Threaded steel straightening device and straightening method
By designing a multi-directional straightening device, using the coordination of rotating components and supporting components, combined with the stamping effect of impact components, the problem that existing workpiece straightening machines cannot be straightened in multiple directions is solved, the alignment quality and workpiece life are improved, and The straightening accuracy and stability are guaranteed through the shock absorbing mechanism.
Patent Information
- Application Number
- CN202411771271.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-01-07
AI Technical Summary
Existing workpiece straightening machines cannot effectively straighten workpieces with diameters of 25mm-40mm from multiple directions, making it difficult to ensure the straightening quality.
A straightening device including a frame, a rotating assembly, a support assembly and an impact assembly is designed. Through the cooperation of the rotating assembly and the support assembly, the workpiece can be straightened under pressure in multiple directions and is realized by stamping the impact assembly. Straighten, supporting the assembly disperses pressure to reduce workpiece damage.
Multi-directional straightening of workpieces is achieved, the calibration quality and service life of workpieces are improved, and structural damage is prevented through shock absorption mechanisms, ensuring the calibration accuracy and stability.
Smart Images

Figure CN119259752A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of workpiece straightening, and in particular to a straightening device and a straightening method for threaded steel. Background Art
[0002] When using workpieces as raw materials to process screws, threaded rods and other workpieces, it is generally necessary to straighten the workpieces. For workpieces with a diameter less than 20mm, manual straightening can be done using a straightening sleeve, but for workpieces with a diameter between 25mm and 40mm, a workpiece straightening machine is required for straightening.
[0003] The Chinese utility model patent with publication date of December 16, 2015 and publication number CN204867201U proposes a workpiece straightening machine, which includes a straightening device seat, an upper straightening wheel group, a lower straightening wheel group, and a lifting device. The upper straightening wheel group and the lower straightening wheel group are respectively provided with a plurality of upper straightening wheels and lower straightening wheels, the lower straightening wheels correspond to the upper straightening wheels and are staggered with each other, the wires are passed through the lower straightening wheels and the upper straightening wheels, and V-shaped grooves are opened on the circumference of the lower straightening wheels and the upper straightening wheels.
[0004] When the workpiece is straightened, the workpiece is placed between the lower straightening wheel and the upper straightening wheel, and the bent workpiece is straightened through the V-shaped grooves of the lower straightening wheel and the upper straightening wheel. However, the workpiece straightening machine can only flatten the workpiece from the upper and lower directions, and cannot straighten the workpiece from other directions, so it is difficult to ensure the straightening quality of the workpiece. Summary of the invention
[0005] In order to improve the quality of workpiece straightening, an embodiment of the present invention provides a straightening device for threaded steel bars.
[0006] On the one hand, a straightening device for threaded steel bars provided in an embodiment of the present invention adopts the following technical solution: A threaded steel straightening device comprises a frame, a rotating assembly, a supporting assembly and an impact assembly. A rotating assembly is connected to the frame, the rotating assembly includes two groups of rotating mechanisms arranged at intervals in the length direction of the frame, the rotating mechanism includes a first supporting part and a first moving part connected to the bottom of the first supporting part, the first supporting part is connected to the frame through the first moving part, the first supporting part includes a first substrate, a roller and a roller driving mechanism, wherein the roller is arranged on the first substrate, the roller driving mechanism is arranged on one side of the roller, and the roller is connected to the roller driving mechanism; a supporting assembly is connected to the frame, the supporting assembly is used to support a workpiece, the supporting assembly includes at least two groups of supporting mechanisms arranged at intervals in the length direction of the frame, and the two groups of supporting mechanisms are located between the two groups of rotating mechanisms; an impact assembly includes a punch and a gantry bracket, the gantry bracket is slidably connected to the frame so that the gantry bracket can move along the length direction of the frame, the punch is connected to the gantry bracket, and the impact surface of the punch faces the frame, so that the punch can punch the workpiece on the supporting assembly when it falls.
[0007] By adopting the above technical solution, when straightening the workpiece, the spacing between the first support parts is adjusted by the first moving part, and then the workpiece is placed on the roller of the first support part, and the workpiece is supported by the support mechanism. The roller rotates under the action of the roller driving mechanism, and the workpiece rotates with the roller. Then, the position of the gantry bracket is adjusted to align the punch with the workpiece straightening position, and the punch is started to punch and straighten the workpiece. During the straightening process, since the workpiece can rotate with the roller, the punch can apply pressure to the workpiece from all directions, thereby achieving the effect of straightening and improving the surface quality of the workpiece. In addition, during the straightening process, when the workpiece is subjected to a large pressure from the punch, the support mechanism can help disperse the pressure, thereby reducing damage to the workpiece and extending the service life of the workpiece.
