Automatic feeding and discharging structure of chip inductor winding machine

Abstract

The invention discloses an automatic feeding and discharging structure of a chip inductor winding machine, and relates to the technical field of chip inductor winding machines. The automatic feeding and discharging structure of the chip inductor winding machine comprises a workbench, a driving assembly, a feeding assembly and a discharging assembly, a box body is fixedly installed at the top of the workbench, the driving assembly is arranged on the box body, the feeding assembly is arranged on the workbench, and the feeding assembly comprises a rotating plate, a hinged plate, a limiting sliding rail, a pushing plate and conveying equipment. A hinged plate is hinged to the top of the rotating plate, a pushing plate is hinged to the bottom of the hinged plate, the pushing plate is slidably mounted in the limiting sliding rail, and the discharging assembly is arranged on the workbench. Through the arrangement of the feeding assembly, the materials can be accurately pushed to the designated position one by one through reciprocating pushing of the pushing plate, it is ensured that each material can accurately enter the next machining treatment stage, and the accurate positioning is beneficial for improving the production efficiency and the product quality.

Description

Technical Field

[0001] The invention relates to the technical field of chip inductor winding machines, and in particular to an automatic loading and unloading structure of a chip inductor winding machine. Background Art

[0002] Inductance is a property of a closed loop and a physical quantity. When current passes through a coil, a magnetic field is formed in the coil, and the induced magnetic field generates an induced current to resist the current passing through the coil. Inductors are divided into chip inductors, toroidal inductors, etc. During the production of inductors, a chip inductor winding machine is required to wind the chip inductor. During the production process of chip-wound inductors, a mechanism is required to load or unload materials. The material refers to the skeleton that needs to be wound. Loading means placing the material transported by the vibration plate on the fixture of the winding machine. Unloading means removing the wound chip inductor from the fixture.

[0003] After exploration and analysis, the following shortcomings exist in actual use:

[0004] When some existing SMD inductor winding machines are in use, materials are usually loaded through a vibration plate, which is easily affected by machine vibration and external interference. Machine vibration may cause unstable arrangement of materials, or even cause material blockage or accumulation, making it difficult to effectively transport or process materials, affecting production efficiency and product quality, and increasing the failure rate and maintenance costs in the production process.

[0005] In summary, the present application now proposes an automatic loading and unloading structure of a chip inductor winding machine to solve the above-mentioned problems. Summary of the invention

[0006] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art and to provide an automatic loading and unloading structure for a chip inductor winding machine, which can solve the problem that loading is usually carried out through a vibration plate, which is easily affected by machine vibration and external interference. Machine vibration may cause unstable arrangement of materials and even cause material blockage or accumulation.

[0007] To achieve the above object, the present invention provides the following technical solution: an automatic loading and unloading structure of a chip inductor winding machine, comprising:

[0008] A workbench, with a box fixedly installed on the top of the workbench;

[0009] A driving assembly, which is arranged on the box body;

[0010] A feeding assembly is arranged on a workbench, and comprises a rotating plate, a hinged plate, a limit slide rail, a push plate and a conveying device. The top of the rotating plate is hingedly installed with the hinged plate, the bottom of the hinged plate is hingedly installed with the push plate, and the push plate is slidably installed inside the limit slide rail;

[0011] The material unloading component is arranged on the workbench. The material unloading component includes an electric push rod 2, a movable push plate, a movable plate and a push rod. The free end of the electric push rod 2 is fixedly installed with the movable push plate, and the top of the movable plate is fixedly installed with the push rod.

[0012] Preferably, the driving assembly includes a rotating disc, a fixed plate, a fixed bobbin and a driving device. The rotating disc is arranged on the top of the box, and the driving device is arranged on the inner bottom of the box. The rotating disc is fixedly mounted on the driving device. A plurality of fixed plates are fixedly mounted on the top of the rotating disc and are distributed in a circular array. A fixed bobbin is rotatably mounted on the top of the fixed plate. The movement and residence time of the material can be precisely controlled by controlling the toggling frequency and amplitude to ensure that each material can be accurately processed or handled, which helps to improve the processing quality and product consistency. At the same time, loading, processing and unloading can be carried out simultaneously, eliminating waiting time, making the entire production process more continuous and efficient, and can greatly improve the throughput of the production line, accelerate the production speed, and thus improve production efficiency.

