Induction heating oil pipe dredging equipment

Through the induction heating oil pipe dredging equipment, the combination of induction coil and high-pressure pump is used to solve the problem of impurities and permafrost layer blockage in the oil pipe, and the rapid and effective dredging is achieved, ensuring the mechanical performance and oil pumping efficiency of the oil pipe.

CN119259596APending Publication Date: 2025-01-07XIANGTAN NANYE MEDIUM FREQUENCY HIGH TECH DEV CO LTD
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Patent Information

Application Number
CN202411704342.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

During oil extraction, oil pipes are prone to blockage due to impurities and permafrost, especially in high-altitude areas, resulting in oil pumping failure and oil pipe scrapping.

Method used

A induction heating oil pipe dredging equipment is designed, using a semicircular spiral induction coil and a high-pressure pump to soften or gasify the blocked object through induction heating, and flush the blocked object out with high-pressure gas or water to clear the oil pipe.

Benefits of technology

It realizes rapid and efficient dredging of oil pipes, and dredging can be completed in about 5 minutes. The induction heating temperature is controlled at around 200℃ to ensure that the oil pipe does not deform, improves oil pumping efficiency and extends the service life of the oil pipe.

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Abstract

The invention discloses induction heating oil pipe dredging equipment which comprises a control console and an induction coil, the induction coil is horizontally arranged and installed on a coil support, the induction coil is in a semicircular spiral shape, oil pipe supporting seats are arranged at the two ends of the induction coil, a high-pressure pump is arranged at one end of the induction coil, and an oil pipe is arranged at the other end of the induction coil. And a waste collecting box is arranged at the other end of the induction coil. The invention has the following technical effects: as the blockage for blocking the oil pipe contains crude oil or the crude oil is frozen through a frozen soil layer, the oil pipe is arranged in the induction coil, the blockage is softened or gasified through induction heating of the oil pipe, then high-pressure gas or high-pressure water is introduced to one end of the oil pipe, and the blockage is flushed out of the oil pipe; one oil pipe can be dredged in about 5 minutes, the dredging efficiency is high, the induction heating temperature is controlled to be about 200 DEG C, and it can be ensured that the mechanical performance of the oil pipe is not affected.
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Description

Technical Field

[0001] The invention relates to equipment for unclogging oil pipes. Background Art

[0002] In the process of oil extraction, after drilling an oil well, it is necessary to pump up the crude oil from underground through an oil pipe. Currently, the most commonly used oil pipe is a seamless steel pipe. During the process of extracting crude oil, the crude oil mixed with impurities in the oil pipe is easy to clog the oil pipe, especially in high-altitude cold areas where there is permafrost underground. The crude oil mixed with impurities freezes in the oil pipe, clogging the oil pipe, causing oil extraction failure and the oil pipe being scrapped. Summary of the Invention

[0003] The purpose of the present invention is to provide an oil pipe dredging device.

[0004] The technical solution of the present invention is: an induction heating oil pipe dredging equipment, including a control console, an induction coil, the induction coil is arranged horizontally, the induction coil is installed on a coil bracket, the induction coil is a semicircular spiral, there are oil pipe support seats at both ends of the induction coil, a high-pressure pump is provided at one end of the induction coil, and a waste collection box is provided at the other end of the induction coil.

[0005] The induction coil is made of copper tube. One end of the copper tube is equipped with a positive terminal block and an induction coil cooling water inlet joint, and the other end is equipped with a negative terminal block and an induction coil cooling water outlet joint. The inlet pipe of the cooling water pump is connected to the circulating cooling water tank at one end, and the other end is connected to the induction coil cooling water inlet joint. The inlet pipe of the circulating cooling water tank is connected to the induction coil cooling water outlet joint. An insulating layer is wound on the induction coil.

[0006] The high-pressure pump is a high-pressure air pump or a high-pressure water pump, and an oil pipe plug is installed on the outlet of the high-pressure pump.

[0007] The high-pressure pump is installed on a track-traveling trolley.

[0008] An oil pipe support to be dredged is provided on one side of the induction coil, and an oil pipe support after dredging is provided on the other side.

[0009] The oil pipe support to be dredged and the oil pipe support after dredging are tilted at an angle of 10° to 15°. There is an oil pipe baffle to be dredged at the bottom end of the oil pipe support to be dredged, and there is a oil pipe baffle after dredging at the bottom end of the oil pipe support after dredging.

[0010] Oil pipe import and export mechanisms are respectively installed at both ends of the induction coil.

