Glass sample sampling inspection method and storage medium
Through the online system, the labeling and quality inspection of glass samples is solved, and the problems of high scrap rate and low production efficiency in the existing technology are realized, efficient tracking and quality control of samples are achieved, rework rate is reduced, and the processing efficiency of glass samples is improved. .
Patent Information
- Application Number
- CN202411344244.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-01-03
AI Technical Summary
The existing glass sample sampling sampling methods have problems with high scrap rate and low production efficiency, mainly due to the difficulty in removing paint marks and the untimely tracking of manpower.
The online system is used to obtain glass sample information, identify and encode through sensing equipment and encoding equipment, conduct online marking and quality detection, avoid physical marking, and use the online system to track and monitor sample.
It reduces the scrap rate of sample samples, reduces labor costs, improves production efficiency, reduces the risk of rework, and improves the deep processing quality of glass sample samples.
Smart Images

Figure CN119246557A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glass production, and in particular to a glass sample sampling method. Background Art
[0002] In the production process of glass products, it is usually necessary to conduct sampling inspections on the glass produced normally, so as to promptly correct the defects of the production line when defective glass products are produced normally, thereby improving the quality of the glass products.
[0003] However, in the related art, random inspections of glass quality usually involve marking the inspected glass products with paint. After the marked glass products pass through a tempering furnace, the paint marks solidify and are difficult to remove, which results in the glass products being scrapped. At the same time, personnel are required to track and monitor the scrapped glass products that are scrapped due to the presence of paint marks. However, it is easy for the scrapped glass products to be packaged together with normal products due to untimely tracking or missed tracking, resulting in rework after packaging.
[0004] Based on this, the glass sample sampling method of the related art has a high sample scrapping rate, consumes a lot of manpower and material resources, and the overall production efficiency is not high. Summary of the invention
[0005] The main purpose of the present invention is to provide a glass sample sampling method, aiming to reduce the scrap rate of glass samples and improve the deep processing efficiency of glass samples.
[0006] To achieve the above-mentioned purpose, an embodiment of the present invention proposes a glass sample sampling method, which includes the following steps: S1, obtaining an online system matching the production line; S2, obtaining glass sample information flowing into the production line, and displaying the glass sample information on the online system; S3, selecting some glass samples on the production line as glass samples to be tested, and controlling the online system to perform online marking on the glass samples to be tested; S4, performing quality inspection on the glass samples to be tested.
[0007] In some embodiments, obtaining information of glass samples flowing into the production line includes the following steps: S21, controlling the sensing device to identify the glass samples; S22, controlling the encoding device to sequentially encode each glass sample identified by the sensing device to obtain the glass sample information.
[0008] In some embodiments, the encoding device is arranged at the last process before each branch line in the production line enters the tempering furnace.
[0009] In some embodiments, quality inspection of the glass samples to be tested includes: S41, controlling the online system to monitor the position of each glass sample to be tested, and when each glass sample to be tested flows to the packaging room along the production line, controlling the glass samples to be tested to be diverted to the film storage machine for storage; S42, performing quality inspection on the glass samples to be tested in the film storage machine.
[0010] In some embodiments, controlling the online system to mark the glass sample to be tested online includes: S31, selecting the last process where the glass sample to be tested enters the tempering furnace as the marking station; S32, when the glass sample passes the marking station along the production line, marking the glass sample to be tested and synchronously uploading it to the online system.
[0011] In some embodiments, after quality inspection of the glass samples to be tested is performed, the method further includes: packaging the glass samples to be tested after quality inspection.
[0012] In some embodiments, before packaging the glass samples to be tested after the quality inspection, the method further includes: cleaning the glass samples to be tested after the quality inspection.
[0013] In some embodiments, some glass samples on the production line are selected as glass samples to be tested by manual selection.
[0014] In some embodiments, when obtaining information on glass samples flowing into a production line, glass samples located on different branches of the production line are displayed in different colors in the online system.