[0013] Preferably, the feeding assembly also includes a fixed block, a fixed limit frame, a second connecting bracket, a first drive motor and a conveying device. A fixed limit frame is fixedly installed on the top of the fixed block, a second connecting bracket is fixedly installed on the workbench, a first drive motor is fixedly installed on the top of the second connecting bracket, an output shaft of the first drive motor is fixedly installed on the bottom of the rotating plate, a slide groove corresponding to the push plate is opened on the top of the fixed block, the push plate is slidably installed in the slide groove, and a conveying device is fixedly installed on the front side of the fixed block. The materials can be accurately pushed to the designated positions one by one through the reciprocating push of the push plate, ensuring that each material can accurately enter the next processing stage. This precise positioning helps to improve production efficiency and product quality. At the same time, the automated feeding structure greatly reduces manpower requirements. Compared with traditional manual operations or automated production carried out in stages, simultaneous feeding can reduce personnel input while ensuring production efficiency and product quality.

[0014] Preferably, a connecting bracket 1 is fixedly installed on the bottom of the fixing block, and one side of the connecting bracket 1 is fixedly installed on one side outer wall of the box body, so as to support and fix the fixing block.

[0015] Preferably, a fixing frame is fixedly installed on the workbench, and a winding machine is fixedly installed on one side of the fixing frame for processing the material.

[0016] Preferably, an electric push rod is fixedly installed on the top of the fixed frame, and a protective box is fixedly installed on the free end of the electric push rod through the fixed frame, a second drive motor is fixedly installed on the inner bottom of the protective box, and the output shaft of the second drive motor passes through the protective box and is fixedly installed on a connecting rotating plate, a clamping block is fixedly installed on the bottom of the connecting rotating plate, a clamping slot is opened on the top of the fixed bobbin, and the clamping block is clamped in the slot to drive the fixed bobbin to rotate.

[0017] Preferably, the unloading assembly also includes a fixed vertical plate and an electric push rod three, the fixed vertical plate is fixedly installed on the bottom of the fixed frame, the electric push rod two is fixedly installed on the rear side of the fixed vertical plate, the electric push rod three is fixedly installed on the top of the workbench, and the free end of the electric push rod three is fixedly installed with a movable plate, and the top of the rotating disc and the top of the fixed plate are provided with passages corresponding to the push rods, which can quickly and effectively push the processed materials out of the processing equipment to prepare for the next round of processing. By pushing the processed materials out in time, the production line can be made more flexible and quickly switch to the next processing task, which can avoid repeated processing of materials or unnecessary damage, and help to ensure product quality and consistency, thereby helping to improve production efficiency and reduce waiting time of the production line.

[0018] Preferably, the fixed bobbin and the clamping block are both hexagonal, so as to limit the material, so that the clamping block can drive the material on the fixed bobbin to perform rotational processing.

[0019] Preferably, the bottom of the fixed limiting frame is flush with the top of the fixed bobbin, which facilitates the conveying of materials to the fixed bobbin and plays a limiting role.

[0020] Preferably, the movable push plate is higher than the fixed bobbin and does not contact it, so as to facilitate pushing out the material and prevent the fixed bobbin from colliding with it when rotating.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] (1) The automatic loading and unloading structure of the chip inductor winding machine can accurately control the movement and residence time of the material by controlling the toggling frequency and amplitude through the coordinated use of a rotating disc, a fixed plate, a fixed bobbin and a driving device, ensuring that each material can be accurately processed or handled, which helps to improve the processing quality and product consistency. At the same time, it can enable loading, processing and unloading to be carried out simultaneously, eliminating waiting time, making the entire production process more continuous and efficient, and can greatly increase the throughput of the production line, speed up production speed, and thus improve production efficiency.

