Protective skip car for bulk cargo hoisting

By designing a spherical contact surface loading box and a protective material vehicle that rolls support ball base, boom and elastic component components, the problems of material leakage and safety hazards during bulk material lifting are solved, and the protection and stable lifting of the hopper are achieved , improve construction safety and lifting efficiency.

CN119263072APending Publication Date: 2025-01-07CHINA METALLURGICAL CONSTR ENG GRP
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Patent Information

Application Number
CN202411544199.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

During construction, there are hidden dangers of material leakage and fall damage during bulk material lifting. The lifting efficiency is low and the operator coverage is insufficient, which makes it difficult to manage safety.

Method used

A protective material vehicle is designed, including a spherical contact surface loading box and rollable support ball base, boom and elastic member lifting assembly, protective cladding and connecting cables, to achieve protection and stable lifting of the hopper through these structures.

Benefits of technology

Effectively prevent material leakage, improve construction safety, reduce production management difficulties, ensure that the materials in the material box are always in a vertical state, and enhance lifting stability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a protective skip car for bulk material hoisting. The protective skip car comprises a base, a charging box and a hoisting assembly. The charging box is provided with a spherical contact surface, the base is provided with a plurality of supporting balls capable of being driven to roll around the center of the base, and the plurality of supporting balls support the charging box through the contact surface; the hoisting assembly comprises a hoisting rod and an elastic part, the hoisting rod is driven to ascend and descend, the hoisting rod is connected to the base through the elastic part, and the elastic part has elastic force enabling the hoisting rod to reset; the protective coating is used for connecting the charging box and the suspender, the protective coating covers the top edge of the charging box, an extension section is reserved on the protective coating, the protective coating correspondingly enables the extension section to be unfolded along with the ascending of the suspender, and the unfolded extension section is located on the upper side of the top edge of the charging box; the function of protecting the hopper can be achieved, the production management difficulty is reduced, and the construction safety is improved.
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Description

Technical Field

[0001] The invention relates to the field of building construction, and in particular to a protective material truck used for lifting bulk materials. Background Art

[0002] At present, the amount of secondary material handling in the construction process of the construction industry is quite large. In the process of lifting some bulk materials, there are risks of material leakage and falling and injuring people. Manually covering the hopper during the lifting process greatly reduces the lifting efficiency. In some cases, operators fail to cover the hopper properly or even do not cover it at all, which brings greater management difficulties and corresponding safety hazards to daily production safety.

[0003] Therefore, in order to solve the above problems, a protective material truck for bulk material lifting is needed, which can play the function of protecting the hopper, reduce the difficulty of production management, and improve construction safety. Summary of the invention

[0004] In view of this, an object of the present invention is to overcome the defects in the prior art and provide a protective material cart for bulk material lifting, which can play the function of protecting the hopper, reduce the difficulty of production management, and improve construction safety.

[0005] The protective material cart for bulk material lifting of the present invention comprises a base, a loading box and a lifting assembly;

[0006] The charging box has a spherical contact surface, and the base has a supporting ball that can be driven to roll around its center. The supporting balls are in a plurality, and the plurality of supporting balls support the charging box through the contact surface.

[0007] The lifting assembly comprises a suspension rod and an elastic member, the suspension rod is driven to rise and fall, the suspension rod is connected to the base through the elastic member, and the elastic member has an elastic force to reset the suspension rod;

[0008] It also includes a protective covering that connects the loading box and the boom, the protective covering covers the top edge of the loading box, the protective covering is provided with a reserved extension section, the protective covering expands the extension section correspondingly with the rise of the boom, and the expanded extension section is located on the upper side of the top edge of the loading box.

[0009] Furthermore, the boom is also connected to the charging box via a connecting rope, and the connecting rope has a reserved movable section; the connecting rope is covered by a protective coating.

[0010] Furthermore, an anti-breaking cavity is formed on the base, the anti-breaking cavity has a blocking surface, and the suspension rod has a force-bearing seat arranged in the anti-breaking cavity, the force-bearing seat has a force-bearing surface;

[0011] After the boom is driven upward, the blocking surface contacts the force-bearing surface, and the blocking surface blocks the force-bearing surface;

[0012] The elastic member connects the bottom surface of the force bearing seat to the base.

