FPCA test equipment

By using loading and unloading suction cup mechanism in the FPCA test equipment to remove the FPCA plate from the carrier and transport it to the test station, and after the test is completed, the problems of idle carrier and preparation cost are solved, and the cost of material preparation is improved. Test efficiency.

CN119262719APending Publication Date: 2025-01-07广东和利诚智能科技有限公司
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411583489.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

In FPCA production lines and test lines, the conveying line requires a large number of product carriers for loading and unloading operations, resulting in a large number of carriers being idle, occupying space and increasing costs.

Method used

Design an FPCA test equipment, including a feed conveying line, a feed conveying line and a loading and unloading suction cup mechanism, take the FPCA plate from the carrier through the loading and unloading suction cup mechanism and transport it to the test station for testing, and after the test is completed, the It is transported to another carrier to realize the recycling of the carrier.

Benefits of technology

It effectively avoids idle carriers, reduces material preparation costs, and optimizes the loading and unloading and transportation time of FPCA boards, improving testing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119262719A_ABST
    Figure CN119262719A_ABST
Patent Text Reader

Abstract

According to the FPCA test equipment provided by the invention, when the FPCA board is taken out from the product carrier and carried to the test station for testing, the product carrier is transported to the blanking position of the test station to bear the tested FPCA board, so that the product carrier is recycled, and the test efficiency is improved. In addition, due to the fact that the product carriers can be recycled, a large number of product carriers do not need to be placed for the feeding and discharging suction cup mechanism to place the tested FPCA board, the cost is reduced, and the production efficiency is improved. Meanwhile, after the feeding and discharging suction cup mechanism can carry the FPCA board which is tested in the testing station into the product carrier located on the discharging conveying line, the other FPCA board on the feeding conveying line can be immediately carried into the testing station to be detected without waiting for the product carrier on the discharging conveying line to be carried away. The time for loading and unloading the FPCA board and the time for transporting a product carrier are optimized, and the testing efficiency is improved; the invention belongs to the technical field of automatic equipment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of automation equipment, and in particular relates to a FPCA testing device. Background Art

[0002] In the FPCA production line and test line, in order to facilitate the transportation of FPCA to various stations for processing or testing, to prevent FPCA from being worn during transportation, and to facilitate the centralized storage and management of FPCA, product carriers such as material trays or material pallets are generally used to hold FPCA. In conventional production lines and test lines, after the conveyor line transports the product carrier placed on FPCA to the testing and processing stations, the loading mechanism takes the FPCA out of the product carrier, and then the conveyor line sends the product carrier that has been taken out of FPCA away for storage. When the testing and processing stations complete the testing and processing of FPCA, the unloading mechanism is used to transport the FPCA to another new product carrier. Therefore, a large number of product carriers need to be prepared for the unloading mechanism to put the FPCA that has been tested and processed. At the same time, the conveyor line will also stack a large number of empty product carriers that have been taken out of FPCA, resulting in a large number of idle product carriers occupying space. Summary of the invention

[0003] The purpose of the present invention is to provide a FPCA testing device to solve the technical problems described in the background technology.

[0004] The FPCA testing equipment includes a product carrier and a testing station, wherein the product carrier is used to hold the FPCA board, and a loading conveyor line and a unloading conveyor line are respectively arranged on both sides of the testing station, and a loading and unloading suction cup mechanism which can be moved above the loading and unloading conveyor line and the unloading conveyor line is arranged above the testing station, so that when the loading conveyor line transfers the product carrier holding the FPCA board to the bottom of the loading and unloading suction cup mechanism, the loading and unloading suction cup mechanism transports the FPCA board to the testing station for testing, and a carrier transporting mechanism which can cross to the top of the end of the unloading conveyor line is arranged above the end of the loading conveyor line, so that when the loading conveyor line transfers the product carrier with the FPCA board removed to the end, the carrier transporting mechanism transports the product carrier to the unloading conveyor line, and the unloading conveyor line transfers the product carrier to the bottom of the loading and unloading suction cup mechanism, so that the loading and unloading suction cup mechanism can transport the FPCA board tested in the testing station to the product carrier, so as to realize the recycling of the product carrier.

[0005] According to the technical solution, when the loading conveyor line transfers the product carrier on which the FPCA board is placed to the bottom of the loading and unloading suction cup mechanism, the loading and unloading suction cup mechanism transports the FPCA board to the testing station. During the testing of the FPCA board at the testing station, the product carrier on which the FPCA board is taken away is transferred to the end of the loading conveyor line, and the carrier transport mechanism transports the product carrier to the unloading conveyor line. The unloading conveyor line transfers the product carrier to the bottom of the loading and unloading suction cup mechanism. When the testing station completes the testing of the FPCA board, the product carrier is transferred just below the loading and unloading suction cup mechanism. At the same time, the loading conveyor line also transfers another product carrier on which the FPCA board is placed to the bottom of the loading and unloading suction cup mechanism. At this time, the loading and unloading suction cup mechanism can transport the FPCA board that has completed the test in the testing station to the product carrier located on the unloading conveyor line. Subsequently, the unloading conveyor line transports the product carrier to the storage position. At the same time, the loading and unloading suction cup mechanism transports the other FPCA board placed on the loading conveyor line to the testing station for testing. This cycle is repeated, so that the present invention can achieve the following beneficial effects: 1. When the FPCA board is taken out from the product carrier and transported to the test station for testing, the product carrier is transported to the unloading position of the test station to carry the FPCA board that has been tested, so as to achieve the recycling of the product carrier, thereby avoiding a large number of idle empty product carriers occupying space in the test line; 2. Since the product carrier can be recycled, there is no need to prepare a large number of product carriers for the loading and unloading suction cup mechanism to place the FPCA board that has been tested, thereby reducing costs; 3. Since the loading and unloading suction cup mechanism can move the FPCA board that has completed the test in the test station to the product carrier on the unloading conveyor line, there is no need to wait for the product carrier on the unloading conveyor line to be moved away, and the other FPCA board on the loading conveyor line can be immediately moved to the test station for testing, thereby optimizing the time for loading and unloading the FPCA board and the time for transporting the product carrier, thereby improving the test efficiency.

