Distribution box processing and forming device and method

Abstract

The invention relates to a distribution box machining and forming device and method.The distribution box machining and forming device comprises a machining pedestal, a vertical beam frame, a containing base, a positioning assembly, an assembling top frame, a hydraulic seat, a machining assembly and a heat treatment assembly, and the containing base is fixedly installed in the center of the top end face of the machining pedestal; the distribution box cover is mounted above the top of the storage base in an attached mode, a positioning assembly is arranged outside the distribution box cover, two vertical beam frames are fixedly mounted on the two sides of the end face of the top of the machining pedestal through welding correspondingly, and an assembling top frame is fixedly mounted above the tops of the vertical beam frames; the distribution box machining and forming device has a firm mounting and positioning effect on a distribution box cover, and deviation of the distribution box cover during machining is effectively avoided; in addition, the cleaning and hot working functions are achieved for the distribution box cover, and the surface quality of the distribution box cover is improved; and meanwhile, the machining die holder can be conveniently and firmly installed according to requirements, the stability is good, and the accuracy of stamping machining is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of distribution box processing, and in particular to a distribution box processing and forming device and method. Background Art

[0002] In the process of processing the distribution box, the profile processing devices that need to be used include punching machines, bending machines, shearing machines and other devices; these devices can perform cutting, punching, bending and other processing operations on metal plates to meet the manufacturing needs of the distribution box; among them, the distribution box processing and forming device can be used for stamping processing of the distribution box cover. By placing the metal plate into the machine and using the processing technology to punch the metal plate, the box cover of the distribution box is formed, which is convenient for the subsequent installation and use of the box cover.

[0003] The distribution box processing and forming device in the prior art has poor fixing effect on the processed profile and poor processing stability when in use, which makes the processed profile easily deviate during the stamping process, thereby affecting the processing accuracy. In addition, it does not have the function of pre-treating the profile surface, thereby affecting the surface quality of the profile. Therefore, it is very necessary to design a distribution box processing and forming device and method. Summary of the invention

[0004] The problem solved by the present invention is to provide a distribution box processing and forming device and method. The distribution box processing and forming device has a firm installation and positioning effect on the distribution box cover, effectively avoiding the distribution box cover from being offset during processing, which affects the processing accuracy. Moreover, the distribution box cover has the functions of cleaning and heat processing, thereby improving the surface quality of the distribution box cover. At the same time, it is convenient to firmly install the processing die base according to the needs, the stability is good, and the accuracy of the stamping processing is improved.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions: A distribution box processing and forming device comprises a processing platform, a vertical beam frame, a storage base, a positioning component, an assembly top frame, a hydraulic seat, a processing component and a heat treatment component, wherein a storage base is fixedly installed at the center of the top end surface of the processing platform, and a distribution box cover is fittedly installed above the top of the storage base, a positioning component is arranged on the outside of the distribution box cover, two vertical beam frames are fixedly installed on both sides of the top end surface of the processing platform by welding, and an assembly top frame is fixedly installed above the top of the vertical beam frames, a hydraulic seat is fixedly installed at the center of the top end surface of the assembly top frame, and a processing component is arranged at the center of the end surface of the hydraulic seat, the processing component is located directly above the top of the distribution box cover, a heat treatment component is arranged below the bottom of the assembly top frame, and the heat treatment component is located outside the processing component.

[0006] The processing assembly comprises a processing machine box, a hydraulic cylinder, a hydraulic push rod, an assembly top seat, an assembly groove, an assembly plug block, a mounting hanger, a processing mold seat, a fastening screw groove and a fastening stud. The processing machine box is fixedly installed in the center of the top end surface of the hydraulic seat, and the hydraulic cylinders are fixedly installed at the two ends of the inner part of the processing machine box respectively. The hydraulic push rod is connected and installed in the center of the bottom end surface of the hydraulic cylinder, and the bottom end of the hydraulic push rod passes through the hydraulic seat and is connected and installed with the assembly top seat. The bottom end surface of the assembly top seat is provided with an assembly groove, and the assembly plug block is plugged and installed inside the assembly groove. The assembly groove and the assembly plug block are both T-shaped structures. The mounting hanger is fixedly installed in the center of the bottom end surface of the assembly plug block, and the processing mold seat is fixedly installed in the center of the bottom end surface of the mounting hanger. The bottom end surface of the assembly top seat is located on the outside of the assembly groove and has a fastening screw groove. Fastening studs are plugged and installed around the bottom end surface of the mounting hanger, and the top end of the fastening stud passes through the mounting hanger and is fixedly connected with one of the fastening screw grooves.

[0007] Preferably, a supporting frame is fixedly mounted on the bottom end surface of the processing platform, and anti-slip feet are fixedly mounted on all four sides of the bottom end surface of the supporting frame by welding.

[0008] Preferably, a forming hole is provided in the center of the top end surface of the storage base, and the processing mold base is located directly above the top of the forming hole.

