowered, that is, the flow of the main road is increased, the valve stem 31 is driven to drive the sliding plate 4 to rotate, the main road opening is adjusted to increase, the throttling area is increased, and the flow rate is increased; if the temperature in the system needs to be increased, that is, the flow of the main road is reduced, the valve stem 31 is driven to drive the sliding plate 4 to rotate, the main road opening is adjusted to decrease, the throttling area is reduced, and the flow rate is reduced; when electric During automatic control, the host computer sends a pulse signal to the drive feedback monitoring component 1, and the drive valve stem 31 can feedback the opening value of the temperature control valve. The PID control technology is used according to the system temperature and the opening feedback of the temperature control valve to realize automatic control of the system temperature; when there is an electric failure or no electricity, manual control is required, open the cover assembly 7, take out the adjustable wrench 33, separate the drive feedback monitoring component 1 from the valve stem 31, and then use the fixed wrench 32 to drive the valve stem 31 to adjust the valve opening to complete the temperature control; when the electric drive needs to be enabled again, insert the adjustable wrench 33 into the original position to connect the drive feedback monitoring component 1 with the valve stem 31 to realize electric automatic control.
[0037] Although the present invention has been disclosed as above in the form of a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make possible changes and modifications to the technical solution of the present invention by using the technical contents disclosed above without departing from the spirit and scope of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall fall within the protection scope of the technical solution of the present invention.
Claims
1. A flashlight integrated temperature regulating valve, characterized in that: include: A drive feedback monitoring component (1), a valve body (2), a flashlight split drive component (3), an adjustment mechanism component (4), a valve cover (5), a sealing cover (6), a cover plate component (7) and an electrical connector (8); The drive feedback monitoring component (1) is installed in the installation hole of the valve body (2) through a flange, one end of the hand-operated separation drive component (3) is installed on the output shaft of the drive feedback monitoring component (1), and the other end passes through the inner hole of the valve body (2) to connect with the adjustment mechanism component (4); a second sealing ring (10) is arranged on the valve body (2) to ensure the sealing of the rotation process of the hand-operated separation drive component (3); the valve cover (5) and the valve body (2) are connected through flange screws (12), and a first sealing ring (9) is arranged at the connection between the two to form a sealed liquid cavity, and the adjustment mechanism component (4) is wrapped in the sealed cavity; the sealing cover (6) is fixed to the valve body (2) through a flange to limit the axial and circumferential freedom of the drive feedback monitoring component (1), and a sealing ring (13) is arranged at the same time to realize the sealing cover (6) is sealed with the valve body (2); the cover plate assembly (7) is installed on the valve body (2), and is sealed with a sealing gasket to form a sealed cavity, providing a working environment for the drive feedback monitoring assembly (1) and the flashlight split drive assembly; an electrical connector (8) is installed on the sealing cover (6) and the valve body (2) for power supply control and position monitoring of the drive feedback monitoring assembly (1); the flashlight integrated temperature regulating valve is connected to the external system fluid circuit through the pipeline of the valve cover (5), and is connected to the upper computer control system through the electrical connector (8); when the system needs to adjust the temperature, a control signal is sent to the drive feedback monitoring assembly (1) to rotate it, and the regulating mechanism assembly (4) is driven to rotate, and cooperates with the valve cover (5) to adjust the main and bypass flow rates, thereby achieving system temperature adjustment.
2. The hand-operated integrated temperature regulating valve according to claim 1, characterized in that: The drive feedback monitoring component (1) comprises: a stepper motor component (11), a reduction component (12), a potentiometer component (13), a flaring pin (14), a first mounting screw (16) and a second mounting screw (15); the housing of the stepper motor component (11) is positioned with the mounting flange at one end of the housing of the reduction component (12) through a motor mounting flange (111) and fixed by the first mounting screw (16); the flange at the other end of the housing of the reduction component (12) is positioned and connected with the mounting flange of the potentiometer component (13) through the second mounting screw (15); a square boss (122) is provided at the output shaft end of the rotating part of the reduction component (12) for transmitting torque, and at the same time, the output shaft of the reduction component (12) is connected with the rotating shaft of the potentiometer component (13) through the flaring pin (14) to realize axial positioning and torque transmission; the entire drive feedback monitoring component (1) is axially and radially positioned and fixed through the flange of the reduction component (12) and the valve body (2).
