Stay wire maker

Abstract

The invention discloses a stay wire manufacturing device, and relates to the technical field of stay wire manufacturing, the stay wire manufacturing device comprises a battery, one side of the battery is provided with a driving motor, one side of the driving motor is connected with a reduction gearbox, one side of the reduction gearbox is connected with a rotating shaft, and one side of the rotating shaft is connected with a bending piece; the driving motor can control the bending piece to rotate through the reduction gearbox and the rotating shaft, the rotating limiting shaft, the rotating column and the fixed limiting shaft can be matched with one another through the forward and reverse control switch by means of rotation of the motor, and the stay wire is bent. The motor is matched with the first electromagnetic limiting sensor and the second electromagnetic limiting sensor so that the rotating shaft can bend the stay wire to the determined bending degree every time, the stay wire bending device is more accurate and reliable compared with manual stay wire manufacturing, the large-torque brush motor has high power output, wires of various specifications and hardness can be easily handled, and the production efficiency is improved. And operations such as bending and straightening are quicker and more efficient.

Description

Technical Field

[0001] The invention relates to the technical field of wire drawing production, and in particular to a wire drawing production device. Background Art

[0002] There are usually a series of obvious disadvantages in the traditional wire drawing production method. First of all, its efficiency is often relatively low, and it may take a lot of time and manpower to complete the wire drawing production process. This not only increases production costs, but may also cause delays in project progress. Secondly, the operation process is cumbersome and complicated, requiring operators to have high skills and experience, otherwise it is difficult to successfully complete the production task. This places high demands on operators and also increases training costs and time. In addition, it is difficult for traditional methods to ensure the consistency of production quality. Due to the great influence of human factors, the quality of wires produced by different batches or different operators may vary greatly, which may affect the subsequent use effect and safety. For example, in some cases, traditional wire drawing production may have problems such as inconsistent wire curvature and uneven tightness, which may cause safety hazards in actual use.

[0003] Therefore, it is urgent to propose a wire drawing device. Summary of the invention

[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0005] In view of the above problems existing in the existing wire drawing maker, the present invention is proposed.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a wire drawing maker, comprising:

[0007] A battery, wherein a driving motor is installed on one side of the battery, a reduction box is connected to one side of the driving motor, a rotating shaft is connected to one side of the reduction box, and a bending part is connected to one side of the rotating shaft;

[0008] The driving motor can control the rotation of the bending part through the reduction box and the rotating shaft.

[0009] As a preferred solution of the wire drawing device of the present invention, wherein: a fixing seat is provided on one side of the battery, a mounting shell is fixedly installed on one side of the fixing seat, and a fixed shaft plate is fixedly installed on the side of the mounting shell away from the fixing seat;

[0010] The driving motor, reduction box and battery are all arranged inside the mounting shell;

[0011] A through hole is provided in the middle of the fixed shaft plate, and the rotating shaft passes through the through hole and is connected with the bending part.

[0012] As a preferred embodiment of the wire drawing maker of the present invention, the bending member includes a rotating column fixedly connected to the rotating shaft, a rotating seat arranged on the rotating column, and a rotating limit pin arranged on the rotating seat.

[0013] As a preferred solution of the wire drawing maker described in the present invention, a fixed limit pin is installed on the fixed shaft plate.

[0014] As a preferred solution of the wire drawing maker described in the present invention, the sides of the rotating column, the rotating limit pin and the fixed limit pin are all provided with limit grooves.

[0015] As a preferred solution of the wire drawing maker described in the present invention, a handle is provided on the fixing seat, and a forward and reverse switch is provided on the handle.

[0016] As a preferred solution of the wire drawing maker described in the present invention, wherein: a planetary gear is arranged inside the reduction box, and the driving motor includes a motor shaft, the motor shaft is connected to one side of the planetary gear, and the other side of the planetary gear is connected to the rotating shaft.

[0017] As a preferred solution of the wire drawing maker described in the present invention, the driving motor adopts a large-torque brushed motor.

[0018] As a preferred embodiment of the wire pulling maker described in the present invention, two holes are provided on the fixed axis plate, and the two holes are symmetrically distributed on both sides of the line connecting the center of the rotating axis and the fixed limit pin, and the rotating limit pin can pass through and block the holes when it moves, and electromagnetic limit sensor 1 and electromagnetic limit sensor 2 are respectively installed in the two holes.

[0019] As a preferred solution of the wire drawing maker of the present invention, a handle is provided on the side of the installation shell, and a control panel is provided inside the installation shell.

[0020] The beneficial effects of the present invention are as follows: by using the forward and reverse control switch to rotate the motor, the rotating limit shaft, the rotating column and the fixed limit shaft can cooperate with each other to bend the pulling wire. The motor cooperates with electromagnetic limit sensor 1 and electromagnetic limit sensor 2 to enable the rotating shaft to bend the pulling wire to a certain curvature each time. Compared with manually made pulling wires, it is more accurate and reliable. The large-torque brushed motor has powerful power output and can easily cope with wires of various specifications and hardness, making it faster and more efficient in operations such as bending and straightening. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0023] Figure 2 Another perspective of the overall structural diagram of the present invention.