[0009] Preferably, a ventilation cover plate is fixedly mounted on the top end surface of the processing box, and the ventilation cover plate is located directly above the top of the hydraulic cylinder.

[0010] Preferably, the positioning assembly includes a first electric guide rail, a first guide rail slide, a first electric cylinder, a first piston push rod, a limit stop seat, a second electric guide rail, a second guide rail slide, a linkage frame, a second electric cylinder, a second piston push rod, a locking bracket, a feeding pad, a third piston push rod and a third electric cylinder, a plurality of the first electric guide rails are respectively fixedly mounted on the top end surface of the processing platform around, and the top of each first electric guide rail is connected to the first guide rail slide, the top center of the first guide rail slide is fixedly mounted with a first electric cylinder, and the top center of the first electric cylinder is connected to the first piston push rod, one end of the top of the first piston push rod is fixedly mounted with a limit stop seat, and the two ends of the outer walls of the four limit stop seats are both fitted with the inner wall of the distribution box cover, and the four The second electric guide rails are respectively arranged in the center of the outer wall end faces of the four vertical beam frames, and the second guide rail slide is connected and installed in the center of the outer wall of the second electric guide rail, a linkage frame is fixedly installed on the outer side of the two second guide rail slides, a second electric cylinder is fixedly installed in the center of the end face of the linkage frame, and a second piston push rod is connected and installed in the center of the end face of the second electric cylinder, a locking card frame is fixedly installed at one end of the second piston push rod, and the locking card frame is fit-connected to the distribution box cover, the two third electric cylinders are respectively fixedly installed in the center of the two ends of the top end face of the storage base, and a third piston push rod is connected and installed in the center of the top end of the third electric cylinder, a feeding pad is fixedly installed on one end of the top of the third piston push rod, and the top end face of the feeding pad is fit-connected to the center of the bottom end face of the distribution box cover.

[0011] Preferably, an anti-drop rod is fixedly installed at the center of one side of the outer wall of the vertical beam frame, and anti-drop sliders are fixedly installed at the inner center of both sides of the outer wall of the linkage frame, and the anti-drop sliders are sleeved and installed on the outer side of the anti-drop rod.

[0012] Preferably, the locking bracket is a T-shaped structure, and the inner side of one end of the locking bracket is respectively fitted and connected to the outer wall and the top end surface of the distribution box cover.

[0013] Preferably, the heat treatment component includes a third electric guide rail, a third guide rail slide, a guide seat, a fourth electric cylinder, a fourth piston push rod, a cleaning cross frame, a cleaning brush and a heat pipe, the two third electric guide rails are respectively fixedly mounted on the centers of both sides of the inner wall of the assembly top frame, and the third guide rail slide is connected and installed on the outer side of the third electric guide rail, a guide seat is fixedly mounted on one side end surface of the third guide rail slide, and a fourth electric cylinder is fixedly mounted on the center of the end surface of the guide seat, a fourth piston push rod is connected and installed on the center of the bottom end surface of the fourth electric cylinder, and a cleaning cross frame is fixedly mounted on the centers of the bottom end surfaces of the two fourth piston push rods, and a heat pipe is fixedly mounted on the center of the bottom end surface of the cleaning cross frame.

[0014] Preferably, cleaning brushes are fixedly mounted on both ends of the bottom end surface of the cleaning horizontal frame, and the two cleaning brushes are respectively located on both sides of the outside of the heat conduction pipe.

[0015] A method for processing and forming a distribution box, using the device, comprises the following steps: Step S1: The structural stability of the processing platform can be improved by supporting the frame and anti-slip feet, effectively reducing the shaking during processing. Place the distribution box cover to be processed on the top of the storage base, install and fix the distribution box cover through the positioning assembly, and after placing the distribution box cover on the top of the storage base, make the inner end face of the distribution box cover fit with the top end face of the storage base, then the first electric guide rail will work, so that the first guide rail slide will move on the top of the first electric guide rail, and the first electric cylinder will work, and the limit stop seat will be pushed up by the first piston push rod, so that the top end face of the limit stop seat fits with the bottom end face of the distribution box cover, until the outer wall of the limit stop seat fits with the distribution box cover. The bottom end face corner is fitted and fixed, and the four corners of the distribution box cover are tightened and fixed by four limit stops. At the same time, the second electric guide rail works, so that the second guide rail slide drives the linkage frame to move up and down on the outside of the vertical beam frame, and the locking card frame is moved to the top end face of the distribution box cover to fit. Then, the second electric cylinder works, and the locking card frame is pushed to move by the second piston push rod, so that the two locking card frames tighten the distribution box cover, and the distribution box cover is installed and fixed on the top of the storage base through the limit stops and the locking card frame.

