Production mold of outdoor light-transmitting decorative wallboard
By using electromagnets and adjustable positioning columns in the light-transmitting concrete wall panel production mold, combined with the detachable reinforcement cylinder and locking components, the problem that existing molds cannot take into account both structural strength and light-transmitting performance, and achieve flexibility light guide material distribution and effect of reducing production costs.
Patent Information
- Application Number
- CN202411200867.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-01-07
AI Technical Summary
The existing light-transmitting concrete wall panel production molds cannot take into account the structural strength and light-transmitting properties of the product at the same time, and the distribution position of the light-guiding material is fixed, and it cannot be flexibly adjusted, resulting in increased production costs and difficulty in maintenance.
A production mold including a bottom mold assembly, a side mold assembly and a positioning assembly is designed to achieve flexible distribution of light-guiding materials using electromagnets and adjustable positioning columns, and structural strength is enhanced by removable reinforcement cylinders and locking components. , and fix the embedded sleeve by a negative pressure pump to prevent position deviation.
It realizes the production of light-transmitting wall panels that take into account both structural strength and light-transmitting performance, expands the scope of application, reduces the cost of replacing molds, and facilitates post-maintenance and replacement of light-guiding materials.
Smart Images

Figure CN119260899A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wallboard production, in particular to a production mould for outdoor light-transmitting decorative wallboards. Background Art
[0002] Translucent concrete is a new type of material that combines concrete basic building materials with light-guiding materials. Through the distribution of light-guiding materials (such as optical fibers or resins) in concrete, light can penetrate concrete and be transmitted from one side of the concrete to the other side, thus forming a unique decorative effect and light and shadow changes. This material not only improves the lighting effect of Zhuwu, but also gives the building a unique artistic beauty.
[0003] At present, there are two main production methods for wall panels made of translucent concrete, namely the pre-implantation method and the post-implantation method. However, in the translucent wall panels processed by the production devices based on the above two production methods, due to the insertion of optical fibers, the translucent wall panels cannot take into account both the structural strength and the light transmission performance of the product. In addition, the existing production molds can only produce light-transmitting wall panels with a fixed pattern, that is, a fixed number of distribution positions of light-guiding materials. The distribution number and distribution position of the light-guiding materials cannot be flexibly adjusted according to needs. When producing different light-transmitting wall panels, the production mold needs to be replaced, resulting in increased production costs. In addition, the light-guiding materials of the light-transmitting wall panels produced by the existing devices are fixed on the concrete and cannot be disassembled, thereby making it impossible to perform subsequent replacement and maintenance operations.
[0004] Therefore, it is necessary to improve the production mold of the light-transmitting wallboard in the prior art. Summary of the invention
[0005] The purpose of the present invention is to overcome the defects in the prior art and provide a production mold that takes into account both product structural strength and light transmittance, can be used to form different light-guiding patterns to expand the scope of application, does not increase the cost of replacing the mold, and is convenient for subsequent maintenance.
[0006] In order to achieve the above technical effects, the technical solution of the present invention is: a production mold for outdoor light-transmitting decorative wall panels, comprising: A bottom mold assembly and a side mold assembly, wherein the bottom mold assembly includes a horizontal bottom mold plate and an electromagnet fixed below the bottom mold plate, the bottom mold plate is a magnetic conductive plate, and the side mold assembly includes a plurality of horizontal side mold strips and a separation unit, wherein the separation unit drives the side mold strips to move between a mold closing station and a mold separation station, wherein the side mold strips of the mold closing station are sequentially connected end to end and enclosed with the bottom mold plate to form a casting cavity, and there is a gap between the side mold strips of the mold separation station; A positioning assembly, wherein the positioning assembly comprises a plurality of positioning columns extending in a vertical direction, wherein the positioning columns are magnetically conductive columns, which are detachably connected to the top surface of the bottom template, and the fixed positions and quantities are adjustable, and the positioning columns are used for plugging and fitting with a reinforcing tube whose length is consistent with the depth of the casting cavity, and one end of the reinforcing tube is provided with a convex ring with an inner diameter consistent with the outer diameter of the positioning column.