[0008] Optionally, the rotating mechanism also includes a pressure wheel portion, which includes a first vertical plate, a first cylinder, a connecting rod and a pressure wheel, wherein the first vertical plate is connected to the first substrate, the first cylinder is connected to a side of the first vertical plate away from the roller, the connecting rod is rotatably connected to the first vertical plate, one end of the connecting rod is connected to the first cylinder, and the other end is connected to the pressure wheel.
[0009] By adopting the above technical solution, the first cylinder drives the pressure wheel through the connecting rod, so that the pressure wheel is pressed down until it abuts against the workpiece, thereby clamping the workpiece between the pressure wheel and the roller. The pressure wheel can ensure that the workpiece remains in the correct position during the straightening process, prevent the workpiece from shifting or jumping during the straightening process, thereby ensuring the straightening accuracy.
[0010] Optionally, the pressing wheel portion further includes a second vertical plate, the connecting rod is connected to the first vertical plate via the second vertical plate, and the second vertical plate is slidably connected to the first vertical plate.
[0011] By adopting the above technical solution, the second vertical plate is slidably connected to the first vertical plate, and the second vertical plate can move up and down along the side of the first vertical plate, thereby driving the connecting rod to move up and down to adjust the height of the connecting rod, so that the pressure wheel part can clamp workpieces of different diameters, and then the workpiece can be firmly fixed between the pressure wheel and the roller, preventing the workpiece from being displaced or sliding during the straightening process, thereby ensuring the straightening effect.
[0012] Optionally, the supporting mechanism includes a second supporting portion and a second moving portion connected to the bottom of the second supporting portion, and the second supporting portion is slidably connected to the frame via the second moving portion.
[0013] By adopting the above technical solution, when straightening the workpiece, the second supporting part is driven by the second moving part to move it to the position where the workpiece needs to be straightened. The second supporting part can stably support the workpiece to disperse the large pressure from the punch, thereby reducing damage to the workpiece and extending the service life of the workpiece.
[0014] Optionally, the first support portion further includes a roller spring box and a first pressure head, the roller spring box is arranged between the roller and the first substrate and connected to the two, the first pressure head is arranged on the first substrate, and the height of the first pressure head is smaller than the height of the roller, and a card slot is arranged on the top of the first pressure head.
[0015] By adopting the above technical solution, during the straightening process, the workpiece will be subjected to greater pressure from the punch, and this pressure will act on the roller through the workpiece. The roller spring box at the bottom of the roller can absorb and mitigate the energy caused by vibration or impact, thereby protecting the roller from damage.
[0016] Optionally, the second supporting portion includes a second pressing head, a second substrate, a sleeve and a driving portion, the sleeve is connected to the second substrate, the second pressing head is slidably connected to the sleeve, the driving portion is arranged on one side of the sleeve and connected to the second pressing head, the second pressing head can rise or fall under the action of the driving portion, and a slot is arranged on the top of the second pressing head.
[0017] By adopting the above technical solution, when the workpiece is straightened, the second pressing head is driven by the driving unit to make the second pressing head rise or fall along the sleeve, so that the second pressing head can fit the workpiece. Through the above arrangement, the position of the second pressing head can be adjusted according to the diameter of the workpiece, so that the second pressing head can remain stable when the workpiece is impacted, thereby reducing the error caused by vibration.
[0018] Optionally, the driving part includes an inclined block and a second cylinder, the second cylinder is connected to the second base plate, the side of the sleeve has an opening, the opening faces the second cylinder, the inclined block is inserted into the hollow portion through the opening, the top surface of the inclined block has an inclined surface, the inclined surface is inclined from the end away from the opening toward the direction close to the second cylinder, the bottom surface of the second pressure head is against the inclined surface of the inclined block, and the two match each other, the inclined block is connected to the second cylinder, and the inclined block can move under the action of the second cylinder to raise or lower the second pressure head.
[0019] By adopting the above technical solution, when the second pressure head needs to rise, the second cylinder drives the inclined block to move forward, and the inclined block squeezes the second pressure head through the inclined surface at the top, so that the second pressure head rises. When the second pressure head needs to be lowered, it only needs to drive the inclined block backward through the second cylinder. The above driving part has a simple structure, high transmission efficiency, and small energy loss.
[0020] Optionally, a linear rail is also provided on the frame, and the linear rail extends along the length direction of the frame; the first moving part includes a first linear rail guide part, and the first linear rail guide part is connected to the first substrate; the second moving part also includes a second linear rail guide part, and the second linear rail guide part is connected to the second substrate; the first linear rail guide part and the second linear rail guide part are both connected to the linear rail.
