Ultralow-temperature air energy heat pump controller
By introducing AI control modules, assembly and mounting components, fast wiring components and linkage gas injection components in the ultra-low temperature air energy heat pump controller, the problems of intelligent control, installation convenience and sealing in the existing technology are solved, and intelligent Control and convenient installation and maintenance.
Patent Information
- Application Number
- CN202411657394.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-01-07
AI Technical Summary
The existing ultra-low temperature air energy heat pump controllers lack AI intelligence and remote control capabilities, the shell and circuit board structure are not convenient for assembly, installation and maintenance, and lack linkage sealing and shock cushioning protection.
An ultra-low temperature air energy heat pump controller including AI control module, assembly and mounting assembly, fast wiring assembly and linkage gas injection assembly was designed. Through machine learning and big data analysis, intelligent control is achieved, and wiring solutions for rapid installation and disassembly are provided. , and sealing and cushioning protection is achieved through airbag sealing and annular airbag cushion.
It realizes intelligent control and remote driving of ultra-low temperature air energy heat pumps, simplifies the installation and maintenance process, ensures the sealing of the controller and the stability of the circuit board, and improves the convenience of use and equipment life.
Smart Images

Figure CN119268176A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of controllers, and in particular to an ultra-low temperature air energy heat pump controller. Background Art
[0002] Ultra-low temperature air energy heat pump is a device that uses the heat in the air to achieve heating. It can operate effectively even in low temperature environments (usually working normally at -25℃ or even lower). Its basic principle is based on the reverse Carnot cycle. The compressor compresses the low-temperature and low-pressure gaseous refrigerant into a high-temperature and high-pressure gaseous refrigerant. The high-temperature and high-pressure gaseous refrigerant enters the condenser, where it releases heat to the heated medium (such as water or air), and the refrigerant condenses into a high-pressure liquid. The liquid refrigerant is throttled and depressurized by the expansion valve, becoming a low-temperature and low-pressure liquid, and then absorbs heat from the air in the evaporator and vaporizes into a low-temperature and low-pressure gaseous refrigerant, and the cycle continues. Ultra-low temperature air energy heat pumps are used in home heating and cooling, commercial heating and hot water supply, and heat recovery and utilization in the industrial field. The ultra-low temperature air energy heat pump controller is a key component of the ultra-low temperature air energy heat pump system, which can accurately control the operating temperature of the heat pump. In heating mode, when the ambient temperature is low (such as in cold winter), the controller will adjust the operating frequency of the heat pump compressor and the fan speed and other parameters according to the set water outlet temperature or indoor temperature requirements. For example, when the user sets the indoor temperature to 20°C, the controller will monitor the data fed back by the indoor temperature sensor. Once the indoor temperature is lower than the set value, the heat pump will be started until the target temperature is reached. In the cooling mode, the cooling process will also be controlled according to the set temperature. Patent: CN210892287 U discloses a dual-head ultra-low temperature air-energy heat pump controller with a long service life, including a wall mounting bracket, a wire threading groove is opened inside the wall mounting bracket, a buffer block is fixedly connected to the inner side of the wall mounting bracket, a locking bolt is threadedly connected to the inner side of the wall mounting bracket, and a controller body is clamped on the inner side of the wall mounting bracket.
[0003] The ultra-low temperature air-source heat pump controller on the current market has a relatively simple structure and does not have AI intelligence and remote control capabilities. The traditional controller housing and circuit board structure do not have the ability to be assembled, and the controller external wiring is relatively inconvenient, which is not conducive to the installation and maintenance of the controller; the traditional controller housing and circuit board structure do not have the ability of linkage sealing and shock-absorbing protection.
[0004] In order to solve the above problems, the present invention proposes an ultra-low temperature air energy heat pump controller. Summary of the invention
[0005] (1) Technical issues to be resolved The purpose of the present invention is to overcome the problems that the ultra-low temperature air-energy heat pump controller structure in the prior art does not have the ability of AI intelligence and remote control, the traditional controller housing and circuit board structure do not have the ability of assembly, the external wiring of the controller is inconvenient, and it is not conducive to the installation and maintenance of the controller; the housing and circuit board structure of the traditional controller do not have the ability of linkage sealing and shock-absorbing protection, meet the actual needs, and provide an ultra-low temperature air-energy heat pump controller to solve the above-mentioned technical problems.