[0023] (2) The automatic loading and unloading structure of the chip inductor winding machine, through the coordinated use of a fixed block, a fixed limit frame, a second connecting bracket, a first driving motor, a rotating plate, a hinged plate, a limit slide rail, a push plate and a conveying device, can accurately push the materials to the specified position one by one through the reciprocating push of the push plate, ensuring that each material can accurately enter the next processing stage. This precise positioning helps to improve production efficiency and product quality. At the same time, the automated loading structure greatly reduces the manpower demand. Compared with traditional manual operations or automated production carried out in stages, the simultaneous loading can reduce personnel input while ensuring production efficiency and product quality.

[0024] (3) The automatic loading and unloading structure of the chip inductor winding machine can quickly and effectively push the processed materials out of the processing equipment through the coordinated use of the fixed vertical plate, the second electric push rod, the movable push plate, the third electric push rod, the movable plate and the push rod, so as to prepare for the next round of processing. By pushing out the processed materials in time, the production line can be made more flexible and quickly switch to the next processing task, which can avoid repeated processing of materials or unnecessary damage, help to ensure the quality and consistency of the products, thereby helping to improve production efficiency and reduce waiting time of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention is further described below in conjunction with the accompanying drawings and embodiments:

[0026] Figure 1 The three-dimensional Figure 1 ;

[0027] Figure 2 is a three-dimensional cross-sectional view of the present invention;

[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the driving component of the present invention;

[0029] Figure 4 It is a three-dimensional diagram of the feeding assembly of the present invention;

[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the feeding assembly of the present invention;

[0031] Figure 6 It is a schematic diagram of the three-dimensional structure of the card block of the present invention;

[0032] Figure 7 The three-dimensional Figure 2 .

[0033] 1. Workbench; 2. Box; 3. Rotating disc; 4. Fixed plate; 5. Fixed bobbin; 6. Driving device; 7. Connecting bracket one; 8. Fixed block; 9. Fixed limit frame; 10. Connecting bracket two; 11. First driving motor; 12. Rotating plate; 13. Hinge plate; 14. Limit slide rail; 15. Push plate; 16. Conveying device; 17. Fixed frame; 18. Winding machine; 19. Electric push rod; 20. Protective box; 21. Second driving motor; 22. Connecting rotating plate; 23. Block; 24. Fixed vertical plate; 25. Electric push rod two; 26. Movable push plate; 27. Electric push rod three; 28. Movable plate; 29. ​​Push rod. DETAILED DESCRIPTION

[0034] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0035] See also Figure 1-7 The present invention provides a technical solution: an automatic loading and unloading structure of a patch inductor winding machine, comprising a workbench 1, a driving component, a feeding component and a blanking component. A box body 2 is fixedly installed on the top of the workbench 1, the driving component is arranged on the box body 2, the feeding component is arranged on the workbench 1, the feeding component comprises a rotating plate 12, a hinged plate 13, a limiting slide rail 14, a pushing plate 15 and a conveying device 16, the top of the rotating plate 12 is hingedly installed with the hinged plate 13, the bottom of the hinged plate 13 is hingedly installed with the pushing plate 15, the pushing plate 15 is slidably installed inside the limiting slide rail 14, the blanking component is arranged on the workbench 1, the blanking component comprises an electric push rod 25, a movable push plate 26, a movable plate 28 and a pushing rod 29, the free end of the electric push rod 25 is fixedly installed with the movable push plate 26, and the top of the movable plate 28 is fixedly installed with the pushing rod 29.