[0007] Preferably, in order to facilitate the placement of steel bars in the casting cavity to enhance the structural strength of the light-transmitting wall panel product, side arms are provided on the circumferential outer edge of the reinforcing tube to enhance the strength. The side arms and the circumferential outer edge of the reinforcing tube are combined to form a support groove, and the notch of the support groove faces upward to support the steel bars.
[0008] Preferably, in order to prevent the side arms from interfering with the placement of other reinforcing tubes, the side arms are detachably connected to the reinforcing tubes.
[0009] Preferably, in order to facilitate the detachable connection between the side arm and the reinforcement tube, a threaded tube is provided on the circumferential outer edge of the reinforcement tube, and at least two threaded tubes are distributed at intervals along the circumference of the reinforcement tube, and the threaded tube is detachably connected to the side arm.
[0010] Preferably, in order to prevent the positioning column from being affected by the force generated by the flow of concrete slurry and affecting the accuracy of the final product, the length of the positioning column is greater than the depth of the pouring cavity, and the positioning column is also connected to a locking assembly, which is used to lock the positioning column to the bottom template before injecting concrete slurry into the pouring cavity.
[0011] Preferably, in order to achieve locking of the positioning column, the locking assembly includes a locking plate and a movable assembly that drives the locking plate to move between a locking position and a loading and unloading position. At the locking position, the locking plate is horizontally arranged and abuts against the top end of the positioning column. At the loading and unloading position, the locking plate is located on one side of the casting cavity.
[0012] Preferably, in order to facilitate adjustment of the position of the locking plate, the movable component includes a translation unit and a lifting unit, the output end of the translation unit is connected through the lifting unit, and the output end of the lifting unit is connected to the locking plate.
[0013] Preferably, in order to facilitate the removal of the product after casting, the bottom mold assembly also includes a lifting unit arranged directly below the bottom mold plate and connected to the bottom mold plate, and the lifting unit is used to lift the bottom mold plate to above the locking assembly after casting.
[0014] Preferably, in order to facilitate the splicing and assembly of the final product, in the side mold assembly, two adjacent surfaces of two opposing side mold strips are connected with embedded tubes, and the embedded tubes extend in a horizontal direction perpendicular to the length direction of the corresponding side mold strips, and the embedded tubes are used to plug and cooperate with embedded sleeves with one end closed.
[0015] Preferably, in order to prevent the embedded sleeve from shifting in position during the pouring of concrete slurry, the side mold strip is connected to a negative pressure pump, and the negative pressure pump is used to absorb and fix the embedded sleeve outside the embedded pipe.
[0016] To summarize, compared with the prior art, the production mold for outdoor light-transmitting decorative wall panels of the present invention generates magnetism in the bottom mold plate by energizing an electromagnet, adsorbs and fixes the positioning column, positions the reinforcing tube through the positioning column, and then pours concrete slurry to form the wall panel body. Since the number and position of the positioning column and the reinforcing tube are adjustable and the reinforcing tube can be detachably connected to the light guide rod, the reinforcing tube increases the structural strength of the wall panel body and the mold can also be used to produce light-transmitting wall panels of different patterns, thereby expanding the scope of application and avoiding the increase in cost caused by replacing the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 yes Figure 1 A top view of Figure 3 yes Figure 1 Side view of Figure 4 yes Figure 1 Explosion diagram of Figure 5 It is a schematic diagram of the connection structure between the frame and the bottom mold assembly of the present invention; Figure 6 yes Figure 5 Explosion diagram of Figure 7 yes Figure 6 A magnified view of part A; Figure 8 It is a structural schematic diagram of the reinforcing tube of the present invention; Fig. 9 It is a structural schematic diagram of the side mold assembly of the present invention; Fig.10 yes Fig. 9 Explosion diagram of Fig.11 It is a structural schematic diagram of the locking assembly of the present invention; Fig.12 yes Fig.11 Explosion diagram of Fig.13 It is a schematic diagram of the structure of a light-transmitting wallboard formed by processing using the present invention; Fig.14 yes Fig.13 Explosion diagram of Fig.15 yes Fig.14 A magnified view of part B; Fig.16 yes Fig.13 Schematic diagram of the explosion from another perspective; In the figure: 1. bottom mold assembly; 11. bottom mold plate; 12. electromagnet; 13. lifting unit; 131. lifting cylinder; 132. lifting guide sleeve; 2. side mold assembly; 21. side mold strip; 211. embedded pipe; 212. molding strip; 213. closing strip; 22. separation and combination unit; 221. separation and combination cylinder; 222. separation and combination guide rod; 223. separation and combination guide sleeve; 23. negative pressure pump; 3. positioning assembly; 31. positioning column; 4. reinforcement cylinder; 41. side arm; 42. threaded pipe; 43. convex ring; 5. locking assembly; 51. Locking plate; 511. Rigid plate; 512. Elastic plate; 52. Translation unit; 521. Translation fixing frame; 522. Translation cylinder; 523. Translation block; 524. Translation plate; 525. Translation guide rod; 526. Translation guide sleeve; 53. Lifting unit; 531. Lifting cylinder; 532. Lifting guide rod; 6. Translucent wall panel; 61. Wall panel body; 62. Steel bar; 63. Embedded sleeve; 64. Translucent cover plate; 65. Bolt; 66. Light guide rod; 7. Rack; 71. Casting table; 72. Support foot. DETAILED DESCRIPTION
[0018] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.