[0006] (2) Technical solution In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is: A super-low temperature air-energy heat pump controller comprises a controller body, wherein a bottom box and a top cover are arranged on the upper and lower outer walls of the controller body, a circuit board is arranged inside the bottom box, a PLC controller is installed at the center of the top outer wall of the circuit board, a data acquisition module, an AI control module and an air-energy heat pump drive control module are distributed and installed on the outer walls on both sides of the top of the circuit board, a data transmission module and a temperature setting module are installed on the top outer wall of the circuit board, a mobile terminal is arranged outside the controller body, assembly clamping components are arranged on the outer walls of the four corners of the bottom box and the top cover, a junction box is installed on the outer wall of one side of the bottom box, and a quick wiring component is arranged on the inner wall of the junction box.
[0007] Preferably, the assembly snap-fit component includes sleeves distributed and fixed on the outer walls at the four corners of the bottom of the base box, insert tubes are fixed on the bottom outer walls of the base box on both sides of the sleeve, first sockets are opened on the outer walls at the four corners of the circuit board, second sockets are opened on the outer walls of the circuit board on both sides of the first socket, plug-in end tubes are embedded and fixed on the inner walls at the top four corners of the top cover, a pull rod is inserted and inserted inside the plug-in end tube, a piston is fixed on the middle outer wall of the pull rod, a return spring is installed on the outer wall of the pull rod below the piston, blocks are fixed on the outer walls on both sides of the bottom end of the pull rod, a knob is fixed on the top of the pull rod, a third socket is opened on the bottom outer wall of the base box located on the sleeve, through-holes are opened on the inner walls on both sides of the third socket, and snap-fits are opened on the bottom outer wall of the base box on both sides of the third socket.
[0008] Preferably, the quick wiring assembly includes terminal posts distributed and installed on the inner wall of the junction box for storage, a wiring hole is opened on the outer wall of the end of the terminal post, and a clamping electric contact is fixed on the inner wall of the end of the wiring hole, a contact ring is fixed on the inner wall of the middle end of the wiring hole, a conical air bag is provided on the inner wall of the wiring hole on one side of the contact ring, a data cable is inserted into the interior of the conical air bag, and the conductive end of the data cable is inserted into the interior of the clamping electric contact, an end cover is connected to the outer wall of the end of the terminal post, and a holding hole is opened through the outer wall of the end of the end cover, an internal thread is opened on the inner wall of the end cover, and an external thread is opened on the outer wall of the end of the terminal post.
[0009] Preferably, a step groove is provided on the top outer wall of the bottom box, and an airbag sealing ring is mounted on the outer wall of the step groove.
[0010] Preferably, an annular airbag cushion is fixed on the inner wall of the bottom of the bottom box, and the circuit board is pressed above the annular airbag cushion.
[0011] Preferably, a linkage air injection assembly is provided on the outer walls of both sides of the plug-in end tube, and the linkage air injection assembly includes an intake elbow connected to the outer wall on one side of the end of the plug-in end tube, and an air delivery elbow connected to the outer wall on the other side of the end of the plug-in end tube, one end of the intake elbow and the air delivery elbow are both equipped with a one-way valve, and the ends of the intake elbow and the air delivery elbow are both equipped with a cone block, a conical groove is provided on the top inner wall of the plug tube, one end of the plug tube on one side passes through the outside of the base box and is connected to an air filter element, and the other end of the plug tube on the other side passes through the outside of the base box and is connected to an air injection pipe, one end of the air injection pipe is respectively connected to an airbag sealing ring and an annular airbag cushion inlet end, an air injection head is connected to the outer wall of the end of the conical airbag, one end of the air injection pipe is connected to a first branch pipe, the first branch pipe passes through the outer wall of one end inside the junction box and is distributed and connected to a second branch pipe, and the end of the second branch pipe is connected to a quick-release connector.
[0012] Preferably, L-shaped legs are distributed and fixed on the outer walls at the four corners of the bottom of the bottom box, and the air injection pipe and the air filter element are placed between the L-shaped legs.
[0013] Preferably, grooves are provided on the outer walls at the four corners of the top cover corresponding to the knobs.
[0014] Preferably, the cone block and the cone groove are matching components, the cone block is inserted into the inside of the cone groove, and sealing gaskets are attached to the outer wall of the bottom of the cone block and the inner wall of the top of the cone groove.
[0015] Preferably, the electrical output end of the junction box is connected to the electrical input end of the data acquisition module, and the electrical output end of the air energy heat pump drive control module is connected to the electrical input end of the junction box.
[0016] (3) Beneficial effects: A. The AI control module in the ultra-low temperature air energy heat pump controller can use machine learning and big data analysis technology to learn the user's usage habits and environmental changes, and perform intelligent control of the ultra-low temperature air energy heat pump; automatically adjust the operation plan of the heat pump, and through the cooperation of the temperature setting module and the mobile terminal, enable the user to remotely control the drive of the ultra-low temperature air energy heat pump.