[0013] Furthermore, a walking mechanism is provided on the base for driving the base to walk or to be positioned at a designated position.

[0014] Furthermore, a front connecting pull ring and a rear connecting pull ring are also provided on the base, and the front connecting pull ring and the rear connecting pull ring are relatively arranged on the base.

[0015] Furthermore, the lifting components are a plurality of groups evenly distributed around the circumference of the loading box.

[0016] Furthermore, the base includes a bearing seat having a bowl-shaped groove and a bowl-shaped positioning cover plate, the bowl-shaped groove of the bearing seat is adapted to the shape of the positioning cover plate, and the positioning cover plate is detachably installed in the bowl-shaped groove of the bearing seat;

[0017] A plurality of functional holes are provided on the positioning cover plate, and a plurality of ball mounting positions are provided in the bowl-shaped groove. The number of the functional holes and the number of the ball mounting positions are consistent with the number of supporting balls. After the positioning cover plate is fixed on the bearing seat, the functional holes and the ball mounting positions are arranged in a one-to-one correspondence, and each of the supporting balls is limited in the corresponding ball mounting position by a functional hole.

[0018] Furthermore, the support ball has a bearing end extending out of the functional hole, and the support ball supports the charging box in the bowl-shaped groove of the bearing seat through the bearing end.

[0019] The beneficial effects of the present invention are as follows: the present invention discloses a protective material cart for bulk material lifting, wherein the loading box has a spherical contact surface, and a plurality of supporting balls support the loading box through the contact surface; so that the loading box can swing at any position in the bowl-shaped groove of the bearing seat, and when the loading box is tilted, due to the deadweight of the loading box and the setting of the supporting balls, the top surface opening of the loading box is always in a vertically upward state, and the material in the loading box will not leak, which can reduce the difficulty of production management and improve construction safety; the boom is driven to be lifted and lowered in the height direction and is arranged on the bearing seat, and after the boom is driven to rise, the blocking surface contacts the force-bearing surface, and the blocking surface forms a barrier to the force-bearing surface; by setting a simple cooperation between the anti-breaking cavity and the force-bearing seat, the movement of the boom can be regulated within a specified range, and the hoisting stability and the structural anti-hoisting ability are better; the protective coating is reserved with an extension section, and the protective coating expands the extension section corresponding to the rise of the boom, and the expanded extension section is located on the upper side of the top edge of the loading box, approximately in the shape of The height of the paired loading boxes is increased to improve the protection of the materials in the loading boxes; the lifting components are several groups evenly distributed around the loading boxes, which improve the stability and safety of lifting, can reduce the difficulty of production management, and improve the safety of construction; when the extension section is correspondingly unfolded, a slope surface is formed toward the center of the loading box, and the protective coating also connects the base and the boom, and reserves the corresponding extension section, so as to form a protective structure that prevents the external environment from affecting the boom, thereby improving the reliability and safety of the boom lifting and lowering. When the boom rises, it is approximately formed to increase the height of the top edge of the loading box, thereby improving the protection of the materials inside the loading box, and due to the large-area coverage of the protective coating, the materials in the loading box can be prevented from spilling, and the structure can also keep the loading box always in an open upward posture, limit its swing range, and improve the safety of material transportation; the boom is also connected to the loading box by a connecting cable, and the connecting cable reserves a movable section; the setting of the connecting cable can avoid the over-tilting of the material box, limit its swing range, and limit the loading box during lifting, thereby improving the safety of material transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0021] Figure 1 It is a structural schematic diagram of the present invention;

[0022] Figure 2 It is a schematic diagram of the structure of the present invention when it is hoisted;

[0023] Figure 3 It is a schematic diagram of the top structure of the present invention. DETAILED DESCRIPTION

[0024] Figure 1The structural diagram of the present invention is shown in the figure. The protective material cart for bulk material lifting in this embodiment includes a base, a loading box 1 and a lifting assembly. The base is provided with a walking mechanism 3 for driving the base to walk or position at a specified position. The walking mechanism 3 is more conducive to the use of the present solution, and the material can be transported on the ground.