[0015] An embodiment of the present invention further provides a storage medium, characterized in that the storage medium is a computer-readable storage medium, and a computer program is stored on the storage medium. When the computer program is executed by a processor, the steps of the glass sample sampling method provided in any of the aforementioned embodiments are implemented.
[0016] The technical solution of the present invention obtains the glass sample information flowing into the production line, displays the glass sample information on the online system, and controls the online system to mark the glass samples to be tested online, thereby eliminating the need for physical marking on the glass samples, thereby reducing the probability of glass samples being scrapped due to random inspection marks. At the same time, the online system can be used to track the marked glass samples, reducing labor costs and the risk of samples being packaged together with normal products, reducing the rework rate of the production process, and thereby improving the overall production efficiency of the glass samples. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1 It is a flowchart of the glass sample sampling method provided by the present invention;
[0019] Figure 2 It is a flowchart of the sub-steps of step S2 in the glass sample sampling method provided by the present invention;
[0020] Figure 3 It is a flowchart of the sub-steps of step S3 in the glass sample sampling method provided by the present invention;
[0021] Figure 4 It is a flowchart of the sub-steps of step S4 in the glass sample sampling method provided by the present invention.
[0022] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0025] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0026] In the production process of glass products, it is usually necessary to conduct sampling inspections on the glass produced normally, so as to promptly correct the defects of the production line when defective glass products are produced normally, thereby improving the quality of the glass products.
[0027] However, in the related art, random inspections of glass quality usually involve marking the inspected glass products with paint. After the marked glass products pass through a tempering furnace, the paint marks solidify and are difficult to remove, which results in the glass products being scrapped. At the same time, personnel are required to track and monitor the scrapped glass products that are scrapped due to the presence of paint marks. However, it is easy for the scrapped glass products to be packaged together with normal products due to untimely tracking or missed tracking, resulting in rework after packaging.
[0028] Based on this, the inventor provides a new method for sampling glass samples, which aims to replace the related technology of directly marking glass samples with paint by marking the glass samples online, so as to reduce the risk of contamination and scrapping of the sampled glass samples and improve the deep processing efficiency of the glass samples.
[0029] Please refer to Figures 1 to 4 An embodiment of the present invention proposes a glass sample sampling method, which includes the following steps: S1, obtaining an online system matching a production line; S2, obtaining glass sample information flowing into the production line, and displaying the glass sample information on the online system; S3, selecting some glass samples on the production line as glass samples to be tested, and controlling the online system to mark the glass samples to be tested online; S4, performing quality inspection on the glass samples to be tested.
[0030] In step S1, an online system matching the production line is obtained, aiming to enable the status of the production line to be displayed in real time through the online system, so that operators can monitor, control and adjust the production line through the online system.
[0031] Exemplarily, in these embodiments of the present invention, a possible implementation method for constructing an online system is to set up sensor equipment at each workstation of the production line, so as to utilize the sensor equipment to transmit the glass sample information on the production line to the online system in real time, so that the operator can quickly understand the situation of each individual glass sample on the production line.
[0032] The glass sample information may include position information, state information, image information, etc.
[0033] It should be noted that during the entire process of deep processing of glass samples, all glass samples need to be processed at multiple workstations before being tempered and shaped in a tempering furnace. At the same time, according to the different functions of the glass samples after processing and shaping, multiple different branch lines can be set up in front of the tempering furnace of the production line, and different workstations can be set up on each branch line to perform different deep processing on glass samples with different functions.
[0034] Based on this, the number of workstations in the production line can be adjusted according to the different functions of the glass samples. For example, in the deep processing production line of glass panels, the production line can include edge grinding, coating, tempering and packaging workstations; in the deep processing production line of glass back panels, the production line can include edge grinding, drilling, coating, silk screen printing, tempering and packaging workstations.