[0016] Step S2: The vertical beam frame and the assembly top frame can provide a stable support effect on the hydraulic seat, and the heat treatment component can be used to heat the surface of the distribution box cover. The fourth electric cylinder on the end face of the guide seat works, and the fourth piston push rod drives the lifting and lowering movement, so that the bottom end face of the cleaning brush fits with the top end face of the distribution box cover. The third electric guide rail works, and the third guide rail slide drives the guide seat to move, so that the cleaning cross frame can clean the surface of the distribution box cover, and the heat pipe can heat the distribution box cover, so that the distribution box cover is preheated. After the preheating is completed, the cleaning cross frame is moved to the edge position close to the vertical beam frame by the third electric guide rail, the third guide rail slide, the fourth electric cylinder, and the fourth piston push rod to avoid affecting the subsequent stamping process.

[0017] Step S3: The distribution box cover can be processed and formed through the processing component. According to the processing position, the assembly block is inserted into the interior of the assembly groove, and the four fastening studs on the outside of the mounting bracket are respectively located at the bottom of the four fastening screw grooves. The fastening studs are tightened to fix the assembly block inside the assembly groove, thereby fixing the processing die base on the bottom of the assembly top seat. The hydraulic cylinder inside the processing chassis works, and the hydraulic push rod can push the assembly top seat down until the bottom of the processing die base contacts the end face of the distribution box cover, and the surface of the distribution box cover can be processed into a hole through the forming hole on the end face of the storage base. After the processing is completed, the hydraulic cylinder and the hydraulic push rod drive the processing die base to reset, and the fourth electric cylinder and the fourth piston push rod of the heat treatment component move the cleaning cross frame to the surface of the distribution box cover, and then the third electric guide rail and the third guide rail slide drive the cleaning brush and the cleaning cross frame to perform secondary cleaning and heat processing on the surface of the distribution box cover, thereby improving the surface quality of the punched section and improving the overall quality of the distribution box cover. After cleaning, the limit stopper, the locking bracket and the distribution box cover can be separated, and the third electric cylinder works to push the feeding pad through the third piston push rod, so that the feeding pad pushes the distribution box cover and the surface of the storage base to facilitate unloading.

[0018] The beneficial effects of the present invention are as follows: the distribution box processing and forming device of the present invention has a firm overall structure and good anti-skid stability. When in use, the positioning component has a firm installation and positioning effect on the distribution box cover, effectively preventing the distribution box cover from being offset during processing, thereby affecting the processing accuracy. Moreover, the heat treatment component can clean and heat-process the distribution box cover, thereby improving the surface quality of the distribution box cover. At the same time, it is convenient to firmly install the processing die base through the processing component according to needs, and the stability is good, thereby improving the accuracy of the stamping processing. Moreover, the position of the processing die base can be easily adjusted, thereby improving the convenience of the stamping processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a first overall structural schematic diagram of the present invention.

[0020] Figure 2 It is a second overall structural schematic diagram of the present invention.

[0021] Figure 3 It is the overall front view of the present invention.

[0022] Figure 4 for Figure 3 Schematic diagram of the cross-section of AA.

[0023] Figure 5 It is an overall side view of the present invention.

[0024] Figure 6 for Figure 5 Schematic diagram of the cross-section of BB.

[0025] Figure 7 It is a schematic diagram of the first partial structure of the present invention.

[0026] Figure 8 It is a schematic diagram of the second partial structure of the present invention.

[0027] Legend: 1. Processing pedestal, 2. Vertical beam frame, 3. Storage base, 4. Positioning assembly, 5. Assembly top frame, 6. Hydraulic seat, 7. Processing assembly, 8. Heat treatment assembly, 9. Support frame, 41. First electric guide rail, 42. First guide rail slide, 43. First electric cylinder, 44. First piston push rod, 45. Limit stop seat, 46. Second electric guide rail, 47. Second guide rail slide, 48. Linkage frame, 49. Second electric cylinder, 410. Second piston push rod, 411. Locking bracket, 412. Feeding Pad, 413, third piston push rod, 414, third electric cylinder, 71, processing chassis, 72, hydraulic cylinder, 73, hydraulic push rod, 74, assembly top seat, 75, assembly groove, 76, assembly plug, 77, installation hanger, 78, processing mold base, 79, fastening screw groove, 710, fastening stud, 81, third electric guide rail, 82, third guide rail slide, 83, guide seat, 84, fourth electric cylinder, 85, fourth piston push rod, 86, cleaning cross frame, 87, cleaning brush, 88, heat pipe. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Specific examples are given below.

[0030] See also Figure 1 to Figure 8A distribution box processing and forming device comprises a processing platform 1, a vertical beam frame 2, a storage base 3, a positioning component 4, an assembly top frame 5, a hydraulic seat 6, a processing component 7 and a heat treatment component 8. The storage base 3 is fixedly installed in the center of the top end surface of the processing platform 1, and the distribution box cover is fitted and installed on the top of the storage base 3. The positioning component 4 is arranged on the outside of the distribution box cover. Two vertical beam frames 2 are fixedly installed on both sides of the top end surface of the processing platform 1 by welding, and an assembly top frame 5 is fixedly installed on the top of the vertical beam frame 2. A hydraulic seat 6 is fixedly installed in the center of the top end surface of the assembly top frame 5, and a processing component 7 is arranged in the center of the end surface of the hydraulic seat 6. The processing component 7 is located directly above the top of the distribution box cover, and a heat treatment component 8 is arranged below the bottom of the assembly top frame 5, and the heat treatment component 8 is located on the outside of the processing component 7.