[0011] The oil pipe import and export mechanism includes a frame, on which a driving motor, a first driven wheel, and a second driven wheel are installed. The driving motor drives the first driven wheel and the second driven wheel respectively through the first driving wheel and the second driving wheel. The first driven shaft of the first driven wheel is connected to one end of the first crank arm, and the other end of the first crank arm is connected to the oil pipe import and export arm through the first crank arm shaft; the second driven shaft of the second driven wheel is connected to one end of the second crank arm, and the other end of the second crank arm is connected to the oil pipe import and export arm through the second crank arm shaft; an oil pipe import seat and an oil pipe export seat are installed above the oil pipe import and export arm.

[0012] The first crank arm shaft is connected to the oil pipe inlet and outlet arm through a first bearing; the second crank arm shaft is connected to the oil pipe inlet and outlet arm through a second bearing.

[0013] The first driving wheel, the second driving wheel, the first driven wheel and the second driven wheel are sprockets, and the first driving wheel and the second driving wheel drive the first driven wheel and the second driven wheel through chains.

[0014] The present invention has the following technical effects: since the blockage that blocks the oil pipe contains crude oil, or crude oil that has frozen through the permafrost layer, the present invention places the oil pipe in an induction coil, and uses induction heating to simultaneously achieve overall uniform heating (without open flame) of the core and surface of the oil pipe to soften or vaporize the blockage, and then leads high-pressure gas or high-pressure water to one end of the oil pipe to flush the blockage out of the oil pipe and unclog the oil pipe. An oil pipe can be unclogged in about 5 minutes, with high dredging efficiency. The induction heating temperature is controlled at about 200°C, and the oil pumping pipe does not deform after heating, ensuring that the mechanical properties of the oil pipe are not affected. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention.

[0016] Figure 2 yes Figure 1 Top view of .

[0017] Figure 3 This is the front view of the induction coil.

[0018] Figure 4 This is a top view of the induction coil.

[0019] Figure 5 yes Figure 3 It is the right view.

[0020] Figure 6 yes Figure 1 AA view.

[0021] Figure 7 yes Figure 1 BB side view.

[0022] Figure 8It is a structural schematic diagram of the oil pipe import and export mechanism of the present invention.

[0023] Figure 9 yes Figure 8 Top view and partial section view.

[0024] Figure 10 This is a diagram of the operating status of the oil pipe import and export mechanism before the oil pipe is imported.

[0025] Figure 11 This is a diagram of the oil pipe import and export swing arm of the oil pipe import and export mechanism rotating 90° counterclockwise.

[0026] Figure 12 This is a diagram of the oil pipe import and export swing arm of the oil pipe import and export mechanism rotating 180 degrees counterclockwise.

[0027] Figure 13 This is a diagram of the oil pipe import and export swing arm of the oil pipe import and export mechanism rotating 270 degrees counterclockwise.

[0028] Figure 14 This is a diagram of the oil pipe import and export swing arm of the oil pipe import and export mechanism rotating 360 degrees counterclockwise.

[0029] Figure 15 This is a state diagram of the oil pipe import and export swing arm of the oil pipe import and export mechanism completing an oil pipe import and export. DETAILED DESCRIPTION

[0030] like Figure 1 As shown, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 As shown, an induction heating oil pipe dredging device includes a console 1, an induction power supply and a control circuit, an induction coil 4, and a horizontal arrangement of the induction coil 4. The induction coil 4 is mounted on a coil support 5. The induction coil 4 is in a semicircular spiral shape. Oil pipe support bases 6 are provided at both ends of the induction coil 4. A high-pressure pump 7 is provided at one end of the induction coil 4, and a waste collection box 9 is provided at the other end of the induction coil 4.

[0031] The induction coil 4 is made of a copper tube, and a positive terminal block 4-1 and an induction coil cooling water inlet connector 4-3 are installed at one end of the copper tube, and a negative terminal block 4-2 and an induction coil cooling water outlet connector 4-4 are installed at both ends of the other end. The inlet pipe of the cooling water pump 2 is connected to the circulating cooling water tank 3 at one end, and to the induction coil cooling water inlet connector 4-3 at the other end. The inlet pipe of the circulating cooling water tank 3 is connected to the induction coil cooling water outlet connector 4-4. An insulating layer is wound on the induction coil 4.

[0032] The high-pressure pump 7 is a high-pressure air pump or a high-pressure water pump, and an oil pipe plug 7 - 1 is installed on the outlet of the high-pressure pump 7 .