[0035] In this way, at least a production line including two common stations, a tempering furnace station and a packaging station, can be set up. Before the tempering furnace, a production line including multiple branch lines can be set up, such as the branch line for glass panel processing mentioned above. At this time, the branch line can include an edge grinding station and a coating station; and another example is the branch line for glass back panel processing mentioned above. At this time, the branch line can include an edge grinding station, a drilling station, a coating station, and a silk-screen printing station. The two branch lines converge at the tempering furnace station to increase the integrity of the deep processing production line and reduce the space occupied by the production line.
[0036] In these embodiments of the present invention, sensing equipment can be set at each workstation of different branches in the production line to collect information of glass samples passing through each workstation, so that the online system can track and collect real-time information of each glass sample.
[0037] The sensing devices may include but are not limited to infrared sensors, visual sensors, photoelectric sensors, etc., so that a sensing device network composed of different sensing devices can interact with the online system to realize intelligent management and control of the deep processing production line.
[0038] The online system is matched with the production line, that is, the online system is configured with the same branch lines and workstations as the production line, so that different glass samples passing through the production line can be displayed on the online system.
[0039] In step S2, the information of the glass samples flowing into the production line is obtained. As mentioned above, the glass sample information of each glass sample can be sensed and monitored by using a plurality of sensing devices arranged on the production line.
[0040] In an embodiment where there are multiple branch lines in front of the tempering furnace of the production line, a sensor device can be set at each station of each branch line to monitor the position of each glass sample in real time and display it in the online system.
[0041] Each sensor device can be connected to the online system by wired or wireless means to transmit the information of the glass sample. In these embodiments of the present invention, each sensor device can be connected to the online system by wireless means to improve the neatness of the production line.
[0042] The purpose of step S2 is to upload the glass sample information on the production line to the online system so that the glass sample information displayed in the online system is consistent with the actual information of the glass sample on the production line.
[0043] Illustratively, in these embodiments of the present invention, in the online system, the glass sample information may be displayed in the form of images, text, etc., so that operators can understand the actual situation of the glass sample on the production line.
[0044] In step S3, some glass samples on the production line are selected as glass samples to be tested, that is, some of all glass samples in the production line are selected as glass samples to be tested, so that after the selected glass samples to be tested pass through the tempering furnace, the performance of the glass samples to be tested is tested, and then the quality of all glass samples in the production batch is determined.
[0045] In these embodiments of the present invention, the glass samples to be tested may be selected by manual random selection, or, in some embodiments, each glass sample may be randomly selected by using an online system.
[0046] The control online system performs online marking on the glass samples to be tested, that is, the selected glass samples to be tested are only marked in the online system, and no marking is made on the body of the glass samples to be tested that are normally operating on the production line. In this way, since the body of the glass sample to be tested is no different from other glass samples, the glass sample to be tested can be formed into a product that is no different from an ordinary glass sample after passing through the tempering furnace, so that the glass sample to be tested can be directly packaged after completing the random inspection, or packaged after a backwashing process, thereby reducing the loss of glass samples caused by marking and improving the deep processing efficiency of glass samples.
[0047] The online marking method may be to change the shape, style or color of the glass sample displayed in the online system so as to distinguish it from ordinary glass samples in the online system.
[0048] The glass samples to be tested are subjected to quality inspection to determine the processing quality of the sampled glass samples in the aforementioned edging station, punching station, coating station or screen printing station. If the random inspection shows that the sample is qualified, the product of this batch can be regarded as qualified and can be transported after packaging. If the random inspection shows that the sample is unqualified, the packaging process of the glass samples of this batch can be suspended to prevent defective products from being shipped out, thereby improving the product yield of deep-processing glass samples.
[0049] The technical solution of the present invention obtains the glass sample information flowing into the production line, displays the glass sample information on the online system, and controls the online system to mark the glass samples to be tested online, thereby eliminating the need for physical marking on the glass samples, thereby reducing the probability of glass samples being scrapped due to random inspection marks. At the same time, the online system can be used to track the marked glass samples, reducing labor costs and the risk of samples being packaged together with normal products, reducing the rework rate of the production process, and thereby improving the overall production efficiency of the glass samples.
