Leveling device for processing chain plate of plate type chain
By designing a chain plate leveling device with a servo motor drive transmission wheel and an adjustment mechanism, the problems of low efficiency and easy damage in the chain plate leveling in the prior art are solved, and stable and stacking of the chain is achieved.
Patent Information
- Application Number
- CN202411529263.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-01-07
AI Technical Summary
The existing chain plate leveling device causes damage to the chain plate by direct downward pressure, making the leveling efficiency inefficient.
A leveling device including a fixed plate, processing components, adjustment mechanism and auxiliary mechanism is designed. The chain leveling roller is driven by a servo motor to level the transmission roller, and the reciprocating screw adjustment mechanism and the cylinder adjust the scraper height to ensure that Stability of chains during leveling and prevent stacking.
Effectively avoid chain plate damage, improve leveling efficiency, and improve chain stability through conveyor belts and support bases to prevent stacking.
Smart Images

Figure CN119259743A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chain plate leveling, in particular to a leveling device for processing chain plates of a plate chain. Background Art
[0002] Chain is a common mechanical transmission element. It consists of a series of interconnected links and can realize power transmission between machines. There are many types of chains, which can be divided into many types according to their uses and structures, such as transmission chains, conveyor chains, traction chains and special chains. Each type of chain has its specific application scenarios and design requirements. The basic structure of the chain is usually composed of chain plates, chain pins, bushings and other components. Different types of chains will modify these basic components according to specific application requirements. For example, scrapers, guide bearings or rollers are installed on the chain plates. When processing the chain, a plate chain processing leveling device is required. Existing leveling devices directly adjust the position of the pressure plate through the cylinder, and squeeze the top of the chain plate through the pressure plate to achieve leveling. When the chain plate is unevenly stacked, the direct downward pressure of the pressure plate may cause damage to the chain plate, resulting in reduced chain plate leveling efficiency. Summary of the invention
[0003] The object of the present invention is to provide a leveling device for processing chain plates of a plate chain, so as to achieve the purpose of solving the problems raised in the above-mentioned background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: a leveling device for processing a chain plate of a plate chain, comprising a fixing plate, A support leg fixedly mounted on the bottom of the fixing plate; and a processing assembly disposed at a top position of the fixing plate; The processing assembly includes a processing mechanism installed at a top position of a fixed plate; An adjustment mechanism is installed at the top of the fixed plate, and the adjustment mechanism is connected to the processing mechanism; An auxiliary mechanism is installed at the top of the fixing plate, and the auxiliary mechanism is located at the left side of the processing mechanism.
[0005] Preferably, there are four supporting legs, the four supporting legs are equal in shape and size, and the four supporting legs are respectively fixedly installed at the four corners of the bottom of the fixing plate, so that the position of the entire device can be supported by the supporting legs.
[0006] Preferably, a column is fixedly installed on the top of the fixed plate, a top plate is fixedly installed on the top of the column, a side plate is fixedly installed on the top of the fixed plate, a conveyor belt is installed on the inner wall of the side plate, a triangular bracket is fixedly installed on the side wall of the side plate, and the bottom of the triangular bracket is fixedly connected to the top of the fixed plate, so that the stability of the side plate can be improved by the triangular bracket.
[0007] Preferably, the processing mechanism includes a movable plate, the inner wall of the movable plate is slidingly connected to the side wall of the column, the side wall of the movable plate is fixedly installed with a connecting plate, the top of the movable plate is fixedly installed with a stabilizing bracket, the top of the stabilizing bracket is fixedly installed with a servo motor, the servo motor is installed with a transmission wheel 1 through a rotating shaft at the output end, the side wall of the transmission wheel 1 is installed with a belt, the other end of the belt is installed with a transmission wheel 2, the transmission wheel 2 is fixedly installed with a leveling roller, one end of the leveling roller is rotatably installed with a cross plate through a bearing, and one end of the cross plate is fixedly connected to the side wall of the movable plate.
[0008] Preferably, there are two leveling rollers, the shapes and sizes of the leveling rollers are equal, and the two leveling rollers are symmetrically arranged with respect to the middle surface of the fixed plate in the left-right direction.
[0009] Preferably, the adjustment mechanism includes a drive motor and a support base, the drive motor is fixedly mounted on the top of the top plate, the drive motor is equipped with a reciprocating screw through a rotating shaft transmission at the output end, a bearing base is rotatably mounted on the bottom of the reciprocating screw, the bottom of the bearing base is fixedly connected to the top of the fixed plate, and the side wall of the reciprocating screw is threadedly connected to the inner wall of the connecting plate where a circular hole is opened.