[0024] Figure 3 It is a schematic diagram of the internal structure of the present invention.

[0025] Figure 4 It is a partial structural cutaway view of the present invention.

[0026] Figure 5 This is a front view of the bending part of the present invention in a state where the rotation limiting shaft does not block the insertion hole. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0030] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0031] Example 1

[0032] Reference Figure 1 to Figure 3, which is the first embodiment of the present invention, provides a wire drawing maker, including a battery 100, a driving motor 101 is fixedly installed on the front side of the battery 100, a reduction box 102 is fixedly connected to the front side of the driving motor 101, a rotating shaft 103 is connected to the front side of the reduction box 102, and a bending piece 200 is connected to the front side of the rotating shaft 103; the driving motor 101 can control the rotation of the bending piece 200 through the reduction box 102 and the rotating shaft 103.

[0033] A fixing base 104 is fixedly connected to the rear side of the battery 100, a mounting shell 106 is fixedly installed on the front side of the fixing base 104, and a fixed shaft plate 105 is fixedly installed on the side of the mounting shell 106 away from the fixing base 104; the driving motor 101, the reduction gear box 102 and the battery 100 are all arranged inside the mounting shell 106, and the mounting shell 106 can protect the above-mentioned components; a through hole is opened in the middle of the fixed shaft plate 105, and the rotating shaft 103 passes through the through hole and is connected to the bending part 200.

[0034] A power display screen electrically connected to the battery 100 is fixedly installed on the side of the mounting shell 106. The power display screen can display the power level of the battery 100. The battery 100 uses a high-capacity lithium battery 100 and also supports a fast charging function. When working in the field, the battery life of the battery 100 can ensure continuous operation of the equipment, and the fast charging function can reduce the charging time and improve work efficiency.

[0035] The bending part 200 includes a rotating column 202 fixedly connected to the rotating shaft 103, a rotating seat 201 fixedly connected to the rotating column 202 on the side close to the fixed shaft plate 105, a rotating limit pin 203 fixedly connected to the front side of the rotating seat 201, and a fixed limit pin 204 fixedly installed on the front side of the fixed shaft plate 105. When the rotating shaft 103 rotates, it can drive the rotating column 202 and the rotating seat 201 to rotate synchronously, thereby driving the rotating limit pin 203 to rotate synchronously around the rotating shaft 103.

[0036] The sides of the rotating column 202, the rotating limiting pin 203 and the fixed limiting pin 204 are all provided with limiting grooves 205, and the limiting grooves 205 can clamp the pull wire to prevent the pull wire from deviating.

[0037] A handle 108 is fixedly connected to the rear side of the fixed seat 104, and the handle 108 is C-shaped. The opening of the handle 108 is fixedly connected to the upper and lower sides of the rear side of the fixed seat 104. A forward and reverse switch 109 is fixedly installed on the side of the handle 108 facing the fixed seat 104, so that the staff can control the forward and reverse switch 109 while holding the handle 108. The forward and reverse switch 109 can control the opening and closing of the drive motor 101 and the forward and reverse rotation of the drive motor 101.

[0038] A control board 109 a is fixedly connected to the inner side of the mounting shell 106 . The control board 109 a is annularly sleeved on the outer side of the reduction box 102 . A forward and reverse control module is provided on the control board 109 a to cooperate with the forward and reverse switch 109 to control the forward and reverse rotation of the drive motor 101 .

[0039] A handle 107 is fixedly connected to the side of the mounting shell 106 to facilitate the staff to control the present invention. The handle 107 is located on the side of the mounting shell 106 to facilitate the staff to grasp. When using the present invention, the staff can grasp the handle 107 with one hand and hold the handle 108 with the other hand to control the forward and reverse switch 109.

[0040] When it is necessary to pull the wire, the rotating limit shaft is adjacent to the fixed limit pin 204 and is located on the upper side of the rotating limit pin 203. The wire is placed between the fixed limit pin 204 and the rotating column 202 and between the rotating limit pin 203 and the rotating column 202. The reverse switch is pressed to start the drive motor 101 to control the rotating shaft 103 to rotate clockwise. The rotating limit pin can bend the wire, and the fixed limit pin 204 plays a role of fixing and limiting the wire, assisting the rotating limit shaft in bending the wire. The rotating limit pin 203 drives the wire to bend to a suitable angle and then stops, and will not rotate to the extent of hitting the lower side of the fixed limit pin 204.