[0006] In order to further optimize the above technical solution, it can be optionally combined with one or more of the following implementation methods without conflict.

[0007] In some embodiments, the loading conveyor line and the unloading conveyor line respectively include a conveying motor and a conveying slide rail, the conveying motor drives a conveying belt, a tray for placing product carriers slides on the conveying slide rail, and the tray is fixedly connected to the conveying belt, so that the conveying motor can drive the tray to move below the loading and unloading suction cup mechanism and the carrier handling mechanism by driving the conveying belt, and the head end of the loading conveyor line and the head end of the unloading conveyor line are both provided with an upper and lower tray mechanism, and the upper and lower tray mechanism is used to carry the product carrier storing the FPCA board to the tray or to remove the product carrier from the tray for storage; According to the technical solution, the present invention can further achieve the following beneficial effects: 1. The product carrier of the FPCA board of the upper and lower tray mechanism is transported to the tray on the loading conveyor line. The conveying motor on the loading conveyor line drives the tray to move to the bottom of the upper and lower material suction cup mechanism by driving the conveyor belt. Since the tray can carry and limit the product carrier, the upper and lower material suction cup mechanism can stably take out the FPCA board from the product carrier and transport it to the test station; 2. After the carrier transport mechanism transports the product carrier to the pallet on the unloading conveyor line, the conveying motor of the unloading conveyor line drives the pallet to move by driving the conveyor belt, so that the product carrier moves to the bottom of the loading and unloading suction cup mechanism. Since the pallet can carry and limit the product carrier, the loading and unloading suction cup mechanism can stably transport the FPCA board from the test station to the product carrier. Thereafter, the conveying motor of the unloading conveyor line drives the pallet to move by driving the conveyor belt, so that the product carrier moves to the upper and lower disk mechanism. The upper and lower disk mechanism takes the product carrier out of the unloading conveyor line and transports it to the storage position.

[0008] In some embodiments, the head end of the slide rail is provided with an inwardly arranged stacking rack, the stacking rack is installed with a stacking lifting module, the stacking lifting module drives the stacking lifting rack for stacking product carriers, when the conveying motor drives the conveying belt to drive the tray to move above the stacking lifting rack, the upper and lower plate mechanism is used to lift the product carriers stacked on the stacking lifting rack to a level above the tray and place them on the tray, or lift the product carriers placed on the tray to a level above the tray and stack them on the stacking lifting rack when the tray moves away from the stacking lifting rack; According to the technical solution, the present invention can further achieve the following beneficial effects: 1. Since multiple product carriers with FPCA boards to be tested can be pre-stacked on the stacking lifting rack located on the loading conveyor line, it is convenient to prepare and transport the product carriers with FPCA boards to be tested; 2. The upper and lower tray mechanisms lift the product carriers stacked on the stacking lifting rack in the feeding conveyor line, and the conveying motor of the feeding conveyor line drives the conveying belt to move the tray to the top of the stacking lifting rack. At this time, the product carrier is located above the tray, and the upper and lower tray mechanisms can place the product carrier in the tray. Therefore, the stacking rack can be arranged inward from the head end of the slide rail and overlap in the slide rail, thereby reducing the occupied space of the feeding conveyor line; 3. When the upper and lower plate mechanisms place the product carrier in the tray, the stacking lifting module drives the stacking lifting frame to rise to the height of one product carrier, thereby facilitating the upper and lower plate mechanisms to lift the next product carrier stacked on the stacking lifting frame in the loading conveyor line.

[0009] 4. The conveying motor of the unloading conveyor line drives the pallet to move by driving the conveying belt, so that when the product carrier moves to the upper and lower plate mechanism, the upper and lower plate mechanism lifts the product carrier placed on the pallet to be higher than the pallet. Thereafter, the conveying motor of the unloading conveyor line drives the conveying belt to drive the pallet to move away from under the upper and lower plate mechanism. Thereafter, the upper and lower plate mechanism stacks the product carrier on the stacking lifting frame of the unloading conveyor line. Therefore, the stacking frame can be arranged inward from the head end of the slide rail and overlap in the slide rail, thereby reducing the occupied space of the unloading conveyor line. 5. The loading and unloading mechanism can stack the product carriers with the tested FPCA boards on the stacking lifting rack of the unloading conveyor line, so that the operator can manage and transport these product carriers more conveniently; 6. When the upper and lower plate mechanisms are able to stack the product carriers carrying the tested FPCA boards on the stacking lifting rack of the unloading conveyor line, the stacking lifting rack drives the stacking lifting rack to drop to the height of one product carrier, thereby facilitating the upper and lower plate mechanisms to stack the product carriers carrying the tested FPCA boards on the stacking lifting rack of the unloading conveyor line and enabling the stacking lifting rack to stack more product carriers.