[0031] The processing assembly 7 includes a processing box 71, a hydraulic cylinder 72, a hydraulic push rod 73, an assembly top seat 74, an assembly groove 75, an assembly plug block 76, an installation hanger 77, a processing die seat 78, a fastening screw groove 79 and a fastening stud 710. The processing box 71 is fixedly installed at the center of the top end surface of the hydraulic seat 6, and the hydraulic cylinders 72 are fixedly installed at both ends of the processing box 71. The hydraulic push rod 73 is connected and installed at the center of the bottom end surface of the hydraulic cylinder 72, and the bottom end of the hydraulic push rod 73 passes through the hydraulic seat 6 and is connected and installed with the assembly top seat 74. The bottom end surface of the assembly top seat 74 is provided with an installation screw. The assembly groove 75 is provided with an assembly block 76 which is inserted and installed inside the assembly groove 75. Both the assembly groove 75 and the assembly block 76 are T-shaped structures. A mounting hanger 77 is fixedly installed in the center of the bottom end surface of the assembly block 76, and a processing mold base 78 is fixedly installed in the center of the bottom end surface of the mounting hanger 77. The bottom end surface of the assembly top seat 74 is located on the outside of the assembly groove 75 and is provided with a fastening screw groove 79. Fastening studs 710 are inserted and installed around the bottom end surface of the mounting hanger 77, and the top end of the fastening stud 710 passes through the mounting hanger 77 and is threadedly fixedly connected to one of the fastening screw grooves 79.

[0032] The bottom end surface of the processing platform 1 is fixedly mounted with a support frame 9, and the bottom end surface of the support frame 9 is fixedly mounted with anti-skid feet by welding. The support frame 9 and the anti-skid feet can improve the structural stability of the processing platform 1 and effectively reduce the shaking during processing.

[0033] A forming hole is provided in the center of the top end surface of the storage base 3, and the processing die seat 78 is located directly above the top of the forming hole, so as to facilitate the processing and forming of the distribution box cover.

[0034] A ventilation cover is fixedly mounted on the top end surface of the processing machine box 71, and the ventilation cover is located directly above the top of the hydraulic cylinder 72, so as to improve the heat dissipation effect of the hydraulic cylinder 72.

[0035] During processing, according to the processing position, the assembly block 76 is inserted into the interior of the assembly groove 75, and the four fastening studs 710 on the outside of the mounting bracket 77 are respectively located at the bottom of the four fastening screw grooves 79, and the fastening studs 710 are tightened to fix the assembly block 76 inside the assembly groove 75, thereby fixing the processing die base 78 on the bottom of the assembly top seat 74, and the hydraulic cylinder 72 inside the processing chassis 71 works, and the assembly top seat 74 can be pushed down by the hydraulic push rod 73 until the bottom of the processing die base 78 contacts the end face of the distribution box cover, and the surface of the distribution box cover can be punched into a hole through the forming hole on the end face of the storage base 3. After the stamping is completed, the hydraulic cylinder 72 and the hydraulic push rod 73 drive the processing die base 78 to reset.

[0036] The positioning assembly 4 includes a first electric guide rail 41, a first guide rail slide 42, a first electric cylinder 43, a first piston push rod 44, a limit stop seat 45, a second electric guide rail 46, a second guide rail slide 47, a linkage frame 48, a second electric cylinder 49, a second piston push rod 410, a locking bracket 411, a feeding pad 412, a third piston push rod 413 and a third electric cylinder 414. Several first electric guide rails 41 are respectively fixedly installed around the top end surface of the processing platform 1, and the top of each first electric guide rail 41 is connected and installed with a first guide rail slide 42, the top center of the first guide rail slide 42 is fixedly installed with a first electric cylinder 43, and the top center of the first electric cylinder 43 is connected and installed with a first piston push rod 44, and one end of the top of the first piston push rod 44 is fixedly installed with a limit stop seat 45, and the two ends of the outer walls of the four limit stop seats 45 are both fitted and connected with the inner wall of the distribution box cover. The four second electric guide rails 46 are respectively arranged at the center of the outer wall end faces of the four vertical beam frames 2, and the second guide rail slide 47 is connected and installed in the center of the outer wall of the second electric guide rail 46, and a linkage frame 48 is fixedly installed on the outer side of the two second guide rail slides 47, and a second electric cylinder 49 is fixedly installed in the center of the end face of the linkage frame 48, and a second piston push rod 410 is connected and installed in the center of the end face of the second electric cylinder 49, and a locking bracket 411 is fixedly installed at one end of the second piston push rod 410, and the locking bracket 411 is tightly connected to the distribution box cover, and the two third electric cylinders 414 are respectively fixedly installed at the centers of both ends of the top end face of the storage base 3, and a third piston push rod 413 is connected and installed in the center of the top end of the third electric cylinder 414, and a feeding pad 412 is fixedly installed at one end of the top of the third piston push rod 413, and the top end face of the feeding pad 412 is tightly connected to the center of the bottom end face of the distribution box cover.