[0019] like Figure 1-Figure 12 As shown, the production mold of the outdoor light-transmitting decorative wallboard of the present invention comprises: The bottom mold assembly 1 and the side mold assembly 2, the bottom mold assembly 1 includes a horizontal bottom mold plate 11 and an electromagnet 12 fixed below the bottom mold plate 11, the bottom mold plate 11 is a magnetic conductive plate, the side mold assembly 2 includes a plurality of horizontal side mold strips 21 and a separation unit 22, the separation unit 22 drives the side mold strips 21 to move between the mold closing station and the mold separation station, the side mold strips 21 of the mold closing station are sequentially connected end to end and enclosed with the bottom mold plate 11 to form a casting cavity, and there is a gap between the side mold strips 21 of the mold separation station; The positioning assembly 3 includes a plurality of positioning columns 31 extending in the vertical direction. The positioning columns 31 are magnetic columns that are detachably connected to the top surface of the bottom template 11, and the fixed position and quantity are adjustable. The positioning columns 31 are used to plug and match the reinforcing tube 4 whose length is consistent with the depth of the casting cavity. One end of the reinforcing tube 4 is provided with a convex ring 43 with an inner diameter consistent with the outer diameter of the positioning column 31.
[0020] The production mold of the present invention further comprises a frame 7 , on which the bottom mold assembly 1 and the side mold assembly 2 are both arranged.
[0021] When the device is in use, each side mold strip 21 is adjusted to the mold closing position through the separation and combination unit 22, so that each side mold strip 21 is connected end to end in sequence to form a closed-loop frame structure, and each side mold strip 21 and the bottom mold plate 11 are enclosed to form a casting cavity with an open top. According to the shape of the light guide pattern, an appropriate number of positioning columns 31 are selected, and the positioning columns 31 are placed on the bottom mold plate 11 along the vertical direction, so that the bottom surface of the positioning columns 31 is in contact with the top surface of the bottom mold plate 11. The positioning columns 31 are magnetic columns. The positioning columns 31 and the bottom mold plate 11 are preferably supported by magnetic conductive materials, such as iron, cobalt and nickel. Then the electromagnet 12 is energized to generate magnetism, and the electromagnet 12 is fixed directly below the bottom mold plate 11, so that after the electromagnet 12 is energized, the bottom mold plate 11 is also magnetic. The magnetism generated by the bottom mold plate 11 can adsorb and fix the position of the positioning columns 31.
[0022] Keep the electromagnet 12 powered on so that the bottom template 11 can continuously absorb and fix the positioning column 31, and point the end of the reinforcing tube 4 with the convex ring 43 downward so that the reinforcing tube 4 is sleeved outside the positioning column 31. The outer diameter of the positioning column 31 is consistent with the inner diameter of the convex ring 43 to facilitate the positioning of the reinforcing tube 4. When the reinforcing tube 4 is in the positioning state, the end of the reinforcing tube 4 with the convex ring 43 fits with the top surface of the bottom template 11, and the length of the reinforcing tube 4 is consistent with the depth of the casting cavity, so that the top end of the reinforcing tube 4 is flush with the cavity opening of the casting cavity and is located on the same horizontal plane.