[0010] Preferably, the support base is fixedly mounted on the inner wall of the side plate, a bottom plate is fixedly mounted on the top of the support base, and the top of the bottom plate is arranged in contact with the inner wall of the conveyor belt.
[0011] Preferably, the auxiliary mechanism includes an inclined plate, which is fixedly mounted on the left side wall of the top plate, and a supporting platform is fixedly mounted on the other end of the inclined plate. A cylinder is fixedly mounted on the top of the supporting platform, and a telescopic rod is transmission-mounted on the output end of the cylinder. The bottom of the telescopic rod movably passes through the inner wall of the supporting platform and extends to the bottom of the supporting platform, and a scraper is fixedly mounted thereon.
[0012] The present invention provides a leveling device for processing a chain plate of a plate chain, which has the following beneficial effects: (1) In the present invention, when the operator adjusts the leveling roller to a suitable position, the conveyor belt will transport the chain to the position below the leveling roller, and then the servo motor can be directly turned on. The servo motor drives the position of the transmission wheel 1 to rotate through the rotating shaft with an output end, and the transmission wheel 1 drives the position of the transmission wheel 2 to rotate through the belt, and the transmission wheel 2 further drives the conveyor belt position of the leveling roller to rotate. The chain on the surface of the conveyor belt can be leveled by rotating the leveling roller, and it is not easy to cause damage to the chain. This solves the problem that the existing leveling device directly adjusts the position of the pressure plate through the cylinder, and the pressure plate is used to squeeze the top of the chain plate to achieve leveling. When the chain plate is unevenly stacked, the pressure plate directly presses down, which may cause damage to the chain plate, resulting in reduced chain plate leveling efficiency.
[0013] (2) In the present invention, the driving motor can be directly turned on by the operator. The driving motor drives the reciprocating screw to rotate through the rotating shaft at the output end. The side wall of the reciprocating screw is threadedly connected to the inner wall of the connecting plate. Therefore, when the reciprocating screw rotates, the overall height of the processing mechanism can be adjusted. At this time, the distance between the top of the conveyor belt and the leveling roller is just the height of the chain. The bottom of the chain can be supported by the support base and the bottom plate at the bottom position, thereby improving the stability of the chain during leveling.
[0014] (3) In the present invention, the operator can adjust the height of the scraper according to the height of the chain. The operator directly opens the cylinder, and the cylinder drives the scraper to descend through the telescopic rod at the output end. When it is adjusted to a suitable position, the cylinder can be closed to prevent the chain from stacking, which is convenient for the operator to better use the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the appearance structure of the present invention; Figure 2 It is a schematic diagram of the back structure of the present invention; Figure 3 It is a partial structural schematic diagram of the processing mechanism of the present invention; Figure 4 For the present invention Figure 2 A partial enlarged view of middle A; Figure 5 It is a schematic diagram of the connection between the conveyor belt and the bottom plate of the present invention.
[0016] In the figure: 1. fixed plate; 2. supporting leg; 3. column; 4. processing assembly; 41. processing mechanism; 411. moving plate; 412. stabilizing bracket; 413. servo motor; 414. driving wheel one; 415. belt; 416. driving wheel two; 417. leveling roller; 418. cross plate; 419. connecting plate; 42. adjusting mechanism; 421. driving motor; 422. reciprocating screw rod; 423. bearing base; 424. bottom plate; 425. supporting base; 43. auxiliary mechanism; 431. cylinder; 432. supporting platform; 433. tilting plate; 434. telescopic rod; 435. scraper; 5. top plate; 6. side plate; 7. triangular bracket; 8. conveyor belt. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0018] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0019] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0020] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, specific embodiments of the present invention are now described with reference to the accompanying drawings. Example 1
[0022] A preferred embodiment of the flattening device for processing a plate chain provided by the present invention is as follows: Figures 1 to 5 As shown: A leveling device for processing chain plates of a plate chain, comprising a fixed plate 1, a column 3 is fixedly installed on the top of the fixed plate 1, a top plate 5 is fixedly installed on the top of the column 3, a side plate 6 is fixedly installed on the top of the fixed plate 1, a conveyor belt 8 is installed on the inner wall of the side plate 6, a triangular bracket 7 is fixedly installed on the side wall of the side plate 6, the bottom of the triangular bracket 7 is fixedly connected to the top of the fixed plate 1, and the stability of the side plate 6 can be improved by the triangular bracket 7. The support legs 2 are fixedly mounted on the bottom of the fixed plate 1. There are four support legs 2. The four support legs 2 are of equal shape and size. The four support legs 2 are respectively fixedly mounted at the four corners of the bottom of the fixed plate 1. The support legs 2 can support the position of the entire device. and a processing assembly 4 disposed at the top of the fixed plate 1; The processing assembly 4 includes a processing mechanism 41 installed at the top position of the fixed plate 1; An adjusting mechanism 42 is installed at the top of the fixing plate 1, and the adjusting mechanism 42 is connected to the processing mechanism 41; An auxiliary mechanism 43 is installed at the top of the fixing plate 1 , and the auxiliary mechanism 43 is located at the left side of the processing mechanism 41 .