[0036] Furthermore, the driving assembly includes a rotating disc 3, a fixed plate 4, a fixed bobbin 5 and a driving device 6. The rotating disc 3 is arranged on the top of the box body 2, and the driving device 6 is arranged on the inner bottom of the box body 2. The rotating disc 3 is fixedly mounted on the driving device 6. A plurality of fixed plates 4 are fixedly mounted on the top of the rotating disc 3 and are distributed in a circular array. The fixed bobbin 5 is rotatably mounted on the top of the fixed plate 4. The movement and residence time of the material can be accurately controlled by controlling the toggling frequency and amplitude to ensure that each material can be accurately processed or handled, which helps to improve the processing quality and product consistency. At the same time, it can enable loading, processing and unloading to be carried out simultaneously, eliminating waiting time, making the entire production process more continuous and efficient, and can greatly improve the throughput of the production line, speed up the production speed, and thus improve the production efficiency.

[0037] Furthermore, the feeding assembly also includes a fixed block 8, a fixed limit frame 9, a connecting bracket 2 10, a first drive motor 11 and a conveying device 16. The fixed limit frame 9 is fixedly installed on the top of the fixed block 8, and the connecting bracket 2 10 is fixedly installed on the workbench 1. The first drive motor 11 is fixedly installed on the top of the connecting bracket 2 10. The output shaft of the first drive motor 11 is fixedly installed with the bottom of the rotating plate 12. A slide groove corresponding to the push plate 15 is opened on the top of the fixed block 8, and the push plate 15 is slidably installed in the slide groove. The conveying device 16 is fixedly installed on the front side of the fixed block 8. The material is placed on the conveying device 16 for transportation, and the first drive motor 11 is started to drive the rotating plate 12 to rotate by the first drive motor 11. The rotating plate 12 drives the pushing plate 15 on the hinged plate 13 to slide inside the limiting slide rail 14, and the material is transported to the fixed block 8 through the conveying equipment 16. The material is pushed into the fixed limiting frame 9 by the sliding of the pushing plate 15 and falls onto the fixed wire drum 5. The reciprocating push of the pushing plate 15 can accurately push the materials to the specified position one by one, ensuring that each material can accurately enter the next processing stage. This precise positioning helps to improve production efficiency and product quality. At the same time, the automated feeding structure greatly reduces the manpower demand. Compared with traditional manual operation or phased automated production, the simultaneous feeding can reduce personnel input while ensuring production efficiency and product quality.

[0038] Furthermore, a connecting bracket 7 is fixedly installed on the bottom of the fixing block 8, and one side of the connecting bracket 7 is fixedly installed on one side outer wall of the box body 2, so as to support and fix the fixing block 8.

[0039] Furthermore, a fixing frame 17 is fixedly installed on the workbench 1, and a winding machine 18 is fixedly installed on one side of the fixing frame 17 for processing materials. An electric push rod 19 is fixedly installed on the top of the fixing frame 17, and a protective box 20 is fixedly installed on the free end of the electric push rod 19 through the fixing frame 17, and a second drive motor 21 is fixedly installed on the inner bottom of the protective box 20. The output shaft of the second drive motor 21 passes through the protective box 20 and is fixedly installed with a connecting rotating plate 22, and a clamping block 23 is fixedly installed on the bottom of the connecting rotating plate 22. A clamping slot is opened on the top of the fixed bobbin 5, and the clamping block 23 is clamped and installed in the clamping slot. The rotating disc 3 is driven to rotate intermittently through the driving device 6, so that the material moves to the bottom of the fixed frame 17, and the electric push rod 19 is started. The protective box 20 is pushed downward by controlling the extension and retraction of the electric push rod 19, so that the block 23 on the connecting rotating plate 22 is engaged with the slot installed on the fixed bobbin 5, and the connecting rotating plate 22 is driven to rotate by the second driving motor 21 in the protective box 20, so that the rotation of the connecting rotating plate 22 drives the material on the fixed bobbin 5 to rotate, and at the same time, the winding machine 18 is started, and the material is wound by the winding machine 18 to drive the fixed bobbin 5 to rotate.