[0010] In some embodiments, a partition is provided between two product carriers stacked in the stacking rack, and the upper and lower tray mechanisms include a partition transverse movement module and a partition material suction cup, the partition transverse movement module spans the head end of the loading conveyor line and the head end of the unloading conveyor line, the partition transverse movement module drives a partition lifting module that can be moved laterally, and the partition lifting module drives a partition suction cup group that can be lifted and moved, after the partition suction cup group transports the product carrier on the stacking lifting rack to the pallet, the partition suction cup group transports the partition member to another stacking lifting rack, and thereafter, the partition suction cup group transports the product carrier of another pallet to the partition, so as to realize the recycling of the partition body; According to the technical solution, the present invention can further achieve the following beneficial effects: 1. The partition lifting module drives the partition suction cup group to lift and lower, so that the partition suction cup group can lift the product carrier stacked on the stacking lifting rack in the feeding conveyor line and place it in the tray of the feeding conveyor line; 2. The partition lifting module drives the partition suction cup group to lift and lower, so that the partition suction cup group can also lift the product carrier in the tray of the unloading conveyor line and stack it on the stacking lifting frame in the unloading conveyor line; 3. When a partition is provided between two product carriers stacked in the stacking rack, the partition suction cup group lifts the product carriers in the tray of the unloading conveyor line and stacks them on the stacking lifting rack in the unloading conveyor line, and lifts the product carriers stacked on the stacking lifting rack in the loading conveyor line and places them in the tray of the loading conveyor line. Then, the partition lifting module drives the partition suction cup group to lift and absorb the partition on the stacking lifting rack in the loading conveyor line and lift it. Thereafter, the partition transverse movement module drives the partition suction cup group to move so that the partition suction cup group can transport and place the partition on the stacking lifting rack in the unloading conveyor line, thereby realizing that when the product carriers in the tray of the unloading conveyor line are lifted and stacked on the stacking lifting rack in the unloading conveyor line, the two product carriers in the stacking lifting rack in the unloading conveyor line are separated by the partition; 4. Since the partition can be moved from the stacking lifting rack in the loading conveyor line to the stacking lifting rack in the unloading conveyor line, the partition can be recycled, so there is no need to back up a large number of idle partitions on the test line, so as to reduce the occupied space and cost; 5. Since the partition transverse movement module spans over the top of the head end of the loading conveyor line and the unloading conveyor line, the partition transverse movement module can drive the partition suction cup group to move back and forth from above the top of the head end of the loading conveyor line and the unloading conveyor line, that is, the loading conveyor line and the unloading conveyor line can share an upper and lower disc mechanism, thereby reducing the manufacturing cost and occupied space of the equipment.

[0011] In some embodiments, the product carrier is a mucosa, the FPCA board is adhered to the mucosa, the tray is provided with suction holes for adsorbing the mucosa, the loading and unloading suction cup mechanism includes a film tearing frame, the film tearing frame is installed with a film tearing lifting module, the film tearing lifting module drives a film tearing lifting plate that can be lifted and moved, the film tearing lifting plate is provided with a rotating motor, the rotating motor drives a rotating frame, the rotating frame is provided with at least two suction nozzles, the suction nozzles can be pushed and lifted and are at different heights in the initial state, after the suction nozzles adsorb the central symmetrical corners of the FPCA board, the film tearing lifting module drives the suction nozzles to rise, and at the same time, the rotating motor drives the rotating frame to drive all the suction nozzles to reciprocate around the center of the FPCA board to achieve the separation of the FPCA board from the mucosa; According to the technical solution, the present invention can further achieve the following beneficial effects: 1. Compared with traditional material trays, packaging boxes, etc., mucous membrane can effectively reduce the cost of FPCA boards when they leave the factory. At the same time, it can also reduce the space occupied when storing FPCA boards; 2. Since all the suction nozzles can be pushed and lifted and are at different heights in the initial state, after the film tearing lifting module drives the film tearing lifting plate to descend, all the suction nozzles are in contact with and adsorbed on the FPCA plate. At this time, the central symmetrical corners of the FPCA plate are all adsorbed. After that, the film tearing lifting module drives the film tearing lifting plate to rise. Since all the suction nozzles are at different heights in the initial state, a certain suction nozzle drives one corner of the FPCA plate to rise in advance and separate from the mucosa. At the same time, the rotating motor drives the rotating frame to drive all the suction nozzles to reciprocate around the center of the FPCA plate, thereby realizing the tearing off of the FPCA plate from the film tearing; 3. Since one corner of the FPCA plate is driven to rise in advance and separate from the mucosa, and then the entire FPCA plate is gradually torn off from the mucosa, the adhesion between the FPCA plate and the mucosa is gradually eliminated, so that the FPCA plate is more easily torn off from the mucosa; 4. Since the mucosa is adsorbed through the suction holes so that the mucosa can be firmly fixed in the tray, the suction nozzle can tear the FPCA plate off the mucosa more stably.

[0012] In some embodiments, the film tearing lifting plate is equipped with a tilting motor for driving the rotating frame to tilt, so that all the suction nozzles are at different heights. After the suction nozzles adsorb the central symmetrical corners of the FPCA board and the film tearing lifting module drives the suction nozzles to rise, the tilting motor drives the rotating frame to swing. The tilting motor is also used to drive the rotating frame to drive all the suction nozzles to the same height, so that the FPCA board can be placed horizontally in the test station and attached back to another mucosa; According to the technical solution, the present invention can further achieve the following beneficial effects: 1. Since the tilting motor can drive the rotating frame to tilt, all the nozzles on the rotating frame can be at different heights; 2. Since the tilt motor can drive the rotating frame to tilt and swing, the nozzle can tear the FPCA plate off the mucosa more efficiently; 3. Since the tilt motor can drive the rotating frame horizontally so that the nozzles are at the same height, the nozzles can place the FPCA board horizontally in the test station for testing; 4. Since the tilting motor can drive the rotating frame to be in a tilted state and a horizontal state, after the suction nozzle adsorbs the FPCA board that has completed the test in the test station, it can be attached back to the mucosa, so that the mucosa can be recycled.