[0025] In this embodiment, the base includes a walking seat 2 and a walking mechanism 3 installed on the walking seat 2. The walking mechanism 3 of this scheme is any self-locking walking wheel in the prior art, and it is preferably equipped with the function of being driven to walk or being positioned at a specified position, which will not be repeated here.

[0026] In this embodiment, the base further includes a bearing seat 4 having a bowl-shaped groove and a bowl-shaped positioning cover plate 5. The base further includes a supporting ball 6 that can be driven to roll around its own center. The bearing seat 4 is detachably fixed on the top surface of the walking seat 2, which is convenient for maintenance and assembly of other structural components.

[0027] The bowl-shaped groove is formed by a hemispherical depression downward in the middle of the top surface of the bearing seat 4, and the bowl-shaped groove is used to assemble the charging box 1; the positioning cover plate 5 is spherical and fits the bowl-shaped groove. More specifically, the bowl-shaped groove of the bearing seat 4 is fit to the shape of the positioning cover plate 5, and the positioning cover plate 5 is detachably installed in the bowl-shaped groove of the bearing seat 4;

[0028] The purpose of the detachable assembly is to limit the support ball 6 and facilitate the assembly of the support ball 6; the detachable connection method adopts the bolt 7 connection method in this solution,

[0029] There are a plurality of supporting balls 6, a plurality of functional holes are provided on the positioning cover plate 5, and a plurality of ball mounting positions are provided in the bowl-shaped groove. The number of the functional holes and the number of the ball mounting positions are consistent with the number of supporting balls 6. After the positioning cover plate 5 is fixed on the bearing seat 4, the functional holes and the ball mounting positions are arranged in a one-to-one correspondence, and each supporting ball 6 is correspondingly limited in the corresponding ball mounting position by a functional hole; in this scheme, a plurality of supporting balls 6 are distributed in the bowl-shaped groove in an annular scattered shape;

[0030] The supporting ball 6 has a bearing end extending out of the functional hole, and the supporting ball 6 supports the charging box 1 in the bowl-shaped groove of the bearing seat 4 through the bearing end; more specifically, the outer end points of the bearing ends of several supporting balls 6 are located on the same spherical surface, and the charging box 1 has a spherical contact surface, which coincides with the spherical surface, and several supporting balls 6 support the charging box 1 through the contact surface; so that the charging box 1 can swing at any position in the bowl-shaped groove of the bearing seat 4. When the charging box 1 is placed at an angle, due to the dead weight of the charging box 1 and the setting of the supporting balls 6, the top surface opening of the charging box 1 is always in a vertically upward state, and the material in the charging box 1 will not leak, which can reduce the difficulty of production management and improve construction safety.

[0031] In this embodiment, the base is further provided with a front connecting pull ring 8 and a rear connecting pull ring 9, and the front connecting pull ring 8 and the rear connecting pull ring 9 are relatively arranged on the base; more specifically, the front connecting pull ring 8 and the rear connecting pull ring 9 are arranged on the front end surface and the rear end surface of the bearing seat 4, and the front and rear corresponding Figure 1 The front and rear of the middle bearing seat 4 in the length direction are not described here; the front connecting pull ring 8 and the rear connecting pull ring 9 are arranged to adapt to the needs of ground material transportation, and it is convenient to adjust the use position of the overall structure, and it is more versatile.

[0032] In this embodiment, the lifting assembly includes a suspension rod 10 and an elastic member 11. The suspension rod 10 is driven to rise and fall. The suspension rod 10 is connected to the base through the elastic member 11. The elastic member 11 has an elastic force to reset the suspension rod 10. The suspension rod 10 is connected through the elastic member so that the suspension rod 10 is driven to stretch the elastic member 11 during lifting, and the suspension rod 10 rises from the base. In the non-lifting state, the suspension rod 10 is driven by the elastic member 11 to retract into the base. More specifically, the bearing seat 4 has a guide hole for accommodating the suspension rod 10. The guide hole is opened in the vertical direction, the guide hole is a long rectangular hole, the suspension rod 10 is a rectangular rod adapted to the guide hole, and has a self-locking anti-rotation function, which can improve the stability of the hoisting operation and prevent the overall structure from swinging due to deflection force. The top of the suspension rod 10 has a lifting ring 12, and the bottom end of the suspension rod 10 is connected to the bottom of the guide hole through an elastic member 11. The elastic member 11 has an elastic force parallel to the extension direction of the guide hole, so that the suspension rod 10 is guided to rise or reset in the guide hole, and the structural stability is better;