[0021] By adopting the above technical solution, the substrate of the first movable part can move along the linear rail through the first linear rail guide part, and the substrate of the second movable part can move along the linear rail through the second linear rail guide part. The linear rail can provide precise motion trajectories for the first movable part and the second movable part, ensuring the motion accuracy and stability of the first movable part and the second movable part.
[0022] Optionally, the first supporting portion also includes a first floating spring box, the first floating spring box includes a first spring and a first spring guide, the first spring guide is a cylindrical structure with an opening at the bottom, the first spring is sleeved in the first spring guide, and the bottom extends from the opening of the first spring guide, the first spring guide is connected to the first substrate, and the first spring extending from the bottom of the first spring guide passes through the first substrate and is connected to the first linear rail guide portion.
[0023] By adopting the above technical solution, when the workpiece is subjected to a large pressure from the punch, the first pressure head acts on the first linear rail guide part through the workpiece and the first substrate, and the first spring can absorb and mitigate the energy caused by vibration or impact, thereby reducing the support burden of the first linear rail guide part and maintaining the structural stability of the first linear rail guide part. In addition, the first spring can be stretched or compressed in the first spring guide, thereby ensuring that the first spring maintains linear motion during the stretching or compression process, preventing it from twisting or deflecting, thereby maintaining the function of the first spring and extending its service life.
[0024] Optionally, the second supporting portion also includes a second floating spring box, the first floating spring box includes a second spring and a second spring guide, the second spring guide is a cylindrical structure with an opening at the bottom, the second spring is sleeved in the second floating spring box, and the bottom extends from the opening of the first spring guide, the second spring guide is connected to the second substrate, and the second spring extending from the bottom of the first spring guide passes through the second substrate and is connected to the second linear rail guide portion.
[0025] By adopting the above technical solution, when the workpiece is subjected to a large pressure from the punch, the second pressure head acts on the second linear rail guide part through the workpiece and the second substrate, and the second spring can absorb and mitigate the energy caused by vibration or impact, thereby reducing the support burden of the second linear rail guide part and maintaining the structural stability of the second linear rail guide part. In addition, the second spring can be stretched or compressed in the second spring guide, thereby ensuring that the second spring maintains linear motion during the stretching or compression process, preventing it from twisting or deflecting, thereby maintaining the function of the second spring and extending its service life.
[0026] On the other hand, an embodiment of the present invention further provides a method for straightening threaded steel, comprising the following steps: providing a rotating mechanism, and placing a workpiece on the rotating mechanism so that the workpiece rotates on the rotating mechanism; providing a supporting mechanism, and moving the supporting mechanism to below the position of the workpiece to be straightened, and allowing the supporting mechanism to abut against the surface of the workpiece; providing an impact assembly, aligning the punch of the impact assembly with the straightening position of the workpiece, and applying pressure to the workpiece under the protection of the shock absorbing mechanism.
[0027] By adopting the above technical solution, the rotating mechanism can drive the workpiece to rotate, and the supporting mechanism can provide stable support for the workpiece, so that when the punch applies pressure to the workpiece, since the workpiece can rotate with the rotating mechanism, the punch can apply pressure to the workpiece from all directions, thereby achieving the effect of straightening and improving the surface quality of the workpiece. In addition, the shock absorbing mechanism can also absorb the energy caused by the impact of the rotating mechanism and the supporting mechanism, thereby reducing the supporting burden of the rotating mechanism and the supporting mechanism and maintaining structural stability.
[0028] In summary, the present invention includes at least one of the following beneficial technical effects: 1. By setting a rotating mechanism, when straightening the workpiece, the spacing between the first supporting parts is adjusted by the first moving part, and then the workpiece is placed on the roller of the first supporting part, and the workpiece is supported by the supporting mechanism. The roller rotates under the action of the roller driving mechanism, and the workpiece rotates with the roller. Then, the position of the gantry bracket is adjusted to align the punch with the workpiece straightening position, and the punch is started to punch and straighten the workpiece. During the straightening process, since the workpiece can rotate with the roller, the punch can apply pressure to the workpiece from all directions, thereby achieving the effect of straightening and improving the surface quality of the workpiece. In addition, during the straightening process, when the workpiece is subjected to a large pressure from the punch, the supporting mechanism can help disperse the pressure, thereby reducing damage to the workpiece and extending the service life of the workpiece.
[0029] 2. By setting the pressure wheel part, during the straightening process, the first cylinder drives the pressure wheel through the connecting rod, so that the pressure wheel is pressed down until it abuts against the workpiece, thereby clamping the workpiece between the pressure wheel and the roller. The pressure wheel can ensure that the workpiece remains in the correct position during the straightening process, prevent the workpiece from shifting or jumping during the straightening process, thereby ensuring the straightening accuracy.