3. The hand-operated integrated temperature regulating valve according to claim 2, characterized in that: The stepper motor component (11) adopts a two-phase, four-phase or other form of mechanism according to working requirements; the reduction component (12) adopts a gear reduction mechanism or a harmonic reduction mechanism according to working requirements, or adopts a combination of a gear reduction mechanism and a harmonic reduction mechanism to adjust the reduction ratio.
4. The hand-operated integrated temperature regulating valve according to claim 2, characterized in that: The split flashlight drive assembly (3) is used for switching between electric automatic control and manual control functions of a temperature regulating valve, and comprises a valve stem (31), a fixed wrench (32) and a movable wrench (33); wherein one end of the valve stem (31) is provided with a pin hole (311) and a positioning boss (312) for connecting to an adjustment mechanism assembly (4); the other end of the valve stem (31) is provided with a square boss (313) and inserted into a connecting square hole (321) on the fixed wrench (32) to achieve axial positioning and circumferential limiting of the two parts and to transmit torque; meanwhile, a rectangular boss (322) is provided on the fixed wrench (32) for connecting with the movable wrench The movable spanner (33) is connected with a hand (33); an open groove (331) and a rectangular groove (332) for transmitting torque are provided on the movable spanner (33); when the movable spanner (33) is inserted into the feedback monitoring component (1) and the fixed spanner (32) from the side, the open groove (331) cooperates with the square boss (122) at the output shaft end of the reduction component (12), and the rectangular groove (332) cooperates with the rectangular boss (322) of the fixed spanner. After being installed in place, the feedback monitoring component (1) and the hand-held electric split drive component (3) are connected as a whole for torque transmission. After the valve stem (31) passes through the valve body (2), the dynamic seal is ensured by the second sealing ring (10).
5. A multifunctional electric flow control valve according to claim 4, characterized in that: When electric drive is used to control the system temperature, the movable wrench (33) is kept inserted into the fixed wrench (32), and the feedback monitoring component (1) is connected to the valve stem (31) as a whole. When the feedback monitoring component (1) receives a signal from the host computer, the valve stem (31) is driven to drive the regulating mechanism component (4) to adjust the main bypass flow of the system. At the same time, the position of the valve stem (31) is fed back through the potentiometer component (13), and then the actual opening of the temperature control valve is obtained through decoding by the host computer; when the electric drive fails or manual drive is required to control the system temperature, the movable wrench (33) is taken out, the feedback monitoring component (1) is separated from the flashlight split drive component (3), and at this time, the fixed wrench (32) is turned to drive the valve stem (31) to drive the regulating mechanism component (4) to adjust the main bypass flow of the system, thereby realizing manual drive control. After the test is completed, the movable wrench (33) is inserted to switch to the electric drive mode.
6. The hand-operated and electric-integrated temperature regulating valve according to claim 4, characterized in that: The regulating mechanism assembly (4) is a compact flat disc structure, which is composed of a spring seat (41), a spring (42), and a sliding disc (43); the spring seat (41) is a stepped shaft with a center hole, which is installed at the positioning boss (312) of the valve stem (31) and is used for positioning and installing the end of the spring (42); the other end of the spring (42) is installed on the sliding disc (43); a medium inlet flow channel (431), a medium main outlet flow channel (432), and a medium bypass outlet flow channel (433) are arranged on the sliding disc (43), wherein the medium main outlet flow channel (432) and the medium bypass outlet flow channel (433) are triangular windows extending along the rotation direction of the shaft and are used to adjust the flow area of the valve and thus adjust the system flow, and the main channel and the bypass channel have the same structure and extend in opposite directions; after the spring (42) is installed, the sliding disc (43) is pressed onto the valve cover (5), and the spring (42) provides sealing force to achieve internal sealing of the temperature regulating valve.