[0017] B. By assembling the snap-fit assembly, the bottom box and the top cover of the controller can be assembled and fixed, and the circuit board in the controller can be positioned and installed. Conversely, the controller shell structure can be disassembled by pressing the rotary knob later, which facilitates the maintenance and repair of the controller.
[0018] C. Through the setting of the quick wiring assembly, the controller can quickly and effectively install and remove the data line, and has the function of fixing the data line connection, which facilitates the installation and use of the ultra-low temperature air energy heat pump controller.
[0019] D. Through the setting of the linkage gas injection assembly, during the assembly and wiring of the controller, the cone blocks at the ends of the air intake elbow and the air delivery elbow are aligned and inserted into the conical groove at the top of the cannula. The cone blocks play a role in pressing and fixing the installed circuit board, and realize the sealed connection between the air intake elbow and the air delivery elbow and the cannula. The pull rod is pulled back and forth by the knob, thereby driving the piston to move back and forth in the plug-in end tube. The centrifugal force generated is used to pump external air through the air intake elbow and the cannula at the air filter element, and the compressed air is discharged through the air delivery elbow, the cannula and the air injection pipe. The compressed air is pumped out, and the compressed air is input into the airbag sealing ring and the annular airbag cushion through the air injection pipe, so that the airbag sealing ring and the annular airbag cushion are inflated, thereby ensuring the sealing of the controller assembly shell. The annular airbag cushion is inflated and expanded to provide flexible support for the circuit board, thereby ensuring the stable installation of the circuit board, and also plays a role in shock-absorbing protection of the circuit components in the bottom box. The compressed air input by the air injection pipe is input into the conical airbag through the first branch pipe and the second branch pipe. The conical airbag is inflated and expanded to clamp and fix the inserted data cable, thereby ensuring the stable connection of the data cable on the controller. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of an ultra-low temperature air energy heat pump controller of the present invention; Figure 2 It is a schematic diagram of the three-dimensional exploded structure of an ultra-low temperature air energy heat pump controller of the present invention; Figure 3 This is a schematic diagram of the bottom three-dimensional structure of an ultra-low temperature air energy heat pump controller of the present invention; Figure 4 It is a schematic diagram of the enlarged structure of point A of an ultra-low temperature air energy heat pump controller of the present invention; Figure 5 It is a schematic diagram of the enlarged structure of position B of an ultra-low temperature air energy heat pump controller of the present invention; Figure 6 It is a schematic diagram of the enlarged structure of the C position of an ultra-low temperature air energy heat pump controller of the present invention; Figure 7 It is a schematic diagram of the enlarged structure of the D position of an ultra-low temperature air energy heat pump controller of the present invention; Figure 8 The present invention is a schematic diagram of a partial three-dimensional cross-section structure of a quick-connect assembly in an ultra-low temperature air-energy heat pump controller.
[0021] The reference numerals are as follows: 1. Controller body; 2. Bottom box; 3. Top cover; 4. Circuit board; 5. PLC controller; 6. Data acquisition module; 7. AI control module; 8. Air energy heat pump drive control module; 9. Data transmission module; 10. Temperature setting module; 11. Mobile terminal; 12. Assembly card assembly; 13. Junction box; 14. Quick wiring assembly; 15. Step groove; 16. Airbag sealing ring; 17. Annular airbag cushion; 18. Linkage gas injection assembly; 19. L-shaped foot; 20. Groove; 121, sleeve; 122, insert tube; 123, first plug hole; 124, second plug hole; 125, plug-in end tube; 126, pull rod; 127, piston; 128, return spring; 129, block; 1210, knob; 1211, third plug hole; 1212, through hole; 1213, bayonet; 141, terminal block; 142, wiring hole; 143, clamping electric contact; 144, abutment ring; 145, conical airbag; 146, data line; 147, end cover; 148, holding hole; 149, internal thread; 1410, external thread; 181. Intake elbow; 182. Gas delivery elbow; 183. One-way valve; 184. Cone block; 185. Cone groove; 186. Air filter element; 187. Gas injection pipe; 188. Gas injection head; 189. First branch pipe; 1810. Second branch pipe; 1811. Quick connector. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] The following is combined with Figure 1-8 The present invention is further described with examples: In this embodiment, Figure 1-8As shown, an ultra-low temperature air-energy heat pump controller comprises a controller body 1, a bottom box 2 and a top cover 3 are arranged on the upper and lower outer walls of the controller body 1, a circuit board 4 is arranged inside the bottom box 2, a PLC controller 5 is installed at the center of the top outer wall of the circuit board 4, a data acquisition module 6, an AI control module 7 and an air-energy heat pump drive control module 8 are distributed and installed on the outer walls on both sides of the top of the circuit board 4, a data transmission module 9 and a temperature setting module 10 are installed on the top outer wall of the circuit board 4, a mobile terminal 11 is arranged outside the controller body 1, an assembly clamping component 12 is arranged on the outer walls of the four corners of the bottom box 2 and the top cover 3, and a connection module 13 is installed on one side of the outer wall of the bottom box 2. The wiring box 13 is provided with a quick wiring assembly 14 on the inner wall of the wiring box 13. During the use of the ultra-low