[0040] Secondly, the unloading assembly also includes a fixed vertical plate 24 and an electric push rod 3 27. The fixed vertical plate 24 is fixedly installed at the bottom of the fixed frame 17, and the electric push rod 25 is fixedly installed on the rear side of the fixed vertical plate 24. The electric push rod 3 27 is fixedly installed on the top of the workbench 1, and the free end of the electric push rod 3 27 is fixedly installed with a movable plate 28. The top of the rotating disc 3 and the top of the fixed plate 4 are provided with a passage corresponding to the push rod 29. The electric push rod 3 27 and the electric push rod 25 are started, and the push rod 29 on the movable plate 28 is pushed upward by the electric push rod 3 27, so that the push rod 29 pushes the processed material upward, and at the same time, the movable push plate 26 is pushed to move by the electric push rod 25, so that the movable push plate 26 pushes the material away from the fixed bobbin 5 and falls into the collecting frame, which can quickly and effectively push the processed material out of the processing equipment to prepare for the next round of processing. By pushing the processed material out in time, the production line can be made more flexible and quickly switch to the next processing task, which can avoid repeated processing of materials or unnecessary damage, help to ensure product quality and consistency, thereby helping to improve production efficiency and reduce waiting time of the production line.

[0041] Secondly, the fixed bobbin 5 and the clamping block 23 are both hexagonal, which is convenient for limiting the material, so that the clamping block 23 can drive the material on the fixed bobbin 5 for rotational processing, and the bottom of the fixed limiting frame 9 is flush with the top of the fixed bobbin 5, which is convenient for conveying the material to the fixed bobbin 5 and plays a limiting role. The movable push plate 26 is higher than the fixed bobbin 5 and does not contact it, which is convenient for pushing the material out and avoiding the fixed bobbin 5 from colliding with it when rotating.

[0042] Working principle: when in use, the material is placed on the conveying device 16 for conveying, and the first driving motor 11 is started. The rotating plate 12 is driven to rotate by the first driving motor 11, so that the rotating plate 12 drives the pushing plate 15 on the hinged plate 13 to slide inside the limiting slide rail 14, and the material is conveyed to the fixed block 8 by the conveying device 16. The material is pushed into the fixed limiting frame 9 by the sliding of the pushing plate 15, and falls onto the fixed bobbin 5. At the same time, the driving device 6 is started, and the rotating disc 3 is driven by the driving device 6 to rotate intermittently, so that the material moves to the bottom of the fixed frame 17, and the electric push rod 19 is started. By controlling the extension and retraction of the electric push rod 19, the protective box 20 is pushed downward, so that the card block 23 on the connecting rotating plate 22 is connected to the card slot installed on the fixed bobbin 5. The second driving motor 21 in the protective box 20 drives the connecting rotating plate 22 to rotate, so that the rotation of the connecting rotating plate 22 drives the material on the fixed bobbin 5 to rotate, and at the same time, the winding machine 18 is started, and the material is wound by the winding machine 18. Then, the rotating disc 3 is driven to rotate by the driving device 6, so that the processed material moves to the front side of the movable push plate 26, and the electric push rod three 27 and the electric push rod two 25 are started. The push rod 29 on the movable plate 28 is pushed upward by the electric push rod three 27, so that the push rod 29 pushes the processed material upward, and at the same time, the movable push plate 26 is pushed to move by the electric push rod two 25, so that the movable push plate 26 pushes the material away from the fixed bobbin 5 and falls into the collecting frame. The above steps are repeated to perform loading and unloading operations on the material in turn.

[0043] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. An automatic loading and unloading structure of a chip inductor winding machine, characterized in that: include: A workbench (1), a box (2) is fixedly mounted on the top of the workbench (1); A driving assembly, which is arranged on the box body (2); A feeding assembly is arranged on a workbench (1), and comprises a rotating plate (12), a hinged plate (13), a limiting slide rail (14), a pushing plate (15) and a conveying device (16); the top of the rotating plate (12) is hingedly mounted with the hinged plate (13); the bottom of the hinged plate (13) is hingedly mounted with the pushing plate (15); and the pushing plate (15) is slidably mounted inside the limiting slide rail (14); The material unloading assembly is arranged on a workbench (1), and comprises an electric push rod 2 (25), a movable push plate (26), a movable plate (28) and a push rod (29). The free end of the electric push rod 2 (25) is fixedly mounted with the movable push plate (26), and the top of the movable plate (28) is fixedly mounted with the push rod (29).

