Test device
By setting up a avoidance space and a first pushing mechanism in the test equipment to be clamped, the problem of inaccurate positioning caused by the flexible mat during the conveying process is solved, and the testing accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202411372722.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-01-07
AI Technical Summary
During the electronic product testing process, the dimensional changes and wear of the flexible mat during the transportation process lead to inaccurate positioning, affecting the test results.
A test device is designed, including a conveying device, a first positioning mechanism and a first pushing mechanism. By opening a avoidance space in the conveying device, the first pushing mechanism passes through the avoidance space to clamp the product to be tested, and avoid deformation of the mat affecting positioning. .
The accurate positioning of the products to be tested is achieved, reducing the deformation and wear of the mat, and improving the accuracy and production efficiency of the test.
Smart Images

Figure CN119262800A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of product testing, and in particular to a testing device. Background Art
[0002] During the testing process of electronic products, conveyor belts or other conveying devices are generally used for transportation. If the electronic products are directly placed on the conveyor belt, the outer surface of the electronic products in contact with the conveyor belt may be damaged by wear and tear during the transportation process. In the actual production process, in order to avoid the outer surface of the electronic products being worn or otherwise damaged during the transportation of the conveyor device, the electronic products to be tested are usually placed on a flexible mat, and the flexible mat is placed on the conveyor belt, so that the flexible electronics directly contact the conveyor belt, and then transported and tested, such as placing the product on a sponge pad or foam pad.
[0003] However, after the electronic product is placed on the flexible pad and during the conveyor belt transportation, the flexible pad is compressed and its size changes greatly. In addition, the pad is in direct contact with the conveyor belt during use and wears quickly, affecting the accuracy of product positioning and causing certain difficulties in positioning work during product testing. Summary of the invention
[0004] The main purpose of the present invention is to provide a testing device, aiming to solve the technical problem that when the electronic product is currently tested, the pad below affects the positioning of the electronic product and causes difficulty in the positioning work of the product.
[0005] To achieve the above object, the test equipment proposed by the present invention includes:
[0006] A conveying device, used for conveying a product component, wherein the product component includes a product to be tested and a support pad for placing the product to be tested, and the conveying device is provided with an avoidance space;
[0007] at least one set of first positioning mechanisms; and
[0008] A first pushing mechanism, the first positioning mechanism and the first pushing mechanism are arranged on opposite sides of the product to be tested, and the first pushing mechanism also passes through the avoidance space to drive the product component to approach the first positioning mechanism along a first direction, and make the product to be tested reach a first position. At the first position, the first pushing mechanism also cooperates with the first positioning mechanism to clamp the product component. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0010] Figure 1 A partial structural schematic diagram of an embodiment of a test device provided by the present invention;
[0011] Figure 2 A schematic diagram of the structure of the positioning mechanism and the pushing mechanism of the test equipment embodiment provided by the present invention;
[0012] Figure 3 A partial structural schematic diagram of an adjustment component of a test device embodiment provided by the present invention;
[0013] Figure 4 A partial structural schematic diagram of a first pushing mechanism and a conveying device of an embodiment of a testing device provided by the present invention;
[0014] Figure 5 A partial structural schematic diagram of an automatic plug-in and pull-out assembly of a test device embodiment provided by the present invention;
[0015] Figure 6 A partial structural schematic diagram of an optical inspection component of a test device embodiment provided by the present invention;
[0016] Figure 7 A schematic diagram of the structure of a rack of a test equipment embodiment provided by the present invention.
[0017] Description of Figure Numbers:
[0018] 100, conveying device; 110, avoidance space; 120, bracket; 130, first conveyor belt; 140, second conveyor belt; 150, driving shaft; 160, driven shaft; 170, belt support plate; 171, avoidance hole;
[0019] 210, first positioning mechanism; 220, first positioning member; 230, second positioning mechanism; 240, second positioning member; 250, third positioning mechanism; 260, third positioning member;
[0020] 300, adjustment assembly; 310, adjustment drive member; 320, adjustment fixing member; 330, adjustment beam; 340, adjustment connecting rod;
[0021] 400, first pushing mechanism; 410, first pushing fixing member; 420, first pushing driving member; 430, first pushing assembly; 431, transfer beam; 432, connecting column; 433, top beam;
[0022] 500, second pushing mechanism; 510, second pushing driving member; 520, pushing installation assembly; 521, installation member;
[0023] 600, third pushing mechanism; 610, pushing plate; 620, third pushing driving member; 630, stabilizing assembly; 631, supporting seat; 632, sliding rod;
[0024] 700, blocking assembly; 710, blocking driving member; 720, blocking member;
[0025] 810, first guide member; 820, second guide member; 830, third guide member; 840, guide driving member;
[0026] 910, automatic plug-in and pull-out assembly; 911, plug connector; 912, plug-in and pull-out drive member; 920, automatic sensing module; 930, optical inspection assembly; 931, first camera; 932, second camera; 933, light source; 940, optical inspection transverse movement module; 950, fixing frame; 960, rack; 970, product to be tested; 980, support pad.
[0027] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0030] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0031] In the prior art, in order to prevent electronic products from being worn or otherwise damaged during transportation, the electronic products to be tested are usually placed on a flexible mat for transmission and testing. However, the size of the mat varies greatly, and the mat wears out quickly during use, which affects the accuracy of product positioning and creates certain difficulties for the positioning work of product testing.
[0032] The present invention provides a testing device.