[0037] An anti-dropout rod is fixedly installed at the center of one side of the outer wall of the vertical beam frame 2, and an anti-dropout slider is fixedly installed at the center of both sides of the outer wall of the linkage frame 48, and the anti-dropout slider is sleeved and installed on the outside of the anti-dropout rod. The anti-dropout slider slides on the outside of the anti-dropout rod, thereby improving the lifting stability of the linkage frame 48.

[0038] The locking bracket 411 is a T-shaped structure, and the inner side of one end of the locking bracket 411 is respectively connected to the outer wall and the top end surface of the distribution box cover. The locking bracket 411 can have a good locking and limiting effect on the distribution box cover, thereby improving the installation stability of the distribution box cover.

[0039] Working principle: The first electric guide rail 41 works, so that the first guide rail slide 42 moves on the top of the first electric guide rail 41, and the first electric cylinder 43 works, and the first piston push rod 44 pushes the limit stopper 45 to move up, so that the top end surface of the limit stopper 45 fits with the bottom end surface of the distribution box cover, until the outer wall of the limit stopper 45 fits and fixes with the corner position of the bottom end surface of the distribution box cover, and the four limit stoppers 45 are tightly fixed to the four corners of the distribution box cover. At the same time, the first The second electric guide rail 46 works, so that the second guide rail slide 47 drives the linkage frame 48 to move up and down on the outside of the vertical beam frame 2, and after the locking bracket 411 moves to fit the top end surface of the distribution box cover, the second electric cylinder 49 works, and the locking bracket 411 is pushed to move by the second piston push rod 410, so that the two locking brackets 411 tighten the distribution box cover, and the distribution box cover is installed and fixed on the top of the storage base 3 through the limit stop seat 45 and the locking bracket 411.

[0040] The heat treatment component 8 includes a third electric guide rail 81, a third guide rail slide 82, a guide seat 83, a fourth electric cylinder 84, a fourth piston push rod 85, a cleaning cross frame 86, a cleaning brush 87 and a heat pipe 88. The two third electric guide rails 81 are respectively fixedly installed at the centers of both sides of the inner wall of the assembly top frame 5, and the third guide rail slide 82 is connected and installed on the outer side of the third electric guide rail 81, a guide seat 83 is fixedly installed on one side end surface of the third guide rail slide 82, and the fourth electric cylinder 84 is fixedly installed in the center of the end surface of the guide seat 83, the fourth piston push rod 85 is connected and installed in the center of the bottom end surface of the fourth electric cylinder 84, and a cleaning cross frame 86 is fixedly installed in the center of the bottom end surfaces of the two fourth piston push rods 85, and a heat pipe 88 is fixedly installed in the center of the bottom end surface of the cleaning cross frame 86.

[0041] Cleaning brushes 87 are fixedly mounted at both ends of the bottom end surface of the cleaning cross frame 86, and the two cleaning brushes 87 are respectively located on both sides of the outside of the heat conducting pipe 88. The cleaning brushes 87 can be used to remove dust from the surface of the distribution box cover.

[0042] Working principle: The fourth electric cylinder 84 on the end face of the guide seat 83 works, and the fourth piston push rod 85 drives 86 to move up and down, so that the bottom end face of the cleaning brush 87 fits with the top end face of the distribution box cover. Then, the third electric guide rail 81 works, and the third guide rail slide 82 drives the guide seat 83 to move, so that the cleaning cross frame 86 can clean the surface of the distribution box cover, and the heat pipe 88 can heat the distribution box cover, so that the distribution box cover is preheated. After the preheating is completed, the cleaning cross frame 86 is moved to the edge position close to the vertical beam frame 2 by the third electric guide rail 81, the third guide rail slide 82, the fourth electric cylinder 84, and the fourth piston push rod 85, so as to avoid affecting the subsequent stamping process.