temperature air energy heat pump controller, the ultra-low temperature air energy heat pump operation monitoring sensor data line 146 is connected at the wiring box 13. The wiring box 13 is also a control output interface, which is connected to the ultra-low temperature air energy heat pump electrical input terminal through the data line 146. The PLC controller 5 and the AI control module 7 in the controller are the core of the controller, just like the human brain, responsible for processing the signals from various sensors, and issuing control instructions according to the preset program and AI algorithm, and collecting the data of the connected sensors through the data acquisition module 6. (Wiring Box 13 can be connected to the evaporator temperature sensor, condenser temperature sensor, ambient temperature sensor and water temperature sensor, etc.; the pressure sensor interface is mainly used to connect the pressure sensor in the system to monitor the pressure change of the refrigerant so that the controller can better control the operation status of the heat pump; these sensors convert the physical quantities of the environment and the system into electrical signals and transmit them to the main control chip for processing), the air energy heat pump drive control module 8 is mainly used to output control signals to control the ultra-low temperature air energy heat pump controller execution components; (for example, it can output PWM (pulse width modulation) signals to control the inverter of the compressor, thereby adjusting the speed of the compressor; it can also Output relay control signals to control the start and stop and direction of the fan, as well as the operation of the water pump; the controller can achieve precise control of the entire heat pump system); the AI control module 7 can learn the user's usage habits and environmental changes through machine learning and big data analysis technology; (for example, it can automatically adjust the operation plan of the heat pump according to the user's usage time and temperature settings in different seasons, and start heating or cooling in advance before the user returns home, providing a more comfortable indoor environment, while also further reducing energy consumption). The controller can cooperate with the temperature setting module 10 and the mobile terminal 11 to enable the user to remotely control the drive of the ultra-low temperature air energy heat pump.
[0024] Furthermore, the electrical output end of the junction box 13 is connected to the electrical input end of the data acquisition module 6, the electrical output end of the air energy heat pump drive control module 8 is connected to the electrical input end of the junction box 13, the junction box 13 is connected to the ultra-low temperature air energy heat pump operation monitoring sensor, and the junction box 13 also controls the output interface to be connected to the electrical input end of the ultra-low temperature air energy heat pump.
[0025] In this embodiment, refer to Figure 1-6 As shown, the assembly clamping assembly 12 includes sleeves 121 distributed and fixed on the outer walls of the four corners of the bottom of the bottom box 2, and the bottom outer walls of the bottom box 2 on both sides of the sleeve 121 are fixed with inserts 122, the four corner outer walls of the circuit board 4 are provided with first jacks 123, and the outer walls of the circuit board 4 on both sides of the first jack 123 are provided with second jacks 124, and the inner walls of the four corners of the top cover 3 are inlaid with plug-in end tubes 125, and the interior of the plug-in end tube 125 is inserted and inserted with a pull rod 126, and a piston 127 is fixed on the middle outer wall of the pull rod 126, and the pull rod 126 is located under the piston 127. A reset spring 128 is mounted on the outer wall of the square, a block 129 is fixed on the outer walls on both sides of the bottom end of the pull rod 126, a knob 1210 is fixed on the top of the pull rod 126, a third jack 1211 is provided through the outer wall of the bottom of the bottom box 2 located at the sleeve 121, and a through hole 1212 is provided through the inner wall on both sides of the third jack 1211, and a bayonet 1213 is provided on the bottom outer wall of the bottom box 2 located on both sides of the third jack 1211. During the assembly process of the ultra-low temperature air energy heat pump controller, the first jack 123 and the second jack 124 on the circuit board 4 are aligned with the sleeve 121 and the intubation tube in the bottom box 2. 122 is aligned, the sleeve 121 is inserted into the first socket 123, and the plug 122 is inserted into the second socket 124 to realize the positioning and installation of the circuit board 4 in the bottom box 2, and then the top cover 3 is taken, so that the plug-in end tube 125 at the bottom of the top cover 3 is aligned and inserted into the sleeve 121 in the bottom box 2, and then the pull rod 126 is driven to rotate by the knob 1210 to align the block 129 at the bottom of the pull rod 126 with the through hole 1212, and then the knob 1210 is pressed to drive the pull rod 126 to move downward. During the process, the pull rod 126 drives the piston 127 to move downward in the piston 127, and the reset spring is compressed during the process. Spring 128, at this time, the block 129 at the end of the pull rod 126 passes through the through-hole 1212, and then the pull rod 126 is driven to rotate through the knob 1210, so that the block 129 at the bottom of the pull rod 126 and the bayonet 1213 are aligned, and the knob 1210 is released. Under the action of the reset spring 128, the piston 127 and the pull rod 126 are driven to reset and move upward, so that the block 129 at the end of the pull rod 126 is engaged in the bayonet 1213, thereby realizing the assembly and fixation of the bottom box 2 and the top cover 3. Conversely, the knob 1210 can be pressed and rotated later to start disassembly of the controller shell structure, which is convenient for the maintenance and repair of the controller.