[0023] After all the reinforcing tubes 4 and the positioning columns 31 are connected and plugged together, concrete slurry is injected into the casting cavity, and the concrete slurry is solidified and formed into the following shape: Figure 13-Figure 16 As shown in the figure, the wall panel body 61 is fixedly connected to the reinforcement tube 4.
[0024] Then, the side mold strips 21 are adjusted to the mold separation station through the separation and combination unit 22, and each side mold strip 21 is separated and separated from the wall panel body 61, so as to facilitate the removal of the wall panel body 61. At this time, the wall panel body 61 itself has multiple reinforcing tubes 4, and a convex ring 43 is provided on the circumferential inner wall of one end of the reinforcing tube 4, and the side where the convex ring 43 is located is the side of the wall panel body 61 close to the outdoor side; a light guide rod 66 consistent with its inner diameter is inserted into the reinforcing tube 4, and a boss is provided at the front end of the light guide rod 66, and the outer diameter of the boss is consistent with the inner diameter of the convex ring 43, and the thickness of the boss is consistent with the thickness of the convex ring 43. Then, a light-transmitting cover plate 64 is covered on the other end of the light guide rod 66, and the light-transmitting cover plate 64 is fixed to the side of the wall panel body 61 adjacent to the indoor side by bolts 65. The light-transmitting cover plate 64 and the convex ring 43 clamp the light guide rod 66, thereby realizing the fixation of the light guide rod 66, and at the same time facilitating the disassembly and replacement of the light guide rod 66, which is convenient for later maintenance.
[0025] The light guide rod 66 is preferably made of a resin rod or a glass rod, and in order to ensure light transmission performance on both indoor and outdoor sides, the light-transmitting cover plate 64 is preferably made of an acrylic plate.
[0026] The reinforcing tube 4 is preferably a steel tube or an aluminum alloy tube. The reinforcing tube 4 can not only help to enhance the structural strength of the wall panel body 61, but also protect the inner light guide rod 66 to prevent it from being corroded and damaged by concrete.
[0027] In this way, the final product can take into account both structural strength and light transmission performance; not only that, the bottom template 11 realizes a magnetic connection with the positioning column 31 through the electromagnet 12, and the position of the reinforcing tube 4 is fixed by the positioning column 31, which facilitates the fixed connection between the reinforcing tube 4 and the solidified concrete wall panel body 61. Since the magnetic connection is adopted, different numbers and positions of positioning columns 31 can be placed on the bottom template 11 according to the needs of the light guide pattern, so that different types of light-transmitting wall panels 6 can be produced, thereby expanding the application range of the production mold and avoiding the increase in production costs caused by the need to replace the mold for producing different light guide patterns.
[0028] In the present invention, the frame 7 includes a horizontal pouring table 71, and a support leg 72 extending in a vertical direction is fixed below the pouring table 71. The bottom end of the support leg 72 is fixed to the ground to support the pouring table 71 to be horizontally set. A rectangular first through hole is set on the pouring table 71, and the bottom template 11 is located on the inner side of the first through hole.
[0029] A further improvement is that a side arm 41 is provided on the circumferential outer edge of the reinforcing tube 4 , and the side arm 41 and the circumferential outer edge of the reinforcing tube 4 enclose a support groove, and the notch of the support groove faces upward to support the steel bar 62 .
[0030] By arranging the side arm 41 on the circumferential outer edge of the reinforcing tube 4, a support groove is formed between the side arm 41 and the circumferential outer edge of the reinforcing tube 4. The notch of the support groove is upward and facing away from the convex ring 43, so as to support the steel bar 62. It is convenient to place the steel bar 62 on the support groove before injecting concrete slurry into the casting cavity. The steel bar 62 can be fixedly connected with the cured wall panel body 61, so as to further strengthen the structural strength of the light-transmitting wall panel 6. Moreover, a hook-shaped structure can be formed by the side arm 41, which increases the contact area between the reinforcing tube 4 and the wall panel body 61, and further increases the connection structural strength between the reinforcing tube 4 and the wall panel body 61, so as to prevent the reinforcing tube 4 from loosening on the wall panel body 61.