[0050] In some embodiments, obtaining information of glass samples flowing into the production line includes the following steps: S21, controlling the sensing device to identify the glass samples; S22, controlling the encoding device to sequentially encode each glass sample identified by the sensing device to obtain the glass sample information.
[0051] The sensing device is used to sense and identify glass samples, so that when the glass samples flow to different workstations along the conveyor belt, they can be sensed and identified by the sensing device. In these embodiments of the present invention, the number of sensing devices can be multiple, and the multiple sensing devices are respectively arranged at different workstations of the production line, so that when the glass samples flow to different workstations along the conveyor belt of the production line, the online system can obtain glass sample information of different glass samples.
[0052] The encoding device is used to distinguish different glass samples. For example, in these embodiments of the present invention, the encoding device can be set at a station of the production line and electrically connected to the sensor device of the station. In this way, when the sensor device of the station senses that there is a glass sample flowing in, the encoding device can be used to configure a code for the glass sample, so that the glass sample can be distinguished from other glass samples in the online system.
[0053] In these embodiments of the present invention, the encoding device can be set as a counter, which can provide sequence codes for different glass samples according to the stock order recognized by the sensor device of the workstation, and display them in the online system.
[0054] For example, the first glass sample identified by the sensing device may be coded as No. 1, the second glass sample identified by the sensing device may be coded as No. 2, the third glass sample identified by the sensing device may be coded as No. 3, and so on.
[0055] In these embodiments of the present invention, codes are provided for different glass samples, which helps operators to quickly distinguish different glass samples through the online system. At the same time, after the glass samples are marked as glass samples to be tested, it is also helpful to more intuitively determine which glass sample is the glass sample to be tested through the online system.
[0056] It should be noted that in the embodiment where there are multiple branches in front of the tempering furnace of the production line, each branch needs to be equipped with the aforementioned coding device, and the coding devices of each branch use different coding methods to distinguish the glass samples flowing into different branches by using different coding methods. In this way, after the subsequent random inspection of the glass samples, it can be determined which branch they come from according to the coding of the glass samples. When the random inspection shows a defective product, it is conducive to the recovery and rework of the product, further improving the deep processing efficiency of the glass samples.
[0057] In some embodiments, the encoding device is arranged at the last process before each branch line in the production line enters the tempering furnace.
[0058] The encoding device is set at the last process before each branch line enters the tempering furnace in the production line, that is, according to the different functions of the glass samples, it is set at the last process before each branch line enters the tempering furnace. Exemplarily, in a branch line used for deep processing of glass panels, the branch line may include an edge grinding station and a coating station arranged in sequence, and at this time, the encoding device can be set at the coating station; in a branch line used for deep processing of glass back panels, the branch line may include an edge grinding station, a drilling station, a coating station, and a silk-screen printing station arranged in sequence, and at this time, the encoding device can be set at the silk-screen printing station.
[0059] In this way, the accuracy of the correspondence between the code and the glass samples on the production line can be improved, that is, the coded glass samples can enter the tempering furnace in a short time, reducing the probability of the code and the glass samples on the production line not corresponding due to external factors.
[0060] For example, in the branch line of deep processing of glass back panels, if the encoding device is set at the edge grinding station, that is, on this branch line, each glass back panel will be provided with a sequential code by the encoding device after passing through the edge grinding station and uploaded to the online system, and the encoded glass sample is taken away due to external factors in the subsequent drilling station, coating station, and silk-screen printing station along the conveyor belt, resulting in the glass sample not entering the tempering furnace. In the subsequent sampling process, the glass sample encoded by the online system will not correspond to the actual sample on the production line. In these embodiments of the present invention, the probability of this problem can be reduced by setting the encoding device at the last process before each branch line in the production line enters the tempering furnace.
[0061] In some embodiments, the encoding device can also be set before each process of each branch line in the production line, that is, different encoding devices are used to encode each glass sample before it enters the workstation of each process, so as to set which glass samples need to be sampled in the process and the number of glass samples to be sampled. This setting method facilitates the operator to make targeted feedback adjustments.