[0043] A method for processing and forming a distribution box comprises the following steps: Step S1: The structural stability of the processing platform 1 can be improved by supporting the frame 9 and the anti-slip feet, and the shaking generated during processing can be effectively reduced. The distribution box cover to be processed is placed on the top of the storage base 3, and the distribution box cover is installed and fixed by the positioning assembly 4. After the distribution box cover is placed on the top of the storage base 3, the inner end face of the distribution box cover is aligned with the top end face of the storage base 3. Then, the first electric guide rail 41 is operated to move the first guide rail slide 42 on the top of the first electric guide rail 41. The first electric cylinder 43 is operated to push the limit stopper 45 upwards through the first piston push rod 44, so that the top end face of the limit stopper 45 is aligned with the bottom end face of the distribution box cover until the outer wall of the limit stopper 45 is aligned with the bottom end face of the distribution box cover. It is fitted and fixed at the corner position, and is tightly fixed to the four corners of the distribution box cover through four limit blocks 45. At the same time, the second electric guide rail 46 works, so that the second guide rail slide 47 drives the linkage frame 48 to move up and down on the outside of the vertical beam frame 2, and makes the locking bracket 411 move to the top end surface of the distribution box cover to fit. Then, the second electric cylinder 49 works, and the locking bracket 411 is pushed to move by the second piston push rod 410, so that the two locking brackets 411 tighten the distribution box cover, and the distribution box cover is installed and fixed on the top of the storage base 3 through the limit blocks 45 and the locking bracket 411.

[0044] Step S2: The vertical beam frame 2 and the assembly top frame 5 can provide a stable support effect on the hydraulic seat 6, and the heat treatment component 8 can perform heat treatment on the surface of the distribution box cover. The fourth electric cylinder 84 on the end face of the guide seat 83 works, and the fourth piston push rod 85 drives the cleaning cross frame 86 to move up and down, so that the bottom end face of the cleaning brush 87 fits with the top end face of the distribution box cover. Then, the third electric guide rail 81 works, and the third guide rail slide 82 drives the guide seat 83 to move, so that the cleaning cross frame 86 can clean the surface of the distribution box cover, and the heat pipe 88 can heat the distribution box cover, so that the distribution box cover is preheated. After the preheating is completed, the cleaning cross frame 86 is moved to the edge position close to the vertical beam frame 2 by the third electric guide rail 81, the third guide rail slide 82, the fourth electric cylinder 84, and the fourth piston push rod 85, so as to avoid affecting the subsequent stamping process.

[0045] Step S3: The distribution box cover can be processed and formed by the processing assembly 7. According to the processing position, the assembly plug 76 is inserted into the interior of the assembly groove 75, and the four fastening studs 710 on the outside of the mounting hanger 77 are respectively located at the bottom of the four fastening screw grooves 79. The fastening studs 710 are tightened to fix the assembly plug 76 inside the assembly groove 75, so that the processing mold base 78 is fixedly installed at the bottom of the assembly top seat 74. The hydraulic cylinder 72 inside the processing chassis 71 works, and the assembly top seat 74 can be pushed down by the hydraulic push rod 73 until the bottom of the processing mold base 78 It contacts the end face of the distribution box cover, and can process the surface of the distribution box cover into holes through the formed holes on the end face of the storage base 3. After the processing is completed, the hydraulic cylinder 72 and the hydraulic push rod 73 drive the processing die base 78 to reset, and the fourth electric cylinder 84 and the fourth piston push rod 85 of the heat treatment component 8 move the cleaning cross frame 86 to the surface of the distribution box cover, and then drive the cleaning brush 87 and the cleaning cross frame 86 to perform secondary cleaning and heat treatment on the surface of the distribution box cover through the third electric guide rail 81 and the third guide rail slide 82, thereby improving the surface quality of the punching section and improving the overall quality of the distribution box cover. After cleaning, the limit stop seat 45 and the locking bracket 411 can be separated from the distribution box cover, and the third electric cylinder 414 works to push the feeding pad 412 through the third piston push rod 413, so that the feeding pad 412 pushes the distribution box cover to separate from the surface of the storage base 3, thereby facilitating unloading.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A distribution box processing and forming device, characterized in that: The invention comprises a processing platform (1), a vertical beam frame (2), a storage base (3), a positioning component (4), an assembly top frame (5), a hydraulic seat (6), a processing component (7) and a heat treatment component (8), wherein the storage base (3) is fixedly mounted at the center of the top end surface of the processing platform (1), and the distribution box cover is fitted and mounted above the top of the storage base (3), and the positioning component (4) is arranged outside the distribution box cover, and two vertical beam frames (2) are fixedly mounted on both sides of the top end surface of the processing platform (1) by welding, and the assembly top frame (5) is fixedly mounted above the top of the vertical beam frame (2), and the hydraulic seat (6) is fixedly mounted at the center of the top end surface of the assembly top frame (5), and the processing component (7) is arranged at the center of the end surface of the hydraulic seat (6), and the processing component (7) is located directly above the top of the distribution box cover, and the heat treatment component (8) is arranged below the bottom of the assembly top frame (5), and the heat treatment component (8) is located outside the processing component (7); The processing assembly (7) comprises a processing machine box (71), a hydraulic cylinder (72), a hydraulic push rod (73), an assembly top seat (74), an assembly groove (75), an assembly plug (76), an installation hanger (77), a processing die seat (78), a fastening screw groove (79) and a fastening stud (710), wherein the processing machine box (71) is fixedly mounted at the center of the top end surface of the hydraulic seat (6), and the hydraulic cylinder (72) is fixedly mounted at both ends of the interior of the processing machine box (71), the hydraulic push rod (73) is connected and mounted at the center of the bottom end surface of the hydraulic cylinder (72), and the bottom end of the hydraulic push rod (73) passes through the hydraulic seat (6) and is connected and mounted to the assembly top seat (74), and the bottom end surface of the assembly top seat (74) An assembly groove (75) is provided, and an assembly plug block (76) is installed in the assembly groove (75) by plugging, the assembly groove (75) and the assembly plug block (76) are both T-shaped structures, a mounting hanger (77) is fixedly installed in the center of the bottom end surface of the assembly plug block (76), and a processing mold base (78) is fixedly installed in the center of the bottom end surface of the mounting hanger (77), the bottom end surface of the assembly top seat (74) is located outside the assembly groove (75) and is provided with a fastening screw groove (79), the bottom end surface of the mounting hanger (77) is plugged with fastening studs (710) around the bottom end surface, and the top end of the fastening stud (710) passes through the mounting hanger (77) and is threadedly fixedly connected to one of the fastening screw grooves (79).