[0031] A further improvement is that the side arm 41 is detachably connected to the reinforcing tube 4; a threaded tube 42 is provided on the circumferential outer edge of the reinforcing tube 4, and at least two threaded tubes 42 are distributed at intervals along the circumference of the reinforcing tube 4, and the threaded tube 42 is detachably connected to the side arm 41.
[0032] The specific structure of the reinforcement tube 4 is as follows Figure 7 and Figure 8 As shown, specifically, four threaded tubes 42 are distributed in a circular array on the circumferential outer edge of the reinforcing tube 4, the specifications and dimensions of the four threaded tubes 42 are the same, and there is a clamping gap between the axial direction of the four threaded tubes 42 and the axial direction of the reinforcing tube 4, and the clamping gap is facing away from the convex ring 43, and the side arm 41 includes a threaded section and a bare rod section connected by a coaxial centerline, and the threaded section is threadedly connected to the threaded tube 42, thereby realizing a detachable connection between the side arm 41 and the reinforcing tube 4, and the bare rod section is located on a circular axis with the same outer diameter as the threaded tube 42.
[0033] After adopting the above design, the number and orientation of the side arms 41 installed on the reinforcing tube 4 can be adjusted according to the needs in actual production, and the corresponding threaded tubes 42 can be selected for connection to support the steel bars 62. At the same time, some side arms 41 can be removed to save some space and facilitate the close distribution between the reinforcing tubes 4. Not only that, the reinforcing tube 4 can also rotate along the axis of the positioning column 31 to adjust the orientation of the support groove, so as to facilitate the placement of steel bars 62 in different directions, making the placement of the steel bars 62 more flexible and convenient.
[0034] A further improvement is that the length of the positioning column 31 is greater than the depth of the casting cavity, and the positioning column 31 is also connected to a locking assembly 5, which is used to lock the positioning column 31 on the bottom template 11 before injecting concrete slurry into the casting cavity.
[0035] When concrete slurry is injected into the casting cavity, the flowing concrete slurry acts on the positioning column 31. When the thrust of the flowing concrete slurry is greater than the magnetic attraction fixing force on the positioning column 31 generated by the electromagnet 12 being energized, it is easy to cause the position of the positioning column 31 to shift, which ultimately affects the installation position of the light guide rod 66, thereby affecting the product quality. In order to avoid the above phenomenon, after the reinforcing tube 4 is sleeved outside the positioning column 31, the locking assembly 5 applies a tightening force to the positioning column 31 to lock it on the bottom template 11, thereby strengthening the position of the positioning column 31 and preventing the positioning column 31 from shifting due to the flow of concrete slurry. In this way, by fixing the position of the positioning column 31, the position of the light guide rod 66 can be fixed, and the product quality of the light-transmitting wall panel 6 is finally guaranteed.
[0036] A further improvement is that the locking assembly 5 includes a locking plate 51 and a movable assembly that drives the locking plate 51 to move between the locking position and the loading and unloading position. At the locking position, the locking plate 51 is horizontally arranged and abuts against the top of the positioning column 31. At the loading and unloading position, the locking plate 51 is located on one side of the casting cavity. The movable assembly includes a translation unit 52 and a lifting unit 53. The output end of the translation unit 52 is connected through the lifting unit 53, and the output end of the lifting unit 53 is connected to the locking plate 51.
[0037] The movable assembly consisting of the translation unit 52 and the lifting unit 53 can adjust the position of the locking plate 51. When the locking plate 51 is located at the locking position, it abuts against the top of the positioning column 31, thereby locking the positioning column 31 on the bottom template 11 to prevent position displacement due to the flow of concrete slurry, thereby ensuring the final product quality of the light-transmitting wall panel 6; after the concrete slurry solidifies to form the wall panel body 61, the wall panel body 61 is fixedly connected to the reinforcing tube 4 to form a semi-finished product of the light-transmitting wall panel 6, the separation and combination unit 22 adjusts the side mold strip 21 to the demolding position, and the movable assembly adjusts the locking plate 51 to the side of the original casting cavity. In this way, it is convenient to take out the semi-finished product of the light-transmitting wall panel 6.
