Efficient board collecting and releasing machine, board collecting method and board releasing method
Through the combination of multiple sets of side insertion cartridges and cantilever side insertion roller shaft conveying mechanisms, efficient retracting and releasing plate operations are achieved, solving the problem of material box design limitations in the prior art, and improving the loading quantity of plates and convenience of replacement improves the efficiency of the retracting and retracting board.
Patent Information
- Application Number
- CN202411402617.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-10-09
AI Technical Summary
When the existing retracting and releasing board efficiency is improved, due to the limitations of material box design, the number of loading boards and inconvenient replacement is difficult to further improve efficiency.
Using a combination of multiple sets of side insertion cartridges and cantilever side insertion roller shaft conveying mechanisms, the loading and unloading of the multi-layer carrier plate layer is achieved through the lateral movement and removal of the side insertion cartridges, and the transition conveying mechanism and transfer device are used. Accurate positioning and transfer of the plates improves the retraction and release efficiency of the plates.
Through the circulating rotary retracting and retracting plate operation of the side insertion cartridge and the coordinated work of the cantilever side insertion roller shaft conveying mechanism, the efficiency of the retracting and retracting plate is significantly improved, and the replacement process of the side insertion cartridge is simplified, thereby improving the overall system efficiency.
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Figure CN119262716A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of board retracting and unretracting, and in particular to a high-efficiency board retracting and unretracting machine, a board retracting method and a board unretracting method. Background Art
[0002] In order to improve the efficiency of circuit board collection and placement, the prior art mainly utilizes a circuit board collection and placement machine to complete the circuit board collection and placement operation. The circuit board collection and placement machine mainly supplies a material box jig loaded with circuit boards or an empty material box jig to the circuit board collection and placement station through a conveying device. At the circuit board collection and placement station, a robot arm collects the circuit board from the material box jig loaded with circuit boards and places it on the processing production line, or removes the circuit board from the processing production line and places it in an empty material box jig. The material box jig filled with circuit boards is conveyed to the next production line through a conveying device to complete the circuit board collection and placement operation. However, the prior art often requires a long period of downtime to wait for the material box jig loaded with circuit boards or an empty material box jig to be conveyed to the circuit board collection and placement station, which hinders the improvement of the efficiency of circuit board collection and placement.
[0003] The applicant applied for a Chinese patent document with application number 202321374327.6 on May 31, 2023, which discloses an automatic plate collecting and releasing machine, including a plate feeding device, a clamping mechanism, a pallet rotating device, a material box positioning mechanism, a plate picking and placing device, a position angle adjustment device and a door opening and lifting device. The material box positioning mechanism is used to position the material box, and the door opening and lifting device is used to open or close the material box. The plate feeding device is provided with a pallet space, and the pallet rotating end of the pallet rotating device protrudes through the pallet space to above the plate feeding surface of the plate feeding device. The position angle adjustment device is used to adjust the position and angle of the plate picking and placing device. The plate picking and placing device is used to transfer the plate from the clamping mechanism to the material box positioned by the material box positioning mechanism or to transfer the plate from the material box to the clamping mechanism. The patent document uses the cooperation of the pallet rotating device and the clamping plate mechanism to move the plate away from the plate feeding device and adjust the placement angle of the plate, so that the plate picking and placing device can accurately and stably pick and place the plate, thereby improving the stability of the plate collection and placement; in order to increase the number of plates loaded in the material box, the distance between two adjacent plates in the material box is very small. Due to the large volume of the plate picking and placing device, the plate picking and placing device is inserted into the material box to pick and place the plate. The plate picking and placing device will definitely occupy the space of the material box, which is not conducive to increasing the number of plates loaded in the material box, and the material box is inconvenient to replace, resulting in the difficulty in further improving the efficiency of the plate collection and placement. Therefore, the defects are very obvious, and a solution is urgently needed. Summary of the invention
[0004] In order to solve the above technical problems, the object of the present invention is to provide a high-efficiency board collecting and unloading machine, a board collecting method and a board unloading method.
[0005] In order to achieve the above object, the present invention adopts the following technical solution:
[0006] A high-efficiency plate collection and release machine comprises a machine platform, a transition conveying mechanism installed on the machine platform, and a plurality of plate collection and release modules arranged in a straight line on the machine platform, wherein the plate collection and release module comprises a side-inserted card box, a cantilevered side-inserted roller conveying mechanism installed on the machine platform, an upper and lower material position arranged on one side of the cantilevered side-inserted roller conveying mechanism and used for loading and unloading the side-inserted card box, a mobile drive mechanism installed on the machine platform and erected above the upper and lower material position and the cantilevered side-inserted roller conveying mechanism, a mobile box connected to the mobile end of the mobile drive mechanism, a lifting drive mechanism installed on the mobile box, and a taking and taking device installed on the lifting drive mechanism and located in the mobile box The correction mechanism is used for placing and correcting the deviation, and the mobile driving mechanism is used for driving the mobile box to move back and forth between the cantilever side-insertion roller conveying mechanism and the upper and lower material positions. The pick-up and place correction mechanism is used for picking up and placing the side-insertion card box and correcting the deviation of the picked-up side-insertion card box; the multiple rollers of the cantilever side-insertion roller conveying mechanism can be laterally inserted into the side-insertion card box, and the side-insertion card box can be raised and lowered relative to the cantilever side-insertion roller conveying mechanism; the cantilever side-insertion roller conveying mechanism of one set of the retractable plate module is connected with one end of the transition conveying mechanism, and the cantilever side-insertion roller conveying mechanisms of the two adjacent sets of retractable plate modules are connected; multiple layers of carrier layers are arranged in the height direction of the side-insertion card box.
[0007] Furthermore, the side-insertion card box includes a bottom plate, a top plate, a side plate, a pick-and-place frame and a plurality of first vertical rods arranged in parallel. The top plate and the bottom plate are arranged in parallel up and down, two ends of the plurality of first vertical rods are respectively connected to one side of the top plate and one side of the bottom plate, two ends of the side plate are respectively connected to the other side of the top plate and the other side of the bottom plate, the pick-and-place frame is installed on the top surface of the top plate, a first side slot is formed between two adjacent first vertical rods, a plurality of cross rods are connected between each first vertical rod and the side plate, the plurality of cross rods are arranged at equal intervals along the vertical direction of the first vertical rods, the cross rods of the plurality of first vertical rods on the same horizontal plane form a carrier layer, the first side slot is used for inserting the roller of the cantilever side-insertion roller conveying mechanism, and the pick-and-place correction mechanism is used to pick up the pick-and-place frame.
[0008] Furthermore, the pick-and-place deviation-correcting mechanism includes two first connecting rods, two second connecting rods, two lifting base plates installed at the lifting end of the lifting drive mechanism and respectively lifting and sliding with the two opposite inner side walls of the moving box, a linkage base installed on the two lifting base plates, two supporting plates respectively installed on the two lifting base plates and located below the linkage base, a linkage slide plate longitudinally slidably connected to the top surface of the linkage base, two first sliders transversely slidably connected to one end of the top surface of the linkage base and respectively located on both sides of the linkage slide plate, two first deviation-correcting positioning members respectively installed at one end of the two first sliders, two second sliders transversely slidably connected to the other end of the top surface of the linkage base and respectively located on both sides of the linkage slide plate, Two second deviation correcting positioning members installed at one end of the two second sliding blocks and a linkage driving mechanism installed on the linkage base and used for driving the linkage sliding block to move back and forth, one end of the two first connecting rods are respectively hinged to the linkage sliding block, the other ends of the two first connecting rods are respectively hinged to the other ends of the two first sliding blocks, one end of the two second connecting rods are respectively hinged to the linkage sliding block, the other ends of the two second connecting rods are respectively hinged to the other ends of the two second sliding blocks, each supporting plate is provided with floating centering units at both ends, the floating centering units are used for supporting the pick-up and placement frame, a deviation correcting positioning space is formed between all the floating centering units, the two first deviation correcting positioning members and the two second deviation correcting positioning members, and the deviation correcting positioning space is used for inserting the pick-up and placement frame.
[0009] Furthermore, the transition conveying mechanism is a transition roller conveying mechanism, and the transition conveying mechanism is provided with a material blocking, lifting and patting device, which is used to block, lift and pat the plates conveyed by the transition conveying mechanism to position them.
[0010] The camming mechanism is a complex two-dimensional structure, and the two cams are connected in a vertical direction to the vertical direction of the two lift plates, wherein the camming mechanism has a plurality of movable parts, and the movable parts are connected in a horizontal direction to the vertical direction of the two lift plates. , a first rolling member rolls against a lifting drive surface, one end of the two translation plates is rotatably connected to a second rolling member, each second rolling member is located in a lifting drive groove and rolls against the inner wall of the lifting drive groove; when the two translation plates move closer to each other, the second rolling member rolls along the trajectory of the lifting drive groove to drive the first lifting plate to rise, and the first rolling member rolls along the trajectory of the lifting drive surface to drive the upper top assembly to rise; when the two translation plates move away from each other, the second rolling member rolls along the trajectory of the lifting drive groove to drive the first lifting plate to descend, and the first rolling member rolls along the trajectory of the lifting drive surface to drive the upper top assembly to descend; the baffle is located between two adjacent roller shafts of the transition conveying mechanism, at least one racket and at least one upper top assembly are located between two adjacent roller shafts of the transition conveying mechanism, the baffle and the upper top assembly can both descend to below the conveying surface of the transition conveying mechanism, and the top of the racket is higher than the conveying surface of the transition conveying mechanism.
[0011] Further, the lifting drive groove includes a first flat groove section, an inclined groove section and a second flat groove section, one end of the first flat groove section is connected with the top end of the inclined groove section, the bottom end of the inclined groove section is connected with one end of the second flat groove section, the other end of the first flat groove section extends toward the end surface direction of the first lifting plate, and the other end of the second flat groove section extends toward the center direction of the first lifting plate; in the height direction of the first lifting plate, the height of the first flat groove section is higher than the height of the second flat groove section; the lifting drive surface includes a first plane section, an inclined surface section and a second plane section, one end of the first plane section is connected with the top end of the inclined surface section, the bottom end of the inclined surface section is connected with one end of the second plane section, the other end of the first plane section extends toward the end surface direction of the upper top component, and the other end of the second plane section extends toward the center direction of the upper top component; in the height direction of the upper top component, the height of the first plane section is higher than the height of the second plane section; when the second rolling member is located at the top end of the inclined groove section, the first rolling member is located on the first plane section; when the second rolling member is located at the bottom end of the inclined groove section, the first rolling member is located on the inclined surface section.
[0012] Furthermore, the high-efficiency plate collection and release machine also includes a loading frame that is lifted and arranged on one side of the transition conveying mechanism, a first lifting drive module installed on the machine platform and used to drive the loading frame to lift and lower, and a transfer device that is arranged on the machine platform and used to transfer the plates that are blocked, pushed and tapped into position by the blocking, pushing and tapping devices to the loading frame.
[0013] Furthermore, the loading frame is provided with a multi-layer loading structure in the vertical direction, and the loading structure includes a lateral slot and a loading trough connected to the top port of the lateral slot, and the lateral slot can allow the transfer end of the transfer device to be inserted into the loading frame.