[0030] 3. By setting the roller spring box, during the straightening process, the workpiece will be subjected to greater pressure from the punch, and this pressure acts on the roller through the workpiece. The roller spring box at the bottom of the roller can absorb and slow down the energy caused by vibration or impact, thereby protecting the roller from damage.
[0031] 4. By setting the first floating spring box, when the workpiece is subjected to a large pressure from the punch, the first pressure head acts on the first linear rail guide portion through the workpiece and the first substrate, and the first spring can absorb and mitigate the energy caused by vibration or impact, thereby reducing the support burden of the first linear rail guide portion and maintaining the structural stability of the first linear rail guide portion.
[0032] 5. By setting up the second floating spring box, when the workpiece is subjected to a large pressure from the punch, the second pressure head acts on the second linear rail guide part through the workpiece and the second substrate, and the second spring can absorb and mitigate the energy caused by vibration or impact, thereby reducing the support burden of the second linear rail guide part and maintaining the structural stability of the second linear rail guide part. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 is a stereogram of an embodiment of the present application; Figure 2 for Figure 1 The main view; Figure 3 It is a partial structural schematic diagram of an embodiment of the present application; Figure 4 and Figure 5 They are all structural schematic diagrams of the rotating assembly in the embodiments of the present application; Figure 6 It is a schematic diagram of the structure of the support assembly in the embodiment of the present application.
[0034] Reference numerals: 100 frame, 200 rotating assembly, 210 first supporting portion, 211 first substrate, 212 roller, 213 synchronous wheel, 214 roller driving mechanism, 215 roller spring box, 216 first pressure head, 217 first supporting plate, 218 first floating spring box, 2181 first spring, 2182 first spring guide, 220 first moving portion, 221 first driving motor, 222 first transmission gear, 223 first linear rail guide portion, 224 rack, 230 pressure wheel portion, 231 first vertical Plate, 232 first cylinder, 233 connecting rod, 234 pressure wheel, 235 second vertical plate, 300 support assembly, 310 second support part, 311 second pressure head, 312 second base plate, 313 sleeve, 314 inclined block, 315 second cylinder, 316 second floating spring box, 3161 second spring, 3162 second spring guide, 320 second moving part, 321 second driving motor, 322 second transmission gear, 323 second linear rail guide, 400 impact assembly, 410 punch, 420 gantry bracket. DETAILED DESCRIPTION
[0035] The following combination Figures 1 to 6 The present invention is described in further detail.
[0036] This embodiment discloses a straightening device for threaded steel bars, referring to Figures 1 to 6 The straightening machine includes a frame 100, a rotating assembly 200, a supporting assembly 300 and an impact assembly 400.
[0037] The frame 100 has a predetermined length and is the main structure of the straightening machine. The frame 100 provides a solid support platform for the components of the straightening machine to ensure the stability and reliability of the equipment during operation. During the straightening process, the frame 100 needs to withstand the torque and load generated by the straightening force. The frame 100 is usually made of metal materials, such as steel or cast iron, to ensure sufficient strength and rigidity.
[0038] The rotating assembly 200 is connected to the frame 100, and the rotating assembly 200 includes two groups of rotating mechanisms arranged at intervals in the length direction of the frame 100. The rotating mechanism includes a first supporting portion 210 and a first moving portion 220 connected to the bottom of the first supporting portion 210. The first supporting portion 210 is slidably connected to the frame 100 through the first moving portion 220.
[0039] Specifically, the first moving part 220 includes a first driving motor 221, a first transmission gear 222 connected to the first driving motor 221, and a rack 224 connected to the frame 100. The first transmission gear 222 is meshed with the rack 224, and the rack 224 extends along the length direction of the frame 100. The gear and rack structure can provide precise linear motion, which is beneficial to reduce transmission errors.
[0040] A linear rail is further disposed on the frame 100 , and the linear rail extends along the length direction of the frame 100 . The first moving portion 220 includes a first linear rail guide portion 223 , and the first linear rail guide portion 223 is connected to the first substrate 211 .
[0041] Specifically, the number of the first linear rail guide parts 223 is at least four. The first linear rail guide parts 223 may be a block-shaped structure having a through hole penetrating along its length direction. The first linear rail guide parts 223 are slidably connected to the linear rail through the through hole.
[0042] The first support part 210 is slidably connected to the frame 100 through the first moving part 220, and the first support part 210 includes a first substrate 211, a roller 212, a synchronous wheel 213 and a roller driving mechanism 214, wherein the roller 212 is arranged on the first substrate 211, the roller driving mechanism 214 is arranged on one side of the roller 212, and the roller driving mechanism 214 is connected to the roller 212 through a synchronous belt to drive the roller 212 to rotate.