[0033] See also Figures 1 to 7 As shown, in one embodiment of the present invention, the test device includes: a conveying device 100, at least one group of first positioning mechanisms 210 and a first pushing mechanism 400, wherein the conveying device 100 is used to convey product components, and the conveying device 100 is provided with an avoidance space 110. It should be noted that the product component includes a product to be tested 970 and a support pad 980 for placing the product to be tested 970, that is, the product to be tested 970 is placed on the support pad 980, the support pad 980 is placed on the conveying device 100, and the conveying device 100 conveys the support pad 980 and the product to be tested 970 to the corresponding position. It can be understood that during the test of the product to be tested 970, in order to protect the product to be tested 970, it is generally placed on a flexible support pad 980, such as a support pad 980 made of sponge or other flexible materials. In this way, the support pad 980 is prone to deformation, which is not easy to control, and the flexible support pad 980 is not strong, which is easy to cause wear during the transportation process. Deformation and wear will affect the positioning of the product to be tested 970 during the test.
[0034] In addition, the conveying device 100 is provided with an escape space 110, and the conveying device 100 can be a belt conveyor line body, a roller conveyor line body, or other conveyor line body structures, which are not limited in this embodiment. The escape space 110 runs through the upper and lower surfaces of the conveying device 100, and ensures that the first pushing mechanism 400 contacts and pushes the product component to move after passing through the escape space 110.
[0035] The first positioning mechanism 210 and the first pushing mechanism 400 are arranged on opposite sides of the product to be tested 970, and the first pushing mechanism 400 also passes through the avoidance space 110 to drive the product component to approach the first positioning mechanism 210 along the first direction, and make the product to be tested 970 reach the first position. At the first position, the first pushing mechanism 400 also cooperates with the first positioning mechanism 210 to clamp the product component.
[0036] In the specific implementation process, it can be understood that reference Figures 1 to 3 As shown, the first pushing mechanism 400 is located below the conveying device 100, the product component is located above the conveying device 100, the first positioning mechanism 210 is located above the product component, and the conveying device 100 is provided with an escape space 110. It can be understood that in this embodiment, the first direction is a vertical direction, the first pushing mechanism 400 is vertically lifted through the escape space 110, and pushes the product component to move upward away from the conveying device 100, thereby making the product to be tested 970 reach the first position. In the first position, the top of the product to be tested 970 contacts the first positioning mechanism 210, and the product to be tested 970 is also supported on the first pushing mechanism 400 with the support pad 980. The first pushing mechanism 400 cooperates with the first positioning mechanism 210 to clamp the support pad 980 and the product to be tested 970, thereby preventing the deformation of the support from affecting the positioning of the product to be tested 970, and preventing the product to be tested 970 from moving during the test, thereby ensuring the accuracy of the positioning of the product to be tested 970.
[0037] It should be further explained that the test equipment proposed in this embodiment is also provided with a plurality of sensor components for sensing that the product to be tested 970 reaches the first position. In addition, the first pushing mechanism 400 cooperates with the first positioning device to clamp the product component and then moves together so that the product to be tested 970 reaches the first position; or, the first pushing mechanism 400 pushes the product component to move so that the product to be tested 970 reaches the first position, at which time the product to be tested 970 contacts the first positioning mechanism 210, and the first positioning mechanism 210 restricts the movement of the product to be tested 970, and the first pushing mechanism 400 further moves to cooperate with the first positioning mechanism 210 to clamp the product to be tested 970. In this embodiment, the action sequence of clamping and positioning is not limited, and the stability and precise positioning of the product to be tested 970 can be achieved. Furthermore, in the length direction of the product to be tested 970, the first positioning mechanism 210 is provided with two groups, and the two groups of positioning mechanisms are arranged at intervals and act simultaneously, and cooperate with the first pushing mechanism 400 to clamp the product component to improve the stability of the product.
[0038] The technical solution of the present invention uses a conveying device 100 to convey the product component and convey the product component to a corresponding position, and also sets a first pushing mechanism 400 and a first positioning mechanism 210 on opposite sides of the product component, and opens an avoidance space 110 in the conveying device 100. The first pushing mechanism 400 moves along the first direction and passes through the avoidance space 110 to push the product component to move along the first direction, and the first pushing mechanism 400 pushes the product component to move so that the product to be tested 970 reaches the first position. Specifically, in the first position, the first pushing mechanism 400 also cooperates with the first positioning mechanism 210 to clamp the product component. In the product component in the clamped state, the deformation and wear of the support pad 980 itself will not affect the positioning of the product to be tested 970, thereby achieving accurate positioning of the product to be tested 970, avoiding the size change of the support pad from affecting the positioning and testing of the product, and greatly improving the production efficiency.
[0039] In one embodiment, reference Figure 4 As shown, the first pushing mechanism 400 includes a first pushing fixing member 410, a first pushing driving member 420 and a first pushing assembly 430, wherein the first pushing fixing member 410 is fixedly connected to the conveying device 100; the first pushing driving member 420 is arranged on the first pushing fixing member 410; the first pushing driving member 420 is drivingly connected to the first pushing assembly 430, and drives the first pushing assembly 430 to move along the first direction, so that the product 970 to be tested reaches the first position.