[0014] Furthermore, the transfer device includes a translation conveying module, a second lifting drive module, a lifting seat installed at the lifting end of the second lifting drive module, and a conveying drive mechanism and a rotating drive mechanism respectively arranged on the lifting seat. The translation conveying module includes a support seat installed on the lifting seat and located between the loading frame and the transition conveying mechanism, a movable plate cantilevered and translated on the support seat, two slave pulleys respectively rotatably connected to the two ends of the movable plate, a conveyor belt transmission-mounted outside the two slave pulleys, a rack arranged on the bottom surface of the movable plate, and a conveying drive mechanism rotatably connected to the support seat. The seat is provided with a transmission gear meshing with a rack, a support rod installed on the support seat and a support rolling member rotatably connected to the support rod, the conveying drive mechanism is used to drive the conveyor belt to rotate, the rotation drive mechanism is used to drive the transmission gear to rotate, the movable plate is provided with a through hole and a translation groove connected with the through hole, the support rod passes through the through hole, the support rolling member rolls against the inner wall of the translation groove, the extension direction of the through hole and the translation groove is parallel to the translation direction of the movable plate; the movable plate is located between two adjacent rollers of the transition conveying mechanism, and the movable plate can be inserted into the loading frame through the lateral slot.
[0015] Furthermore, the rotation driving mechanism includes a first rotating shaft rotatably connected to the lifting seat, a driving gear sleeved on the first rotating shaft, and a first rotating driver installed on the lifting seat and used for driving the first rotating shaft to rotate, and the driving gear is meshed with the transmission gear; the conveying driving mechanism includes a second rotating shaft rotatably connected to the lifting seat, a transmission wheel sleeved on the first rotating shaft, and a second rotating driver installed on the lifting seat and used for driving the second rotating shaft to rotate, and the conveyor belt is transmission-wound around the transmission wheel; the number of translation conveying modules, the number of driving gears and the number of transmission wheels are all multiple, and multiple translation conveying modules, multiple driving gears and multiple transmission wheels are respectively arranged in one-to-one correspondence, and multiple translation conveying modules are arranged in parallel, the conveying driving mechanism is used to drive the conveyor belts of all translation conveying modules to rotate, and the rotation driving mechanism is used to drive the transmission gears of all translation conveying modules to rotate.
[0016] The present invention also provides a board collecting method, based on the application of the above-mentioned efficient board collecting and releasing machine, comprising the following steps:
[0017] A. After the pick-and-place correction end of the pick-and-place correction mechanism of the first set of retractable plate modules picks up the side-inserted card box at the upper and lower material positions, the pick-and-place correction end of the pick-and-place correction mechanism corrects and positions the side-inserted card box, and the mobile drive mechanism drives the mobile box to move laterally with the pick-and-place correction mechanism and the side-inserted card box to the cantilever side-inserted roller conveying mechanism, so that the roller of the cantilever side-inserted roller conveying mechanism is laterally inserted into the side-inserted card box. At this time, the mobile boxes of the remaining retractable plate modules are all at the upper and lower material positions;
[0018] B. The transition conveying mechanism conveys the panels to the cantilever side-inserting roller conveying mechanism of the first set of panel-receiving and placing modules, and the cantilever side-inserting roller conveying mechanism conveys the panels to the board-carrying layer of the side-inserting cassette, and the side-inserting cassette loads the panels;
[0019] C. Every time a board is loaded in the side-insertion card cassette, the lifting and lowering drive mechanism of the first set of board-receiving and board-releasing modules will drive the side-insertion card cassette to rise by one board-carrying layer, until all the multiple board-carrying layers are loaded with boards and the side-insertion card cassette is fully loaded;
[0020] D. The moving drive mechanism of the first set of retractable plate modules drives the moving box to move laterally away from the cantilever side-inserting roller conveying mechanism, so that the fully loaded side-inserting card box moves to the upper and lower material positions. Under the coordinated cooperation of the lifting drive mechanism and the pick-and-place correction mechanism, the fully loaded side-inserting card box is placed on the conveying vehicle at the upper and lower material positions. The conveying vehicle can output the fully loaded side-inserting card box and convey the empty side-inserting card box to the upper and lower material positions. At this time, after the pick-and-place correction end of the pick-and-place correction mechanism of the second set of retractable plate modules picks up the side-inserting card box at the upper and lower material positions, the pick-and-place correction end of the pick-and-place correction mechanism corrects and positions the side-inserting card box, and the moving drive mechanism drives the moving box to move together with the pick-and-place correction mechanism and the side-inserting card box to the cantilever side-inserting roller conveying mechanism, so that the roller of the cantilever side-inserting roller conveying mechanism is laterally inserted into the side-inserting card box. At this time, the moving boxes of the remaining retractable plate modules are all at the upper and lower material positions;
[0021] E. The transition conveying mechanism conveys the panels to the cantilever side-inserting roller conveying mechanism of the first set of receiving and placing panel modules, and the cantilever side-inserting roller conveying mechanism of the first set of receiving and placing panel modules conveys the panels to the cantilever side-inserting roller conveying mechanism of the second set of receiving and placing panel modules, and the cantilever side-inserting roller conveying mechanism conveys the panels to the board-carrying layer of the side-inserting cassette, and the side-inserting cassette loads the panels;
[0022] F. Every time a board is loaded in the side-insertion card cassette, the lifting and lowering drive mechanism of the first set of board-receiving and board-releasing modules will drive the side-insertion card cassette to rise one board layer height until multiple board layers are loaded with boards and the side-insertion card cassette is fully loaded;
[0023] G. The mobile drive mechanism of the second set of retractable plate modules drives the mobile box to move laterally away from the cantilever side-inserted roller conveyor mechanism and move to the upper and lower material positions. Under the coordinated cooperation of the lifting drive mechanism and the pick-and-place correction mechanism, the fully loaded side-inserted card box is placed on the conveyor vehicle at the upper and lower material positions. The conveyor vehicle can output the fully loaded side-inserted card box and convey the empty side-inserted card box to the upper and lower material positions.
[0024] F. According to the above-mentioned action rules, multiple sets of retractable plate modules cyclically retract the plates in turn.
[0025] The present invention also provides a board placing method, based on the application of the above-mentioned efficient board placing and collecting machine, comprising the following steps:
[0026] A. After the pick-and-place correction end of the pick-and-place correction mechanism of the first set of retractable plate modules picks up the fully loaded side-inserted card box at the upper and lower material positions, the pick-and-place correction end of the pick-and-place correction mechanism corrects and positions the side-inserted card box, and the mobile drive mechanism drives the mobile box to move laterally with the pick-and-place correction mechanism and the side-inserted card box to the cantilever side-inserted roller conveying mechanism, so that the roller of the cantilever side-inserted roller conveying mechanism is laterally inserted into the side-inserted card box, and the roller of the cantilever side-inserted roller conveying mechanism is located below the bottom plate of the side-inserted card box. At this time, the mobile boxes of the remaining retractable plate modules are all at the upper and lower material positions;
[0027] B. The cantilever side-insertion roller conveyor mechanism of the first set of plate-receiving and -releasing modules conveys the plates in the side-insertion cassette to the transition conveyor mechanism, and the cantilever side-insertion roller conveyor mechanism outputs the plates;
[0028] C. Every time the cantilever side-insertion roller conveyor mechanism outputs a board in the side-insertion cassette, the lifting drive mechanism of the first set of board-receiving and -releasing modules will drive the side-insertion cassette to descend one board layer height until all the boards in the side-insertion cassette are output, making the side-insertion cassette empty;
[0029] D. The mobile drive mechanism of the first set of retractable plate modules drives the mobile box to move laterally away from the cantilever side-insertion roller conveyor mechanism, so that the empty side-insertion card box moves to the upper and lower material positions. Under the coordinated cooperation of the lifting drive mechanism and the pick-and-place correction mechanism, the empty side-insertion card box is placed on the conveyor vehicle at the upper and lower material positions. The conveyor vehicle can output the empty side-insertion card box and convey the fully loaded side-insertion card box to the upper and lower material positions. At this time, the pick-and-place correction end of the pick-and-place correction mechanism of the second set of retractable plate modules picks up the upper After the fully loaded side-insertion card box at the unloading position, the pick-and-place correction end of the pick-and-place correction mechanism corrects and positions the side-insertion card box, and the mobile drive mechanism drives the mobile box to move sideways with the pick-and-place correction mechanism and the side-insertion card box to the cantilever side-insertion roller conveying mechanism, so that the roller of the cantilever side-insertion roller conveying mechanism is laterally inserted into the side-insertion card box, and the roller of the cantilever side-insertion roller conveying mechanism is located below the bottom plate of the side-insertion card box. At this time, the mobile boxes of the remaining retractable plate modules are all at the upper and lower material positions;
[0030] E. The transition conveying mechanism conveys the panels to the cantilever side-inserting roller conveying mechanism of the first set of receiving and placing panel modules, and the cantilever side-inserting roller conveying mechanism of the first set of receiving and placing panel modules conveys the panels to the cantilever side-inserting roller conveying mechanism of the second set of receiving and placing panel modules, and the cantilever side-inserting roller conveying mechanism conveys the panels to the board-carrying layer of the side-inserting cassette, and the side-inserting cassette loads the panels;
[0031] F. Every time the cantilever side-insertion roller conveyor mechanism outputs a board in the side-insertion cassette, the lifting drive mechanism of the second set of board-receiving and -releasing modules will drive the side-insertion cassette to descend one board layer height until all the boards in the side-insertion cassette are output, making the side-insertion cassette empty;
[0032] G. The mobile drive mechanism of the second set of retractable plate modules drives the mobile box to move laterally away from the cantilever side-inserted roller conveyor mechanism and move to the upper and lower material positions. Under the coordinated cooperation of the lifting drive mechanism and the pick-and-place correction mechanism, the empty side-inserted card box is placed on the conveyor vehicle at the upper and lower material positions. The conveyor vehicle can output the empty side-inserted card box and convey the fully loaded side-inserted card box to the upper and lower material positions.
[0033] F. According to the above-mentioned action rules, multiple sets of retractable plate modules release the plates in a cyclic manner in turn.
[0034] Beneficial effects of the present invention: The present invention uses multiple sets of side-insertion card cassettes of the retractable plate module to cyclically retract and release the plates, and the side-insertion card cassettes can be moved laterally into or out of the cantilever side-insertion roller conveying mechanism, thereby improving the efficiency of replacing the side-insertion card cassettes, thereby greatly improving the efficiency of retracting and releasing the plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the three-dimensional structure of the efficient retractable trigger mechanism of the present invention behind the hidden machine.
[0036] Figure 2 It is a schematic diagram of the three-dimensional structure of the retractable plate module of the present invention.
[0037] Figure 3 It is a three-dimensional structural schematic diagram of the side-insertion cassette and the cantilever side-insertion roller conveying mechanism of the present invention.
[0038] Figure 4 It is a schematic diagram of the three-dimensional structure of the side-insertion card tray of the present invention.
[0039] Figure 5 It is a three-dimensional structural schematic diagram of the lifting drive mechanism and the picking and placing correction mechanism of the present invention.
[0040] Figure 6 It is a schematic diagram of the partial structure of the pick-and-place deviation-correcting mechanism of the present invention.
[0041] Figure 7 It is a three-dimensional structural schematic diagram of the first lifting drive module, the material loading frame, the transfer device, the transition conveying mechanism and the material blocking and upper material shooting device of the present invention.
[0042] Figure 8 It is a schematic diagram of the three-dimensional structure of the material blocking and upper material beating device of the present invention.
[0043] Fig. 9 for Figure 8 Enlarged view of point A in the middle.
[0044] Fig.10 It is a schematic diagram of the three-dimensional structure of the transfer device of the present invention.
[0045] Fig.11 It is a schematic diagram of the three-dimensional structure of the transfer device of the present invention from another viewing angle.
[0046] Fig.12 It is a schematic diagram of the three-dimensional structure of the translation conveying module of the present invention.