[0043] Specifically, a vertical plate can be formed on the first substrate 211, and rollers 212 and synchronous wheels 213 are respectively mounted on both sides of the vertical plate and connected through a rotating shaft penetrating the vertical plate, while a roller driving mechanism 214 is fixed on the outer side of the vertical plate, and a driving motor can be selected for the roller driving mechanism 214, and the roller driving mechanism 214 is connected to the synchronous wheel 213 through a belt, and the roller driving mechanism 214 drives the roller 212 to rotate through the synchronous belt, and the number of synchronous wheels 213 and rollers 212 can be set to two, so that the workpiece can be placed in the gap formed between the two rollers 212, so that it can rotate with the rollers 212. In addition, in order to increase the friction between the rollers 212 and the workpiece, the outer edge of the rollers 212 can be provided with a rubber ring or the like.
[0044] The first support portion 210 also includes a roller spring box 215, a first pressure head 216 and a first support plate 217. The roller spring box 215 is arranged between the roller 212 and the first substrate 211 and connected to the two. The first pressure head 216 is arranged on the first substrate 211. The first pressure head 216 is a plate-like structure, and the height of the first pressure head 216 is less than the height of the roller 212, so that when the workpiece is placed on the roller 212, the workpiece will not directly contact the first pressure head 216. A card slot is arranged on the top of the first pressure head 216, and the card slot is used to match the workpiece. The first support plate 217 is connected to the bottom of the first substrate 211.
[0045] It should be noted that during the straightening process, the workpiece will be subjected to a large pressure from the punch 410, and this pressure acts on the roller 212 through the workpiece. The roller spring box 215 at the bottom of the roller 212 can absorb and mitigate the energy caused by vibration or impact, thereby protecting the roller 212 from damage.
[0046] Specifically, there can be two rollers 212, and both are connected to the vertical plate at the bottom of the roller 212. The roller spring box 215 is composed of a spring and a spring guide sleeved outside the spring. The first support plate 217 is a hard plate, which provides hard support for the first support part 210. The first support plate 217 is made of metal material, such as steel or cast iron, to ensure sufficient strength and rigidity.
[0047] The first support portion 210 also includes a first floating spring box 218. Specifically, the number of the first floating spring boxes 218 can be four, and they are respectively installed on the peripheral side of the first substrate 211. The first floating spring box 218 includes a first spring 2181 and a first spring guide 2182. The first spring guide 2182 is a cylindrical structure with an opening at the bottom. The first spring 2181 is sleeved in the first spring guide 2182, and the bottom extends from the opening of the first spring guide 2182. The first spring guide 2182 is connected to the first substrate 211. The first spring 2181 extends from the bottom of the first spring guide 2182 and passes through the first substrate 211 to be connected to the first linear rail guide portion 223.
[0048] When the workpiece is subjected to a greater pressure from the punch, the first pressure head 216 acts on the first linear rail guide portion 223 through the workpiece and the first substrate 211, and the first spring 2181 can absorb and mitigate the energy caused by vibration or impact, thereby reducing the support burden of the first linear rail guide portion 223 and maintaining the structural stability of the first linear rail guide portion 223.
[0049] The rotating mechanism also includes a pressure wheel portion 230, which includes a first vertical plate 231, a first cylinder 232, a connecting rod 233 and a pressure wheel 234. The first vertical plate 231 is connected to the first substrate 211, the first cylinder 232 is connected to the side of the first vertical plate 231 away from the roller 212, the connecting rod 233 is rotatably connected to the first vertical plate 231, one end of the connecting rod 233 is connected to the first cylinder 232, and the other end is used to connect to the pressure wheel 234.
[0050] Specifically, the number of the pressing wheels 234 may be two, and the two pressing wheels 234 and the connecting rod 233 may be connected via a plate, that is, the pressing wheels 234 may be rotatably connected to the plate.
[0051] The pressing wheel portion 230 further includes a second vertical plate 235 , and the connecting rod 233 is connected to the first vertical plate 231 via the second vertical plate 235 , and the second vertical plate 235 and the first vertical plate 231 are slidably connected.
[0052] Specifically, a through hole is provided on the first vertical plate 231, and a longitudinally extending strip hole is provided on the second vertical plate 235. The first vertical plate 231 and the second vertical plate 235 are connected by bolts and nuts passing through the through holes and the strip holes. The height of the second vertical plate 235 is adjusted by adjusting the tightness of the bolts and nuts, so that the pressure wheel 234 can clamp workpieces of different diameters, thereby firmly fixing the workpiece and preventing the workpiece from displacement or sliding during the straightening process.