[0013] In some embodiments, the loading and unloading suction cup mechanism includes a loading and unloading transverse movement module, which spans over the loading conveyor line, the testing station and the unloading conveyor line, and drives the film tearing lifting module to move transversely, so that the suction nozzle can transport the FPCA board to the testing station for testing, and can transport the FPCA from the testing station to the unloading conveyor line; According to the technical solution, the present invention can further achieve the following beneficial effects: 1. Since the loading and unloading transverse movement module spans over the loading conveyor line, the test station and the unloading conveyor line, at the same time, the loading and unloading transverse movement module drives the film tearing lifting module to move horizontally, so that the suction nozzle can move the FPCA board to the test station for testing and can move the FPCA from the test station to the unloading conveyor line; 2. Since the loading and unloading transverse movement module spans over the loading conveyor line, the test station and the unloading conveyor line at the same time, the FPCA board can be transported to the test station for testing and the FPCA can be transported from the test station to the unloading conveyor line through a set of mechanisms, thereby reducing the manufacturing cost of the equipment.

[0014] In some embodiments, a temporary placement table is provided between the feeding conveyor line and the testing station, so that after the suction nozzle separates the FPCA board from the mucosa, the FPCA board is flattened on the temporary placement table in advance and then transported to the testing station; According to the technical solution, the suction nozzle can carry the FPCA board to the testing station more smoothly for testing.

[0015] In some embodiments, the carrier transport mechanism includes a transport transverse shifting module, a transport lifting module and a transport suction cup group. The transport transverse shifting module spans over the ends of the loading conveyor line and the unloading conveyor line. The transport transverse shifting module drives the transport suction cup group to move transversely, and the transport lifting module drives the transport suction cup group to move up and down, so that the transport suction cup group can transport the mucosa from the end of the loading conveyor line to the end of the unloading conveyor line for recycling.

[0016] In some embodiments, a flattening platform is provided between the end of the loading conveyor line and the end of the unloading conveyor line, so that the transporting suction cup group can flatten and tidy the mucosa on the flattening platform before transporting the mucosa to the end of the unloading conveyor line, so that the mucosa can be placed more flatly on the end of the unloading conveyor line. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation of the present invention, the following is a brief description of the drawings and reference numerals required to be used in describing the specific implementation.

[0018] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2is a top view of the present invention; Figure 3 It is a schematic diagram of the structure of the loading conveyor line and the unloading conveyor line of the present invention; Figure 4 It is a structural schematic diagram of the upper and lower plate mechanism of the present invention; Figure 5 It is a structural schematic diagram of the loading and unloading suction cup mechanism of the present invention; Figure 6 It is a structural schematic diagram of the film tearing machine frame of the present invention; Figure 7 It is a structural schematic diagram of the carrier transport mechanism of the present invention.

[0019] Reference numerals: 1. Product carrier; 2. Test station; 3a. Loading conveyor line; 3b. Unloading conveyor line; 31. Conveying motor; 32. Conveying slide rail; 33. Conveying belt; 34. Pallet; 341. Suction hole; 35. Stacking rack; 36. Stacking lifting module; 37. Temporary table; 4. Upper and lower plate mechanism; 41. Partition transverse movement module; 42. Partition lifting module; 43. Partition suction cup; 5. Upper and lower material suction cup mechanism; 51. Upper and lower material transverse movement module; 52. Film tearing rack; 53. Film tearing lifting module; 54. Film tearing lifting plate; 55. Rotating motor; 56. Rotating rack; 57. Suction nozzle; 58. Tilt motor; 6. Carrier transport mechanism; 61. Transport transverse movement module; 62. Transport lifting module; 63. Transport suction cup group; 64. Leveling platform. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail with reference to the accompanying drawings. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0021] like Figures 1 to 7The present specific embodiment provides a FPCA test device, which includes a product carrier 1 and a test station 2. The product carrier 1 is used to hold the FPCA board. The product carrier 1 can be a tray or a packaging box, etc. A loading conveyor line 3a and a unloading conveyor line 3b are respectively arranged on both sides of the test station 2. A loading and unloading suction cup mechanism 5 that can be moved to the top of the loading and unloading conveyor line 3a and the top of the unloading conveyor line 3b is arranged above the test station 2, so that when the loading conveyor line 3a transfers the product carrier 1 holding the FPCA board to the bottom of the loading and unloading suction cup mechanism 5, the loading and unloading suction cup mechanism 5 can hold the FPC A board is transported to the test station 2 for testing, and a carrier transport mechanism 6 is provided above the end of the loading conveyor line 3a, which can cross to the end of the unloading conveyor line 3b, so that when the loading conveyor line 3a transfers the product carrier 1 with the FPCA board taken away to the end, the carrier transport mechanism 6 transports the product carrier 1 to the unloading conveyor line 3b, and the unloading conveyor line 3b transfers the product carrier 1 to the bottom of the loading and unloading suction cup mechanism 5, so that the loading and unloading suction cup mechanism 5 can transport the FPCA board that has completed the test in the test station 2 to the product carrier 1, so as to realize the recycling of the product carrier 1.

[0022] When the loading conveyor line 3a transfers the product carrier 1 on which the FPCA board is placed to the bottom of the loading and unloading suction cup mechanism 5, the loading and unloading suction cup mechanism 5 transports the FPCA board to the test station 2. During the test of the FPCA board at the test station 2, the loading conveyor line 3a transfers the product carrier 1 with the FPCA board removed to the end, and the carrier transport mechanism 6 transports the product carrier 1 to the unloading conveyor line 3b. The unloading conveyor line 3b transfers the product carrier 1 to the bottom of the loading and unloading suction cup mechanism 5. When the test station 2 completes the test of the FPCA board, the product carrier The body 1 is transferred just to the bottom of the loading and unloading suction cup mechanism 5, and at the same time, the loading and unloading conveyor line 3a also transfers another product carrier 1 with the FPCA board placed on it to the bottom of the loading and unloading suction cup mechanism 5. At this time, the loading and unloading suction cup mechanism 5 can transport the FPCA board that has completed the test in the test station 2 to the product carrier 1 located on the unloading conveyor line 3b. Subsequently, the unloading conveyor line 3b transports the product carrier 1 to the storage position. At the same time, the loading and unloading suction cup mechanism 5 transports the other FPCA board placed on the loading conveyor line 3a to the test station 2 for testing, and this cycle is repeated.