[0038] The specific structure of the locking assembly 5 is as follows: Fig.11 and Fig.12 As shown, the translation unit 52 includes three translation fixing frames 521 arranged side by side along the width direction of the bottom template 11, the translation fixing frames 521 are inverted U-shaped structures, and both ends are fixed above the casting platform 71, and a horizontal translation cylinder 522 is mounted on the translation fixing frame 521 at one end and the translation fixing frame 521 located in the middle, and the other end and the translation fixing frame 521 in the middle are fixedly connected by translation guide rods 525 extending along the width direction of the bottom template 11 and arranged side by side above both sides of the side mold assembly 2, the piston rod of the translation cylinder 522 is axially parallel to the axial direction of the translation guide rod 525 and is fixedly connected to the end with a translation block 523, and a horizontal translation plate 524 is fixedly connected below the translation block 523, and the translation plate 5 The two sides of 24 are integrally connected with translation guide sleeves 526 which correspond to and slide with the two translation guide rods 525 one by one; the lifting unit 53 includes four lifting cylinders 531 distributed in a rectangular array, the cylinder barrel of the lifting cylinder 531 is vertically fixed above the translation plate 524, the piston rod is downward and fixedly connected to the locking plate 51, and the lifting guide rods 532 extending upward are also fixed above the four corners of the locking plate 51, and the lifting guide rods 532 are slidably penetrated on the translation plate 524; the locking plate 51 includes a horizontal rigid plate 511 and an elastic plate 512 stacked just below the rigid plate 511, specifically, the elastic plate 512 is a rubber plate, and the rigid plate 511 is a steel plate fixedly connected to the bottom end of the piston rod of the lifting cylinder 531 and the bottom end of the lifting guide rod 532.
[0039] After adopting the above structure, the translation block 523 and the translation plate 524 are driven by the translation cylinder 522 to move smoothly along the width direction parallel to the bottom template 11 under the sliding cooperation of the translation guide rod 525 and the translation guide sleeve 526, thereby driving the locking plate 51 to move horizontally, and the lifting cylinder 531 is used to act on the locking plate 51. Under the sliding cooperation of the lifting guide rod 532 and the translation plate 524, the locking plate 51 moves smoothly in the vertical direction. The locking plate 51 is formed by a combination of a rigid plate 511 and an elastic plate 512 connected in a stacked manner, so that after the locking plate 51 moves downward, the elastic plate 512 contacts the top of the positioning column 31 and undergoes elastic deformation to ensure the extrusion force, thereby ensuring the locking force that fastens the positioning column 31 to the bottom template 11.
[0040] A further improvement is that the bottom mold assembly 1 also includes a lifting unit 13 disposed directly below the bottom mold plate 11 and connected to the bottom mold plate 11, and the lifting unit 13 is used to lift the bottom mold plate 11 to above the locking assembly 5 after casting.
[0041] Specifically, Figure 5 and Figure 6 As shown, the jacking unit 13 includes a jacking cylinder 131 and a jacking guide sleeve 132, wherein the cylinder barrel of the jacking cylinder 131 extends in the vertical direction, the bottom end is fixed on the ground, the top end of the piston rod is fixedly connected to the bottom template 11, the jacking guide sleeve 132 is slidably sleeved outside the support leg 72 in the vertical direction, and is connected to the lower side of the bottom template 11 through a bracket, and the projection of the bottom template 11 on the horizontal plane coincides with the projection of the first through hole on the horizontal plane.
[0042] After adopting the above structure, before pouring concrete slurry, the bottom template 11 is adjusted to be flush with the top surface of the pouring platform 71 through the lifting cylinder 131. After the concrete slurry is solidified and formed into the wall panel body 61, the separation and combination unit 22 separates the side mold strips 21, and then the lifting cylinder 131 is started. Under the sliding cooperation of the lifting guide sleeve 132 and the support leg 72, the bottom template 11 is moved upward to the top of the locking assembly 5, so that it is convenient to remove the semi-finished light-transmitting wall panel 6 composed of the wall panel body 61, the steel bars 62 and the reinforcing tube 4 on the bottom template 11.