[0047] Fig.13 It is a schematic diagram of the three-dimensional structure of the loading frame and the first lifting drive module of the present invention.
[0048] Fig.14 It is a three-dimensional structural schematic diagram of the conveying drive mechanism, the rotation drive mechanism and the second lifting drive module of the present invention.
[0049] Description of reference numerals:
[0050] 2. Transition conveying mechanism; 3. Retractable board module; 4. Side insert cassette; 5. Cantilever side insert roller conveying mechanism; 6. Upper and lower material positions; 7. Mobile drive mechanism; 8. Mobile box; 9. Lifting drive mechanism; 10. Pick-up and placement correction mechanism; 11. Carrier layer; 12. Bottom plate; 13. Top plate; 14. Side plate; 15. Pick-up and placement frame; 16. First vertical rod; 17. First side slot; 18. Crossbar; 19. First connecting rod; 20. Second connecting rod; 21. Lifting base plate; 22. Linkage base; 23. Bearing Support plate; 24, linkage slide plate; 25, first slider; 26, first deviation correction positioning member; 27, second slider; 28, second deviation correction positioning member; 29, linkage drive mechanism; 30, floating centering unit; 31, deviation correction positioning space; 32, material blocking and top-shooting device; 33, seat body; 34, first lifting plate; 35, baffle plate; 36, second lifting plate; 37, top assembly; 38, translation plate; 39, translation drive mechanism; 40, shoot rod; 41, lifting drive slot; 42, lifting drive surface; 43 , first rolling element; 44, second rolling element; 45, first flat groove section; 46, inclined groove section; 47, second flat groove section; 48, first plane section; 49, inclined section; 50, second plane section; 51, loading frame; 52, first lifting drive module; 53, transfer device; 54, loading structure; 55, lateral slot; 56, loading trough; 57, translation conveying module; 58, second lifting drive module; 59, lifting seat; 60, conveying drive mechanism; 61, rotation drive mechanism; 62, support seat ; 63. Moving plate; 64. From pulley; 65. Conveyor belt; 66. Rack; 67. Transmission gear; 68. Support rod; 69. Support rolling element; 70. Through hole; 71. Translation slot; 72. First rotating shaft; 73. Driving gear; 74. First rotating driver; 75. Second rotating shaft; 76. Transmission wheel; 77. Second rotating driver; 78. Picking space; 79. Support; 80. Conveyor roller; 81. Rotation drive module; 83. Upper top panel; 84. Upper top arm; 85. Upper top wheel. DETAILED DESCRIPTION
[0051] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0052] like Figures 1 to 14As shown, the present invention provides a high-efficiency plate collection and release machine, which includes a machine platform, a transition conveying mechanism 2 installed on the machine platform, and a plurality of plate collection and release modules 3 arranged in a straight line on the machine platform, the plate collection and release module 3 includes a side-inserted card box 4, a cantilevered side-inserted roller conveying mechanism 5 installed on the machine platform, an upper and lower material position 6 arranged on one side of the cantilevered side-inserted roller conveying mechanism 5 and used for loading and unloading the side-inserted card box 4, a mobile drive mechanism 7 installed on the machine platform and erected above the upper and lower material position 6 and the cantilevered side-inserted roller conveying mechanism 5, a mobile box 8 connected to the mobile end of the mobile drive mechanism 7, a lifting drive mechanism 9 installed on the mobile box 8, and a pick-up and place correction machine installed on the lifting drive mechanism 9 and located in the mobile box 8 Structure 10, the mobile driving mechanism 7 is used to drive the mobile box 8 to move back and forth between the cantilever side-insertion roller conveying mechanism 5 and the upper and lower material positions 6, and the pick-up and placement correction mechanism 10 is used to pick up and place the side-insertion card box 4 and correct the picked-up side-insertion card box 4; multiple rollers of the cantilever side-insertion roller conveying mechanism 5 can be laterally inserted into the side-insertion card box 4, and the side-insertion card box 4 can be raised and lowered relative to the cantilever side-insertion roller conveying mechanism 5; the cantilever side-insertion roller conveying mechanism 5 of one set of the retractable plate module 3 is connected with one end of the transition conveying mechanism 2, and the cantilever side-insertion roller conveying mechanisms 5 of two adjacent sets of the retractable plate modules 3 are connected; a multi-layer carrier layer 11 is arranged in the height direction of the side-insertion card box 4, and the carrier layer 11 is used to carry the plate parts. Specifically, the bottom surface of the mobile box 8 is provided with an opening, and the retractable plate module 3 further includes a conveying vehicle for conveying the side-inserted card box 4, the conveying vehicle is used to convey the side-inserted card box 4 from the outside to the upper and lower material positions 6 or convey the side-inserted card box 4 from the upper and lower material positions 6 to the outside, and the conveying vehicle is a trolley or an AGV trolley. Preferably, the number of the retractable plate modules 3 is two sets.
[0053] This embodiment is illustrated by taking two sets of retractable plate modules 3 as an example. The two sets of retractable plate modules 3 are respectively called the first set of retractable plate modules 3 and the second set of retractable plate modules 3. The first set of retractable plate modules 3 is located between the second set of retractable plate modules 3 and the transition conveying mechanism 2. In actual application, the conveyor vehicle conveys the empty side-insertion card box 4 to the upper and lower material positions 6 or conveys the fully loaded side-insertion card box 4 out from the upper and lower material positions 6; when one set of retractable plate modules 3 is in the state of retracting the plates, the other set of retractable plate modules 3 is in the state of replacing the side-insertion card box 4 (in the state of loading and unloading), and the use states of the two sets of retractable plate modules 3 are switched alternately to realize uninterrupted retracting of the plates; specifically, the pick-up and place correction end of the pick-up and place correction mechanism 10 of the first set of retractable plate modules 3 picks up the empty side-insertion card box 4 at the upper and lower material positions 6, and the lifting drive mechanism 9 first drives the pick-up and place correction mechanism 10 to rise to a preset height together with the side-insertion card box 4, so that the side-insertion card box 4 is separated from the conveyor vehicle, and the pick-up and place correction mechanism 10 The deflection mechanism 10 corrects and positions the picked-up side-insertion card box 4, and then the mobile drive mechanism 7 drives the mobile box 8 and the side-insertion card box 4 to move toward the cantilever side-insertion roller conveyor mechanism 5, so that the roller of the cantilever side-insertion roller conveyor mechanism 5 is laterally inserted into the inner cavity of the side-insertion card box 4. At this time, the topmost carrier layer 11 is flush with the conveying surface of the cantilever side-insertion roller conveyor mechanism 5, and the transition conveying mechanism 2 conveys the plate to the roller of the cantilever side-insertion roller conveyor mechanism 5. The roller of the cantilever side-insertion roller conveyor mechanism 5 conveys the plate to the corresponding carrier layer 11, and the carrier layer 11 carries the plate. Every time a plate is loaded in the side-insertion card box 4, the lifting drive mechanism 9 will drive the pick-up and place correction mechanism 10 and the side-insertion card cassette 4 rise to the height of one layer of the carrier layer 11, so that the side-insertion card cassette 4 rises layer by layer from bottom to top, until each layer of the carrier layer 11 of the side-insertion card cassette 4 is loaded with panels, so that the side-insertion card cassette 4 is fully loaded, and the mobile drive mechanism 7 drives the mobile box 8 to move the fully loaded side-insertion card cassette 4 to the upper and lower material positions 6, so that the fully loaded side-insertion card cassette 4 can be moved laterally away from the cantilever side-insertion roller conveying mechanism 5, and the fully loaded side-insertion card cassette 4 is placed on the conveying vehicle through the coordinated cooperation of the lifting drive mechanism 9 and the pick-up and placement correction mechanism 10, and the conveying vehicle outputs the fully loaded side-insertion card cassette 4 and conveys the new empty side-insertion card cassette 4 to the upper and lower material positions 6. At the same time, the pick-up and placement of the second set of retractable plate modules 3 The deviation correction mechanism 10 picks up the empty side-insertion card box 4 at the upper and lower material positions 6, and transports the empty side-insertion card box 4 to the cantilever side-insertion roller conveying mechanism 5 under the coordinated cooperation of the lifting drive mechanism 9 and the moving drive mechanism 7. The roller of the cantilever side-insertion roller conveying mechanism 5 is inserted into the side-insertion card box 4, and the transition conveying mechanism 2 conveys the plate to the cantilever side-insertion roller conveying mechanism 5 of the first set of pick-and-place plate modules. The cantilever side-insertion roller conveying mechanism 5 of the first set of pick-and-place plate modules conveys the plate to the cantilever side-insertion roller conveying mechanism 5 of the second set of pick-and-place plate modules. The roller of the cantilever side-insertion roller conveying mechanism 5 of the second set of pick-and-place plate modules conveys the plate to the carrier layer 11 of the side-insertion card box 4.Each time a panel is loaded in the side-insertion cassette 4, the lifting and lowering driving mechanism 9 will drive the picking and placing correcting mechanism 10 to raise the side-insertion cassette 4 to the height of one layer of the board layer 11, so that the side-insertion cassette 4 rises layer by layer from bottom to top, until each board layer 11 of the side-insertion cassette 4 is loaded with panels, so that the side-insertion cassette 4 is fully loaded, and the moving driving mechanism 7 drives the moving box 8 to move the fully loaded side-insertion cassette 4 to the upper and lower material positions 6, so that the fully loaded side-insertion cassette 4 can be moved laterally away from the cantilever side-insertion roller conveying mechanism 5, and the fully loaded side-insertion cassette 4 is placed on the conveying vehicle through the coordinated cooperation of the lifting and lowering driving mechanism 9 and the picking and placing correcting mechanism 10, and the conveying vehicle outputs the fully loaded side-insertion cassette 4 and conveys the new empty side-insertion cassette 4 to the upper and lower material positions 6; the two sets of retractable plate modules 3 repeat the above steps, so that the side-insertion cassettes 4 on the two sets of retractable plate modules 3 alternately collect the panels. When the board receiving and placing module 3 is placing boards, the fully loaded side-insertion cassettes 4 are lowered layer by layer from top to bottom, so that the boards are transported to the transition conveying mechanism 2 via the cantilever side-insertion roller conveying mechanism 5. The present invention uses multiple sets of side-insertion cassettes 4 of the board receiving and placing module 3 to cyclically receive and place boards in turn, and the side-insertion cassettes 4 can be laterally moved into or away from the cantilever side-insertion roller conveying mechanism 5, thereby improving the efficiency of replacing the side-insertion cassettes 4, thereby greatly improving the efficiency of receiving and placing boards.
[0054] The top plate 13 and the bottom plate 12 are arranged parallel to each other, and the two ends of the multiple first vertical rods 16 are respectively connected to one side of the top plate 13 and one side of the bottom plate 12, and the two ends of the side plate 14 are respectively connected to the other side of the top plate 13 and the other side of the bottom plate 12. The pick-up and placement frame 15 is installed on the top surface of the top plate 13, and a first side slot 17 is formed between two adjacent first vertical rods 16. Multiple cross bars 18 are connected between each first vertical rod 16 and the side plate 14. The multiple cross bars 18 are arranged at equal intervals along the vertical direction of the first vertical rods 16. The cross bars 18 of the multiple first vertical rods 16 on the same horizontal plane form a carrier layer 11. The first side slot 17 is used for inserting the roller of the cantilever side-inserted roller conveying mechanism 5, and the pick-up and placement correction mechanism 10 is used to pick up the pick-up and placement frame 15.