[0053] The support assembly 300 is connected to the frame 100, and the support assembly 300 is used to support the workpiece. The support assembly 300 includes at least two groups of support mechanisms arranged at intervals in the length direction of the frame 100, and the two groups of support mechanisms are located between the two groups of rotating mechanisms; the support mechanism includes a second support portion 310 and a second movable portion 320 connected to the bottom of the second support portion 310, and the second support portion 310 is slidably connected to the frame 100 through the second movable portion 320.
[0054] Specifically, the second moving part 320 includes a second driving motor 321 and a second transmission gear 322 connected to the second driving motor 321 . The second transmission gear 322 is meshedly connected to the rack 224 .
[0055] The second moving part 320 also includes a second linear rail guide part 323, which is connected to the second floating spring box 316, and the first linear rail guide part 223 and the second linear rail guide part 323 are both slidably connected to the linear rail. The number of the second linear rail guide parts 323 is at least four, and the second linear rail guide parts 323 are block-shaped structures, which have through holes running through the length direction thereof, and the second linear rail guide parts 323 are slidably connected to the linear rail through the through holes.
[0056] The second support portion 310 includes a second ram 311, a second substrate 312, a sleeve 313 and a driving portion, wherein the sleeve 313 is connected to the second substrate 312, the second ram 311 is slidably connected to the sleeve 313, the driving portion is arranged on one side of the sleeve 313 and is connected to the second ram 311, the second ram 311 can rise or fall under the action of the driving portion, and a slot is arranged on the top of the second ram 311. The second support portion 310 is mainly used to carry the workpiece, and can also disperse the pressure on the workpiece to reduce damage to the workpiece. In addition, the second ram 311 is in an upright state, and the slot on its top is used to match the workpiece.
[0057] Specifically, the driving part includes an inclined block 314 and a second cylinder 315. The second cylinder 315 is connected to the second base plate 312. The side of the sleeve 313 has an opening, and the opening faces the second cylinder 315. The inclined block 314 is inserted into the hollow part through the opening. The top surface of the inclined block 314 has an inclined surface, and the inclined surface is inclined from the end away from the opening to the direction close to the second cylinder 315. The bottom surface of the second pressure head 311 is against the inclined surface of the inclined block 314, and the two are matched with each other. The inclined block 314 is connected to the second cylinder 315, and the inclined block 314 can move under the action of the second cylinder 315 to raise or lower the second pressure head 311.
[0058] The driving part composed of the inclined block 314 and the second cylinder 315 has a simple structure, high transmission efficiency and low energy loss. It is understandable that when the workpiece is subjected to a large pressure from the punch, the pressure acts directly on the second pressure head 311, and the second pressure head 311 then transmits the pressure to the inclined block 314. Since the second pressure head 311 and the inclined block 314 are in direct contact, a hard contact is formed, thereby providing a more stable support, reducing the vibration and deformation of the mechanical system. Compared with transmission methods such as screws and gears, it is not easy to be damaged and has a simple maintenance method.
[0059] The second support portion 310 also includes a second floating spring box 316. The first floating spring box 316 includes a second spring 3161 and a second spring guide 3162. The second spring guide 3162 is a cylindrical structure with an opening at the bottom. The second spring 3161 is sleeved in the second spring guide 3162, and the bottom extends from the opening of the second spring guide 3162. The second spring guide 3162 is connected to the second substrate 312. The second spring 3161 extends from the bottom of the second spring guide 3162 and passes through the second substrate 312 to be connected to the second linear rail guide portion 323.
[0060] When the workpiece is subjected to greater pressure from the punch, the second pressure head 311 acts on the second linear rail guide portion 323 through the workpiece and the second substrate 312, and the second spring 3161 can absorb and mitigate the energy caused by vibration or impact, thereby reducing the support burden of the second linear rail guide portion 323 and maintaining the structural stability of the second linear rail guide portion 323.
[0061] The impact assembly 400 includes a punch 410 and a gantry bracket 420. The gantry bracket 420 is slidably connected to the frame 100 so that the gantry bracket 420 can move along the length direction of the frame 100. The punch 410 is connected to the gantry bracket 420, and the impact surface of the punch 410 faces the frame 100 so that the punch 410 can impact the workpiece on the support assembly 300 when it falls.
[0062] It should be noted that the gantry support 420 is slidably connected to the frame 100, so that the gantry support 420 and the punch 410 can be moved according to the straightening position of the workpiece. Specifically, the gantry support 420 and the frame 100 can be connected by a gear rack structure. That is, a rack is installed on the inner side or outer side of the frame 100, and a motor and a matching gear are installed at the bottom between the gantry, the gear is meshed with the rack, and the gear is driven to rotate by the motor, thereby driving the gantry support 420 to move.