[0062] By way of example, in some embodiments of the present invention, the number of encoding devices can be set to be the same as the number of processes in each branch line in the production line, so that the glass samples are randomly inspected after each process. In this way, the inspection pass rate of each process can be obtained through statistics and calculations. At this time, the operator can feedback and adjust the inspection strategy according to the aforementioned inspection pass rate. For example, when the inspection pass rate of a certain process is low, the number of glass samples inspected at subsequent inspection points can be increased to further judge the production quality of the batch of glass samples and improve the reliability of product production.
[0063] In some embodiments, the coding device may also be arranged before the first process of each branch line in the production line. In this case, the coding device may be used to perform different types of coding on each glass sample passing through. For example, the coding device may be used to encode each glass sample, wherein the coding type may include a first type of coding, a second type of coding, and a third type of coding. In this case, different colors may be used in the online system to represent the first type of coding, the second type of coding, and the third type of coding, respectively.
[0064] After the encoding of each glass sample is completed by using the encoding device as mentioned above, multiple sampling points can be set in the subsequent process of the straight line. For example, in a branch line used for deep processing of the glass back panel, the branch line can include an edge grinding station, a drilling station, a coating station, and a silk-screen printing station arranged in sequence. At this time, an encoding device can be set in front of the edge grinding station to encode each glass sample passing through the encoding device. At the same time, sampling points can be set after the edge grinding station, the coating station and the silk-screen printing station, respectively, so as to sample the glass samples of the first type of coding after the edge grinding station, sample the glass samples of the second type of coding after the coating station, and sample the glass samples of the third type of coding after the silk-screen printing station, and feedback adjustment can be performed according to the qualified rate of the products at each sampling point, so as to adjust the number of the first type of coding, the second type of coding and the third type of coding by using the encoding device.
[0065] In some embodiments, quality inspection of the glass samples to be tested includes: S41, controlling the online system to monitor the position of each glass sample to be tested, and when each glass sample to be tested flows to the packaging room along the production line, controlling the glass samples to be tested to be diverted to the film storage machine for storage; S42, performing quality inspection on the glass samples to be tested in the film storage machine.
[0066] In step S41, the online system is controlled to monitor the position of each glass sample to be tested, which means that each glass sample to be tested is displayed in real time by the online system so that the operator can monitor the position of the glass sample to be tested at each workstation.
[0067] A possible implementation method is that since a sensor device is provided at each workstation of the production line, the position of each glass sample at each workstation can be sensed by the sensor device and uploaded to an online system for display.
[0068] For example, for two adjacent workstations on the production line, when the sensor device installed at the previous workstation senses a glass sample, the glass sample information of the glass sample can be obtained and uploaded to the online system for display. When the sensor device at the next workstation senses the glass sample, the glass sample at the end of the previous workstation enters the next workstation. At this time, the online system can be controlled to make the glass sample corresponding to the end of the previous workstation disappear and display it at the next workstation.
[0069] Based on this, the glass sample encoded by the encoding device can also be displayed in real time to obtain the real-time position of the glass sample to be tested.
[0070] When each glass sample to be tested flows to the packaging room along the production line, the glass sample to be tested is controlled to be diverted to the film storage machine for storage. A possible implementation method is that when the online system shows that the glass sample to be tested has flowed to the packaging room, the glass sample to be tested can be grabbed or sucked by a robotic arm and placed in the film storage machine; or, in some embodiments, a conveyor belt can be provided with a diverting slide pointing to the film storage machine at a position close to the film storage machine. The diverting slide can be uniformly controlled by the online system to start when the glass sample to be tested flows to a position close to the film storage machine, and the glass sample to be tested is sent to the film storage machine for storage.
[0071] It should be noted that step S41, as a step for transporting the sampled objects, needs to be performed after the glass samples have been shaped in the tempering furnace (before packaging) to ensure that the sampled glass samples have been processed at each workstation, thereby improving the quality inspection effect of the glass samples.