[0023] During the period when the FPCA board is taken out from the product carrier 1 and transported to the test station 2 for testing, the product carrier 1 is transported to the unloading position of the test station 2 to carry the FPCA board that has completed the test, so as to achieve the recycling of the product carrier 1, thereby avoiding a large number of idle empty product carriers 1 occupying space in the test line.

[0024] Since the product carrier 1 can be recycled, there is no need to prepare a large number of product carriers 1 for the loading and unloading suction cup mechanism 5 to place the FPCA board that has completed the test, thereby reducing costs; in addition, since the loading and unloading suction cup mechanism 5 can transport the FPCA board that has completed the test in the test station 2 to the product carrier 1 located on the unloading conveyor line 3b, there is no need to wait for the product carrier 1 on the unloading conveyor line 3b to be transported away, and the other FPCA board on the loading conveyor line 3a can be immediately transported to the test station 2 for testing, thereby optimizing the loading and unloading time of the FPCA board and the transportation time of the product carrier 1, thereby improving the test efficiency.

[0025] The loading conveyor line 3a and the unloading conveyor line 3b respectively include a conveying motor 31 and a conveying slide 32. The conveying motor 31 drives a conveying belt 33. A tray 34 for placing the product carrier 1 slides on the conveying slide 32. The tray 34 is fixedly connected to the conveying belt 33 so that the conveying motor 31 can drive the tray 34 to move to the bottom of the loading and unloading suction cup mechanism 5 and the carrier transport mechanism 6 by driving the conveying belt 33. The head end of the loading conveyor line 3a and the head end of the unloading conveyor line 3b are both provided with an upper and lower disk mechanism 4. The upper and lower disk mechanism 4 is used to transport the product carrier 1 storing the FPCA board to the tray 34 or to remove the product carrier 1 from the tray 34 for storage.

[0026] The upper and lower plate mechanism 4 transports the product carrier 1 of the FPCA board to the tray 34 on the loading conveyor line 3a. The conveying motor 31 on the loading conveyor line 3a drives the tray 34 to move to the bottom of the loading and unloading suction cup mechanism 5 by driving the conveyor belt 33. Since the tray 34 can carry and limit the product carrier 1, the loading and unloading suction cup mechanism 5 can stably remove the FPCA board from the product carrier 1 and transport it to the testing station 2.

[0027] After the carrier transport mechanism 6 transports the product carrier 1 to the tray 34 on the unloading conveyor line 3b, the conveying motor 31 of the unloading conveyor line 3b drives the tray 34 to move by driving the conveying belt 33, so that the product carrier 1 moves to the bottom of the loading and unloading suction cup mechanism 5. Since the tray 34 can carry and limit the product carrier 1, the loading and unloading suction cup mechanism 5 can stably transport the FPCA board from the test station 2 to the product carrier 1. Thereafter, the conveying motor 31 of the unloading conveyor line 3b drives the tray 34 to move by driving the conveying belt 33, so that the product carrier 1 moves to the upper and lower disk mechanism 4. The upper and lower disk mechanism 4 takes the product carrier 1 out of the unloading conveyor line 3b and transports it to the storage position.

[0028] An inwardly arranged stacking rack 35 is provided at the head end of the slide rail, and the stacking rack 35 is installed with a stacking lifting module 36. The stacking lifting module 36 drives the stacking lifting rack for stacking product carriers 1. When the conveying motor 31 drives the conveying belt 33 to drive the tray 34 to move above the stacking lifting rack, the upper and lower plate mechanism 4 is used to lift the product carriers 1 stacked on the stacking lifting rack to a level above the tray 34 and place them on the tray 34, or lift the product carriers 1 placed on the tray 34 to a level above the tray 34 and stack them on the stacking lifting rack when the tray 34 moves away from the stacking lifting rack.

[0029] Since a plurality of product carriers 1 with FPCA boards to be tested can be pre-stacked on a stacking lifting frame located on the loading conveyor line 3 a , it is convenient to prepare and transport the product carriers 1 with FPCA boards to be tested.

[0030] The upper and lower disk mechanism 4 lifts the product carrier 1 stacked on the stacking lifting frame in the loading conveyor line 3a, and the conveying motor 31 of the loading conveyor line 3a drives the conveying belt 33 to move the tray 34 to the top of the stacking lifting frame. At this time, the product carrier 1 is located above the tray 34, and the upper and lower disk mechanism 4 can place the product carrier 1 in the tray 34. Therefore, the stacking frame 35 can be set inward from the head end of the slide rail and overlap in the slide rail, thereby reducing the occupied space of the loading conveyor line 3a.

[0031] When the upper and lower disk mechanism 4 places the product carrier 1 in the tray 34, the stacking lifting module 36 drives the stacking lifting frame to rise to the height of one product carrier 1, so that the upper and lower disk mechanism 4 can lift the next product carrier 1 stacked on the stacking lifting frame in the loading conveyor line 3a.

[0032] The conveying motor 31 of the unloading conveyor line 3b drives the tray 34 to move by driving the conveying belt 33, so that when the product carrier 1 moves to the upper and lower disk mechanism 4, the upper and lower disk mechanism 4 lifts the product carrier 1 placed on the tray 34 to above the tray 34, and then the conveying motor 31 of the unloading conveyor line 3b drives the tray 34 to move away from the bottom of the upper and lower disk mechanism 4 by driving the conveying belt 33, and then the upper and lower disk mechanism 4 stacks the product carrier 1 on the stacking lifting frame of the unloading conveyor line 3b, so that the stacking frame 35 can be set inward from the head end of the slide rail and overlap in the slide rail, thereby reducing the occupied space of the unloading conveyor line 3b.