[0063] On the other hand, an embodiment of the present invention further provides a method for straightening threaded steel, comprising the following steps: S1, providing a rotating mechanism, and placing a workpiece on the rotating mechanism, so that the workpiece rotates on the rotating mechanism. Specifically, the rotating mechanism in the method can be the rotating mechanism in any of the above-mentioned embodiments. S2, providing a supporting mechanism, and moving the supporting mechanism to below the position of the workpiece to be straightened, and making the supporting mechanism abut against the surface of the workpiece, wherein the supporting mechanism in the method can be the supporting mechanism in any of the above-mentioned embodiments. S3, providing an impact assembly, aligning the punch of the impact assembly with the straightening position of the workpiece, and applying pressure to the workpiece under the protection of the shock absorbing mechanism. The impact assembly in the method can be the impact assembly 400 in any of the above-mentioned embodiments, and the shock absorbing mechanism can be the roller spring box 215, the first floating spring box 218, and the second floating spring box 316 in the above-mentioned embodiments.
[0064] By adopting the above technical solution, the rotating mechanism can drive the workpiece to rotate, and the supporting mechanism can provide stable support for the workpiece, so that when the punch applies pressure to the workpiece, since the workpiece can rotate with the rotating mechanism, the punch can apply pressure to the workpiece from all directions, thereby achieving the effect of straightening and improving the surface quality of the workpiece. In addition, the shock absorbing mechanism can also absorb the energy caused by the impact of the rotating mechanism and the supporting mechanism, thereby reducing the supporting burden of the rotating mechanism and the supporting mechanism and maintaining structural stability.
[0065] It should be noted that the straightening machine of the embodiment of the present application can also be used for straightening operations of workpieces such as metal pipes, bars, and wires.
[0066] The implementation principle of the straightening machine in this embodiment is: When straightening workpieces such as wires, pipes or bars, the spacing between the two rotating mechanisms is adjusted according to the length of the workpiece, and the workpiece is placed between the two rollers 212, the first cylinder 232 is started, the pressing wheel 234 is pressed against the surface of the workpiece, and the roller driving mechanism 214 is started, and the roller 212 drives the workpiece to rotate under the action of the synchronous wheel 213. The position of the support mechanism is adjusted to move the second pressing head 311 of the second supporting part 310 below the position of the workpiece to be straightened, and then the position of the gantry bracket 420 is adjusted to move the punch 410 above the position of the workpiece to be straightened, and the punch 410 is started to continuously apply pressure to the surface of the workpiece.
[0067] When straightening a workpiece, a pipe or a bar, the punch 410 acts on the workpiece, and the workpiece is subjected to a large pressure from the punch 410. The pressure acts on the roller 212 through the workpiece, and the roller spring box 215 at the bottom of the roller 212 can absorb and reduce the energy caused by vibration or impact, thereby protecting the roller 212 from damage. In addition, when straightening a workpiece, a pipe or a bar, the second cylinder 315 pushes the inclined block 314 to move, and the inclined block 314 pushes the second pressing head 311 through the inclined surface at the top thereof, so that the second pressing head 311 rises, and then the second pressing head 311 can be pressed against the surface of the workpiece.
[0068] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A straightening device for threaded steel, characterized in that: include: Rack(100); A rotating assembly (200) connected to the frame (100), the rotating assembly (200) comprising two groups of rotating mechanisms arranged at intervals in the length direction of the frame (100), the rotating mechanism comprising a first supporting portion (210) and a first moving portion (220) connected to the bottom of the first supporting portion (210), the first supporting portion (210) being slidably connected to the frame (100) via the first moving portion (220), the first supporting portion (210) comprising a first substrate (211), a roller (212) and a roller driving mechanism (214), wherein the roller (212) is arranged on the first substrate (211), the roller driving mechanism (214) is arranged on one side of the roller (212), and the roller (212) is connected to the roller driving mechanism (214); A support assembly (300) connected to the frame (100), the support assembly (300) being used to support a workpiece, the support assembly (300) comprising at least two groups of support mechanisms spaced apart in the length direction of the frame (100), and the two groups of support mechanisms being located between the two groups of rotating mechanisms; The impact assembly (400) comprises a punch (410) and a gantry support (420), wherein the gantry support (420) is slidably connected to the frame (100) so that the gantry support (420) can move along the length direction of the frame (100), and the punch (410) is connected to the gantry support (420), and the impact surface of the punch (410) faces the frame (100), so that the punch (410) can punch a workpiece on the support assembly (300) when it falls.
2. A threaded steel straightening device according to claim 1, characterized in that: The rotating mechanism further comprises a pressure wheel portion (230), wherein the pressure wheel portion (230) comprises a first vertical plate (231), a first cylinder (232), a connecting rod (233) and a pressure wheel (234), wherein the first vertical plate (231) is connected to the first base plate (211), the first cylinder (232) is connected to a side of the first vertical plate (231) away from the roller (212), the middle position of the connecting rod (233) is rotatably connected to the first vertical plate (231), one end of the connecting rod (233) is connected to the first cylinder (232), and the other end is connected to the pressure wheel (234).