[0072] In step S42, the quality of the glass samples to be tested in the storage machine is inspected. A possible implementation method is that when each glass sample to be tested enters the storage machine, a machine vision inspection technology is used to first take a photo of each glass sample to be tested, and then the image obtained by the photo is gray-scaled, filtered to reduce noise, and subjected to threshold segmentation processing to achieve feature extraction and identification of defective areas on each glass sample to be tested, so as to detect defects such as scratches and bubbles on the surface of the glass sample to be tested.
[0073] In some embodiments, controlling the online system to mark the glass sample to be tested online includes: S31, selecting the last process where the glass sample to be tested enters the tempering furnace as the marking station; S32, when the glass sample to be tested passes through the marking station along the production line, marking the glass sample to be tested and synchronously uploading it to the online system.
[0074] Similar to the setting of the encoding device, in step S31, the last process where the glass sample to be tested enters the tempering furnace is selected as the marking station, that is, the coating station in the branch line where the aforementioned glass panel undergoes deep processing, or the silk-screen printing station in the branch line where the glass back panel undergoes deep processing.
[0075] In this way, the glass sample to be tested that has been marked online is the glass sample that has gone through all the processing steps, which is conducive to improving the accuracy of finished product defect detection. In other words, a marking station is set at the last process. When the glass sample to be tested flows to this station, it means that the glass sample to be tested has gone through all the aforementioned processing steps. In the subsequent finished product defect detection, the defects detected are the defects that exist after all the processing steps, which is more accurate.
[0076] In some embodiments, the marking station can be a marking device set up on the production line, which sends marking control instructions to the online system, and does not perform any physical marking on the body of the glass sample to be tested in the production line. The purpose is to achieve marking of the glass sample to be tested in the online system through the marking control instructions sent to the online system, which can improve the product consistency between the glass sample to be tested and the ordinary glass sample after passing through the tempering furnace, thereby reducing the product scrap rate caused by marking and improving production and processing efficiency.
[0077] In step S32, when the glass sample to be tested passes through the marking station along the production line, the glass sample to be tested is marked and uploaded to the online system simultaneously. The step of marking the glass sample to be tested can be completed by manual operation. At this time, the marking process of the glass sample to be tested in this step and the process of randomly selecting the glass samples on the production line as the glass samples to be tested can be implemented simultaneously to reduce the setting of the production process and further improve the deep processing efficiency of the glass samples.
[0078] That is, in some embodiments, some glass samples on the production line can be selected as glass samples to be tested by manual selection. Alternatively, in some embodiments, some glass samples on the production line can be selected as glass samples to be tested by random selection.
[0079] For example, in some embodiments, if it is known that the total number of glass samples on a certain line is 50, then a number of coding numbers from 1 to 50 (such as 5, 10, 15, etc.) can be randomly selected in advance through the online system as the codes to be tested. At this time, when the code of the glass sample is the aforementioned randomly selected code to be tested, the glass sample is the glass sample to be tested.
[0080] In some embodiments, after the quality inspection of the glass samples to be tested is performed, the method further includes: step S5, packaging the glass samples to be tested after the quality inspection.
[0081] In these embodiments of the present invention, since the marking of the glass sample to be tested is performed online and no physical marking is made on the glass sample body to be tested, the finished product of the glass sample to be tested remains the same as the finished product of the ordinary glass sample. At this time, after the quality inspection of the glass sample to be tested in step S4, if the inspection result indicates that the glass sample to be tested is a good product, the finished product of the glass sample to be tested that has been randomly inspected can be directly packaged.
[0082] Of course, if after quality inspection of the glass sample to be tested, if the inspection result indicates that the glass sample to be tested is defective, then based on the mark of the glass sample to be tested in the previous step, it can be intuitively known in the online system which straight line the glass sample to be tested comes from, so as to facilitate the recovery and rework of other ordinary glass samples that have not been sampled.