[0055] In actual application, the pick-and-place correction end of the pick-and-place correction mechanism 10 picks up the pick-and-place frame 15 and corrects and positions the pick-and-place frame 15, thereby correcting and positioning the side-insertion card box 4; the mobile drive mechanism 7 drives the mobile box 8 to translate together with the pick-and-place correction mechanism 10 and the side-insertion card box 4 toward the cantilever side-insertion roller conveyor mechanism 5, so that the roller of the cantilever side-insertion roller conveyor mechanism 5 is laterally inserted into the side-insertion card box 4 through the first side slot 17. Every time a panel is loaded on the side-insertion card box 4, the side-insertion card box 4 will rise to the height of one layer of the carrier layer 11, until each layer of the carrier layer 11 of the side-insertion card box 4 is loaded with panels, and the mobile drive mechanism 7 can drive the mobile box 8 to move together with the pick-and-place correction mechanism 10 and the side-insertion card box 4 laterally away from the cantilever side-insertion roller conveyor mechanism 5, so that the fully loaded side-insertion card box 4 can be placed on the conveying vehicle. The side-insertion card box 4 has a simple structure and strong structural stability. It can adopt the side-insertion lifting method to realize the work of retracting and releasing the plate. The efficiency of retracting and releasing the plate is high. The middle part of the plate loaded in the side-insertion card box 4 is supported by multiple cross bars 18. The plate will not sink downward and deform due to gravity, thereby ensuring the quality of the plate.
[0056] Specifically, the pick-and-place frame 15 is roughly T-shaped, and picking spaces 78 are provided on both sides of the pick-and-place frame 15. The picking spaces 78 are used for the pick-and-place correction end of the pick-and-place correction mechanism 10 to be inserted, so that the pick-and-place correction end of the pick-and-place correction mechanism 10 can pick up and correct the pick-and-place frame 15, thereby correcting the side-insertion card box 4, ensuring the position accuracy of the side-insertion card box 4, and facilitating the roller shaft of the cantilever side-insertion roller shaft conveying mechanism 5 to be accurately inserted into the first side slot 17.
[0057] Specifically, the side plate 14 includes a plurality of second vertical rods connected to the top plate 13 and the bottom plate 12, and the plurality of second vertical rods are respectively arranged in one-to-one correspondence with the plurality of first vertical rods 16, and the two ends of each cross bar 18 are respectively connected with the corresponding first vertical rod 16 and second vertical rod, and a second side slot is formed between two adjacent second vertical rods, and a first side slot 17 is arranged in correspondence with a second side slot. This structural design not only reduces the weight of the side insertion cassette 4, saves material use, and reduces costs, but also makes the structure of the side insertion cassette 4 symmetrical and evenly stressed, and the roller of the cantilever side insertion roller conveying mechanism 5 can be inserted into the side insertion cassette 4 from the first side slot 17, and can also be inserted into the side insertion cassette 4 from the second side slot, which is convenient to use.
[0058] In this embodiment, the pick-up and place correction mechanism 10 includes two first connecting rods 19, two second connecting rods 20, two lifting base plates 21 installed at the lifting end of the lifting drive mechanism 9 and respectively lifting and sliding with the two opposite inner side walls of the moving box 8, a linkage base 22 installed on the two lifting base plates 21, two supporting plates 23 respectively installed on the two lifting base plates 21 and located below the linkage base 22, a linkage slide plate 24 longitudinally slidably connected to the top surface of the linkage base 22, two first sliders 25 transversely slidably connected to one end of the top surface of the linkage base 22 and respectively located on both sides of the linkage slide plate 24, two first correction positioning members 26 respectively installed at one end of the two first sliders 25, two second sliders 27 transversely slidably connected to the other end of the top surface of the linkage base 22 and respectively located on both sides of the linkage slide plate 24, and two Two second correcting positioning members 28 at one end of the two second sliders 27 and a linkage driving mechanism 29 installed on the linkage base 22 and used to drive the linkage slide 24 to move back and forth, one end of the two first connecting rods 19 are respectively hinged to the linkage slide 24, the other ends of the two first connecting rods 19 are respectively hinged to the other ends of the two first sliders 25, one end of the two second connecting rods 20 are respectively hinged to the linkage slide 24, the other ends of the two second connecting rods 20 are respectively hinged to the other ends of the two second sliders 27, each supporting plate 23 is provided with a floating centering unit 30 at both ends, the floating centering unit 30 is used to support the pick-up and placement frame 15, and a correcting positioning space 31 is formed between all the floating centering units 30, the two first correcting positioning members 26 and the two second correcting positioning members 28, and the correcting positioning space 31 is used for the insertion of the pick-up and placement frame 15.
[0059] In actual application, the mobile driving mechanism 7 drives the mobile box 8 and the pick-up and placement correction mechanism 10 to move to the upper and lower material positions 6, so that the pick-up and placement frame 15 of the side-inserted cartridge 4 moves to the correction positioning space 31, and the floating centering units 30 on the two supporting plates 23 move to the picking space 78 of the pick-up and placement frame 15 of the side-inserted cartridge 4, and then the lifting driving mechanism 9 drives the pick-up and placement correction mechanism 10 to rise, so that the floating centering unit 30 carries the pick-up and placement frame 15, and then the linkage driving mechanism 29 drives the linkage slide 24 to slide forward, and the linkage slide 24 sliding forward drives the two first sliders 25 to move closer to each other via the two first connecting rods 19, so that the two first correction positioning members 26 are close to each other, and the linkage slide 24 sliding forward drives the two second connecting rods 20 to move closer to each other. The two second sliding blocks 27 move toward each other, so that the two second correcting positioning members 28 approach each other, so that the two first correcting positioning members 26 and the two second correcting positioning members 28 interfere with the pick-and-place frame 15 in the correcting positioning space 31, and the floating centering unit 30 can drive the pick-and-place frame 15 to adjust its position to achieve the correction of the pick-and-place frame 15. After the correction is completed, the floating centering unit 30 is locked to fix the position of the pick-and-place frame 15, thereby achieving four-point correction positioning for the side-inserted card box 4; when the pick-and-place frame 15 needs to be released, the linkage drive mechanism 29 drives the linkage slide plate 24 to slide backward and restore the starting state, so that the two first correcting positioning members 26 and the two second correcting positioning members 28 are all in an open state (far away from each other) to release the side-inserted card box 4. The structural design of the pick-and-place correction mechanism 10 is ingenious. A linkage drive mechanism 29 drives the two first correction positioning members 26 and the two second correction positioning members 28 to move synchronously, so as to achieve four-point positioning, which is beneficial to improve the accuracy and stability of the correction positioning of the side-inserted card box 4 in the lateral direction. The four-point positioning is an open positioning, which can meet the positioning requirements of side-inserted card boxes 4 of different specifications.
[0060] In this embodiment, the transition conveying mechanism 2 is a transition roller conveying mechanism, and the transition conveying mechanism 2 is provided with a material blocking, lifting and patting device 32, which is used to block, lift and pat the plate conveyed by the transition conveying mechanism 2. When the plate is put away and put away, if there is a quality problem with the plate, when the plate is conveyed to the transition conveying mechanism 2, the material blocking, lifting and patting device 32 first blocks the plate, then lifts the blocked plate, and then pats the lifted plate to position, thereby ensuring the position accuracy and stability of the plate, so that the transfer device 53 can transfer the plate stably and accurately.
[0061] In this embodiment, the material blocking and upper material slapping device 32 includes two base bodies 33 installed in parallel at the bottom of the machine platform or the transition conveying mechanism 2, a first lifting plate 34 connected to the two base bodies 33 by lifting and sliding, a baffle plate 35 installed on the first lifting plate 34, two second lifting plates 36 connected to the two base bodies 33 by lifting and sliding, a plurality of upper components 37 installed in parallel with the two second lifting plates 36, two translation plates 38 installed below the plurality of upper components 37 for translation, and a baffle plate 35 installed on the base body 33 and used to drive the two translation plates 38 to move closer to or away from each other. The second lifting plate 36 and the translation plate 38 are located on the same side of the first lifting plate 34. The movement direction of the translation plate 38, the first lifting plate 34 and the upper assembly 37 are arranged in parallel. Two lifting driving grooves 41 are symmetrically arranged at both ends of the first lifting plate 34. Two lifting driving surfaces 42 are symmetrically arranged at both ends of at least one upper assembly 37. The two translation plates 38 are rotatably connected to at least one first rolling bearing. The first rolling member 43 rolls against a lifting drive surface 42, and one end of each of the two translation plates 38 is rotatably connected to a second rolling member 44. Each second rolling member 44 is located in a lifting drive groove 41 and rolls against the inner wall of the lifting drive groove 41. When the two translation plates 38 move closer to each other, the second rolling member 44 rolls along the track of the lifting drive groove 41 to drive the first lifting plate 34 to rise, and the first rolling member 43 rolls along the track of the lifting drive surface 42 to drive the upper assembly 37 to rise. When the two translation plates 38 move away from each other, the second rolling member 44 rolls along the track of the lifting drive groove 41 to drive the upper assembly 37 to rise. When moving, the second rolling member 44 rolls along the trajectory of the lifting drive groove 41 to drive the first lifting plate 34 to descend, and the first rolling member 43 rolls along the trajectory of the lifting drive surface 42 to drive the upper top assembly 37 to descend; the baffle 35 is located between two adjacent rollers of the transition conveying mechanism 2, at least one racket 40 and at least one upper top assembly 37 are located between two adjacent rollers of the transition conveying mechanism 2, the baffle 35 and the upper top assembly 37 can both be lowered to below the conveying surface of the transition conveying mechanism 2, and the top end of the racket 40 is higher than the conveying surface of the transition conveying mechanism 2.
[0062] Specifically, the transition conveying mechanism 2 includes two supports 79 respectively mounted on two seat bodies 33, a plurality of conveying rollers 80 rotatably connected to the two supports 79 in parallel, and a rotating drive module 81 mounted on the supports 79 and used to drive the plurality of conveying rollers 80 to rotate synchronously. The baffle 35 is located between two adjacent conveying rollers 80, at least one racket 40 and at least one upper top assembly 37 are located between two adjacent conveying rollers 80, the baffle 35 and the upper top assembly 37 can both be lowered to below the conveying surface formed by the plurality of conveying rollers 80, and the top end of the racket 40 is higher than the conveying surface formed by the plurality of conveying rollers 80.
[0063] In actual application, the plate is on multiple conveying rollers 80, and the rotating driving module 81 drives the multiple conveying rollers 80 to rotate synchronously. The rotating multiple conveying rollers 80 convey the plate. When the plate is conveyed to the preset position, the translation driving mechanism 39 drives the two translation plates 38 to move closer to each other, and the second rolling element 44 on the moving translation plate 38 rolls along the inner wall of the lifting driving groove 41 to drive the first lifting plate 34 to rise together with the baffle plate 35 until the top of the baffle plate 35 is higher than the conveying surface formed by the multiple conveying rollers 80. The raised baffle plate 35 blocks the moving plate. At the same time, the first rolling element 43 on the moving translation plate 38 rolls along the lifting driving surface 42 to drive the upper top component 37 to rise together with the second lifting plate 36, so that the multiple upper top components 37 rise synchronously until the tops of the multiple upper top components 37 are higher than The conveying surface formed by the multiple conveying rollers 80 will lift up the blocked plate, and as the two translation plates 38 approach each other, the multiple clapping rods 40 on the two translation plates 38 will clap and position the two side edges of the plate, thereby positioning the lifted plate; when the positioned plate is transferred by the external structure or the transfer device 53, the translation drive mechanism 39 drives the two translation plates 38 to move away from each other, so that the clapping plates on the two translation plates 38 are away from each other. At the same time, the second rolling member 44 drives the first lifting plate 34 to descend together with the baffle plate 35 until the baffle plate 35 descends below the conveying surface formed by the multiple conveying rollers 80, and the first rolling member 43 drives the upper lifting assembly 37 to descend together with the second lifting plate 36 until the upper lifting assembly 37 descends below the conveying surface formed by the multiple conveying rollers 80, so as to block, lift and clap the next plate to position.