[0040] In this embodiment, the first push fixing member 410 includes a bottom plate and two side plates fixed at both ends of the bottom plate, the side plates are fixedly connected to the bottom of the conveying device 100, and the two side plates, the bottom plate and the conveying device 100 are surrounded to form an installation space, and the first push driving member 420 is located in the installation space. Specifically, the fixed end of the first push driving member 420 is installed on the bottom plate, and the driving end is connected to the first pushing component 430, thereby driving the first pushing component 430 to rise through the avoidance space 110 to contact and push the support pad 980, thereby pushing the product to be tested 970. Among them, the first push driving member 420 can be a driving cylinder structure or a driving motor structure, etc., which is not limited in this embodiment.
[0041] Furthermore, the first pushing component 430 includes a transfer beam 431, a connecting column 432 and a top beam 433, wherein the transfer beam 431 is connected to the first pushing driving member 420, one end of the connecting column 432 is connected to the transfer beam 431, and the other end is connected to the top beam 433, and the transfer beam 431 and the top beam 433 are arranged side by side in the first direction.
[0042] Specifically, the adapter beam 431 and the top beam 433 are arranged opposite to each other, and the lengths of the two are adapted to the length of the product to be tested 970, so that the top beam 433 can stably support and push the support pad 980 and the product to be tested 970. The adapter beam 431 and the top beam 433 are connected at opposite ends of the connecting column 432, and in the specific implementation process, a plurality of connecting columns 432 are provided, and the plurality of connecting columns 432 are spaced apart along the extension direction of the adapter beam 431 to improve the stability of the connection between the adapter beam 431 and the top beam 433.
[0043] In one embodiment, reference Figures 1 to 3 As shown, the testing device also includes a second positioning mechanism 230 and a second pushing mechanism 500. The second positioning mechanism 230 and the second pushing mechanism 500 are arranged on opposite sides of the product to be tested 970. The second pushing mechanism 500 is used to drive the product to be tested 970 to approach the second positioning mechanism 230 along the second direction so that the product to be tested 970 reaches the second position. In the second position, the second pushing mechanism 500 also cooperates with the second positioning mechanism 230 to clamp the product component.
[0044] In the specific implementation process, the second pushing mechanism 500 pushes the product to be tested 970 at one end of the product to be tested 970 and moves to the other end opposite to the second positioning mechanism 230 along the second direction, and drives the product to be tested 970 to reach the second position. The second direction is in the horizontal plane and is the conveying direction of the conveying device 100. In order to improve the stability of the product to be tested 970 and facilitate the testing work, in the second position, the second pushing mechanism 500 also cooperates with the second positioning mechanism 230 to clamp the product to be tested 970 to limit the displacement of the product to be tested 970 in the second direction. It should be further explained that the test equipment proposed in this embodiment is also provided with a plurality of sensor components for sensing that the product to be tested 970 reaches the second position.
[0045] Furthermore, the second pushing mechanism 500 includes a second pushing drive member 510 and a pushing installation assembly 520. The second pushing drive member 510 is arranged on the pushing installation assembly 520, and the second pushing drive member 510 is also located at one end of the component to be tested away from the second positioning mechanism 230. The second pushing drive member 510 is used to push the product to be tested 970 to move along the second direction, and the pushing installation assembly 520 is also used to adjust the position of the second pushing drive member 510 in the first direction.
[0046] It can be understood that the second push driving member 510 is a cylinder structure or a motor structure, and is fixed on the second push mounting assembly 520. Specifically, in the present embodiment, the second push driving member 510 is a driving cylinder structure, and the output end of the second push driving member 510 is connected to a pushing member, which contacts the product to be tested 970 and pushes the product to be tested 970 to move through the second push driving member 510.
[0047] In one embodiment, the first positioning mechanism 210 includes a first positioning member 220, the second positioning mechanism 230 includes a second positioning member 240, the pushing and mounting assembly 520 includes a mounting member 521, and the second pushing driving member 510 is arranged on the mounting member 521. At least one of the first positioning member 220, the second positioning member 240 and the mounting member 521 is also connected to an adjusting assembly 300 for adjusting the displacement in the first direction, and the adjusting assembly 300 is also fixedly connected to the conveying assembly.
[0048] During the specific implementation process, the first positioning member 220, the second positioning member 240 and the mounting member 521 are respectively connected to the corresponding adjustment components 300. Specifically, the first positioning member 220, the second positioning member 240 and the mounting member 521 span above the conveying component, and the corresponding adjustment components 300 are connected near their respective ends.
[0049] refer to Figure 1 and Figure 3As shown, in this embodiment, the first positioning member 220, the second positioning member 240 and the mounting member 521 are all provided with an adjustment assembly 300. It can be understood that the adjustment assembly 300 respectively adjusts the positions of the first positioning member 220, the second positioning member 240 and the mounting member 521 in the first direction. On the one hand, it can avoid affecting the transportation of product components. On the other hand, it can adjust the position to adapt to product components of different sizes to improve the applicability of the testing device.
[0050] During the specific implementation process, the adjustment component 300 includes an adjustment driving member 310, an adjustment fixing member 320, an adjustment beam 330 and an adjustment connecting rod 340, wherein the adjustment fixing member 320 is fixedly connected to the conveying device 100, the adjustment connecting rod 340 is connected to the adjustment beam 330, and the adjustment connecting rod 340 is also slidably connected to the adjustment fixing member 320, the adjustment driving member 310 is respectively connected to the adjustment fixing member 320 and the adjustment beam 330, and drives the adjustment beam 330 to move along the first direction, and makes the adjustment connecting rod 340 slide along the fixing member, and the adjustment connecting rod 340 is also used to connect with at least one of the first positioning member 220, the second positioning member 240 and the mounting member 521.