[0083] In this way, the scrap rate of glass samples due to random inspection can be reduced to a great extent, the processing efficiency of deep processing of glass samples can be improved, and it has greater economic benefits.
[0084] In some embodiments, before packaging the glass samples to be tested after the quality inspection, the method further includes: cleaning the glass samples to be tested after the quality inspection.
[0085] In these embodiments of the present invention, before packaging the tested glass samples, the tested glass samples can be cleaned to remove dust that may be attached to the surface of the glass samples during the testing process, thereby further improving the reliability of deep processing of the glass samples.
[0086] In some embodiments, when obtaining information on glass samples flowing into a production line, glass samples located on different branches of the production line are displayed in different colors in the online system.
[0087] In these embodiments of the present invention, since the branches in the production line will converge at the tempering furnace, the products flowing into different branches will be mixed after the tempering furnace. In order to quickly determine which straight line the sampled glass samples come from during the subsequent sampling process, different colors can be used to display the glass samples on different branches in the production line in the online system.
[0088] An embodiment of the present invention further provides a storage medium, characterized in that the storage medium is a computer-readable storage medium, and a computer program is stored on the storage medium. When the computer program is executed by a processor, the steps of the glass sample sampling method provided in any of the aforementioned embodiments are implemented.
[0089] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A method for sampling glass samples, characterized in that: The steps include: Obtain an online system that matches the production line; Acquire glass sample information flowing into the production line, and display the glass sample information on the online system; Selecting some glass samples on the production line as glass samples to be tested, and controlling the online system to mark the glass samples to be tested online; Performing quality inspection on the glass sample to be tested.
2. The glass sample sampling method according to claim 1, characterized in that: The step of obtaining the information of the glass samples flowing into the production line comprises the following steps: Control the sensing device to identify the glass sample; The encoding device is controlled to sequentially encode each glass sample identified by the sensing device to obtain the glass sample information.
3. The glass sample sampling method according to claim 2, characterized in that: The encoding device is arranged at the last process before each branch line in the production line enters the tempering furnace.
4. The glass sample sampling method according to claim 1, characterized in that: The quality inspection of the glass sample to be tested comprises: Control the online system to monitor the position of each of the glass samples to be tested, and when each of the glass samples to be tested flows along the production line to the packaging room, control the glass samples to be tested to be diverted to the storage machine for storage; Performing quality inspection on the glass samples to be tested in the sheet storage machine.
5. The glass sample sampling method according to claim 4, characterized in that: The controlling the online system to mark the glass sample to be tested online comprises: The last process where the glass sample to be tested enters the tempering furnace is selected as the marking station; When the glass sample to be tested passes through the marking station along the production line, the glass sample to be tested is marked and uploaded to the online system synchronously.
6. The glass sample sampling method according to claim 1, characterized in that: After the quality inspection of the glass sample to be tested is performed, the following step is further included: The glass samples to be tested are packaged after quality inspection.
7. The glass sample sampling method according to claim 6, characterized in that: Before packaging the glass samples to be tested after quality inspection, the following steps are also included: The glass sample to be tested is cleaned after the quality inspection.
8. The glass sample sampling method according to claim 1, characterized in that: Some glass samples on the selection production line are manually selected as glass samples to be tested.
9. The glass sample sampling method according to claim 1, characterized in that: In the acquisition of the information of the glass samples flowing into the production line, the glass samples located on different branches of the production line are displayed in different colors in the online system.
10. A storage medium, characterized in that: The storage medium is a computer-readable storage medium, and a computer program is stored on the storage medium. When the computer program is executed by a processor, the steps of the glass sample sampling method according to any one of claims 1 to 9 are implemented.
Citation Information
Patent Citations
Liquid crystal glass substrate post-processing production information management system and management method
CN105069584A
Part logistics control method for supporting efficient operation of intelligent production line
CN114299532A
Production line quality inspection device and method
CN114325860A
Process yield monitoring method and system
CN117650074A