[0033] Furthermore, the base is formed with an anti-breaking cavity 13, the anti-breaking cavity 13 has a blocking surface 15, the suspension rod 10 is provided with a force bearing seat 14 arranged in the anti-breaking cavity 13, the force bearing seat 14 has a force bearing surface 16;

[0034] like Figure 1As shown, the anti-breaking cavity 13 is formed by the bottom surface of the bearing seat 4 being concave upward in a frustum shape, the central axis of the anti-breaking cavity 13 coincides with the central line of the guide hole, and the anti-breaking cavity 13 is connected to the guide hole, the force-bearing seat 14 is connected to the bottom of the suspension rod 10, and the force-bearing seat 14 is in a frustum shape consistent with the configuration of the anti-breaking cavity 13, the inner wall surface of the anti-breaking cavity 13 forms a blocking surface 15, and the outer wall surface of the force-bearing seat 14 opposite thereto forms a force-bearing surface 16;

[0035] The boom 10 is driven to rise and fall in the height direction and is arranged on the bearing seat 4. After the boom 10 is driven to rise, the blocking surface 15 contacts the force-bearing surface 16, and the blocking surface 15 forms a blockage for the force-bearing surface 16. By simply coordinating the anti-breaking cavity 13 and the force-bearing seat 14, the movement of the boom 10 can be regulated within a specified range, and the hoisting stability and the anti-hoisting ability of the structure are better.

[0036] The elastic member 11 connects the bottom surface of the force-bearing seat 14 to the base; the bottom surface of the force-bearing seat 14 protrudes downward to form a support 17 to improve the tensile resistance. More specifically, when the force-bearing seat 14 is reset by the elastic member 11, the bottom surface of the support 17 is in contact with the top surface of the walking seat 2. The walking seat 2 has an elastic member 11 guide limit cavity for accommodating the elastic member 11, and the elastic member 11 is hidden in the elastic member 11 guide limit cavity of the walking seat 2. The force-bearing seat 14 is connected to the walking seat 2 through a plurality of elastic members 11, and the plurality of elastic members 11 are evenly distributed on the bottom surface of the force-bearing seat 14, so as to improve the structural reset ability, improve the safety, and avoid the danger caused by the breakage of a single elastic member 11. The elastic member 11 is a spring in this scheme, and it can also select any component with elastic force according to actual conditions, such as an elastic belt or a rubber strip, etc., which will not be repeated here.

[0037] In this embodiment, it also includes a protective coating 18 connecting the loading box 1 and the hanging rod 10, the protective coating 18 covers the top edge of the loading box 1 to prevent materials from entering the gap between the loading box 1 and the base, the protective coating 18 is reserved with an extension section, and the protective coating 18 expands the extension section corresponding to the rise of the hanging rod 10, and the expanded extension section is located on the upper side of the top edge of the loading box 1, which approximately increases the height of the loading box 1, thereby improving the protection of the materials in the loading box 1; the lifting components are several groups evenly distributed around the loading box 1, which improves the stability and safety of lifting, can reduce the difficulty of production management, and improve construction safety.