2. A distribution box processing and forming device according to claim 1, characterized in that: A support frame (9) is fixedly mounted on the bottom end surface of the processing platform (1), and anti-slip feet are fixedly mounted on all four sides of the bottom end surface of the support frame (9) by welding.

3. A distribution box processing and forming device according to claim 1, characterized in that: A forming hole is provided in the centre of the top end surface of the storage base (3), and the processing die seat (78) is located directly above the top of the forming hole.

4. A distribution box processing and forming device according to claim 1, characterized in that: A ventilation cover plate is fixedly mounted on the top end surface of the processing machine box (71), and the ventilation cover plate is located directly above the top of the hydraulic cylinder (72).

5. The device for processing and forming a distribution box according to claim 1, characterized in that: The positioning assembly (4) comprises a first electric guide rail (41), a first guide rail slide (42), a first electric cylinder (43), a first piston push rod (44), a limit stop seat (45), a second electric guide rail (46), a second guide rail slide (47), a linkage frame (48), a second electric cylinder (49), a second piston push rod (410), a locking bracket (411), a feeding pad (412), a third piston push rod (413) and a third electric cylinder (414), wherein a plurality of the first electric guide rails (41) They are respectively fixedly mounted on the four sides of the top end surface of the processing platform (1), and the top of each first electric guide rail (41) is connected to a first guide rail slide (42), the top center of the first guide rail slide (42) is fixedly mounted with a first electric cylinder (43), and the top center of the first electric cylinder (43) is connected to a first piston push rod (44), and one end of the top of the first piston push rod (44) is fixedly mounted with a limit stop seat (45), and both ends of the outer walls of the four limit stop seats (45) are in contact with the inner wall of the distribution box cover. The four second electric guide rails (46) are respectively arranged at the center of the outer wall end faces of the four vertical beam frames (2), and a second guide rail slide (47) is connected and installed at the center of the outer wall of the second electric guide rail (46), and a linkage frame (48) is fixedly installed on the outer sides of the two second guide rail slides (47), and a second electric cylinder (49) is fixedly installed at the center of the end face of the linkage frame (48), and a second piston push rod (410) is connected and installed at the center of the end face of the second electric cylinder (49), and the second piston push rod (410) ) is fixedly mounted on one end of the storage base (3), and the locking bracket (411) is closely connected to the distribution box cover; the two third electric cylinders (414) are respectively fixedly mounted at the centers of both ends of the top end surface of the storage base (3); a third piston push rod (413) is connected and mounted at the center of the top end of the third electric cylinder (414); a feeding pad (412) is fixedly mounted on one end of the top of the third piston push rod (413), and the top end surface of the feeding pad (412) is closely connected to the center of the bottom end surface of the distribution box cover.

6. A distribution box processing and forming device according to claim 5, characterized in that: An anti-dropout rod is fixedly mounted at the center of one side of the outer wall of the vertical beam frame (2), and anti-dropout sliders are fixedly mounted at the center of both sides of the inner side of the outer wall of the linkage frame (48), and the anti-dropout sliders are sleeved and mounted on the outer side of the anti-dropout rod.

7. The device for processing and forming a distribution box according to claim 5, characterized in that: The locking bracket (411) is a T-shaped structure, and the inner side of one end of the locking bracket (411) is respectively fitted and connected to the outer wall and the top end surface of the distribution box cover.

8. The device for processing and forming a distribution box according to claim 1, characterized in that: The heat treatment assembly (8) comprises a third electric guide rail (81), a third guide rail slide (82), a guide seat (83), a fourth electric cylinder (84), a fourth piston push rod (85), a cleaning cross frame (86), a cleaning brush (87) and a heat pipe (88); the two third electric guide rails (81) are respectively fixedly mounted at the centers of both sides of the inner wall of the assembly top frame (5); the third guide rail slide (82) is connected and mounted on the outer side of the third electric guide rail (81); the guide seat (83) is fixedly mounted on one side end surface of the third guide rail slide (82); the fourth electric cylinder (84) is fixedly mounted on the center of the end surface of the guide seat (83); the fourth piston push rod (85) is connected and mounted on the center of the bottom end surface of the fourth electric cylinder (84); the cleaning cross frame (86) is fixedly mounted on the center of the bottom end surfaces of the two fourth piston push rods (85); and the heat pipe (88) is fixedly mounted on the center of the bottom end surface of the cleaning cross frame (86).