[0026] Furthermore, a step groove 15 is provided on the top outer wall of the bottom box 2, and an airbag sealing ring 16 is mounted on the outer wall of the step groove 15. The provision of the airbag sealing ring 16 ensures the sealing of the assembly of the bottom box 2 and the top cover 3, and can effectively prevent the internal circuit components of the controller from being contaminated by dust.
[0027] Furthermore, an annular airbag cushion 17 is fixed on the inner wall of the bottom of the bottom box 2, and the circuit board 4 is pressed above the annular airbag cushion 17. During the positioning and installation process of the circuit board 4 in the above-mentioned bottom box 2, the bottom of the circuit board 4 is flexibly supported by the annular airbag cushion 17, which plays a role in shock-absorbing protection of the circuit components in the bottom box 2.
[0028] Furthermore, grooves 20 are provided on the outer walls at the four corners of the top cover 3 corresponding to the knob 1210 , and the knob 1210 is received in the groove 20 , thereby ensuring the flatness of the surface of the controller housing.
[0029] In this embodiment, refer to Figure 1 , Figure 7 and Figure 8 The quick wiring assembly 14 includes a terminal post 141 distributed and installed on the inner wall of the terminal box 13, a wiring hole 142 is opened on the outer wall of the end of the terminal post 141, and a clamping electric contact 143 is fixed on the inner wall of the end of the wiring hole 142, a contact ring 144 is fixed on the inner wall of the middle end of the wiring hole 142, and a conical air bag 145 is provided on the inner wall of the wiring hole 142 on one side of the contact ring 144, and the inner plug of the conical air bag 145 A data line 146 is installed, and the conductive end of the data line 146 is plugged into the inside of the clamping electric contact piece 143, an end cap 147 is connected to the outer wall of the end of the terminal column 141, and a pressing hole 148 is opened through the outer wall of the end of the end cap 147, an internal thread 149 is opened on the inner wall of the end of the end cap 147, and an external thread 1410 is opened on the outer wall of the end of the terminal column 141. The ultra-low temperature air energy heat pump controller has an external connection box 13 at the upper terminal box. During the wiring process, take the data line 146, strip off the insulation layer at the end of the data line 146, and sequentially install the end cap 147 and the conical air bag 145 on the end of the data line 146, insert the data line 146 into the wiring hole 142 of the terminal column 141, and plug the wire core of the data line 146 into the clamping electric contact 143 to realize the electrical connection of the data line 146 on the junction box 13. During the process, the conical air bag 145 is inserted into the wiring hole 142, and the end cap 147 is screwed on the end of the terminal column 141 with the cooperation of the external thread 1410 and the internal thread 149. During the process of tightening the end cap 147, the holding hole 148 on the end cap 147 squeezes the end of the conical air bag 145, and the conical air bag 145 clamps and fixes the inserted data line 146. In summary, the controller can quickly and effectively connect the data line 146, which is convenient for the installation and use of the ultra-low temperature air energy heat pump controller.