[0033] The high-pressure pump 7 is mounted on the track-traveling trolley 7-2.

[0034] An oil pipe support 10 to be dredged is provided on one side of the induction coil 4 , and an oil pipe support 11 after dredging is provided on the other side.

[0035] The oil pipe support 10 to be dredged and the oil pipe support 11 after dredging are tilted at an angle of 10° to 15°. There is an oil pipe baffle 10-1 to be dredged at the bottom end of the oil pipe support 10, and there is a oil pipe baffle 11-1 after dredging at the bottom end of the oil pipe support 11 after dredging.

[0036] Oil pipe introduction and discharge mechanisms 8 are respectively installed at both ends of the induction coil 4.

[0037] picture Figure 8 、 Figure 9 As shown, the oil pipe import and export mechanism 8 includes a frame 8-1, on which a drive motor 8-2, a first driven wheel 8-3 and a second driven wheel 8-4 are installed. The drive motor 8-2 drives the first driven wheel 8-3 and the second driven wheel 8-4 respectively through the first drive wheel 8-22 and the second drive wheel 8-23. The first driven shaft 8-31 of the first driven wheel 8-3 is connected to one end of the first crank arm 8-5, and the other end of the first crank arm 8-5 is connected to the oil pipe import and export swing arm 8-7 through the first crank arm shaft 8-51; the second driven shaft 8-41 of the second driven wheel 8-4 is connected to one end of the second crank arm 8-6, and the other end of the second crank arm 8-6 is connected to the oil pipe import and export swing arm 8-7 through the second crank arm shaft 8-61; an oil pipe import seat 8-8 and an oil pipe export seat 8-9 are installed above the oil pipe import and export swing arm 8-7.

[0038] The first crank arm shaft 8-51 is connected to the oil pipe inlet and outlet swing arm 8-7 through the first bearing 8-52; the second crank arm shaft 8-61 is connected to the oil pipe inlet and outlet swing arm 8-7 through the second bearing 8-62.

[0039] The first driving wheel 8-22, the second driving wheel 8-23, the first driven wheel 8-3, and the second driven wheel 8-4 are sprockets. The first driving wheel 8-22 and the second driving wheel 8-23 drive the first driven wheel 8-3 and the second driven wheel 8-4 through the chain 8-21.

[0040] like Figure 10 As shown, the oil pipe to be dredged is placed on the oil pipe support 10 to be dredged. The oil pipe support 10 to be dredged is tilted. There is an oil pipe baffle 10-1 to be dredged at the bottom end of the oil pipe support 10. At this time, the oil pipe import and export swing arm 8-7 of the oil pipe import and export mechanism 8 is at the lowest point.

[0041] like Figure 11 As shown, the driving motor 8-2 of the oil pipe import and export mechanism 8 is started, and the chain 8-21 drives the first driven wheel 8-3 and the second driven wheel 8-4. The first driven wheel 8-3 and the second driven wheel 8-4 drive the first crank arm 8-5 and the second crank arm 8-6 to rotate, and the oil pipe import and export swing arm 8-7 rotates 90° counterclockwise. The oil pipe import seat 8-8 on the oil pipe import and export swing arm 8-7 supports the oil pipe 12 to be dredged placed on the oil pipe bracket 10 to be dredged.

[0042] like Figure 12 As shown, after the oil pipe import and export swing arm 8-7 rotates 180 degrees counterclockwise, the oil pipe import seat 8-8 holds the oil pipe 12 to be dredged to the highest point, and the oil pipe 12 to be dredged bypasses the induction coil 4 from the outside of the induction coil 4.

[0043] like Figure 13 、 Figure 14 As shown, after the oil pipe import and export swing arm 8-7 rotates 270° counterclockwise, the oil pipe import seat 8-8 supports the oil pipe to be dredged 12 into the induction coil 4. After the oil pipe import and export swing arm 8-7 rotates 360° counterclockwise, the oil pipe to be dredged 12 is placed on the oil pipe support seat 6. At this time, the induction coil 4 is started to induction heat the oil pipe to be dredged 12. The heating temperature is controlled at about 200°C. The blockage on the inner wall of the oil pipe 12 to be dredged melts. After heating, the blockage in the pipe is flushed out into the waste collection box 9 using high-pressure air or high-pressure water, and the oil pipe 12 is dredged.