9. A distribution box processing and forming device according to claim 8, characterized in that: Cleaning brushes (87) are fixedly mounted on both ends of the bottom end surface of the cleaning horizontal frame (86), and the two cleaning brushes (87) are respectively located on both sides of the outside of the heat conduction pipe (88).

10. A method for processing and forming a distribution box, using the distribution box processing and forming device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step S1: The structural stability of the processing platform (1) can be improved by the support frame (9) and the anti-slip feet, and the shaking generated during processing can be effectively reduced; the distribution box cover to be processed is placed on the top of the storage base (3), and the distribution box cover is installed and fixed by the positioning component (4). After the distribution box cover is placed on the top of the storage base (3), the inner end surface of the distribution box cover is matched with the top end surface of the storage base (3), the first electric guide rail (41) is operated to make the first guide rail slide (42) move on the top of the first electric guide rail (41), and the first electric cylinder (43) is operated to push the limit stop seat (45) upward through the first piston push rod (44), so that the top end surface of the limit stop seat (45) is matched with the bottom end surface of the distribution box cover. , until the outer wall of the limit stopper (45) is fitted and fixed with the corner position of the bottom end surface of the distribution box cover, and the four limit stoppers (45) are pressed and fixed with the four corners of the distribution box cover. At the same time, the second electric guide rail (46) works, so that the second guide rail slide (47) drives the linkage frame (48) to move up and down on the outer side of the vertical beam frame (2), and the locking bracket (411) moves to the top end surface of the distribution box cover to fit. Then, the second electric cylinder (49) works, and the second piston push rod (410) pushes the locking bracket (411) to move, so that the two locking brackets (411) press the distribution box cover tightly, and the distribution box cover is installed and fixed on the top of the storage base (3) through the limit stopper (45) and the locking bracket (411); Step S2: The vertical beam frame (2) and the assembly top frame (5) can provide a stable supporting effect on the hydraulic seat (6), and the heat treatment component (8) can perform heat treatment on the surface of the distribution box cover. The fourth electric cylinder (84) on the end surface of the guide seat (83) works, and the fourth piston push rod (85) drives the cleaning cross frame (86) to move up and down, so that the bottom end surface of the cleaning brush (87) is in contact with the top end surface of the distribution box cover. The third electric guide rail (81) works, and the third guide rail slides (82) drives the guide seat (83) to move, so that the cleaning cross frame (86) can clean the surface of the distribution box cover, and the distribution box cover can be heated by the heat pipe (88), so that the distribution box cover is preheated; after the preheating is completed, the cleaning cross frame (86) is moved to the edge position close to the vertical beam frame (2) through the third electric guide rail (81), the third guide rail slide (82) and the fourth electric cylinder (84), and the fourth piston push rod (85), so as to avoid affecting the subsequent stamping process; Step S3: The distribution box cover can be processed and formed by the processing assembly (7). According to the processing position, the assembly plug (76) is inserted into the interior of the assembly groove (75), and the four fastening studs (710) on the outside of the mounting bracket (77) are respectively located at the bottom of the four fastening screw grooves (79). The fastening studs (710) are tightened to fix the assembly plug (76) inside the assembly groove (75), thereby fixing the processing die seat (78) on the bottom of the assembly top seat (74). The hydraulic cylinder (72) inside the processing chassis (71) works, and the assembly top seat (74) can be pushed downward by the hydraulic push rod (73) until the bottom of the processing die seat (78) contacts the end face of the distribution box cover, and the surface of the distribution box cover can be processed into a hole through the forming hole on the end face of the storage base (3). After the processing is completed, the hydraulic cylinder (72) inside the processing chassis (71) is operated. The cylinder (72) and the hydraulic push rod (73) drive the processing die base (78) to reset, and the fourth electric cylinder (84) and the fourth piston push rod (85) of the heat treatment component (8) move the cleaning cross frame (86) to the surface of the distribution box cover, and then the third electric guide rail (81) and the third guide rail slide (82) drive the cleaning brush (87) and the cleaning cross frame (86) to perform secondary cleaning and heat treatment on the surface of the distribution box cover, thereby improving the surface quality of the punching section and improving the overall quality of the distribution box cover; after cleaning, the limit stop seat (45) and the locking bracket (411) can be separated from the distribution box cover, and the third electric cylinder (414) works to push the feeding pad (412) through the third piston push rod (413), so that the feeding pad (412) pushes the distribution box cover to separate from the surface of the storage base (3), thereby facilitating unloading.

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