[0051] Specifically, the adjusting driving member 310 is a driving cylinder structure, the adjusting fixing member 320 spans the bottom of the conveying device 100 and is fixedly connected to the bottom of the conveying device 100, the adjusting driving member 310 is installed on the adjusting fixing member 320, and the output end of the adjusting driving member 310 is connected to the adjusting crossbeam 330. The adjusting connecting rod 340 is provided with two groups arranged in parallel, and respectively connects the two ends of the crossbeam, and the end of the adjusting connecting rod 340 away from the adjusting crossbeam 330 is used to connect the corresponding first positioning member 220, the second positioning member 240 and the mounting member 521. In this way, the adjusting driving member 310 operates to adjust the positions of the corresponding first positioning member 220, the second positioning member 240 and the mounting member 521 in the first direction through the crossbeam and the adjusting connecting rod 340.
[0052] refer to Figure 1 and Figure 2 As shown, in one embodiment, the testing device also includes a third positioning mechanism 250 and a third pushing mechanism 600. The third positioning mechanism 250 and the third pushing mechanism 600 are respectively arranged on two opposite sides of the product to be tested 970. The third pushing mechanism 600 is used to drive the product to be tested 970 to approach the third positioning mechanism 250 along the third direction so that the product to be tested 970 reaches the third position. At the third position, the third pushing mechanism 600 cooperates with the third positioning mechanism 250 to clamp the product to be tested 970.
[0053] In this embodiment, the third direction is a direction in the horizontal plane and perpendicular to the conveying device 100. It can be understood that the first direction, the second direction and the third direction are perpendicular to each other. The third positioning mechanism 250 and the third pushing mechanism 600 are respectively located on both sides of the product to be tested 970. The third pushing mechanism 600 is used to push the product to be tested 970 close to the third positioning mechanism 250 and make the product to be tested 970 reach the third position. In order to ensure the stability of the product during testing, in the third position, the third pushing mechanism 600 also cooperates with the third positioning mechanism 250 to clamp the product to be tested 970. It should be further explained that the test equipment proposed in this embodiment is also provided with a plurality of sensor components for sensing that the product to be tested 970 reaches the third position.
[0054] Furthermore, the third positioning mechanism 250 includes a third positioning member 260, which is fixed to the conveying device 100 and is located near the side of the conveying device 100. The first positioning mechanism 210, the second positioning mechanism 230, the third positioning mechanism 250 and the corresponding first pushing mechanism 400, the second pushing mechanism 500 and the third pushing mechanism 600 can realize the positioning of the product to be tested 970 in the three-dimensional direction and improve the stability of the positioning of the product to be tested 970, so as to facilitate the testing work. In addition, the positioning position is flexible and adjustable, so as to adapt to products of different sizes and have wide compatibility.
[0055] In one embodiment, the third pushing mechanism 600 includes a push plate 610 and a third push driving member 620, the third push driving member 620 is provided with at least one, the push plate 610 extends along the second direction, the third push driving member 620 is fixedly connected to the conveying device 100, and the third push driving member 620 is also drivingly connected to the push plate 610 to drive the push plate 610 to move along the third direction and push the product 970 to be tested.
[0056] Specifically, the third push driving member 620 is a push cylinder structure, and is fixedly installed on one side of the conveying device 100 through a connecting plate. In this embodiment, the push plate 610 is located on one side of the product to be tested 970 relative to the third positioning mechanism 250, that is, the push plate 610 and the third positioning member 260 are located on two opposite sides of the product, and the push plate 610 is driven by the third push driving member 620 to approach the product to be tested 970, so that the product to be tested 970 reaches the third position, and the extension length of the push plate 610 in the conveying direction is adapted to the length of the product to be tested 970, so as to improve the stability of pushing the product to be tested 970 to move, increase the contact area with the product to be tested 970, and reduce the stress concentration caused by pushing to damage the product to be tested 970.
[0057] Furthermore, two third push driving members 620 are provided in the extension direction of the push plate 610 , and the two third push driving members 620 are spaced apart along the extension direction of the push plate 610 , and the two push components act simultaneously to improve the stability of the movement of the push plate 610 .
[0058] In one embodiment, the third pushing mechanism 600 also includes a stabilizing component 630, which is at least equipped with a stabilizing component 630, including a support seat 631 and a sliding rod 632, the support seat 631 is fixedly connected to the conveying device 100, one end of the sliding rod 632 is fixedly connected to the push plate 610, and the other end extends along the third direction, and the sliding rod 632 slides along the support seat 631 under the push of the third pushing drive member 620.
[0059] In the specific implementation process, two groups of stabilizing components 630 are provided and spaced apart along the extension direction of the push plate 610. The two groups of stabilizing components 630 are located on the side where the two push components are away from each other, so as to further improve the stability of the movement of the push plate 610 and also play a guiding role. Specifically, the support seat 631 of the stabilizing component 630 is fixedly installed on one side of the conveying device 100, and a linear bearing is provided on the support seat 631. The extension direction of the sliding rod 632 is consistent with the movement direction of the push plate 610. The sliding rod 632 is slidably connected to the support seat 631 through the linear bearing, and slides under the action of the third push drive member 620 and the push plate 610.