[0030] In this embodiment, refer to Figure 1-8 As shown, a linkage gas injection assembly 18 is arranged on the outer walls of both sides of the plug-in end tube 125, and the linkage gas injection assembly 18 includes an air intake elbow 181 which is connected to the outer wall on one side of the end of the plug-in end tube 125, and a gas delivery elbow 182 is connected to the outer wall on the other side of the end of the plug-in end tube 125. One ends of the air intake elbow 181 and the gas delivery elbow 182 are both installed with a one-way valve 183, and the ends of the air intake elbow 181 and the gas delivery elbow 182 are both installed with a cone block 184. A cone groove 185 is provided on the inner wall of the top end of the plug-in tube 122, one end of the plug-in tube 122 on one side passes through the outside of the bottom box 2 and is connected to an air filter element 186, and the plug-in tube 122 on the other side passes through the outside of the bottom box 2. One end is connected with an injection pipe 187, and one end of the injection pipe 187 is respectively connected with the airbag sealing ring 16 and the air inlet end of the annular airbag cushion 17. The outer wall of the end of the conical airbag 145 is connected with an injection head 188. One end of the injection pipe 187 is connected with a first branch pipe 189. The first branch pipe 189 runs through the outer wall of one end of the junction box 13 and is distributed and connected with a second branch pipe 1810. The end of the second branch pipe 1810 is connected with a quick-release connector 1811. During the assembly and wiring of the controller, the plug-in end tube 125 on the top cover 3 is plugged into the sleeve 121 in the bottom box 2, and the cone block 184 at the end of the air intake elbow 181 and the air delivery elbow 182 is aligned and plugged into the plug. In the conical groove 185 at the top of the tube 122, the cone block 184 plays a role in pressing and fixing the installed circuit board 4, and realizes the sealed connection between the air intake elbow 181 and the cannula 122, the air delivery elbow 182 and the cannula 122, and the quick-release connector 1811 and the gas injection head 188 are connected in the junction box 13. The pull rod 126 is reciprocated by the knob 1210, thereby driving the piston 127 to reciprocate in the plug-in end tube 125. The centrifugal force generated is guided by the one-way valve 183 to pump external air through the air intake elbow 181 and the cannula 122 at the air filter element 186, and the compressed air is discharged through the air delivery elbow 182, the cannula 122 and the gas injection tube. 187 is pumped out, and the compressed air is input into the airbag sealing ring 16 and the annular airbag cushion 17 through the air injection pipe 187, so that the airbag sealing ring 16 and the annular airbag cushion 17 are inflated, thereby ensuring the sealing of the controller assembly shell. The annular airbag cushion 17 is inflated and expanded to provide flexible support for the circuit board 4, thereby ensuring the stable installation of the circuit board 4, and also plays a role in shock-absorbing protection of the circuit components in the bottom box 2. The compressed air input by the air injection pipe 187 is input into the conical airbag 145 through the first branch pipe 189 and the second branch pipe 1810. The conical airbag 145 is inflated and expands to clamp and fix the inserted data cable 146, thereby ensuring the stable connection of the data cable 146 on the controller.
[0031] Furthermore, L-shaped legs 19 are distributed and fixed on the outer walls of the four corners of the bottom of the bottom box 2, and the air injection pipe 187 and the air filter element 186 are placed between the L-shaped legs 19. The controller is placed and supported by the L-shaped legs 19, providing installation space for the air injection pipe 187 and the air filter element 186 at the bottom of the bottom box 2.
[0032] Furthermore, the conical block 184 and the conical groove 185 are matching components, the conical block 184 is inserted into the inside of the conical groove 185, and sealing gaskets are attached to the bottom outer wall of the conical block 184 and the top inner wall of the conical groove 185, thereby ensuring the sealing of the conical block 184 and the conical groove 185 when plugged in and docked.
[0033] Working principle: When the present invention is in use, during the use of the ultra-low temperature air energy heat pump controller, the ultra-low temperature air energy heat pump operation monitoring sensor data line 146 is connected at the junction box 13, and the junction box 13 is also a control output interface, which is connected to the ultra-low temperature air energy heat pump electrical input terminal through the data line 146. The PLC controller 5 and AI control module 7 in the controller are the core of the controller, just like the human brain, responsible for processing signals from various sensors, and issuing control instructions according to preset programs and AI algorithms, and collecting sensor data through the data acquisition module 6. The AI control module 7 can learn the user's usage habits and environmental change patterns through machine learning and big data analysis technology; the temperature setting module 10 and the mobile terminal 11 cooperate to enable the user to remotely control the drive of the ultra-low temperature air energy heat pump; during the assembly process of the ultra-low temperature air energy heat pump controller, the first jack 123 and the second jack 124 on the circuit board 4 are aligned with the sleeve 121 and the insert tube 122 in the bottom box 2, the sleeve 121 is inserted into the first jack 123, and the insert tube 122 is inserted into the second jack 124, so as to realize the positioning and installation of the circuit board 4 in the bottom box 2, and then the top cover 3 is taken out, so that the plug-in end tube 125 at the bottom of the top cover 3 is aligned and inserted into the sleeve 121 in the bottom box 2, and then the pull rod 126 is driven to rotate by the knob 1210 to make the block at the bottom of the pull rod 126 129 is aligned with the through-opening 1212, and then the knob 1210 is pressed to drive the pull rod 126 to move downward. During the