[0064] The material blocking, lifting and patting device 32 only needs to set up a translation drive mechanism 39 (driving source) to complete the linkage actions of material blocking, lifting and patting. The structural design is ingenious and compact, which reduces the number of driving sources, reduces the production and use costs, and has good action linkage.
[0065] Specifically, there are two first lifting plates 34, which are arranged in parallel, and the second lifting plate 36 and the translation plate 38 are located between the two first lifting plates 34. The other ends of the two translation plates 38 are rotatably connected to the second rolling member 44. This structural design allows the two first lifting plates 34 to rise and fall synchronously, and when the product moves to the preset position, the two baffles 35 rise, which can not only locate the front and rear positions of the product, but also block the next product.
[0066] In this embodiment, the lifting drive groove 41 includes a first flat groove section 45, an inclined groove section 46 and a second flat groove section 47. One end of the first flat groove section 45 is connected to the top end of the inclined groove section 46, and the bottom end of the inclined groove section 46 is connected to one end of the second flat groove section 47. The other end of the first flat groove section 45 extends toward the end surface direction of the first lifting plate 34, and the other end of the second flat groove section 47 extends toward the center direction of the first lifting plate 34. In the height direction of the first lifting plate 34, the height of the first flat groove section 45 is higher than the height of the second flat groove section 47. The lifting drive surface 42 includes a first plane section 48, an inclined surface section 49 and a second plane section 50. One end of a plane section 48 is connected to the top of the inclined section 49, the bottom end of the inclined section 49 is connected to one end of a second plane section 50, the other end of the first plane section 48 extends toward the end surface of the upper top component 37, and the other end of the second plane section 50 extends toward the center of the upper top component 37; in the height direction of the upper top component 37, the height of the first plane section 48 is higher than the height of the second plane section 50; when the second rolling element 44 is located at the top of the inclined groove section 46, the first rolling element 43 is located on the first plane section 48; when the second rolling element 44 is located at the bottom end of the inclined groove section 46, the first rolling element 43 is located on the inclined surface section 49.
[0067] In actual application, when the second rolling member 44 rolls in the first flat groove section 45, the first lifting plate 34 and the baffle 35 remain at the lowest position; when the second rolling member 44 rolls back and forth in the inclined groove section 46, the first lifting plate 34 and the baffle 35 gradually rise or fall; when the second rolling member 44 rolls in the second flat groove section 47, the first lifting plate 34 and the baffle 35 remain at the highest position. Due to the arrangement of the first flat groove section 45 and the second flat groove section 47, even if the first lifting plate 34 and the baffle 35 fall to the lowest position or rise to the highest position, it will not affect the two translation plates 38 to continue to approach or move away from each other, so as to meet the requirements of flapping and positioning of plates of different specifications.
[0068] When the first rolling member 43 rolls on the first plane section 48, the upper lift assembly 37 and the second lifting plate 36 remain at the lowest position; when the first rolling member 43 rolls back and forth on the inclined section 49, the upper lift assembly 37 and the second lifting plate 36 gradually rise or fall; when the first rolling member 43 rolls on the second plane section 50, the upper lift assembly 37 and the second lifting plate 36 remain at the highest position. Due to the arrangement of the first plane section 48 and the second plane section 50, even if the upper lift assembly 37 and the second lifting plate 36 fall to the lowest position or rise to the highest position, it will not affect the two translation plates 38 to move closer or farther from each other, so as to meet the requirements of beating and positioning of plates of different specifications.
[0069] When rising, the first lifting plate 34 rises first, and the upper lifting assembly 37 rises later, so that the baffle 35 blocks the plate 35 first, and the upper lifting assembly 37 lifts the blocked plate; when falling, the upper lifting assembly 37 falls first, and the first lifting plate 34 falls later.
[0070] Specifically, the translation drive mechanism 39 includes two pulleys rotatably connected to the two base bodies 33, a transmission belt wound around the two pulleys, and a third rotation driver installed on one of the base bodies 33, one pulley is sleeved on the output shaft of the third rotation driver, one translation plate 38 is fixedly connected to a flat belt section of the transmission belt via a belt clamp, and the other translation plate 38 is fixedly connected to the other flat belt section of the transmission belt via a belt clamp; the transmission belt rotates forward and reversely to drive the two translation plates 38 to move closer to or away from each other. Preferably, the third rotation driver can be a motor.
[0071] In actual application, the third rotation driver drives a pulley to rotate, and under the action of the two pulleys, the transmission belt rotates. When the transmission belt rotates forward, the two translation plates 38 move closer to each other, so that the racket bars 40 on the two translation plates 38 move closer to each other; when the transmission belt rotates reversely, the two translation plates 38 move away from each other, so that the racket bars 40 on the two translation plates 38 move away from each other.
[0072] Specifically, the upper lift assembly 37 includes an upper lift panel 83 mounted on the two second lifting plates 36 and a plurality of upper lift arms 84 disposed on the upper lift panel 83. The plurality of upper lift arms 84 are arranged along the length direction of the upper lift panel 83. The top of the upper lift arm 84 is rotatably connected to an upper lift wheel 85. The lifting drive surface 42 is disposed on the bottom surface of the upper lift panel 83. When the upper lift assembly 37 is raised, the upper lift wheel 85 lifts the panel; the rotatable upper lift wheel 85 supports the panel, which can reduce the wear on the product.
[0073] In this embodiment, the high-efficiency plate collection and release machine also includes a loading frame 51 that is lifted and arranged on one side of the transition conveying mechanism 2, a first lifting drive module 52 that is installed on the machine and used to drive the loading frame 51 to lift and lower, and a transfer device 53 that is arranged on the machine and used to transfer the plates that are blocked, pushed and positioned by the blocking and pushing device 32 to the loading frame 51.
[0074] When the boards are put in and out, if there are quality problems with the boards, the transition conveyor mechanism 2 conveys the boards to the material blocking and slapping device 32, which blocks, pushes and slaps the boards to position them, and then transfers the boards to the loading frame 51 through the transfer device 53. Each time the loading frame 51 loads a board, the first lifting drive module 52 drives the loading frame 51 to rise or fall by the height of a board, so that the loading frame 51 can load the boards layer by layer. Of course, the transfer device 53 can also transfer the boards in the loading frame 51 to the transition conveyor mechanism 2.
[0075] In this embodiment, the loading frame 51 is provided with a multi-layer loading structure 54 in the vertical direction. The loading structure 54 includes a lateral slot 55 and a loading groove 56 connected to the top port of the lateral slot 55. The lateral slot 55 can allow the transfer end of the transfer device 53 to be inserted into the loading frame 51.
[0076] In actual application, the transfer device 53 inserts the panel into the loading slot 56 from the side slot 55, so that the panel is loaded on the loading structure 54. After each panel is loaded on the loading frame 51, the first lifting drive module 52 drives the loading frame 51 to rise or fall by one layer of the loading frame 51 structure to realize the loading of panels by layer in the loading frame 51.
[0077] In this embodiment, the transfer device 53 includes a translation conveying module 57, a second lifting drive module 58, a lifting seat 59 installed at the lifting end of the second lifting drive module 58, and a conveying drive mechanism 60 and a rotating drive mechanism 61 respectively arranged on the lifting seat 59. The translation conveying module 57 includes a support seat 62 installed on the lifting seat 59 and located between the loading frame 51 and the transition conveying mechanism 2, a movable plate 63 cantilevered and translated on the support seat 62, two slave pulleys 64 respectively rotatably connected to the two ends of the movable plate 63, a conveying belt 65 transmission-mounted outside the two slave pulleys 64, a rack 66 arranged on the bottom surface of the movable plate 63, and a rack 66 rotationally connected to the support seat 62 and connected to the rack. The transmission gear 67 meshed with the strip 66, the support rod 68 installed on the support seat 62 and the support rolling member 69 rotatably connected to the support rod 68, the conveying drive mechanism 60 is used to drive the conveyor belt 65 to rotate, the rotation drive mechanism 61 is used to drive the transmission gear 67 to rotate, the movable plate 63 is provided with a through hole 70 and a translation groove 71 connected to the through hole 70, the support rod 68 passes through the through hole 70, the support rolling member 69 rolls against the inner wall of the translation groove 71, the extension direction of the through hole 70 and the translation groove 71 is parallel to the translation direction of the movable plate 63; the movable plate 63 is located between two adjacent rollers of the transition conveying mechanism 2, and the movable plate 63 can be inserted into the loading frame 51 through the lateral slot 55.
[0078] In practical application, the loading of plates in the loading frame 51 is taken as an example for explanation; after the blocking and patting device 32 blocks, pushes and pats the plates on the transition conveying mechanism 2 to position, the second lifting drive module 58 drives the lifting seat 59 to rise together with the translation conveying module 57, and the rising translation conveying module 57 lifts the plates after being patted and positioned, and then the rotating drive mechanism 61 drives the transmission gear 67 to rotate, and the rotating transmission gear 67 engages with the rack 66 to drive the rack 66 to translate together with the moving plate 63 and the two slave pulleys 64. In the process of translation of the moving plate 63, the transmission gear 67 not only engages with the rack 66 for transmission, but also supports the moving plate 63, supporting the rolling element 69 and the translation groove 71 The supporting roller 69 can not only support the moving plate 63, but also guide the movement of the moving plate 63, thereby improving the stability of the movement of the moving plate 63. Moreover, since the two slave pulleys 64 move synchronously with the moving plate 63, the conveyor belt 65 will move with the movement of the moving plate 63 under the cooperation of the slave pulleys 64 and the conveyor belt 65. The moving conveyor belt 65 will drive the plate to follow the movement of the moving plate 63, so that the moving plate 63 and the conveyor belt 65 are inserted into the loading frame 51 from the lateral slot 55. The conveying drive mechanism 60 drives the conveyor belt 65 to rotate, and the rotating conveyor belt 65 will transport the plate to the loading slot 56, so that the plate is loaded on the loading structure 54. When in use, the translation conveying module 57 is in a cantilever state, which is conducive to the transfer device 53 transferring the plate to the loading frame 51 or transferring the plate out of the loading frame 51.
[0079] Specifically, there are two translation slots 71, which are located on both sides of the through hole 70, and there are multiple support rods 68, which are arranged in a straight line. Each support rod 68 is rotatably connected to two support rollers 69, and the two support rollers 69 on each support rod 68 are respectively arranged in the two translation slots 71. This structural design increases the number of support rollers 69, increases the force supporting the moving plate 63, and further improves the stability of the translation of the moving plate 63.
[0080] Specifically, there are two racks 66, and the conveyor belt 65 is located between the two racks 66. Two circles of tooth groups are provided on the circumference of the transmission gear 67, and the two circles of tooth groups are respectively engaged with the two racks 66. An escape space is formed between the two circles of tooth groups, and the conveyor belt 65 is located in the escape space. In actual application, the inner wall of the escape space limits the left and right sides of the conveyor belt 65, thereby improving the working stability of the conveyor belt 65, and the two circles of tooth groups are respectively engaged with the two racks 66 for transmission, thereby improving the moving stability of the moving plate 63.