[0043] A further improvement is that, in the side mold assembly 2, two adjacent surfaces of two opposite side mold strips 21 are connected with embedded pipes 211, and the embedded pipes 211 extend in a horizontal direction perpendicular to the length direction of the corresponding side mold strip 21, and the embedded pipes 211 are used to plug and match the embedded sleeve 63 with one end closed; the side mold strip 21 is connected to a negative pressure pump 23, and the negative pressure pump 23 is used to adsorb and fix the embedded sleeve 63 outside the embedded pipe 211.
[0044] Through the above method, the final structure of the light-transmitting wallboard 6 product is as follows: Figure 13-Figure 16As shown, a plurality of embedded sleeves 63 are provided on both sides of the wall panel body 61 and are distributed at intervals along the height direction of the wall panel body 61. When two light-transmitting wall panels 6 are spliced with each other, after keeping the two side surfaces of the wall panel bodies 61 of the two light-transmitting wall panels 6 flush, a docking column with a length greater than the inner cavity length of the embedded sleeve 63 and less than or equal to twice the inner cavity length of the embedded sleeve 63 and an outer diameter the same as the inner diameter of the embedded sleeve 63 is inserted between the two opposite embedded sleeves 63. The two light-transmitting wall panels 6 are brought close to each other along the width direction thereof, so that the two ends of the docking column are respectively inserted into the embedded sleeves 63 of the two light-transmitting wall panels 6, thereby realizing the assembled connection of the two light-transmitting wall panels 6.
[0045] The specific structure of the side mold assembly 2 is as follows: Figure 4 , Fig. 9 and Fig.10 As shown, the side mold assembly 2 includes four side mold strips 21, of which two length directions are parallel to the length direction of the bottom mold plate 11, and the other two length directions are parallel to the width direction of the bottom mold plate 11. The side mold strips 21 include a molding strip 212 and a closing strip 213 that are fixedly connected and have the same length direction. The closing strip 213 is located on the outside of the molding strip 212 and is enclosed with the molding strip 212 to form a closed cavity; the bottom surface of the molding strip 212 is in contact with the casting table 71 and is in contact with the bottom mold plate 11 in length. In the two parallel side mold strips 21, the side of the molding strip 212 facing away from the closing strip 213 is provided with embedded tubes 211 distributed side by side along the length direction of the molding strip 212 and extending along the width direction of the bottom template 11. The outer diameter of the embedded tube 211 is consistent with the inner diameter of the embedded sleeve 63, and the length of the embedded tube 211 is consistent with the depth of the inner cavity of the embedded sleeve 63. In this way, the embedded sleeve 63 can be sealed outside the embedded tube 211, and the embedded sleeve 63 abuts against the molding strip 212, and the embedded tube 211 is connected with the closed cavity.
[0046] There are four separation and combination units 22, corresponding to the four side mold strips 21 one by one. The separation and combination units 22 include a separation and combination oil cylinder 221 and a separation and combination guide rod 222 and a separation and combination guide sleeve 223 that are slidably matched. The cylinder barrel of the separation and combination oil cylinder 221 is fixed on the casting table 71 along a horizontal direction perpendicular to the side mold strip 21, the piston rod is fixedly connected to the closing strip 213, the separation and combination guide rod 222 is axially parallel to the separation and combination oil cylinder 221 and is fixedly connected to the closing strip 213, the separation and combination guide sleeve 223 is fixed on the casting table 71, and the separation and combination guide rod 222 is slidably penetrated through the inner side of the separation and combination guide sleeve 223.
[0047] The splitting and combining unit 22 corresponding to the side mold strip 21 parallel to the length direction of the bottom mold plate 11 also includes a negative pressure pump 23 fixed on the casting table 71, and the input end of the negative pressure pump 23 is connected to the closed cavity.
[0048] After adopting the above structure, by starting the negative pressure pump 23, negative pressure is formed in the closed cavity and the embedded pipe 211, and the embedded sleeve 63 is firmly adsorbed on the embedded pipe 211 to avoid position displacement caused by the flow impact force of the concrete slurry.
[0049] Before pouring or after pouring and molding, the side mold strip 21 needs to be adjusted to the mold closing position and the mold separation position respectively. Specifically, the piston rod of the separation and closing cylinder 221 is translated to act on the closing strip 213. Under the sliding cooperation of the separation and closing guide rod 222 and the separation and closing guide sleeve 223, the side mold strip 21 moves smoothly in the horizontal direction perpendicular to its own length direction.