[0060] refer to Figure 4 As shown, in one embodiment, the conveying device 100 includes a bracket 120, a conveying receiving member, a driving shaft 150 and a driven shaft 160, the driving shaft 150 and the driven shaft 160 are respectively arranged at opposite ends of the bracket 120, the conveying receiving member connects the driving shaft 150 and the driven shaft 160, the driving shaft 150 drives the conveying receiving member to rotate to convey the product component, and the conveying receiving member limits the avoidance space 110.
[0061] In the specific implementation process, the conveying receiving member can be a conveyor belt or a roller or other conveying carrier, which can convey the product components and limit the avoidance space 110. Specifically, the bracket 120 includes two opposite ones, and the conveying receiving member is located between the two brackets 120, and is respectively connected to the driving shaft 150 and the transmission shaft, and the driving shaft 150 and the driven shaft 160 are located at opposite ends of the bracket 120. Among them, the driving shaft 150 is connected to a motor, and the motor drives the driving shaft 150 to rotate. The rotation of the driving shaft 150 causes the conveying receiving member to rotate to convey the product components. The avoidance space 110 runs through the upper and lower sides of the conveying receiving member, so that the first pushing component 430 below the conveying device 100 can push the product components above the conveying device 100 through the avoidance space 110.
[0062] Furthermore, in one embodiment, the conveying receiving member is configured as a conveyor belt, and the conveying device 100 also includes a belt support plate 170, which is fixedly connected to the bracket 120 and is used to support the part of the conveyor belt that conveys the product component. The belt support plate 170 has an avoidance hole 171, and the avoidance hole 171 is arranged corresponding to the avoidance space 110.
[0063] Specifically, the conveyor belt surrounds and connects the driving shaft 150 and the driven shaft 160, and an upper section and a lower section are formed between the two. The two sides of the belt support plate 170 are fixedly connected to the corresponding two sets of brackets 120, and the belt support plate 170 is located between the upper section and the lower section of the conveyor belt and contacts the bottom of the upper section of the conveyor belt to improve the bearing force of the belt and facilitate the conveying of product components. It can be understood that the conveyor belt is provided with an avoidance space 110, and an avoidance hole 171 is provided on the belt support plate 170 to correspond to the avoidance space 110, so as to facilitate the first pushing mechanism 400 to pass through.
[0064] In one embodiment, the conveyor belt includes a first conveyor belt 130 and a second conveyor belt 140 . The first conveyor belt 130 and the second conveyor belt 140 are spaced apart from each other, and a spacing space is formed therebetween. The spacing space defines the avoidance space 110 .
[0065] In this embodiment, the first conveyor belt 130 and the second conveyor belt 140 are spaced apart in the third direction, the space between them is the avoidance space 110, and the first conveyor belt 130 and the second conveyor belt 140 rotate synchronously to ensure smooth transportation of product components.
[0066] refer to Figure 1 and Figure 3 As shown, in one embodiment, the testing device further includes a blocking component 700, which is disposed on the conveying component and close to the incoming material end of the conveying device 100, and is used to block the incoming material from entering the conveying component.
[0067] In the specific implementation process, the test equipment proposed in this application can cooperate with other equipment to realize automated production, and the blocking component 700 is close to the incoming material end of the conveying device 100 to block the incoming material from the previous process to the test equipment to avoid affecting the test work. It can be understood that when the product component is conveyed, the blocking component 700 leaves the conveying stroke of the product component to avoid affecting the normal conveying of the product component by the conveying device 100.
[0068] Specifically, the blocking assembly 700 includes a blocking driving member 710 and a blocking member 720 . The blocking driving member 710 is fixed to the conveying assembly. The blocking driving member 710 is drivingly connected to the blocking member 720 and drives the blocking member 720 to move along a first direction toward or away from the conveying device 100 .
[0069] The blocking driving member 710 is connected to a blocking mounting frame, which is fixedly mounted on one side of the conveying device 100. The blocking driving member 710 may be a driving cylinder structure. The blocking member 720 is mounted on the driving end of the blocking driving member 710 and extends close to the conveying device 100 through the action of the blocking driving member 710. In a specific implementation, when the conveying device 100 normally conveys product components, the blocking driving member 710 retracts to drive the blocking member 720 away from the stroke position where the conveying device 100 conveys product components. After the conveying device 100 conveys product components to the right position, the blocking driving member 710 extends to drive the blocking member 720 close to the stroke position where the conveying device 100 conveys product components to block the incoming materials.
[0070] refer to Figure 5 and Figure 6 As shown, in one embodiment, the testing device also includes a first guide member 810, which is fixedly connected to the conveying device 100. The first guide member 810 is provided with two groups, and the two groups of first guide members 810 are arranged opposite to each other. The first guide member 810 is used to adjust the conveying direction of the support pad 980.
[0071] In the specific implementation process, the first guide member 810 extends along the conveying direction of the conveying device 100 and extends to the discharge end of the conveying device 100. The two groups of first guide members 810 are respectively located on the opposite sides of the conveying device 100 conveying the product component and are close to the conveying device 100. The first guide member 810 is used to limit the conveying stroke of the support pad 980 of the product component to ensure that the product component can be conveyed along the corresponding position of the conveying device 100, and it can be understood that the distance between the two groups of first guide members 810 can ensure that the support pad 980 passes smoothly.
[0072] In one embodiment, the testing device further includes a second guide member 820 , which is fixedly connected to the conveying device 100 and is located on a side of the first guide member 810 away from the conveying device 100 in the first direction. The second guide member 820 is used to adjust the conveying direction of the product 970 to be tested.