[0033] Since the loading and unloading plate mechanism 4 can stack the product carriers 1 with the FPCA boards that have been tested on the stacking lifting frame of the unloading conveyor line 3b, the operator can more conveniently manage and transport these product carriers 1; After the upper and lower disk mechanisms 4 are able to stack the product carriers 1 carrying the tested FPCA boards on the stacking and lifting rack of the unloading conveyor line 3b, the stacking and lifting rack module 36 drives the stacking and lifting rack to descend by the height of one product carrier 1, thereby facilitating the upper and lower disk mechanisms 4 to stack the product carriers 1 carrying the tested FPCA boards on the stacking and lifting rack of the unloading conveyor line 3b, and at the same time, enabling the stacking and lifting rack to stack more product carriers 1.

[0034] A partition member is arranged between two product carriers 1 stacked in the stacking rack 35, and the upper and lower plate mechanism 4 includes a partition transverse movement module 41 and a partition suction cup 43. The partition transverse movement module 41 spans the head end of the loading conveyor line 3a and the head end of the unloading conveyor line 3b. The partition transverse movement module 41 drives a partition lifting module 42 that can be moved laterally, and the partition lifting module 42 drives a partition suction cup group that can be lifted and lowered. After the partition suction cup group transports the product carrier 1 on the stacking lifting rack to the tray 34, the partition suction cup group transports the partition member to another stacking lifting rack. Thereafter, the partition suction cup group transports the product carrier 1 of another tray 34 to the partition to realize the recycling of the partition body.

[0035] The partition lifting module 42 drives the partition suction cup group to lift and lower, so that the partition suction cup group can lift the product carrier 1 stacked on the stacking lifting frame in the loading conveyor line 3a and place it in the tray 34 of the loading conveyor line 3a.

[0036] The partition lifting module 42 drives the partition suction cup group to lift, so that the partition suction cup group can also lift the product carrier 1 in the tray 34 of the unloading conveyor line 3b and stack it on the stacking lifting frame in the unloading conveyor line 3b; When a partition is provided between two product carriers 1 stacked in the stacking rack 35, the partition suction cup group completes lifting the product carrier 1 in the tray 34 of the unloading conveyor line 3b and stacking it on the stacking lifting rack in the unloading conveyor line 3b, and at the same time completes lifting the product carrier 1 stacked on the stacking lifting rack in the loading conveyor line 3a and placing it in the tray 34 of the loading conveyor line 3a, the partition lifting module 42 drives the partition suction cup group to lift and absorb and lift the partition on the stacking lifting rack in the loading conveyor line 3a, and thereafter, the partition transverse movement module 41 drives the partition suction cup group to move so that the partition suction cup group can transport and place the partition on the stacking lifting rack in the unloading conveyor line 3b, thereby realizing that when the product carrier 1 in the tray 34 of the unloading conveyor line 3b is lifted and stacked on the stacking lifting rack in the unloading conveyor line 3b, the two product carriers 1 in the stacking lifting rack in the unloading conveyor line 3b are separated by the partition.

[0037] Since the partitions can be transported from the stacking lifting rack in the loading conveyor line 3a to the stacking lifting rack in the unloading conveyor line 3b, the partitions can be recycled, thereby eliminating the need to back up a large number of idle partitions on the test line, thereby reducing space and cost.

[0038] Since the partition transverse movement module 41 spans above the head ends of the loading conveyor line 3a and the unloading conveyor line 3b, the partition transverse movement module 41 can drive the partition suction cup group to move back and forth above the head ends of the loading conveyor line 3a and the unloading conveyor line 3b, that is, the loading conveyor line 3a and the unloading conveyor line 3b can share an upper and lower disk mechanism 4, thereby reducing the manufacturing cost and occupied space of the equipment.

[0039] The product carrier 1 is a mucous membrane, and the FPCA board is adhered to the mucous membrane. The tray 34 is provided with a suction hole 341 for adsorbing the mucous membrane. The loading and unloading suction cup mechanism 5 includes a film tearing frame 52, and the film tearing frame 52 is equipped with a film tearing lifting module 53. The film tearing lifting module 53 drives a film tearing lifting plate 54 that can be lifted and moved. The film tearing lifting plate 54 is provided with a rotating motor 55, and the rotating motor 55 drives a rotating frame 56. The rotating frame 56 is provided with at least two suction nozzles 57. The suction nozzles 57 can be pushed and lifted and are at different heights in the initial state. After the suction nozzles 57 adsorb the central symmetrical corners of the FPCA board, the film tearing lifting module 53 drives the suction nozzles 57 to rise. At the same time, the rotating motor 55 drives the rotating frame 56 to drive all the suction nozzles 57 to reciprocate around the center of the FPCA board to achieve the separation of the FPCA board from the mucous membrane.

[0040] Compared with traditional material trays, packaging boxes, etc., mucous membranes can effectively reduce the cost of FPCA boards when they leave the factory. At the same time, they can also reduce the space occupied when storing FPCA boards.

[0041] Since all the suction nozzles 57 can be pushed and lifted and are at different heights in the initial state, after the film tearing lifting module 53 drives the film tearing lifting plate 54 to descend, all the suction nozzles 57 are in contact with and adsorbed on the FPCA plate. At this time, the central symmetrical corners of the FPCA plate are all adsorbed. After that, the film tearing lifting module 53 drives the film tearing lifting plate 54 to rise. Since all the suction nozzles 57 are at different heights in the initial state, a certain suction nozzle 57 drives one corner of the FPCA plate to rise in advance and separate from the mucosa. At the same time, the rotating motor 55 drives the rotating frame 56 to drive all the suction nozzles 57 to reciprocate around the center of the FPCA plate, thereby realizing the tearing off of the FPCA plate from the film tearing. In addition, since one corner of the FPCA plate is driven to rise in advance and separate from the mucosa, and then the entire FPCA plate is gradually torn off from the mucosa, the adhesion between the FPCA plate and the mucosa is gradually eliminated, so that the FPCA plate is more easily torn off from the mucosa. At the same time, since the mucosa is adsorbed through the suction hole 341 so that the mucosa can be firmly fixed in the tray 34, the suction nozzle 57 can tear the FPCA plate off the mucosa more stably.