[0041] Example 2

[0042] Reference Figure 2 to Figure 4 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: a planetary gear 102a is arranged inside the reduction box 102, the driving motor 101 includes a motor shaft 101a arranged at the front end of the driving motor 101, the motor shaft 101a is fixedly connected to the rear side of the planetary gear 102a, and the front side of the planetary gear 102a is fixedly connected to the rotating shaft 103. The reduction box 102 can reduce the speed of the driving motor 101 output, so that the speed of the rotating shaft 103 slows down.

[0043] The drive motor 101 adopts a large-torque brushed motor, which has a high torque output and can meet the bending and straightening operation requirements of steel strands of different specifications and hardness. Its powerful power performance enables it to accurately provide appropriate power according to the characteristics of the wire, such as material, diameter, etc., when making the wire, ensuring the smooth progress of the wire production. Whether facing harder steel strands or requiring complex bending, the drive motor 101 can stably output sufficient torque to ensure the efficiency and stability of the production process. For example, when making wires, for steel strands with higher hardness, the drive motor 101 can provide strong torque to enable it to smoothly complete the bending and straightening operations without insufficient power; for wires of different specifications, the drive motor 101 can adjust the output power as needed to ensure that each wire can achieve the expected production effect.

[0044] The remaining structures are the same as those of Example 1.

[0045] Example 3

[0046] Reference Figure 5 , which is the third embodiment of the present invention. This embodiment is different from the second embodiment in that: two sockets 206 are provided on the fixed shaft plate 105, and the two sockets 206 are symmetrically distributed on both sides of the line connecting the center of the rotating shaft 103 and the fixed limit pin 204. The rotating limit pin 203 can pass through and block the sockets 206 when it moves. An electromagnetic limit sensor 1 207 and an electromagnetic limit sensor 2 208 are respectively installed in the two sockets 206. They detect the position of the pull wire through the principle of electromagnetic induction. When the pull wire is bent to a preset position, a signal is sent to stop the drive motor 101. The electromagnetic limit sensor 1 207 is located in the socket 206 on the upper side of the fixed limit pin 204, and the electromagnetic limit sensor 2 208 is located in the other socket 206.

[0047] The remaining structure is the same as that of Example 2.

[0048] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0049] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0050] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A wire drawing device, characterized in that: include, A battery (100), wherein a driving motor (101) is installed on one side of the battery (100), a reduction gearbox (102) is connected to one side of the driving motor (101), a rotating shaft (103) is connected to one side of the reduction gearbox (102), and a bending member (200) is connected to one side of the rotating shaft (103); The driving motor (101) can control the rotation of the bending member (200) through the reduction box (102) and the rotating shaft (103).

2. The wire drawing device according to claim 1, characterized in that: A fixing seat (104) is provided on one side of the battery (100), a mounting shell (106) is fixedly mounted on one side of the fixing seat (104), and a fixing shaft plate (105) is fixedly mounted on a side of the mounting shell (106) away from the fixing seat (104); The driving motor (101), the reduction box (102) and the battery (100) are all arranged inside the mounting shell (106); A through hole is provided in the middle of the fixed shaft plate (105), and the rotating shaft (103) passes through the through hole and is connected to the bending member (200).

3. The wire drawing device according to claim 2, characterized in that: The bending member (200) comprises a rotating column (202) fixedly connected to the rotating shaft (103), a rotating seat (201) arranged on the rotating column (202), and a rotating limit pin (203) arranged on the rotating seat (201).

4. The wire drawing device according to claim 3, characterized in that: A fixed limiting pin (204) is installed on the fixed shaft plate (105).

5. The wire drawing device according to claim 4, characterized in that: The sides of the rotating column (202), the rotating limiting pin (203) and the fixed limiting pin (204) are all provided with limiting grooves (205).

6. The wire drawing device according to claim 5, characterized in that: The fixing seat (104) is provided with a handle (108), and the handle (108) is provided with a forward and reverse switch (109).

7. The wire drawing device according to claim 6, characterized in that: A planetary gear (102a) is arranged inside the reduction box (102), and the driving motor (101) comprises a motor shaft (101a), wherein the motor shaft (101a) is connected to one side of the planetary gear (102a), and the other side of the planetary gear (102a) is connected to a rotating shaft (103).

8. The wire drawing device according to claim 7, characterized in that: The driving motor (101) is a high-torque brushed motor.

9. The wire drawing device according to claim 8, characterized in that: The fixed shaft plate (105) is provided with two insertion holes (206), the two insertion holes (206) are symmetrically distributed on both sides of a line connecting the center of the rotating shaft (103) and the fixed limit pin (204), the rotating limit pin (203) can pass through and block the insertion holes (206) when moving, and an electromagnetic limit sensor 1 (207) and an electromagnetic limit sensor 2 (208) are respectively installed in the two insertion holes (206).

10. The wire drawing device according to claim 9, characterized in that: A handle (107) is provided on the side of the installation shell (106), and a control panel (109a) is provided inside the installation shell (106).

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