[0073] The second guide member 820 is fixedly mounted on the conveying device 100, and the second guide member 820 is located above the first guide member 810, and is used to limit the conveying direction of the product to be tested 970. It can be understood that the product to be tested 970 is located on the support pad 980 near the middle of the support pad 980, so that the second guide member 820 is close to the conveying space of the conveying device 100 relative to the first guide member 810, so as to smoothly contact the product to be tested 970 and play a guiding role.
[0074] In one embodiment, the first guide member 810 and the second guide member 820 may be a plate-shaped structure or a rod-shaped structure, etc., which is not limited in this embodiment. In the specific implementation process, the first guide member 810 and the second guide member 820 are configured as guide plates, and the side wall of the guide plate close to the incoming end of the conveying device 100 is provided with a guide slope. The side walls opposite to the two groups of first guide members 810 are provided with guide wire slopes, and the guide slopes of the first guide member 810 and the second guide member 820 are both oriented toward the conveying space for conveying product components of the conveying device 100.
[0075] In one embodiment, the testing device also includes an automatic plug-in assembly 910, which includes a plug connector 911 and a plug-in drive 912. The plug-in drive 912 is fixedly connected to the conveying device 100, and the plug-in drive 912 drives the connection plug connector 911 and drives the plug connector 911 to connect to or leave the product to be tested 970.
[0076] In this embodiment, the automatic plug-in assembly 910 realizes the automatic test of the product to be tested 970. Specifically, the plug-in drive 912 is fixedly installed on the conveying device 100, and drives the plug connector 911 to insert the product to be tested 970 for testing. The plug-in drive 912 can be a cylinder structure, a motor structure, or other drive structures.
[0077] In the specific implementation process, the plug connector 911 includes a communication component and a power supply component, the communication component is connected to the high-voltage instrument, and the power supply component is connected to the power supply. Since the communication structure and the power supply structure of the product to be tested 970 are located in different positions, the communication component and the power supply component are respectively connected to the plug-in drive component 912, and respectively drive the communication component and the power supply component to operate. Among them, the communication component is connected to the high-voltage instrument for high-voltage resistance testing, and the power supply component is used for power-on testing.
[0078] Continue to refer Figure 5 and Figure 6 As shown, in one embodiment, the automatic plug-in assembly 910 further includes a floating joint, which is respectively connected to the plug-in drive member 912 and the plug connector 911. The floating joint can automatically correct the position of the plug connector 911, thereby improving the usability and user experience of the automatic plug-in assembly 910. The automatic plug-in assembly 910 is located on one side of the product to be tested 970 relative to the third pushing mechanism 600, that is, the automatic plug-in assembly 910 and the third positioning member 260 are located on the same side of the product to be tested 970, the third positioning member 260 is fixed on the conveying device 100, the plug-in drive member 912 is fixed on the third positioning member 260, and an avoidance groove is provided at the corresponding position of the third positioning member 260 so that the plug-in drive member 912 can smoothly drive the plug connector 911 to be inserted into the product to be tested 970.
[0079] In one embodiment, the product to be tested 970 is provided with a groove and a socket, and the socket is provided on the side wall of the groove. The testing equipment also includes a third guide member 830, and the third guide member 830 is located between the incoming end and the outgoing end of the conveying device 100. The third guide member 830 is connected to a guide driving member 840, and the guide driving member 840 is fixedly connected to the conveying device 100 and drives the third guide member 830 to move along the third direction.
[0080] It should be noted that the side wall of the product to be tested 970 is provided with a groove, and the socket is located on the side wall of the groove. In this embodiment, the third guide member 830 is provided to further guide the conveying of the product to be tested 970, so that the plug connector 911 can smoothly enter the groove and be inserted into the socket. Specifically, the third guide drive member 840 is fixedly installed on the conveying device 100, and drives the third guide member 830 to move along the third direction to approach the conveying space of the conveying device 100.
[0081] In the specific implementation process, when the product 970 to be tested is being conveyed, the third guide drive member 840 is in an extended state, driving the third guide member 830 to extend toward the conveying space of the conveying device 100. When the product 970 to be tested reaches or approaches the second position, and ensures that the plug connector 911 is opposite to the groove of the product 970 to be tested, the third guide member 830 retracts to facilitate the third pushing mechanism 600 to push the product 970 to be tested to move in the third direction, thereby allowing the plug connector 911 to be accommodated in the groove, and the plug-in drive member 912 drives the plug connector 911 to move into the socket.
[0082] refer to Figure 1 As shown, in one embodiment, the test device further includes an automatic sensing module 920, which cooperates with the product to be tested 970 for sensing. Specifically, the automatic sensing module 920 is connected to a sensing frame, which is installed on the conveying device 100. The automatic sensing module 920 can be a communication sensing, or can be a code scanning or other sensing method to confirm that the product is being tested.
[0083] In one embodiment, the testing device also includes an optical inspection mechanism, which includes an optical inspection component 930, a fixed frame 950 and an optical inspection transverse movement module 940. The optical inspection module is arranged on the fixed frame 950, and the fixed frame 950 is connected to the optical inspection transverse movement module. The optical inspection transverse movement module 940 drives the optical inspection component 930 to move along the second direction through the fixed frame 950 to detect the product to be tested 970.