[0042] The film tearing lifting plate 54 is installed with a tilting motor 58 for driving the rotating frame 56 to tilt so that all the suction nozzles 57 are at different heights. After the suction nozzles 57 adsorb the central symmetrical corners of the FPCA board and the film tearing lifting module 53 drives the suction nozzles 57 to rise, the tilting motor 58 drives the rotating frame 56 to swing. The tilting motor 58 is also used to drive the rotating frame 56 to drive all the suction nozzles 57 to be at the same height, so that the FPCA board can be placed horizontally in the test station 2 and attached back to another mucosa.

[0043] Since the tilting motor 58 can drive the rotating frame 56 to tilt, all the suction nozzles 57 on the rotating frame 56 can be at different heights; in addition, since the tilting motor 58 can drive the rotating frame 56 to tilt and swing, the suction nozzles 57 can tear the FPCA board from the mucosa more efficiently; in addition, since the tilting motor 58 can drive the rotating frame 56 to be horizontal, so that the suction nozzles 57 are at the same height, the suction nozzles 57 can place the FPCA board horizontally in the test station 2 for testing; in addition, since the tilting motor 58 can drive the rotating frame 56 to be in a tilted state and a horizontal state, after the suction nozzle 57 adsorbs the FPCA board that has completed the test in the test station 2, it can be attached back to the mucosa so that the mucosa can be recycled.

[0044] The loading and unloading suction cup mechanism 5 includes a loading and unloading transverse movement module 51, which spans above the loading conveyor line 3a, the testing station 2 and the unloading conveyor line 3b. The loading and unloading transverse movement module 51 drives the film tearing lifting module 53 to move laterally, so that the suction nozzle 57 can transport the FPCA board to the testing station 2 for testing, and can transport the FPCA from the testing station 2 to the unloading conveyor line 3b.

[0045] Since the loading and unloading transverse movement module 51 spans over the loading conveyor line 3a, the test station 2 and the unloading conveyor line 3b, and at the same time, the loading and unloading transverse movement module 51 drives the film tearing lifting module 53 to move horizontally, so that the suction nozzle 57 can move the FPCA board to the test station 2 for testing and can move the FPCA from the test station 2 to the unloading conveyor line 3b. In addition, since the loading and unloading transverse movement module 51 spans over the loading conveyor line 3a, the test station 2 and the unloading conveyor line 3b at the same time, it is possible to move the FPCA board to the test station 2 for testing and to move the FPCA from the test station 2 to the unloading conveyor line 3b through a set of mechanisms, thereby reducing the manufacturing cost of the equipment.

[0046] A temporary table 37 is provided between the loading conveyor line 3a and the test station 2, so that after the suction nozzle 57 separates the FPCA board from the mucosa, the FPCA board is pre-flattened on the temporary table 37 and then transported to the test station 2, so that the suction nozzle 57 can transport the FPCA board more smoothly to the test station 2 for testing.

[0047] The carrier transport mechanism 6 includes a transport transverse shift module 61, a transport lifting module 62 and a transport suction cup group 63. The transport transverse shift module 61 spans over the ends of the loading conveyor line 3a and the unloading conveyor line 3b. The transport transverse shift module 61 drives the transport suction cup group 63 to move transversely, and the transport lifting module 62 drives the transport suction cup group 63 to move up and down, so that the transport suction cup group 63 can transport the mucosa from the end of the loading conveyor line 3a to the end of the unloading conveyor line 3b for recycling.

[0048] A leveling platform 64 is provided between the end of the loading conveyor line 3a and the end of the unloading conveyor line 3b, so that before the transport suction cup group 63 transports the mucosa to the end of the unloading conveyor line 3b, the mucosa is pre-leveled and arranged on the leveling platform 64, so that the mucosa can be placed more flatly on the end of the unloading conveyor line 3b.

Claims

1. A FPCA testing device, comprising a product carrier (1) and a testing station (2), wherein the product carrier (1) is used to hold a FPCA board, and is characterized in that: A loading conveyor line (3a) and a unloading conveyor line (3b) are respectively provided on both sides of the test station (2). A loading and unloading suction cup mechanism (5) which can be moved to the top of the loading conveyor line (3a) and the unloading conveyor line (3b) is provided above the test station (2), so that when the loading conveyor line (3a) transfers the product carrier (1) on which the FPCA board is placed to the bottom of the loading and unloading suction cup mechanism (5), the loading and unloading suction cup mechanism (5) transports the FPCA board to the test station (2) for testing. A loading and unloading suction cup mechanism (5) which can cross to the unloading conveyor line (3a) is provided above the end of the loading conveyor line (3a). The carrier transport mechanism (6) is disposed above the end of the line (3b), so that when the product carrier (1) from which the FPCA board is taken away is transferred to the end by the loading conveyor line (3a), the carrier transport mechanism (6) transports the product carrier (1) to the unloading conveyor line (3b), and the unloading conveyor line (3b) transfers the product carrier (1) to the bottom of the loading and unloading suction cup mechanism (5), so that the loading and unloading suction cup mechanism (5) can transport the FPCA board that has completed the test in the test station (2) to the product carrier (1), so as to realize the recycling of the product carrier (1).