[0081] In this embodiment, the rotation drive mechanism 61 includes a first rotating shaft 72 rotatably connected to the lifting seat 59, a driving gear 73 sleeved on the first rotating shaft 72, and a first rotating driver 74 installed on the lifting seat 59 and used to drive the first rotating shaft 72 to rotate, and the driving gear 73 is meshed with the transmission gear 67; the conveying drive mechanism 60 includes a second rotating shaft 75 rotatably connected to the lifting seat 59, a transmission wheel 76 sleeved on the first rotating shaft 72, and a second rotating driver 77 installed on the lifting seat 59 and used to drive the second rotating shaft 75 to rotate, and the conveying belt 65 is transmission-wound around the transmission wheel 76.
[0082] In actual application, the first rotary driver 74 drives the first rotating shaft 72 to rotate, the rotating first rotating shaft 72 drives the driving gear 73 to rotate, the rotating driving gear 73 meshes with the transmission gear 67 to drive the transmission gear 67 to rotate, the rotating transmission gear 67 meshes with the rack 66 to drive the rack 66 to move, and the moving rack 66 drives the moving plate 63 to move; the second rotary driver 77 drives the second rotating shaft 75 to rotate, the rotating second rotating shaft 75 drives the transmission wheel 76 to rotate, and the rotating transmission wheel 76 drives the conveyor belt 65 to rotate. In the process of the moving plate 63 moving, the conveyor belt 65, the transmission wheel 76 and the two slave pulleys 64 roughly form a fixed pulley structure, which is similar to the principle of the fixed pulley. Under the action of the two slave pulleys 64, the conveyor belt 65 will move accordingly.
[0083] Specifically, the first rotation driver 74 and the second rotation driver 77 have the same structure, and are both composed of a motor, a synchronous belt and a synchronous wheel.
[0084] In this embodiment, the number of the translational conveying modules 57, the number of the driving gears 73 and the number of the transmission wheels 76 are all multiple, and the multiple translational conveying modules 57, the multiple driving gears 73 and the multiple transmission wheels 76 are respectively arranged in a one-to-one correspondence, and the multiple translational conveying modules 57 are arranged in parallel. The conveying drive mechanism 60 is used to drive the conveyor belts 65 of all the translational conveying modules 57 to rotate, and the rotation drive mechanism 61 is used to drive the transmission gears 67 of all the translational conveying modules 57 to rotate.
[0085] In practical applications, according to the size of the plate, one plate can be transported by one translation conveying module 57 or by at least two translation conveying modules 57, which is versatile, flexible and convenient to use. One conveying drive mechanism 60 can drive the conveyor belts 65 of all translation conveying modules 57 to rotate synchronously, and one rotation drive mechanism 61 can drive the translation plates 38 of all translation conveying modules 57 to move, which greatly reduces the number of driving sources used, has a compact structure, and reduces the production and use costs.
[0086] The present invention also provides a board collecting method, based on the application of the above-mentioned efficient board collecting and releasing machine, comprising the following steps:
[0087] A. After the pick-up and placement correction end of the pick-up and placement correction mechanism 10 of the first set of retractable plate modules 3 picks up the side-inserted card box 4 at the upper and lower material positions 6, the pick-up and placement correction end of the pick-up and placement correction mechanism 10 corrects and positions the side-inserted card box 4, and the mobile driving mechanism 7 drives the moving box 8 to move the pick-up and placement correction mechanism 10 and the side-inserted card box 4 laterally to the cantilever side-inserted roller conveying mechanism 5, so that the roller of the cantilever side-inserted roller conveying mechanism 5 is laterally inserted into the side-inserted card box 4. At this time, the moving boxes 8 of the remaining retractable plate modules 3 are all at the upper and lower material positions 6;
[0088] B. The transition conveying mechanism 2 conveys the plate to the cantilever side-inserting roller conveying mechanism 5 of the first set of plate-receiving and placing modules 3. The cantilever side-inserting roller conveying mechanism 5 conveys the plate to the board-carrying layer 11 of the side-inserting cassette 4. The side-inserting cassette 4 loads the plate;
[0089] C. Every time a board is loaded in the side insertion cassette 4, the lifting drive mechanism 9 of the first set of board receiving and placing modules 3 will drive the side insertion cassette 4 to rise to the height of one board layer 11, until all the multiple board layers 11 are loaded with boards and the side insertion cassette 4 is fully loaded;
[0090] D. The mobile drive mechanism 7 of the first set of retractable plate modules 3 drives the mobile box 8 to move laterally away from the cantilever side-inserting roller conveying mechanism 5, so that the fully loaded side-inserting card box 4 moves to the upper and lower material positions 6. Under the coordinated cooperation of the lifting drive mechanism 9 and the pick-up and place correction mechanism 10, the fully loaded side-inserting card box 4 is placed on the conveying vehicle at the upper and lower material positions 6. The conveying vehicle can output the fully loaded side-inserting card box 4 and convey the empty side-inserting card box 4 to the upper and lower material positions 6. At this time, the second set of retractable plate modules 3 After the pick-up and placement correction end of the pick-up and placement correction mechanism 10 picks up the side-inserted card box 4 at the upper and lower material positions 6, the pick-up and placement correction end of the pick-up and placement correction mechanism 10 corrects and positions the side-inserted card box 4, and the mobile driving mechanism 7 drives the mobile box 8 to move the pick-up and placement correction mechanism 10 and the side-inserted card box 4 to the cantilever side-inserted roller conveying mechanism 5, so that the roller of the cantilever side-inserted roller conveying mechanism 5 is laterally inserted into the side-inserted card box 4. At this time, the mobile boxes 8 of the remaining retractable plate modules 3 are all at the upper and lower material positions 6;
[0091] E. The transition conveying mechanism 2 conveys the plate to the cantilever side-inserting roller conveying mechanism 5 of the first set of plate receiving and placing modules 3, and the cantilever side-inserting roller conveying mechanism 5 of the first set of plate receiving and placing modules 3 conveys the plate to the cantilever side-inserting roller conveying mechanism 5 of the second set of plate receiving and placing modules 3, and the cantilever side-inserting roller conveying mechanism 5 conveys the plate to the board-carrying layer 11 of the side-inserting cassette 4, and the side-inserting cassette 4 loads the plate;
[0092] F. Every time a board is loaded in the side insertion cassette 4, the lifting drive mechanism 9 of the first set of board receiving and placing modules 3 will drive the side insertion cassette 4 to rise to the height of one board layer 11, until all the multiple board layers 11 are loaded with boards and the side insertion cassette 4 is fully loaded;
[0093] G. The mobile drive mechanism 7 of the second set of retractable plate modules 3 drives the mobile box 8 to move laterally away from the cantilever side-inserting roller conveying mechanism 5 and move to the upper and lower material positions 6. Under the coordinated cooperation of the lifting drive mechanism 9 and the pick-up and place correction mechanism 10, the fully loaded side-inserting card box 4 is placed on the conveying vehicle at the upper and lower material positions 6. The conveying vehicle can output the fully loaded side-inserting card box 4 and convey the empty side-inserting card box 4 to the upper and lower material positions 6.
[0094] F. According to the above-mentioned action rules, multiple sets of retractable plate modules 3 retract the plates in a cyclic manner in turn.
[0095] The plate collecting method collects the plates in a cyclic manner by taking turns with multiple sets of plate collecting and releasing modules 3, thereby improving the efficiency of plate collecting. The side-insertion cassette 4 and the cantilever side-insertion roller conveying mechanism 5 adopt a side-insertion lifting method to realize plate collecting, which is convenient for replacing the side-insertion cassette 4 and further improving the efficiency of plate collecting.
[0096] Specifically, the transition conveying mechanism 2 is provided with a material blocking and pushing device 32 , a loading frame 51 is provided on one side of the transition conveying mechanism 2 for lifting, and a transfer device 53 is provided between the loading frame 51 and the transition conveying mechanism 2 .
[0097] The transition conveying mechanism 2 conveys the plate to the material blocking and patting device 32, which blocks, pushes and pats the plate to ensure the position accuracy of the plate. When the plate has quality problems or needs to be sampled, the transfer device 53 transfers the plate after blocking, pushing and patting to the loading frame 51, and the loading frame 51 loads the plate. Alternatively, the transfer device 53 transfers the plate in the loading frame 51 to the material blocking and patting device 32, which blocks, pushes and pats the plate to position it, and the transition conveying mechanism 2 then conveys the positioned plate to the retractable plate module 3, which retracts the plate.
[0098] The present invention also provides a board placing method, based on the application of the above-mentioned efficient board placing and collecting machine, comprising the following steps:
[0099] A. After the pick-up and placement correction end of the pick-up and placement correction mechanism 10 of the first set of retractable plate modules 3 picks up the fully loaded side-inserted card box 4 at the upper and lower material positions 6, the pick-up and placement correction end of the pick-up and placement correction mechanism 10 corrects and positions the side-inserted card box 4, and the mobile driving mechanism 7 drives the moving box 8 to move the pick-up and placement correction mechanism 10 and the side-inserted card box 4 laterally to the cantilever side-inserted roller conveying mechanism 5, so that the roller of the cantilever side-inserted roller conveying mechanism 5 is laterally inserted into the side-inserted card box 4, and the roller of the cantilever side-inserted roller conveying mechanism 5 is located below the bottom plate of the side-inserted card box 4. At this time, the moving boxes 8 of the remaining retractable plate modules 3 are all at the upper and lower material positions 6;
[0100] B. The cantilever side-insertion roller conveying mechanism 5 of the first set of plate-receiving and placing modules 3 conveys the plates in the side-insertion cassette 4 to the transition conveying mechanism 2, and the cantilever side-insertion roller conveying mechanism 5 outputs the plates;
[0101] C. Every time the cantilever side-insertion roller conveying mechanism 5 outputs a board in the side-insertion cassette 4, the lifting and lowering driving mechanism 9 of the first set of board-receiving and placing modules 3 will drive the side-insertion cassette 4 to descend by one board layer 11, until all the boards in the side-insertion cassette 4 are output, so that the side-insertion cassette 4 is empty;
[0102] D. The mobile drive mechanism 7 of the first set of retractable plate modules 3 drives the mobile box 8 to move laterally away from the cantilever side-inserting roller conveying mechanism 5, so that the empty side-inserting card box 4 moves to the upper and lower material positions 6. Under the coordinated cooperation of the lifting drive mechanism 9 and the pick-and-place correction mechanism 10, the empty side-inserting card box 4 is placed on the conveying vehicle of the upper and lower material positions 6. The conveying vehicle can output the empty side-inserting card box 4 and convey the fully loaded side-inserting card box 4 to the upper and lower material positions 6. At this time, the pick-and-place correction end of the pick-and-place correction mechanism 10 of the second set of retractable plate modules 3 picks up the upper and lower material positions 6. After the fully loaded side-insertion card box 4 is at the material level 6, the pick-and-place correction end of the pick-and-place correction mechanism 10 corrects and positions the side-insertion card box 4, and the mobile drive mechanism 7 drives the mobile box 8 to move the pick-and-place correction mechanism 10 and the side-insertion card box 4 laterally to the cantilever side-insertion roller conveying mechanism 5, so that the roller of the cantilever side-insertion roller conveying mechanism 5 is laterally inserted into the side-insertion card box 4, and the roller of the cantilever side-insertion roller conveying mechanism 5 is located below the bottom plate of the side-insertion card box 4. At this time, the mobile boxes 8 of the remaining retractable plate modules 3 are all at the upper and lower material levels 6;
[0103] E. The transition conveying mechanism 2 conveys the plate to the cantilever side-inserting roller conveying mechanism 5 of the first set of plate receiving and placing modules 3, and the cantilever side-inserting roller conveying mechanism 5 of the first set of plate receiving and placing modules 3 conveys the plate to the cantilever side-inserting roller conveying mechanism 5 of the second set of plate receiving and placing modules 3, and the cantilever side-inserting roller conveying mechanism 5 conveys the plate to the board-carrying layer 11 of the side-inserting cassette 4, and the side-inserting cassette 4 loads the plate;
[0104] F. Every time the cantilever side-insertion roller conveying mechanism 5 outputs a board in the side-insertion cassette 4, the lifting and lowering driving mechanism 9 of the second set of receiving and placing board modules 3 will drive the side-insertion cassette 4 to descend one layer of the board layer 11 until all the boards in the side-insertion cassette 4 are output, so that the side-insertion cassette 4 is empty;
[0105] G. The mobile drive mechanism 7 of the second set of retractable plate modules 3 drives the mobile box 8 to move laterally away from the cantilever side-inserting roller conveying mechanism 5 and move to the upper and lower material positions 6. Under the coordinated cooperation of the lifting drive mechanism 9 and the pick-up and place correction mechanism 10, the empty side-inserting card box 4 is placed on the conveying vehicle of the upper and lower material positions 6. The conveying vehicle can output the empty side-inserting card box 4 and convey the fully loaded side-inserting card box 4 to the upper and lower material positions 6.