process, the pull rod 126 drives the piston 127 to move downward in the piston 127, and the return spring 128 is compressed during the process. At this time, the block 129 at the end of the pull rod 126 passes over the through-opening 1212, and then the pull rod 126 is driven to rotate by the knob 1210, so that the block 129 at the bottom of the pull rod 126 is aligned with the bayonet 1213, and the knob 1210 is released. Under the action of the return spring 128, the piston 127 and the pull rod 126 are driven to reset and move upward, so that the block 129 at the end of the pull rod 126 is engaged in the bayonet 1213, so that the bottom box 2 and the top cover 3 are assembled and fixed. Conversely, the knob 1210 can be pressed and rotated later to start disassembly of the controller housing structure, which is convenient for maintenance and repair of the controller;During the external wiring process at the wiring box 13 on the controller, take the data line 146, strip off the insulation layer at the end of the data line 146, and sequentially cover the end of the data line 146 with the end cap 147 and the conical air bag 145, insert the data line 146 into the wiring hole 142 of the terminal column 141, and plug the wire core of the data line 146 into the clamping electric contact 143 to achieve the electrical connection of the data line 146 on the wiring box 13. During the process, the conical air bag 145 is inserted into the wiring hole 142, and the end cap 147 is screwed on the end of the terminal column 141 with the cooperation of the external thread 1410 and the internal thread 149, and the end cap 147 is tightened. During the assembly and wiring process of the controller, the plug-in end tube 125 on the top cover 3 is plugged into the sleeve 121 in the bottom box 2, and the cone block 184 at the end of the air intake elbow 181 and the air delivery elbow 182 is aligned and plugged into the cone groove 185 at the top of the plug-in tube 122, and the cone block 184 plays a role in pressing and holding the installed circuit board 4. The air filter element 186 is provided with a fixed function, and the air intake elbow 181 and the cannula 122, the air delivery elbow 182 and the cannula 122 are sealed and connected. The quick-release connector 1811 and the air injection head 188 are connected in the junction box 13. The pull rod 126 is reciprocated by the knob 1210, thereby driving the piston 127 to reciprocate in the plug-in end tube 125. The centrifugal force generated is guided by the one-way valve 183 to pump external air through the air intake elbow 181 and the cannula 122 at the air filter element 186, and the compressed air is pumped out through the air delivery elbow 182, the cannula 122 and the air injection pipe 187. The compressed air is injected into the cannula 126. The tube 187 is input into the airbag seal ring 16 and the annular airbag cushion 17, so that the airbag seal ring 16 and the annular airbag cushion 17 are inflated and expanded, ensuring the sealing of the controller assembly shell. The annular airbag cushion 17 is inflated and expanded to provide flexible support for the circuit board 4, ensuring the stable installation of the circuit board 4, and also plays a role in cushioning and protecting the circuit components in the bottom box 2. The compressed air input by the air injection tube 187 is input into the conical airbag 145 through the first branch pipe 189 and the second branch pipe 1810. The conical airbag 145 is inflated and expanded to clamp and fix the inserted data line 146, ensuring the stable connection of the data line 146 on the controller. ;
[0034] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. An ultra-low temperature air energy heat pump controller, characterized in that: The controller body (1) comprises a controller body (1), wherein a bottom box (2) and a top cover (3) are arranged on the upper and lower outer walls of the controller body (1), a circuit board (4) is arranged inside the bottom box (2), a PLC controller (5) is installed at the center of the top outer wall of the circuit board (4), a data acquisition module (6), an AI control module (7) and an air-energy heat pump drive control module (8) are installed on the top outer walls of the circuit board (4), a data transmission module (9) and a temperature setting module (10) are installed on the top outer wall of the circuit board (4), a mobile terminal (11) is arranged outside the controller body (1), assembly clamping components (12) are arranged on the four corner outer walls of the bottom box (2) and the top cover (3), a junction box (13) is installed on one side outer wall of the bottom box (2), and a quick-connection component (14) is arranged on the inner wall of the junction box (13).
2. The ultra-low temperature air energy heat pump controller according to claim 1, characterized in that: The assembly clamping component (12) comprises sleeves (121) distributed and fixed on the outer walls at the four corners of the bottom of the bottom box (2); the bottom outer walls of the bottom box (2) on both sides of the sleeve (121) are fixed with insert tubes (122); the outer walls at the four corners of the circuit board (4) are provided with first plug holes (123); the outer walls at both sides of the first plug hole (123) of the circuit board (4) are provided with second plug holes (124); the inner walls at the four corners of the top of the top cover (3) are inlaid and fixed with plug-in end tubes (125); the plug-in end tubes (125) are inserted and connected inside with a pull rod (126); the middle of the pull rod (126) is provided with a plug-in end tube (126). A piston (127) is fixedly mounted on the outer wall of the bottom portion, a return spring (128) is mounted on the outer wall of the pull rod (126) located below the piston (127), a clamping block (129) is fixedly mounted on the outer walls on both sides of the bottom end of the pull rod (126), a knob (1210) is fixedly mounted on the top end of the pull rod (126), a third plug hole (1211) is provided through the outer wall of the bottom of the sleeve (121), through openings (1212) are provided through the inner walls on both sides of the third plug hole (1211), and a clamping opening (1213) is provided on the outer wall of the bottom of the bottom box (2) on both sides of the third plug hole (1211).