[0038] The protective coating 18 can be made of a tensile, wear-resistant and puncture-resistant Kevlar material. The reserved stretching section is stretchable. When the stretching section is unfolded accordingly, a slope surface toward the center of the charging box 1 is formed. The protective coating 18 also connects the base and the boom 10, and reserves a corresponding stretching section to form a protective structure that prevents the external environment from affecting the boom 10, thereby improving the reliability and safety of the lifting of the boom 10. More specifically, the inner end of the protective coating 18 covers and fixes the top edge of the charging box 1. The protective coating 18 is provided with a plurality of protective layers. The outer end of 8 covers the top edge of the base and is fixed thereto, and the boom 10 is arranged on the base through the protective coating 18. The protective coating 18 located around the boom 10 has a reserved extension section so that when the boom 10 rises, the top edge height of the loading box 1 is approximately raised, thereby improving the protection of the material inside the loading box 1. In addition, due to the large area coverage of the protective coating 18, the material in the loading box 1 can be prevented from spilling. In addition, the structure can also keep the loading box 1 in an open upward posture at all times, limit its swing amplitude, and improve the safety of material transportation.

[0039] In this embodiment, the boom 10 is also connected to the loading box 1 through a connecting rope 19, and the connecting rope 19 has a reserved movable section; the setting of the connecting rope 19 can prevent the loading box 1 from over-tilting, limit its swing amplitude, and limit the loading box 1 during hoisting, thereby improving the safety of material transportation;

[0040] The connecting cable 19 is covered by the protective coating 18, which has a better structural aesthetics and better structural reliability, reduces corrosion of the connecting cable 19 by the external environment, improves safety in use, and reduces the number of maintenance times.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A protective material truck for bulk material lifting, characterized by: It includes base, charging box and lifting components; The charging box has a spherical contact surface, and the base has a supporting ball that can be driven to roll around its center. The supporting balls are in a plurality, and the plurality of supporting balls support the charging box through the contact surface. The lifting assembly comprises a suspension rod and an elastic member, the suspension rod is driven to rise and fall, the suspension rod is connected to the base through the elastic member, and the elastic member has an elastic force to reset the suspension rod; It also includes a protective covering that connects the loading box and the boom, the protective covering covers the top edge of the loading box, the protective covering is provided with a reserved extension section, the protective covering expands the extension section correspondingly with the rise of the boom, and the expanded extension section is located on the upper side of the top edge of the loading box.

2. The protective material truck for bulk material lifting according to claim 1 is characterized in that: The boom is also connected to the charging box via a connecting rope, and a movable section is reserved in the connecting rope; the connecting rope is covered by a protective coating.

3. The protective material truck for bulk material lifting according to claim 1 is characterized in that: The base is formed with an anti-breaking cavity, the anti-breaking cavity has a blocking surface, the suspension rod is provided with a force bearing seat arranged in the anti-breaking cavity, the force bearing seat has a force bearing surface; After the boom is driven upward, the blocking surface contacts the force-bearing surface, and the blocking surface blocks the force-bearing surface; The elastic member connects the bottom surface of the force bearing seat to the base.

4. The protective material truck for bulk material lifting according to claim 1 is characterized in that: The base is provided with a walking mechanism for driving the base to walk or to be positioned at a designated position.

5. The protective material truck for bulk material lifting according to claim 4 is characterized in that: The base is also provided with a front connecting pull ring and a rear connecting pull ring, and the front connecting pull ring and the rear connecting pull ring are arranged relatively on the base.

6. The protective material truck for bulk material lifting according to claim 1 is characterized in that: The lifting components are a plurality of groups evenly distributed around the circumference of the loading box.

7. The protective material truck for bulk material lifting according to claim 6 is characterized in that: The base comprises a bearing seat having a bowl-shaped groove and a bowl-shaped positioning cover plate, the bowl-shaped groove of the bearing seat is adapted to the shape of the positioning cover plate, and the positioning cover plate is detachably installed in the bowl-shaped groove of the bearing seat; A plurality of functional holes are provided on the positioning cover plate, and a plurality of ball mounting positions are provided in the bowl-shaped groove. The number of the functional holes and the number of the ball mounting positions are consistent with the number of supporting balls. After the positioning cover plate is fixed on the bearing seat, the functional holes and the ball mounting positions are arranged in a one-to-one correspondence, and each of the supporting balls is limited in the corresponding ball mounting position by a functional hole.

8. The protective material truck for bulk material lifting according to claim 7 is characterized in that: The supporting ball has a bearing end extending out of the functional hole, and the supporting ball supports the charging box in the bowl-shaped groove of the bearing seat through the bearing end.