[0084] In the specific implementation process, the optical inspection component 930 is installed on the fixed frame 950 and faces the product to be tested 970 to detect the appearance of the product to be tested 970 by scanning or taking pictures, such as the LOGO, barcode, product surface or installed screws, etc. The fixed frame 950 is also connected to the lateral movement module, which can be a motor screw mechanism or a cylinder structure. It will not be described in detail in this embodiment. The lateral movement module is used to drive the optical inspection component 930 to move along the extension direction of the product to be tested 970 to detect the overall appearance of the product.
[0085] Further, refer to Figure 6 As shown, the optical inspection component includes a first camera 931, a second camera 932 and a light source 933, and all three are arranged on a fixed frame 950, wherein the first camera 931 is located above the light source 933, the second camera 932 is tilted and located on one side of the light source 933, and the light source 933 provides lighting for the first camera 931 and the second camera 932.
[0086] In this embodiment, the light source 933 is provided on the light shield, which is mounted on the fixing frame 950. The light shield reflects light and irradiates the product, which is convenient for the first camera 931 and the second camera 932 to take pictures and detect. Specifically, the light shield has a through hole, and the first camera 931 takes pictures of the product through the through hole. The second camera 932 is tilted and located at the edge of the light shield, and can use the light reflected by the light shield at the same time. In this way, the first camera 931 and the second camera 932 share the same light source 933, which can simplify the device and save costs.
[0087] It should also be noted that the accuracy of the one-dimensional code data, LOGO, pattern, foot pad, screw, etc. of the product meeting the design requirements plays a very important role. In the specific implementation process, the first camera 931 is used to detect the one-dimensional code data, LOGO, pattern, etc. and also detect whether the corresponding position is installed with screws. The foot pad of the product is protruding from the outer surface of the product and also has a height requirement. The second camera 932 is set at an angle and can capture the side of the foot pad to detect whether the foot pad of the product meets the requirements.
[0088] The test equipment proposed in the present invention integrates multiple detection devices, and can realize all-round control of multiple detection functions such as automatic sensing, automatic plugging and unplugging, and automatic high voltage, which can save test processes and procedures and ultimately achieve goals such as effective testing of product functions.
[0089] refer to Figure 7 As shown, in one embodiment, the testing device includes a frame 960, and the frame 960 includes an upper frame and a lower frame. The conveying device 100 is arranged on the lower frame, and the upper frame is provided with a feed port and a discharge port, and is used to cooperate with external equipment.
[0090] In the specific implementation process, the lower frame supports the conveying device 100, and the air source device and the electrical control device are installed on the lower frame. The upper frame is installed on the lower frame and encloses the detection space. The upper frame includes a safety door and a frame. The upper frame is also used to install an operation panel, a display and an alarm light. The operation panel is used to control and operate the test equipment, and the display is used to display the status of each test equipment. In addition, the test equipment can be used alone or in conjunction with other equipment to form a production line. The upper frame is provided with a feed port and a discharge port to facilitate the cooperation of the test equipment with other equipment and to facilitate the loading and unloading of product components.
[0091] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A testing device, characterized in that: include: A conveying device, used for conveying a product component, wherein the product component includes a product to be tested and a support pad for placing the product to be tested, and the conveying device is provided with an avoidance space; at least one set of first positioning mechanisms; and A first pushing mechanism, the first positioning mechanism and the first pushing mechanism are arranged on opposite sides of the product to be tested, and the first pushing mechanism also passes through the avoidance space to drive the product component to approach the first positioning mechanism along a first direction, and make the product to be tested reach a first position. At the first position, the first pushing mechanism also cooperates with the first positioning mechanism to clamp the product component.
2. The test device according to claim 1, characterized in that The first driving mechanism comprises: A first pushing fixing member, fixedly connected to the conveying device; A first push driving member, disposed on the first push fixing member; and The first pushing component is drivingly connected to the first pushing component and drives the first pushing component to move along the first direction, so that the product to be tested reaches the first position.
3. The test device according to claim 2, characterized in that The first pushing component comprises: A transfer beam connected to the first driving member; connecting posts; and A top beam, wherein one end of the connecting column is connected to the adapter beam, and the other end is connected to the top beam, and the adapter beam and the top beam are arranged side by side in the first direction.
4. The testing device according to claim 1, characterized in that The testing device also includes a second positioning mechanism and a second pushing mechanism, wherein the second positioning mechanism and the second pushing mechanism are arranged on opposite sides of the product to be tested, and the second pushing mechanism is used to drive the product to be tested to approach the second positioning mechanism along a second direction so that the product to be tested reaches a second position. In the second position, the second pushing mechanism also cooperates with the second positioning mechanism to clamp the product component.
5. The test device according to claim 4, characterized in that The second pushing mechanism includes a second pushing drive member and a pushing installation assembly, the second pushing drive member is arranged on the pushing installation assembly, and the second pushing drive member is also located at one end of the component to be tested away from the second positioning mechanism, the second pushing drive member is used to push the product to be tested to move along the second direction, and the pushing installation assembly is also used to adjust the position of the second pushing drive member in the first direction.
6. The test device according to claim 5, characterized in that The first positioning mechanism includes a first positioning member, the second positioning mechanism includes a second positioning member, the pushing and mounting assembly includes a mounting member, the second pushing driving member is arranged on the mounting member, and at least one of the first positioning member, the second positioning member and the mounting member is also connected to an adjustment assembly for adjusting the displacement in the first direction, and the adjustment assembly is also fixedly connected to the conveying assembly.