3. The ultra-low temperature air energy heat pump controller according to claim 1, characterized in that: The quick wiring assembly (14) comprises a terminal post (141) distributedly mounted and stored on the inner wall of the terminal box (13); a wiring hole (142) is provided on the outer wall of the end of the terminal post (141); a clamping electric contact sheet (143) is fixed on the inner wall of the end of the wiring hole (142); a resistance ring (144) is fixed on the inner wall of the middle end of the wiring hole (142); and a conical air bag (145) is provided on the inner wall of the wiring hole (142) on one side of the resistance ring (144). A data line (146) is inserted into the interior of the conical airbag (145), and the conductive end of the data line (146) is inserted into the interior of the clamping electric contact sheet (143); an end cover (147) is connected to the outer wall of the end of the terminal column (141), and a holding hole (148) is provided through the outer wall of the end of the end cover (147); an internal thread (149) is provided on the inner wall of the end of the end cover (147), and an external thread (1410) is provided on the outer wall of the end of the terminal column (141).
4. The ultra-low temperature air energy heat pump controller according to claim 1, characterized in that: A step groove (15) is provided on the top outer wall of the bottom box (2), and an airbag sealing ring (16) is mounted on the outer wall of the step groove (15).
5. The ultra-low temperature air energy heat pump controller according to claim 1, characterized in that: An annular airbag cushion (17) is fixed on the inner wall of the bottom of the bottom box (2), and the circuit board (4) is pressed above the annular airbag cushion (17).
6. The ultra-low temperature air energy heat pump controller according to claim 2, characterized in that: Linked gas injection assemblies (18) are provided on the outer walls of both sides of the plug-in end tube (125). The linked gas injection assemblies (18) include an air intake bend (181) connected to the outer wall on one side of the end of the plug-in end tube (125). A gas delivery bend (182) is connected to the outer wall on the other side of the end of the plug-in end tube (125). One ends of the air intake bend (181) and the gas delivery bend (182) are both installed with a one-way valve (183). The ends of the air intake bend (181) and the gas delivery bend (182) are both installed with a cone block (184). A cone groove (185) is provided on the inner wall of the top end of the plug-in end tube (122). The plug-in end tube (122) on one side is connected to the outer wall on the other side of the end of the plug-in end tube (125). One end of the outside of the bottom box (2) is connected to an air filter element (186); the other end of the insert tube (122) passing through the outside of the bottom box (2) is connected to an air injection tube (187); one end of the air injection tube (187) is respectively connected to the airbag sealing ring (16) and the air inlet end of the annular airbag cushion (17); an air injection head (188) is connected through the outer wall of the end of the conical airbag (145); one end of the air injection tube (187) is connected to a first branch tube (189); the first branch tube (189) passes through the outer wall of one end of the inside of the junction box (13) and is distributed and connected to a second branch tube (1810); the end of the second branch tube (1810) is connected to a quick-release connector (1811).
7. The ultra-low temperature air energy heat pump controller according to claim 6, characterized in that: L-shaped legs (19) are distributed and fixed on the outer walls at the four corners of the bottom of the bottom box (2), and the air injection pipe (187) and the air filter element (186) are placed between the L-shaped legs (19).
8. The ultra-low temperature air energy heat pump controller according to claim 2, characterized in that: The top four corner outer walls of the top cover (3) are provided with grooves (20) corresponding to the knobs (1210).
9. The ultra-low temperature air energy heat pump controller according to claim 6, characterized in that: The conical block (184) and the conical groove (185) are matching components; the conical block (184) is inserted into the interior of the conical groove (185); and sealing gaskets are attached to the bottom outer wall of the conical block (184) and the top inner wall of the conical groove (185).
10. The ultra-low temperature air energy heat pump controller according to claim 1, characterized in that: The electrical output end of the junction box (13) is connected to the electrical input end of the data acquisition module (6), and the electrical output end of the air energy heat pump drive control module (8) is connected to the electrical input end of the junction box (13).
Citation Information
Patent Citations
Double-head ultralow-temperature air energy heat pump controller with long service life
CN210892287U