2. The FPCA test device according to claim 1, characterized in that: The loading conveyor line (3a) and the unloading conveyor line (3b) respectively comprise a conveying motor (31) and a conveying slide rail (32); the conveying motor (31) drives a conveying belt (33); a tray (34) for placing the product carrier (1) slides on the conveying slide rail (32); the tray (34) is fixedly connected to the conveying belt (33) so that the conveying motor (31) can drive the tray (34) to move below the loading and unloading suction cup mechanism (5) and the carrier transport mechanism (6) by driving the conveying belt (33); the head end of the loading conveyor line (3a) and the head end of the unloading conveyor line (3b) are both provided with an upper and lower tray mechanism (4); the upper and lower tray mechanism (4) is used to transport the product carrier (1) storing the FPCA board to the tray (34) or to remove the product carrier (1) on the tray (34) for storage.

3. The FPCA test device according to claim 2, characterized in that: The head end of the slide rail is provided with an inwardly arranged stacking frame (35), and the stacking frame (35) is installed with a stacking lifting module (36). The stacking lifting module (36) drives the stacking lifting frame for stacking the product carriers (1). When the conveying motor (31) drives the conveying belt (33) to drive the tray (34) to move above the stacking lifting frame, the upper and lower plate mechanism (4) is used to lift the product carriers (1) stacked on the stacking lifting frame to a level higher than the tray (34) and place them on the tray (34), or to lift the product carriers (1) placed on the tray (34) to a level higher than the tray (34) and stack them on the stacking lifting frame when the tray (34) moves away from the stacking lifting frame.

4. The FPCA test device according to claim 3, characterized in that: A partition is provided between the two product carriers (1) stacked in the stacking rack (35), and the upper and lower disk mechanisms (4) include a partition transverse shifting module (41) and a partition suction cup (43). The partition transverse shifting module (41) spans the head end of the loading conveyor line (3a) and the head end of the unloading conveyor line (3b). The partition transverse shifting module (41) drives a partition lifting module (42) that can be moved laterally, and the partition lifting module (42) drives a partition suction cup group that can be lifted and lowered. After the partition suction cup group transports the product carrier (1) on the stacking lifting rack to a tray (34), the partition suction cup group transports the partition member to another stacking lifting rack. Thereafter, the partition suction cup group transports the product carrier (1) of another tray (34) to the partition, so as to realize the recycling of the partition body.

5. The FPCA test device according to any one of claims 2 to 4, characterized in that: The product carrier (1) is a mucous membrane, the FPCA plate is adhered to the mucous membrane, the tray (34) is provided with a suction hole (341) for adsorbing the mucous membrane, the loading and unloading suction cup mechanism (5) comprises a film tearing frame (52), the film tearing frame (52) is equipped with a film tearing lifting module (53), the film tearing lifting module (53) drives a film tearing lifting plate (54) that can be lifted and moved, the film tearing lifting plate (54) is provided with a rotating motor (55), and the rotating motor (55) drives a rotating frame ( 56), the rotating frame (56) is provided with at least two suction nozzles (57), the suction nozzles (57) can be pushed and lifted and are at different heights in the initial state, after the suction nozzles (57) adsorb the central symmetrical corners of the FPCA plate, the film tearing lifting module (53) drives the suction nozzles (57) to rise, and at the same time, the rotating motor (55) drives the rotating frame (56) to drive all the suction nozzles (57) to reciprocate around the center of the FPCA plate, so as to separate the FPCA plate from the mucosa.

6. The FPCA test device according to claim 5, characterized in that: The film tearing lifting plate (54) is equipped with a tilting motor (58) for driving the rotating frame (56) to tilt so that all the suction nozzles (57) are at different heights. After the suction nozzles (57) adsorb the central symmetrical corners of the FPCA board and the film tearing lifting module (53) drives the suction nozzles (57) to rise, the tilting motor (58) drives the rotating frame (56) to swing. The tilting motor (58) is also used to drive the rotating frame (56) to drive all the suction nozzles (57) to be at the same height, so that the FPCA board can be placed horizontally in the test station (2) and attached back to another mucosa.

7. The FPCA test device according to claim 5, characterized in that: The loading and unloading suction cup mechanism (5) includes a loading and unloading transverse movement module (51), and the loading and unloading transverse movement module (51) spans above the loading conveyor line (3a), the testing station (2) and the unloading conveyor line (3b). The loading and unloading transverse movement module (51) drives the film tearing lifting module (53) to move laterally, so that the suction nozzle (57) can transport the FPCA board to the testing station (2) for testing, and can transport the FPCA from the testing station (2) to the unloading conveyor line (3b).

8. The FPCA test device according to claim 7, characterized in that: A temporary placement table (37) is provided between the loading conveyor line (3a) and the testing station (2) so that after the suction nozzle (57) separates the FPCA board from the mucosa, the FPCA board is flattened on the temporary placement table (37) before being transported to the testing station (2).

9. The FPCA test device according to claim 5, characterized in that: The carrier transport mechanism (6) comprises a transport transverse shifting module (61), a transport elevating module (62) and a transport suction cup group (63); the transport transverse shifting module (61) spans above the ends of the loading conveyor line (3a) and the unloading conveyor line (3b); the transport transverse shifting module (61) drives the transport suction cup group (63) to move transversely; the transport elevating module (62) drives the transport suction cup group (63) to move up and down, so that the transport suction cup group (63) can transport the mucosa from the end of the loading conveyor line (3a) to the end of the unloading conveyor line (3b).

10. The FPCA test device according to claim 9, characterized in that: A flattening platform (64) is provided between the end of the loading conveyor line (3a) and the end of the unloading conveyor line (3b) so that the mucosa can be flattened and arranged on the flattening platform (64) before the transport suction cup group (63) transports the mucosa to the end of the unloading conveyor line (3b).

Citation Information

Cited By

  • Tray arranging and sorting equipment

    CN120903265A