7. The hand-operated and electric-integrated temperature regulating valve according to claim 1, characterized in that: The valve cover (5) and the valve body (2) are positioned at the flange and connected and fixed by fasteners; the valve cover (5) and the valve body (2) are sealed by a first sealing ring (9); the valve body (2) and the valve stem (31) are sealed by a second sealing ring (10), and a sealed liquid cavity is formed after the valve cover (5) is installed; the valve cover (5) is composed of an inlet flow channel (51), a main flow channel (52), a bypass flow channel (53) and a valve seat (54), wherein the medium enters the valve cover through the inlet flow channel (51), flows through the inlet channel (541) of the valve seat (54) into the sealed liquid cavity, passes through the regulating mechanism assembly (4), and then flows out to the main flow channel (52) and the bypass flow channel (53) through the main flow channel (543) and the bypass flow channel (542) of the valve seat (54) respectively.
8. The hand-operated and electric-integrated temperature regulating valve according to claim 7, characterized in that: The structure and material of the valve cover (5) are processed in one piece or in separate pieces according to actual working conditions. When the required service life is relatively short, the valve cover is processed in one piece using aluminum alloy, and a flat boss (544) is opened on the valve seat (54). The flat boss (544) is anodized to increase the surface hardness. When the required service life is relatively long, the valve seat (54) is processed in separate pieces, and a material with a small friction coefficient is selected, including metal, non-metal or combined composite materials. After the separate processing, a third sealing ring (55) is used to ensure external sealing, and a sealing gasket (56) is used to isolate the main flow channel and the bypass flow channel to ensure internal sealing.
9. The hand-operated and electric-integrated temperature regulating valve according to claim 8, characterized in that: The sliding plate (43) is pressed against the flat boss (544) by a spring (42) to provide an initial sealing force. When the valve stem (31) is driven electrically or manually, the valve stem (31) drives the sliding plate (43) to reciprocate within a preset range. At this time, the main outlet flow channel (432) of the sliding plate cooperates with the main channel (543) of the valve cover, and the bypass outlet flow channel (433) of the sliding plate cooperates with the bypass channel (543) of the valve cover, forming different throttling areas at different angles, thereby realizing system flow distribution regulation and further regulating system temperature.
10. The hand-operated and electric-integrated temperature regulating valve according to claim 1, characterized in that: When the device is connected to the system and is working, the medium flows in from the inlet of the valve cover (5), passes through the internal flow channel of the valve cover (5), flows into the sealed liquid cavity, flows through the special-shaped window of the sliding plate (43) and the main and bypass outlet flow channels of the valve seat (54), and then flows out through the outlet of the valve cover (5); if the temperature in the system needs to be reduced, the flow rate of the main path is increased, the valve stem (31) is driven to drive the sliding plate (4) to rotate, the main path opening is increased, the throttling area is increased, and the flow rate is increased; if the temperature in the system needs to be increased, the flow rate of the main path is reduced, the valve stem (31) is driven to drive the sliding plate (4) to rotate, the main path opening is reduced, the throttling area is reduced, and the flow rate is reduced; When electric control is adopted, the upper computer sends a pulse signal to the drive feedback monitoring component (1), drives the valve stem (31) to feedback the opening value of the temperature regulating valve, and adopts PID control technology according to the system temperature and the opening feedback of the temperature regulating valve to realize automatic control of the system temperature; when manual control is adopted, the cover plate component (7) is opened, the adjustable wrench (33) is taken out, and the drive feedback monitoring component (1) is separated from the valve stem (31). At this time, the fixed wrench (32) is used to drive the valve stem (31) to adjust the valve opening to realize manual control of the system temperature; when the electric drive needs to be enabled again, the adjustable wrench (33) is inserted into the original position, that is, the drive feedback monitoring component (1) is connected to the valve stem (31), and the electric control mode is entered.
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