[0106] F. According to the above-mentioned action rules, multiple sets of retractable plate modules 3 release the plates in a cyclic manner in turn.
[0107] The plate placing method uses multiple sets of plate retracting and placing modules 3 to place plates in a cyclic manner in turn, thereby improving the efficiency of plate placing. The side-insertion card box 4 and the cantilever side-insertion roller conveying mechanism 5 use a side-insertion lifting method to place plates, which is convenient for replacing the side-insertion card box 4 and further improving the efficiency of plate placing.
[0108] Specifically, the transition conveying mechanism 2 is provided with a material blocking and pushing device 32 , a loading frame 51 is provided on one side of the transition conveying mechanism 2 for lifting, and a transfer device 53 is provided between the loading frame 51 and the transition conveying mechanism 2 .
[0109] The transition conveying mechanism 2 conveys the plate to the material blocking, lifting and patting device 32, which blocks, lifts and taps the plate to ensure the position accuracy of the plate. When the plate has quality problems or needs to be inspected, the transfer device 53 transfers the plate that has been blocked, lifted and tapped to the loading frame 51, and the loading frame 51 loads the plate.
[0110] All technical features in this embodiment can be freely combined according to actual needs.
[0111] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention may also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A highly efficient trigger retractor, characterized in that: The invention comprises a machine platform, a transition conveying mechanism (2) installed on the machine platform, and a plurality of retractable plate modules (3) arranged in a straight line on the machine platform, wherein the retractable plate modules (3) comprise a side-inserted card box (4), a cantilevered side-inserted roller conveying mechanism (5) installed on the machine platform, a loading and unloading material position (6) arranged on one side of the cantilevered side-inserted roller conveying mechanism (5) and used for loading and unloading the side-inserted card box (4), a mobile drive mechanism (7) installed on the machine platform and erected above the loading and unloading material position (6) and the cantilevered side-inserted roller conveying mechanism (5), a mobile box (8) connected to the mobile end of the mobile drive mechanism (7), a lifting drive mechanism (9) installed on the mobile box (8), and a pick-up and placement correction mechanism (10) installed on the lifting drive mechanism (9) and located in the mobile box (8) The mobile driving mechanism (7) is used to drive the mobile box (8) to move back and forth between the cantilever side-inserting roller conveying mechanism (5) and the upper and lower material positions (6); the pick-up and placement correction mechanism (10) is used to pick-up and place the side-inserting card box (4) and correct the picked-up side-inserting card box (4); multiple rollers of the cantilever side-inserting roller conveying mechanism (5) can be laterally inserted into the side-inserting card box (4), and the side-inserting card box (4) can be raised and lowered relative to the cantilever side-inserting roller conveying mechanism (5); the cantilever side-inserting roller conveying mechanism (5) of one set of the retractable plate module (3) is connected to one end of the transition conveying mechanism (2), and the cantilever side-inserting roller conveying mechanisms (5) of two adjacent sets of the retractable plate modules (3) are connected; and a plurality of carrier layers (11) are arranged in the height direction of the side-inserting card box (4).
2. The high-efficiency trigger retractor according to claim 1, characterized in that: The side-insertion card box (4) comprises a bottom plate (12), a top plate (13), a side plate (14), a pick-and-place frame (15) and a plurality of first vertical rods (16) arranged in parallel. The top plate (13) and the bottom plate (12) are arranged in parallel up and down. The two ends of the plurality of first vertical rods (16) are respectively connected to one side of the top plate (13) and one side of the bottom plate (12). The two ends of the side plate (14) are respectively connected to the other side of the top plate (13) and the other side of the bottom plate (12). The pick-and-place frame (15) is installed on the top surface of the top plate (13). A first side slot (17) is formed between the two first vertical rods (16), and a plurality of cross bars (18) are connected between each first vertical rod (16) and the side plate (14). The plurality of cross bars (18) are arranged at equal intervals along the vertical direction of the first vertical rods (16). The cross bars (18) of the plurality of first vertical rods (16) on the same horizontal plane form a carrier layer (11). The first side slot (17) is used for inserting a roller of a cantilever side-inserted roller conveying mechanism (5), and the pick-and-place deviation correction mechanism (10) is used for picking up the pick-and-place frame (15).
3. The high-efficiency trigger retractor according to claim 2, characterized in that: The pick-and-place deviation-correcting mechanism (10) comprises two first connecting rods (19), two second connecting rods (20), two lifting base plates (21) mounted on the lifting end of the lifting drive mechanism (9) and respectively lifting and sliding with two opposite inner side walls of the moving box (8), a linkage base (22) mounted on the two lifting base plates (21), two supporting plates (23) respectively mounted on the two lifting base plates (21) and located below the linkage base (22), a linkage slide plate (24) longitudinally slidably connected to the top surface of the linkage base (22), two first sliding blocks (25) transversely slidably connected to one end of the top surface of the linkage base (22) and respectively located on both sides of the linkage slide plate (24), two first deviation-correcting positioning members (26) respectively mounted on one end of the two first sliding blocks (25), two second sliding blocks (27) transversely slidably connected to the other end of the top surface of the linkage base (22) and respectively located on both sides of the linkage slide plate (24), and two second sliding blocks (28) respectively mounted on the two second sliding blocks. Two second deviation correcting positioning members (28) at one end of the block (27) and a linkage driving mechanism (29) installed on the linkage base (22) and used for driving the linkage slide plate (24) to move back and forth, one end of the two first connecting rods (19) are respectively hinged to the linkage slide plate (24), the other end of the two first connecting rods (19) are respectively hinged to the other end of the two first sliding blocks (25), one end of the two second connecting rods (20) are respectively hinged to the linkage slide plate (24), the other end of the two second connecting rods (20) are respectively hinged to the other end of the two second sliding blocks (27), each supporting plate (23) is equipped with a floating centering unit (30) at both ends, the floating centering unit (30) is used for supporting the pick-up and placement frame (15), and a deviation correcting positioning space (31) is formed between all the floating centering units (30), the two first deviation correcting positioning members (26) and the two second deviation correcting positioning members (28), and the deviation correcting positioning space (31) is used for inserting the pick-up and placement frame (15).
4. The high-efficiency trigger retractor according to claim 1, characterized in that: The transition conveying mechanism (2) is a transition roller conveying mechanism. The transition conveying mechanism (2) is provided with a material blocking, lifting and patting device (32). The material blocking, lifting and patting device (32) is used to block, lift and pat the plate conveyed by the transition conveying mechanism (2) to position it.
5. The high-efficiency trigger retractor according to claim 4, characterized in that: The material blocking and upper patting device (32) comprises two base bodies (33) installed in parallel at the bottom of the machine platform or the transition conveying mechanism (2), a first lifting plate (34) connected to the two base bodies (33) in a lifting and sliding manner, a baffle (35) installed on the first lifting plate (34), two second lifting plates (36) connected to the two base bodies (33) in a lifting and sliding manner, a plurality of upper assemblies (37) installed in parallel on the two second lifting plates (36), two translation plates (38) arranged below the plurality of upper assemblies (37) in a translational manner, and a translation driving device installed on the base body (33) and used for driving the two translation plates (38) to move closer to or away from each other in a translational manner. The invention relates to a mechanism (39), wherein each translation plate (38) is provided with a plurality of slap bars (40) in parallel, the plurality of slap bars (40) are arranged at intervals from the plurality of upper assemblies (37), the second lifting plate (36) and the translation plate (38) are located on the same side of the first lifting plate (34), the moving direction of the translation plate (38), the first lifting plate (34) and the upper assemblies (37) are arranged in parallel, two lifting drive grooves (41) are symmetrically arranged at both ends of the first lifting plate (34), two lifting drive surfaces (42) are symmetrically arranged at both ends of the bottom surface of at least one upper assemblies (37), and the two translation plates (38) are both rotatably connected to at least one first rolling element (43) ), a first rolling member (43) rolls against a lifting drive surface (42), one end of each of the two translation plates (38) is rotatably connected to a second rolling member (44), each second rolling member (44) is located in a lifting drive groove (41) and rolls against the inner wall of the lifting drive groove (41); when the two translation plates (38) move closer to each other, the second rolling member (44) rolls along the track of the lifting drive groove (41) to drive the first lifting plate (34) to rise, and the first rolling member (43) rolls along the track of the lifting drive surface (42) to drive the upper assembly (37) to rise; when the two translation plates (38) move away from each other, the second rolling member (44) rolls along the track of the lifting drive groove (41) to drive the upper assembly (37) to rise. When the lifting mechanism (42) is in motion, the second rolling member (44) rolls along the track of the lifting drive groove (41) to drive the first lifting plate (34) to descend, and the first rolling member (43) rolls along the track of the lifting drive surface (42) to drive the upper top assembly (37) to descend; the baffle plate (35) is located between two adjacent rollers of the transition conveying mechanism (2), at least one rammer (40) and at least one upper top assembly (37) are located between two adjacent rollers of the transition conveying mechanism (2), the baffle plate (35) and the upper top assembly (37) can both descend to below the conveying surface of the transition conveying mechanism (2), and the top end of the rammer (40) is higher than the conveying surface of the transition conveying mechanism (2).
6. The high-efficiency trigger retractor according to claim 5, characterized in that: The lifting drive groove (41) comprises a first flat groove section (45), an inclined groove section (46) and a second flat groove section (47); one end of the first flat groove section (45) is connected to the top end of the inclined groove section (46); the bottom end of the inclined groove section (46) is connected to one end of the second flat groove section (47); the other end of the first flat groove section (45) extends toward the end surface direction of the first lifting plate (34); the other end of the second flat groove section (47) extends toward the center direction of the first lifting plate (34); in the height direction of the first lifting plate (34), the height of the first flat groove section (45) is higher than the height of the second flat groove section (47); the lifting drive surface (42) comprises a first plane section (48), an inclined surface section (49) and a second plane section (50); the first plane One end of the first plane section (48) is connected to the top of the inclined surface section (49), the bottom end of the inclined surface section (49) is connected to one end of the second plane section (50), the other end of the first plane section (48) extends toward the end surface of the upper top component (37), and the other end of the second plane section (50) extends toward the center of the upper top component (37); in the height direction of the upper top component (37), the height of the first plane section (48) is higher than the height of the second plane section (50); when the second rolling member (44) is located at the top of the inclined groove section (46), the first rolling member (43) is located on the first plane section (48); when the second rolling member (44) is located at the bottom of the inclined groove section (46), the first rolling member (43) is located on the inclined surface section (49).