[0044] like Figure 15 As shown, the oil pipe import and export mechanism 8 is started, the oil pipe import and export seat 8-8 of the oil pipe import and export swing arm 8-7 holds the oil pipe 12 to be dredged and introduces it into the induction coil 4, and the oil pipe export seat 8-9 sends the dredged oil pipe 12 from the induction coil 4 to the dredged oil pipe bracket 11. The dredged oil pipe bracket 11 is tilted, and the dredged oil pipe 12 can roll to the dredged oil pipe baffle 11-1 of the dredged oil pipe bracket 11 for easy removal.

Claims

1. An induction heating oil pipe dredging device, comprising a control console (1) and an induction coil (4), characterized in that: The induction coil (4) is arranged horizontally and is mounted on a coil support (5). The induction coil (4) is in a semicircular spiral shape. Oil pipe support seats (6) are provided at both ends of the induction coil (4). A high-pressure pump (7) is provided at one end of the induction coil (4), and a waste collection box (9) is provided at the other end of the induction coil (4).

2. The induction heating oil pipe dredging device according to claim 1 is characterized in that: The induction coil (4) is made of a copper tube. A positive electrode wiring row (4-1) and an induction coil cooling water inlet joint (4-3) are installed at one end of the copper tube, and a negative electrode wiring row (4-2) and an induction coil cooling water outlet joint (4-4) are installed at both ends of the other end. The water inlet pipe of the cooling water pump (2) is connected to a circulating cooling water tank (3) at one end and to the induction coil cooling water inlet joint (4-3) at the other end. The water inlet pipe of the circulating cooling water tank (3) is connected to the induction coil cooling water outlet joint (4-4). An insulating layer is wound around the induction coil (4).

3. The induction heating oil pipe dredging device according to claim 1 is characterized in that: The high-pressure pump (7) is a high-pressure air pump or a high-pressure water pump, and an oil pipe plug (7-1) is installed on the outlet of the high-pressure pump (7).

4. The induction heating oil pipe dredging device according to claim 1 or 3, characterized in that: The high-pressure pump (7) is installed on a track-traveling trolley (7-2).

5. The induction heating oil pipe dredging device according to claim 1 is characterized in that: A support (10) for the oil pipe to be dredged is provided on one side of the induction coil (4), and a support (11) for the oil pipe after dredging is provided on the other side.

6. The induction heating oil pipe dredging device according to claim 5 is characterized in that: The oil pipe support (10) to be dredged and the oil pipe support (11) after dredging are inclined at an angle of 10° to 15°. A baffle plate (10-1) for the oil pipe to be dredged is provided at the bottom end of the oil pipe support (10) to be dredged, and a baffle plate (11-1) for the oil pipe after dredging is provided at the bottom end of the oil pipe support (11) after dredging.

7. The induction heating oil pipe dredging device according to claim 1 is characterized in that: Oil pipe introduction and export mechanisms (8) are respectively installed at both ends of the induction coil (4).

8. The induction heating oil pipe dredging device according to claim 7 is characterized in that: The oil pipe introduction and export mechanism (8) comprises a frame (8-1), on which a driving motor (8-2), a first driven wheel (8-3), and a second driven wheel (8-4) are installed. The driving motor (8-2) drives the first driven wheel (8-3) and the second driven wheel (8-4) respectively through the first driving wheel (8-22) and the second driving wheel (8-23). ​​The first driven shaft (8-31) of the first driven wheel (8-3) is connected to the first crank arm (8-5). The first crank arm (8-5) has one end, and the other end of the first crank arm (8-5) is connected to the oil pipe introduction and export swing arm (8-7) through the first crank arm shaft (8-51); the second driven shaft (8-41) of the second driven wheel (8-4) is connected to one end of the second crank arm (8-6), and the other end of the second crank arm (8-6) is connected to the oil pipe introduction and export swing arm (8-7) through the second crank arm shaft (8-61); an oil pipe introduction seat (8-8) and an oil pipe export seat (8-9) are installed above the oil pipe introduction and export arm (8-7).

9. The induction heating oil pipe dredging device according to claim 8, characterized in that: The first crank arm shaft (8-51) is connected to the oil pipe inlet and outlet swing arm (8-7) via a first bearing (8-52); the second crank arm shaft (8-61) is connected to the oil pipe inlet and outlet swing arm (8-7) via a second bearing (8-62).

10. The induction heating oil pipe dredging device according to claim 8 or 9, characterized in that: The first driving wheel (8-22), the second driving wheel (8-23), the first driven wheel (8-3) and the second driven wheel (8-4) are sprocket wheels. The first driving wheel (8-22) and the second driving wheel (8-23) drive the first driven wheel (8-3) and the second driven wheel (8-4) through a chain (8-21).