2. The automatic loading and unloading structure of a chip inductor winding machine according to claim 1 is characterized in that: The driving assembly comprises a rotating disc (3), a fixed plate (4), a fixed bobbin (5) and a driving device (6); the rotating disc (3) is arranged on the top of the box body (2); the driving device (6) is arranged on the inner bottom of the box body (2); the rotating disc (3) is fixedly mounted on the driving device (6); a plurality of fixed plates (4) are fixedly mounted on the top of the rotating disc (3) and distributed in a ring array; and the fixed bobbin (5) is rotatably mounted on the top of the fixed plate (4).

3. The automatic loading and unloading structure of a chip inductor winding machine according to claim 2 is characterized in that: The feeding assembly also includes a fixed block (8), a fixed limit frame (9), a second connecting bracket (10), a first driving motor (11) and a conveying device (16); a fixed limit frame (9) is fixedly installed on the top of the fixed block (8); a second connecting bracket (10) is fixedly installed on the workbench (1); a first driving motor (11) is fixedly installed on the top of the second connecting bracket (10); an output shaft of the first driving motor (11) is fixedly installed on the bottom of the rotating plate (12); a sliding groove corresponding to the pushing plate (15) is opened on the top of the fixed block (8); the pushing plate (15) is slidably installed in the sliding groove; and a conveying device (16) is fixedly installed on the front side of the fixed block (8).

4. The automatic loading and unloading structure of a chip inductor winding machine according to claim 3 is characterized in that: A connecting bracket 1 (7) is fixedly mounted on the bottom of the fixing block (8), and one side of the connecting bracket 1 (7) is fixedly mounted on one side outer wall of the box body (2).

5. The automatic loading and unloading structure of a chip inductor winding machine according to claim 4 is characterized in that: A fixing frame (17) is fixedly mounted on the workbench (1), and a winding machine (18) is fixedly mounted on one side of the fixing frame (17).

6. The automatic loading and unloading structure of a chip inductor winding machine according to claim 5, characterized in that: An electric push rod (19) is fixedly mounted on the top of the fixing frame (17); a protective box (20) is fixedly mounted on the free end of the electric push rod (19) through the fixing frame (17); a second drive motor (21) is fixedly mounted on the inner bottom of the protective box (20); an output shaft of the second drive motor (21) passes through the protective box (20) and is fixedly mounted on a connecting rotating plate (22); a clamping block (23) is fixedly mounted on the bottom of the connecting rotating plate (22); a clamping slot is provided on the top of the fixed bobbin (5); and the clamping block (23) is clamped and mounted in the clamping slot.

7. The automatic loading and unloading structure of a chip inductor winding machine according to claim 6 is characterized in that: The unloading assembly also includes a fixed vertical plate (24) and an electric push rod three (27). The fixed vertical plate (24) is fixedly installed at the bottom of the fixed frame (17), the electric push rod two (25) is fixedly installed on the rear side of the fixed vertical plate (24), the electric push rod three (27) is fixedly installed on the top of the workbench (1), and a movable plate (28) is fixedly installed at the free end of the electric push rod three (27). Through holes corresponding to the push rod (29) are opened at the top of the rotating disc (3) and the top of the fixed plate (4).

8. The automatic loading and unloading structure of a chip inductor winding machine according to claim 7 is characterized in that: The fixed bobbin (5) and the clamping block (23) are both hexagonal.

9. The automatic loading and unloading structure of a chip inductor winding machine according to claim 8, characterized in that: The bottom of the fixed limiting frame (9) is flush with the top of the fixed bobbin (5).

10. The automatic loading and unloading structure of a chip inductor winding machine according to claim 9, characterized in that: The movable push plate (26) is higher than the fixed bobbin (5) and does not contact it.

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