7. The high-efficiency trigger retractor according to claim 4, characterized in that: The high-efficiency plate collecting and releasing machine also includes a loading frame (51) which is lifted and arranged on one side of the transition conveying mechanism (2), a first lifting driving module (52) which is installed on the machine platform and is used to drive the loading frame (51) to lift and lower, and a transfer device (53) which is arranged on the machine platform and is used to transfer the plate which is blocked, pushed up and tapped into position by the material blocking, pushing up and tapping device (32) to the loading frame (51).
8. The high-efficiency trigger retractor according to claim 7, characterized in that: The loading frame (51) is provided with a multi-layer loading structure (54) in the vertical direction. The loading structure (54) includes a lateral slot (55) and a loading groove (56) connected to the top end of the lateral slot (55). The lateral slot (55) can allow the transfer end of the transfer device (53) to be inserted into the loading frame (51); the transfer device (53) includes a translation conveying module (57), a second lifting drive module (58), and a lifting seat installed at the lifting end of the second lifting drive module (58). The invention relates to a conveying drive mechanism (60) and a rotation drive mechanism (61) respectively arranged on the lifting seat (59), wherein the translation conveying module (57) comprises a support seat (62) installed on the lifting seat (59) and located between the loading frame (51) and the transition conveying mechanism (2), a movable plate (63) cantilevered and translationally arranged on the support seat (62), two slave pulleys (64) respectively rotatably connected to the two ends of the movable plate (63), and a transmission drive mechanism (61) transmission-mounted outside the two slave pulleys (64). The invention relates to a conveyor belt (65) of the invention, a rack (66) arranged on the bottom surface of the movable plate (63), a transmission gear (67) rotatably connected to the support seat (62) and meshing with the rack (66), a support rod (68) installed on the support seat (62), and a support rolling element (69) rotatably connected to the support rod (68), wherein the conveyor drive mechanism (60) is used to drive the conveyor belt (65) to rotate, the rotation drive mechanism (61) is used to drive the transmission gear (67) to rotate, and the movable plate (63) is provided with A through hole (70) and a translation groove (71) connected to the through hole (70) are provided, a support rod (68) passes through the through hole (70), a support rolling member (69) rolls against an inner wall of the translation groove (71), and an extension direction of the through hole (70) and the translation groove (71) is parallel to a translation direction of the movable plate (63); the movable plate (63) is located between two adjacent rollers of the transition conveying mechanism (2), and the movable plate (63) can be inserted into the loading frame (51) via a lateral slot (55).
9. A board collecting method, characterized in that: The steps include: A. After the pick-up and placement correction end of the pick-up and placement correction mechanism (10) of the first set of retractable plate modules (3) picks up the side-inserted card box (4) at the upper and lower material positions (6), the pick-up and placement correction end of the pick-up and placement correction mechanism (10) corrects and positions the side-inserted card box (4), and the mobile drive mechanism (7) drives the mobile box (8) to move the pick-up and placement correction mechanism (10) and the side-inserted card box (4) laterally to the cantilever side-inserted roller conveying mechanism (5), so that the roller of the cantilever side-inserted roller conveying mechanism (5) is laterally inserted into the side-inserted card box (4), and at this time, the mobile boxes (8) of the remaining retractable plate modules (3) are all at the upper and lower material positions (6); B. The transition conveying mechanism (2) conveys the plate to the cantilever side-inserting roller conveying mechanism (5) of the first set of plate-receiving and -releasing modules (3); the cantilever side-inserting roller conveying mechanism (5) conveys the plate to the plate-carrying layer (11) of the side-inserting cassette (4); and the side-inserting cassette (4) loads the plate; C. Every time a board is loaded in the side insertion cassette (4), the lifting drive mechanism (9) of the first set of board retracting and placing modules (3) will drive the side insertion cassette (4) to rise to the height of one board carrier layer (11), until multiple board carrier layers (11) are loaded with boards and the side insertion cassette (4) is fully loaded; D. The moving drive mechanism (7) of the first set of retractable plate modules (3) drives the moving box (8) to move laterally away from the cantilever side-inserting roller conveying mechanism (5), so that the fully loaded side-inserting card box (4) moves to the upper and lower material positions (6). Under the coordinated cooperation of the lifting drive mechanism (9) and the pick-up and place correction mechanism (10), the fully loaded side-inserting card box (4) is placed on the conveying vehicle at the upper and lower material positions (6). The conveying vehicle can then output the fully loaded side-inserting card box (4) and convey the empty side-inserting card box (4) to the upper and lower material positions (6). At this time, the second set of retractable plate modules (3) After the pick-up and placement correction end of the pick-up and placement correction mechanism (10) picks up the side-inserted card box (4) at the upper and lower material positions (6), the pick-up and placement correction end of the pick-up and placement correction mechanism (10) corrects and positions the side-inserted card box (4), and the mobile drive mechanism (7) drives the mobile box (8) to move the pick-up and placement correction mechanism (10) and the side-inserted card box (4) to the cantilever side-inserted roller conveying mechanism (5), so that the roller of the cantilever side-inserted roller conveying mechanism (5) is laterally inserted into the side-inserted card box (4), and at this time, the mobile boxes (8) of the remaining retractable plate modules (3) are all at the upper and lower material positions (6); E. The transition conveying mechanism (2) conveys the plate to the cantilever side-inserted roller conveying mechanism (5) of the first set of plate-receiving and -releasing modules (3); the cantilever side-inserted roller conveying mechanism (5) of the first set of plate-receiving and -releasing modules (3) conveys the plate to the cantilever side-inserted roller conveying mechanism (5) of the second set of plate-receiving and -releasing modules (3); the cantilever side-inserted roller conveying mechanism (5) conveys the plate to the plate-carrying layer (11) of the side-inserted cassette (4); and the side-inserted cassette (4) loads the plate; F. Every time a board is loaded in the side insertion cassette (4), the lifting drive mechanism (9) of the first set of retractable board modules (3) will drive the side insertion cassette (4) to rise to the height of one board carrier layer (11), until multiple board carrier layers (11) are loaded with boards and the side insertion cassette (4) is fully loaded; G. The moving drive mechanism (7) of the second set of retractable plate modules (3) drives the moving box (8) to move laterally away from the cantilever side-inserting roller conveying mechanism (5) and move to the upper and lower material positions (6). Under the coordinated cooperation of the lifting drive mechanism (9) and the pick-up and place correction mechanism (10), the fully loaded side-inserting card box (4) is placed on the conveying vehicle at the upper and lower material positions (6). The conveying vehicle can then output the fully loaded side-inserting card box (4) and convey the empty side-inserting card box (4) to the upper and lower material positions (6); F. According to the above-mentioned action rules, multiple sets of plate retracting and releasing modules (3) cyclically retract the plates in turn.
10. A method for placing a board, characterized in that: The steps include: A. After the pick-up and placement correction end of the pick-up and placement correction mechanism (10) of the first set of retractable plate modules (3) picks up the fully loaded side-inserted card box (4) at the upper and lower material positions (6), the pick-up and placement correction end of the pick-up and placement correction mechanism (10) corrects and positions the side-inserted card box (4), and the mobile drive mechanism (7) drives the mobile box (8) to move the pick-up and placement correction mechanism (10) and the side-inserted card box (4) laterally to the cantilever side-inserted roller conveying mechanism (5), so that the roller of the cantilever side-inserted roller conveying mechanism (5) is laterally inserted into the side-inserted card box (4), and the roller of the cantilever side-inserted roller conveying mechanism (5) is located below the bottom plate of the side-inserted card box (4). At this time, the mobile boxes (8) of the remaining retractable plate modules (3) are all at the upper and lower material positions (6); B. The cantilever side-insertion roller conveying mechanism (5) of the first set of plate-receiving and -releasing module (3) conveys the plates in the side-insertion cassette (4) to the transition conveying mechanism (2), and the cantilever side-insertion roller conveying mechanism (5) outputs the plates; C. Every time the cantilevered side-insertion roller conveying mechanism (5) outputs a plate in the side-insertion card box (4), the lifting and lowering drive mechanism (9) of the first set of retractable board modules (3) will drive the side-insertion card box (4) to descend by one board layer (11) until all the plates in the side-insertion card box (4) are output, so that the side-insertion card box (4) is empty; D. The moving drive mechanism (7) of the first set of retractable plate modules (3) drives the moving box (8) to move laterally away from the cantilever side-inserting roller conveying mechanism (5), so that the empty side-inserting card box (4) moves to the upper and lower material positions (6). Under the coordinated cooperation of the lifting drive mechanism (9) and the pick-and-place correction mechanism (10), the empty side-inserting card box (4) is placed on the conveying vehicle at the upper and lower material positions (6). The conveying vehicle can then output the empty side-inserting card box (4) and convey the fully loaded side-inserting card box (4) to the upper and lower material positions (6). At this time, the pick-and-place correction end of the pick-and-place correction mechanism (10) of the second set of retractable plate modules (3) picks up the upper and lower material positions. After the fully loaded side-insertion card box (4) is placed at the position (6), the pick-and-place correction end of the pick-and-place correction mechanism (10) corrects and positions the side-insertion card box (4), and the mobile drive mechanism (7) drives the mobile box (8) to move the pick-and-place correction mechanism (10) and the side-insertion card box (4) laterally to the cantilever side-insertion roller conveying mechanism (5), so that the roller of the cantilever side-insertion roller conveying mechanism (5) is laterally inserted into the side-insertion card box (4), and the roller of the cantilever side-insertion roller conveying mechanism (5) is located below the bottom layer of the board of the side-insertion card box (4). At this time, the mobile boxes (8) of the remaining retractable plate modules (3) are all at the upper and lower material positions (6); E. The transition conveying mechanism (2) conveys the plate to the cantilever side-inserted roller conveying mechanism (5) of the first set of plate-receiving and -releasing modules (3); the cantilever side-inserted roller conveying mechanism (5) of the first set of plate-receiving and -releasing modules (3) conveys the plate to the cantilever side-inserted roller conveying mechanism (5) of the second set of plate-receiving and -releasing modules (3); the cantilever side-inserted roller conveying mechanism (5) conveys the plate to the plate-carrying layer (11) of the side-inserted cassette (4); and the side-inserted cassette (4) loads the plate; F. Every time the cantilevered side-insertion roller conveying mechanism (5) outputs a plate in the side-insertion card box (4), the lifting and lowering driving mechanism (9) of the second set of plate-receiving and releasing modules (3) will drive the side-insertion card box (4) to descend by one layer of the board-carrying layer (11) until all the plates in the side-insertion card box (4) are output, so that the side-insertion card box (4) is empty; G. The moving drive mechanism (7) of the second set of retractable plate modules (3) drives the moving box (8) to move laterally away from the cantilever side-inserting roller conveying mechanism (5) and move to the upper and lower material positions (6). Under the coordinated cooperation of the lifting drive mechanism (9) and the pick-up and place correction mechanism (10), the empty side-inserting card box (4) is placed on the conveying vehicle at the upper and lower material positions (6). The conveying vehicle can then output the empty side-inserting card box (4) and convey the fully loaded side-inserting card box (4) to the upper and lower material positions (6); F. According to the above-mentioned action rules, multiple sets of retractable plate modules (3) release the plates in a cyclic manner in turn.
Citation Information
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