[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A production mold for outdoor light-transmitting decorative wallboards, characterized in that: include: A bottom mold assembly (1) and a side mold assembly (2), wherein the bottom mold assembly (1) comprises a horizontal bottom mold plate (11) and an electromagnet (12) fixed below the bottom mold plate (11), the bottom mold plate (11) being a magnetic conductive plate, and the side mold assembly (2) comprises a plurality of horizontal side mold strips (21) and a separation unit (22), the separation unit (22) driving the side mold strips (21) to move between a mold closing station and a mold separation station, the side mold strips (21) at the mold closing station being connected end to end in sequence and enclosing the bottom mold plate (11) to form a casting cavity, and the side mold strips (21) at the mold separation station being spaced apart; A positioning assembly (3), the positioning assembly (3) comprising a plurality of positioning columns (31) extending in a vertical direction, the positioning columns (31) being magnetic conductive columns, detachably connected to the top surface of the bottom template (11), and having adjustable fixed positions and numbers, the positioning columns (31) being used for plugging and fitting a reinforcing cylinder (4) having a length consistent with the depth of the casting cavity, one end of the reinforcing cylinder (4) being provided with a convex ring (43) having an inner diameter consistent with the outer diameter of the positioning column (31).
2. The production mold for outdoor light-transmitting decorative wallboard according to claim 1, characterized in that: The circumferential outer edge of the reinforcing tube (4) is provided with a side arm (41), and the side arm (41) and the circumferential outer edge of the reinforcing tube (4) are combined to form a support groove, and the notch of the support groove faces upward to support the steel bar (62).
3. The production mold for outdoor light-transmitting decorative wallboard according to claim 2, characterized in that: The side arms (41) are enclosed and detachably connected to the reinforcing tube (4).
4. The production mold for outdoor light-transmitting decorative wallboard according to claim 3, characterized in that: A threaded tube (42) is provided at the circumferential outer edge of the reinforcing tube (4), at least two threaded tubes (42) are spaced apart along the circumference of the reinforcing tube (4), and the threaded tube (42) is detachably connected to the side arm (41).
5. The production mold for outdoor light-transmitting decorative wallboard according to claim 1, characterized in that: The length of the positioning column (31) is greater than the depth of the casting cavity. The positioning column (31) is also connected to a locking assembly (5), and the locking assembly (5) is used to lock the positioning column (31) on the bottom template (11) before injecting concrete slurry into the casting cavity.
6. The production mold for outdoor light-transmitting decorative wallboard according to claim 5, characterized in that: The locking assembly (5) comprises a locking plate (51) and a movable assembly for driving the locking plate (51) to move between a locking position and a loading and unloading position. In the locking position, the locking plate (51) is horizontally arranged and abuts against the top end of the positioning column (31). In the loading and unloading position, the locking plate (51) is located at one side of the casting cavity.
7. The production mold for outdoor light-transmitting decorative wallboard according to claim 6, characterized in that: The movable component comprises a translation unit (52) and a lifting unit (53), the output end of the translation unit (52) is connected via the lifting unit (53), and the output end of the lifting unit (53) is connected to the locking plate (51).
8. The production mold for outdoor light-transmitting decorative wallboard according to any one of claims 1 to 7, characterized in that: The bottom mold assembly (1) further comprises a lifting unit (13) arranged directly below the bottom mold plate (11) and connected to the bottom mold plate (11), wherein the lifting unit (13) is used to lift the bottom mold plate (11) to above the locking assembly (5) after casting.
9. The production mold for outdoor light-transmitting decorative wallboard according to any one of claims 1 to 7, characterized in that: In the side mold assembly (2), two adjacent surfaces of two facing side mold strips (21) are connected with embedded tubes (211), the embedded tubes (211) extending in a horizontal direction perpendicular to the length direction of the corresponding side mold strips (21), and the embedded tubes (211) are used to be plugged into an embedded sleeve (63) with one end thereof closed.
10. The production mold for outdoor light-transmitting decorative wallboard according to claim 9, characterized in that: The side mould strip (21) is connected to a negative pressure pump (23), and the negative pressure pump (23) is used to absorb and fix the embedded sleeve (63) outside the embedded pipe (211).