3. A threaded steel straightening device according to claim 2, characterized in that: The pressing wheel portion (230) further comprises a second vertical plate (235), the connecting rod (233) is connected to the first vertical plate (231) via the second vertical plate (235), and the second vertical plate (235) is slidably connected to the first vertical plate (231).
4. A threaded steel straightening device according to claim 1, characterized in that: The support mechanism comprises a second support portion (310) and a second movable portion (320) connected to the bottom of the second support portion (310); the second support portion (310) is slidably connected to the frame (100) via the second movable portion (320).
5. A threaded steel straightening device according to claim 1, characterized in that: The first support portion (210) further comprises a roller spring box (215) and a first pressing head (216); the roller spring box (215) is arranged between the roller (212) and the first substrate (211) and connected to the two; the first pressing head (216) is arranged on the first substrate (211), and the height of the first pressing head (216) is smaller than the height of the roller (212); and a slot is arranged on the top of the first pressing head (216).
6. A straightening device for threaded steel bars according to claim 4, characterized in that: The second supporting portion (310) comprises a second pressing head (311), a second substrate (312), a sleeve (313) and a driving portion, wherein the sleeve (313) is connected to the second substrate (312), the second pressing head (311) is slidably connected to the sleeve (313), the driving portion is arranged on one side of the sleeve (313) and is connected to the second pressing head (311), the second pressing head (311) can rise or fall under the action of the driving portion, and a slot is arranged on the top of the second pressing head (311).
7. A threaded steel straightening device according to claim 6, characterized in that: The driving part comprises an inclined block (314) and a second cylinder (315), wherein the second cylinder (315) is connected to the second base plate (312), the side of the sleeve (313) has an opening, the opening faces the second cylinder (315), the inclined block (314) is inserted into the hollow part through the opening, the top surface of the inclined block (314) has an inclined surface, and the inclined surface is inclined from an end away from the opening to a direction close to the second cylinder (315), the bottom surface of the second pressure head (311) abuts against the inclined surface of the inclined block (314), and the two are matched with each other, the inclined block (314) is connected to the second cylinder (315), and the inclined block (314) can move under the action of the second cylinder (315) to raise or lower the second pressure head (311).
8. A threaded steel straightening device according to claim 4, characterized in that: A linear rail is also provided on the frame (100), and the linear rail extends along the length direction of the frame (100); the first moving part (220) also includes a first linear rail guide part (223), and the first linear rail guide part (223) is connected to the first substrate (211); the second moving part (320) also includes a second linear rail guide part (323), and the second linear rail guide part (323) is connected to the second substrate (312), and the first linear rail guide part (223) and the second linear rail guide part (323) are both connected to the linear rail.
9. A threaded steel straightening device according to claim 8, characterized in that: The first support portion (210) further comprises a first floating spring box (218), the first floating spring box (218) comprising a first spring (2181) and a first spring guide (2182), the first spring guide (2182) being a cylindrical structure with an opening at the bottom, the first spring (2181) being sleeved in the first spring guide (2182), and the bottom extending out of the opening of the first spring guide (2182), the first spring guide (2182) being connected to the first substrate (211), the first spring (2181) extending from the bottom of the first spring guide (2182) and penetrating the first substrate (211) to be connected to the first linear rail guide portion (223); The second support portion (310) further includes a second floating spring box (316), the second floating spring box (316) includes a second spring (3161) and a second spring guide (3162), the second spring guide (3162) is a cylindrical structure with an opening at the bottom, the second spring (3161) is sleeved in the second spring guide (3162), and the bottom extends from the opening of the second spring guide (3162), the second spring guide (3162) is connected to the second substrate (312), the second spring (3161) extends from the bottom of the second spring guide (3162) and passes through the second substrate (312) to be connected to the second linear rail guide portion (323).
10. A method for straightening threaded steel, characterized in that: The following steps are involved: Providing a rotating mechanism, and placing a workpiece on the rotating mechanism, so that the workpiece rotates on the rotating mechanism; Providing a support mechanism, and moving the support mechanism to below the position of the workpiece to be straightened, and making the support mechanism abut against the surface of the workpiece; An impact assembly is provided, and the punch of the impact assembly is aligned with the straightening position of the workpiece, and pressure is applied to the workpiece under the protection of the shock absorbing mechanism, thereby achieving straightening of the threaded steel bar.
Citation Information
Patent Citations
Wire rod straightener
CN204867201U