7. The testing device according to claim 6, characterized in that The adjustment assembly includes an adjustment driving member, an adjustment fixing member, an adjustment beam and an adjustment connecting rod, wherein: The adjusting fixing piece is fixedly connected to the conveying device, the adjusting connecting rod is connected to the adjusting beam, and the adjusting connecting rod is also slidably connected to the adjusting fixing piece, the adjusting driving piece is respectively connected to the adjusting fixing piece and the adjusting beam, and drives the adjusting beam to move along the first direction, and makes the adjusting connecting rod slide along the fixing piece, and the adjusting connecting rod is also used to connect to at least one of the first positioning piece, the second positioning piece and the mounting piece.
8. The testing device according to claim 4, characterized in that The testing device also includes a third positioning mechanism and a third pushing mechanism, wherein the third positioning mechanism and the third pushing mechanism are respectively arranged on two opposite sides of the product to be tested, and the third pushing mechanism is used to drive the product to be tested to approach the third positioning mechanism along a third direction so that the product to be tested reaches a third position, and at the third position, the third pushing mechanism cooperates with the third positioning mechanism to clamp the product to be tested.
9. The testing device according to claim 8, characterized in that The third positioning mechanism comprises a third positioning member, and the third positioning member is fixedly arranged on the conveying device; and / or, The first direction, the second direction and the third direction are perpendicular to each other.
10. The testing device according to claim 8, characterized in that The third pushing mechanism includes a push plate and a third push driving member, wherein the third push driving member is at least provided with one push plate, the push plate extends along the second direction, the third push driving member is fixedly connected to the conveying device, and the third push driving member is also drivingly connected to the push plate to drive the push plate to move along the third direction and push the product to be tested.
11. The test device according to claim 10, characterized in that The third pushing mechanism also includes a stabilizing component, which is at least equipped with a supporting seat and a sliding rod. The supporting seat is fixedly connected to the conveying device, one end of the sliding rod is fixedly connected to the push plate, and the other end extends along the third direction, and the sliding rod slides along the supporting seat under the push of the third pushing driving member.
12. The test device according to claim 11, characterized in that The conveying receiving member is configured as a conveyor belt, and the conveying device also includes a belt support plate, which is used to support the part of the conveyor belt that transports the product component. The belt support plate is provided with an avoidance hole, and the avoidance hole is arranged corresponding to the avoidance space.
13. The testing device according to claim 12, characterized in that The conveyor belt comprises a first conveyor belt and a second conveyor belt. The first conveyor belt and the second conveyor belt are arranged at an interval, and an interval space is formed therebetween. The interval space defines the avoidance space.
14. The testing device according to claim 1, characterized in that The testing device further comprises a blocking component, which is arranged on the conveying component and close to the incoming material end of the conveying device, and is used to block the incoming material from entering the conveying component.
15. The testing device according to claim 14, characterized in that The blocking assembly includes a blocking driving member and a blocking member. The blocking driving member is fixed to the conveying assembly. The blocking driving member is drivingly connected to the blocking member and drives the blocking member to move along the first direction toward or away from the conveying device.
16. The testing device according to claim 1, characterized in that The testing device also includes a first guide member, which is fixedly connected to the conveying device. The first guide member is provided with two groups, and the two groups of the first guide members are arranged opposite to each other. The first guide member is used to adjust the conveying direction of the support pad.
17. The testing device according to claim 16, characterized in that The testing device further comprises a second guide member, which is fixedly connected to the conveying device and is located on a side of the first guide member away from the conveying device in the first direction, and the second guide member is used to adjust the conveying direction of the product to be tested.
18. The testing device according to claim 17, characterized in that The first guide member and the second guide member are configured as guide plates, and a guide slope is provided on the side wall of the guide plate close to the material inlet end of the conveying device.
19. The testing device according to any one of claims 1 to 18, characterized in that: The testing equipment also includes an automatic plug-in assembly, which includes a plug connector and a plug-in drive, the plug-in drive is fixedly connected to the conveying device, the plug-in drive drives the plug connector to connect and drive the plug connector to connect or leave the product to be tested.
20. The testing device according to claim 19, characterized in that The automatic plug-in assembly further comprises a floating joint, wherein the floating joint is respectively connected to the plug-in drive member and the plug-in joint; and / or, The plug connector includes a communication component and a power supply component, wherein the communication component is connected to a high voltage instrument and the power supply component is connected to a power source.
21. The testing device according to claim 19, characterized in that The product to be tested is provided with a groove and a socket, and the socket is provided on the side wall of the groove. The testing equipment also includes a third guide member, and the third guide member is located between the incoming end and the outgoing end of the conveying device. The third guide member is connected to a guide driving member, and the guide driving member is fixedly connected to the conveying device and drives the third guide member to move along a third direction.
22. The testing device according to claim 1, characterized in that The testing device further comprises an automatic sensing module, and the automatic sensing module cooperates with the product to be tested for sensing.
23. The testing device according to claim 1, characterized in that The testing equipment also includes an optical inspection mechanism, which includes an optical inspection component, a fixed frame and an optical inspection transverse movement module. The optical inspection component is arranged on the fixed frame, and the fixed frame is connected to the optical inspection transverse movement module. The optical inspection transverse movement module drives the optical inspection component to move along the second direction through the fixed frame.
24. The testing device according to claim 23, characterized in that The optical inspection component includes a first camera, a second camera and a light source, and all three are arranged on the fixed frame, wherein the first camera is located above the light source, the second camera is tilted and located on one side of the light source, and the light source provides lighting for the first camera and the second camera.
Citation Information
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