[0023] The processing mechanism 41 includes a movable plate 411, the inner wall of the movable plate 411 is slidably connected to the side wall of the column 3, a connecting plate 419 is fixedly installed on the side wall of the movable plate 411, a stabilizing bracket 412 is fixedly installed on the top of the movable plate 411, a servo motor 413 is fixedly installed on the top of the stabilizing bracket 412, the servo motor 413 is installed with a transmission wheel 1 414 through the rotating shaft transmission at the output end, a belt 415 is installed on the side wall of the transmission wheel 1 414, a transmission wheel 2 416 is installed on the other end of the belt 415, a leveling roller 417 is fixedly installed on the transmission wheel 2 416, one end of the leveling roller 417 is rotatably installed with a cross plate 418 through a bearing, and one end of the cross plate 418 is fixedly connected to the side wall of the movable plate 411.
[0024] In this embodiment, there are two leveling rollers 417 . The shapes and sizes of the leveling rollers 417 are equal. The two leveling rollers 417 are symmetrically arranged with respect to the middle surface of the fixing plate 1 in the left-right direction.
[0025] During the specific implementation process, when the operator adjusts the leveling roller 417 to a suitable position, the conveyor belt 8 will transport the chain to the position below the leveling roller 417, and then the servo motor 413 can be directly turned on. The servo motor 413 drives the transmission wheel 1 414 to rotate through the rotating shaft with an output end. The transmission wheel 1 414 drives the transmission wheel 2 416 to rotate through the belt 415. The transmission wheel 2 416 further drives the conveyor belt 8 position of the leveling roller 417 to rotate. The chain on the surface of the conveyor belt 8 can be leveled by the rotation of the leveling roller 417. Example 2
[0026] On the basis of Example 1, a preferred embodiment of a flattening device for processing a plate chain provided by the present invention is as follows: Figures 1 to 5 As shown: the adjustment mechanism 42 includes a driving motor 421 and a supporting base 425. The driving motor 421 is fixedly installed on the top of the top plate 5. The driving motor 421 is installed with a reciprocating screw 422 through the rotating shaft transmission at the output end. The bottom of the reciprocating screw 422 is rotatably installed with a bearing base 423. The bottom of the bearing base 423 is fixedly connected to the top of the fixed plate 1, and the side wall of the reciprocating screw 422 is threadedly connected to the inner wall of the connecting plate 419 with a circular hole opened in the inner wall.
[0027] In this embodiment, the support base 425 is fixedly mounted on the inner wall of the side plate 6 , and a bottom plate 424 is fixedly mounted on the top of the support base 425 , and the top of the bottom plate 424 is in contact with the inner wall of the conveyor belt 8 .
[0028] During the specific implementation process, the operator can directly turn on the driving motor 421, and the driving motor 421 drives the reciprocating screw 422 to rotate through the rotating shaft at the output end. The side wall of the reciprocating screw 422 is threadedly connected to the inner wall of the connecting plate 419. Therefore, when the reciprocating screw 422 rotates, the overall height of the processing mechanism 41 can be adjusted. At this time, the distance between the top of the conveyor belt 8 and the leveling roller 417 is just the height of the chain. The bottom of the chain can be supported by the support base 425 and the bottom plate 424 at the bottom position, thereby improving the stability of the chain during leveling. Example 3
[0029] On the basis of Example 1 and Example 2, a preferred embodiment of a flattening device for processing a plate chain provided by the present invention is as follows: Figures 1 to 5As shown: the auxiliary mechanism 43 includes an inclined plate 433, which is fixedly mounted on the left side wall of the top plate 5, and a support platform 432 is fixedly mounted on the other end of the inclined plate 433, and a cylinder 431 is fixedly mounted on the top of the support platform 432, and a telescopic rod 434 is transmission-mounted on the output end of the cylinder 431, and the bottom of the telescopic rod 434 movably passes through the inner wall of the support platform 432 and extends to the bottom of the support platform 432, and a scraper 435 is fixedly mounted.
[0030] During the specific implementation process, when the operator uses the device, he first supports the position of the device through the support legs 2 at the bottom of the device, and then directly places the chain that needs to be leveled on the top of the conveyor belt 8. The height of the scraper 435 can be adjusted according to the height of the chain. The operator directly turns on the cylinder 431, and the cylinder 431 drives the scraper 435 to lower its position through the telescopic rod 434 at the output end. When it is adjusted to the appropriate position, the cylinder 431 can be closed to prevent the chain from stacking.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A leveling device for processing a chain plate of a plate chain, comprising a fixing plate (1), A support leg (2) fixedly mounted on the bottom of the fixing plate (1); and a processing assembly (4) arranged at the top of the fixing plate (1); characterized in that: The processing assembly (4) comprises a processing mechanism (41) installed at the top of the fixed plate (1); An adjustment mechanism (42) is installed at the top of the fixing plate (1), and the adjustment mechanism (42) is connected to the processing mechanism (41); An auxiliary mechanism (43) is installed at the top of the fixing plate (1), and the auxiliary mechanism (43) is located at the left side of the processing mechanism (41).
2. The flattening device for processing the chain plates of a leaf chain according to claim 1, characterized in that: There are four supporting legs (2), the four supporting legs (2) are of equal shape and size, and the four supporting legs (2) are respectively fixedly mounted at the four corners of the bottom of the fixing plate (1).
3. The flattening device for processing the chain plates of a leaf chain according to claim 1, characterized in that: A column (3) is fixedly mounted on the top of the fixed plate (1), a top plate (5) is fixedly mounted on the top of the column (3), a side plate (6) is fixedly mounted on the top of the fixed plate (1), a conveyor belt (8) is transmission-mounted on the inner wall of the side plate (6), a triangular bracket (7) is fixedly mounted on the side wall of the side plate (6), and the bottom of the triangular bracket (7) is fixedly connected to the top of the fixed plate (1).
4. The flattening device for processing the chain plates of a leaf chain according to claim 1, characterized in that: The processing mechanism (41) comprises a movable plate (411), the inner wall of which is slidably connected to the side wall of the column (3), a connecting plate (419) being fixedly mounted on the side wall of the movable plate (411), a stabilizing bracket (412) being fixedly mounted on the top of the movable plate (411), a servo motor (413) being fixedly mounted on the top of the stabilizing bracket (412), a transmission wheel 1 (414) being installed on the servo motor (413) through a rotating shaft at an output end, a belt (415) being installed on the side wall of the transmission wheel 1 (414), a transmission wheel 2 (416) being installed on the other end of the belt (415), a leveling roller (417) being fixedly mounted on the transmission wheel 2 (416), one end of the leveling roller (417) being rotatably mounted with a transverse plate (418) through a bearing, one end of the transverse plate (418) being fixedly connected to the side wall of the movable plate (411).
5. The flattening device for processing the chain plates of a leaf chain according to claim 4, characterized in that: There are two leveling rollers (417), the shape and size of the leveling rollers (417) are equal, and the two leveling rollers (417) are symmetrically arranged relative to the middle surface of the fixed plate (1) in the left-right direction.
6. The flattening device for processing the chain plates of a leaf chain according to claim 1, characterized in that: The adjustment mechanism (42) comprises a drive motor (421) and a support base (425), wherein the drive motor (421) is fixedly mounted on the top of the top plate (5), and the drive motor (421) is installed with a reciprocating screw (422) through a rotating shaft transmission at the output end, and a bearing base (423) is rotatably mounted on the bottom of the reciprocating screw (422), and the bottom of the bearing base (423) is fixedly connected to the top of the fixed plate (1), and the side wall of the reciprocating screw (422) is threadedly connected to the inner wall of the connecting plate (419) having a circular hole formed therein.
7. The flattening device for processing the chain plates of a leaf chain according to claim 6, characterized in that: The support base (425) is fixedly mounted on the inner wall of the side plate (6), a bottom plate (424) is fixedly mounted on the top of the support base (425), and the top of the bottom plate (424) is arranged in contact with the inner wall of the conveyor belt (8).
8. The flattening device for processing the chain plates of a leaf chain according to claim 1, characterized in that: The auxiliary mechanism (43) comprises an inclined plate (433), the inclined plate (433) being fixedly mounted on the left side wall of the top plate (5), a supporting platform (432) being fixedly mounted on the other end of the inclined plate (433), a cylinder (431) being fixedly mounted on the top of the supporting platform (432), a telescopic rod (434) being transmission-mounted on the output end of the cylinder (431), the bottom of the telescopic rod (434) movably passing through the inner wall of the supporting platform (432) and extending to the bottom of the supporting platform (432), and a scraper (435) being fixedly mounted on the bottom.