Detection equipment for position degree of duplex planetary gear
By designing automated sling positioning components and measurement components, the problems of low efficiency and high complexity in position detection of dual planetary gears are solved, and a high-precision and automated measurement process is realized, which improves the safety of the automobile transmission system and quality.
Patent Information
- Application Number
- CN202411460069.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing dual planetary gear position detection methods have problems of low measurement efficiency and high operational complexity, and cannot meet the needs of automated, efficient and accurate measurement.
A detection device including a swell positioning component, a positioning slide assembly and a measurement component was designed. Through the automated tightening and positioning process, the contact between the reference teeth and the measuring teeth is used to perform automated measurements, and the results are recorded to achieve accurate positioning. Identify.
It realizes automated and high-precision measurement of the position of the dual planetary gear, reduces manual operation errors, improves measurement efficiency and accuracy, and ensures the safety and stability of the automobile transmission system.
Smart Images

Figure CN119268620A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of gear detection equipment, and in particular to a double planetary gear position detection equipment. Background Art
[0002] Double planetary gears are widely used in the automotive field, and their accuracy in the transmission system directly affects the safety and stability of the vehicle. With the development of the automotive industry, higher requirements are placed on the position detection of double planetary gears to ensure the reliability of the gears during operation. In order to improve the safety and stability of the automotive transmission system, the position of the double planetary gears must be accurately measured so that potential problems can be discovered and corrected in a timely manner to ensure the quality of the vehicle.
[0003] The existing methods for detecting the position of double planetary gears mainly include three-coordinate measuring machine measurement and tooth angle measuring fixture measurement. Although the three-coordinate measuring machine measurement has high accuracy, the measurement process takes a long time due to the high equipment cost; the tooth angle measuring fixture is mainly used for the measurement of specific gears, and the operation method is relatively simple, but each measurement requires manual adjustment, which is inefficient and prone to human errors.
[0004] Although the above-mentioned prior art can measure the position of double planetary gears, it has problems in measurement efficiency and operation complexity, and cannot meet the needs of automatic, efficient and accurate measurement of the position of double planetary gears. Summary of the invention
[0005] In order to facilitate efficient and accurate detection of the position of double planetary gears, the present application provides a double planetary gear position detection device.
[0006] The present application provides a double planetary gear position detection device that adopts the following technical solution: A double planetary gear position detection device comprises a frame, on which a sleeve positioning assembly for fixing the double planetary gear to be tested is arranged; A positioning slide assembly is arranged on the frame at one side or both sides of the expansion sleeve positioning assembly, and a reference tooth positioning probe facing the axis of the expansion sleeve positioning assembly is arranged on the positioning slide assembly; the reference tooth positioning probe can reciprocate toward the axis of the expansion sleeve positioning assembly and the reference tooth positioning probe is used to interfere with the reference teeth of the double planetary gear to be measured on the expansion sleeve positioning assembly; A measuring assembly is also provided on the frame at one side of the expansion sleeve positioning assembly; a measuring probe is provided on the measuring assembly facing the axis of the expansion sleeve positioning assembly; the measuring probe can reciprocate toward the axis of the expansion sleeve positioning assembly and the measuring probe is used to interfere with the measuring teeth of the double planetary gear to be measured on the expansion sleeve positioning assembly.
[0007] The technical solution in the present application aims to automatically measure the position of the large and small teeth of the duplex planetary gears. When in use, it is only necessary to place the duplex planetary gear to be measured on the expansion sleeve positioning assembly, press the start button, and the expansion sleeve positioning assembly can automatically tighten the duplex planetary gear to be measured to the center, maintain the center of the duplex planetary gear to be measured, and then move the reference tooth positioning probe to contact with the reference tooth of the duplex planetary gear to be measured, and move the measuring probe to contact with the measuring tooth of the duplex planetary gear to be measured. After the measurement is completed, the result is recorded for automatic identification of its position and product quality judgment.
[0008] By adopting the above-mentioned technical scheme, the detection equipment in the present application can perform automated measurement of double planetary gears. Each measurement is performed by utilizing the component reference of the expansion sleeve positioning assembly itself for center positioning, thereby ensuring the measurement accuracy. The entire detection process has a high degree of automation, and the collected data can be automatically saved and analyzed by a computer, effectively reducing the operator's workload and improving the measurement accuracy and efficiency of the position of double planetary gears.
[0009] Optionally, the expansion sleeve positioning assembly includes a tapered shaft, a tensioning sleeve sleeved on the tapered shaft, a mounting bracket fixed on the frame, and a first linear drive member fixed on the mounting bracket; the first linear drive member is vertically arranged upward and a pull rod is connected to the output shaft of the first linear drive member; one end of the pull rod passes through the tapered shaft and the tensioning sleeve and can drive the tensioning sleeve to move axially on the tapered shaft.
[0010] The conical shaft in the present application can adopt a Morse type No. 4 conical shaft; the first linear drive member in the present application can be a cylinder or a hydraulic cylinder, or a combination structure composed of a linear motor or a motor screw nut and a screw rod. The double planetary gear to be tested includes a large gear and a small gear spaced apart from each other. The small gear serves as a reference tooth, and the large gear serves as a measuring tooth. The middle part of the double planetary gear to be tested has an axial mounting hole. When in use, the double planetary gear to be tested is sleeved outside the tensioning sleeve. The pull rod drives the tensioning sleeve to move axially on the conical shaft under the drive of the first linear drive member, thereby forcing the tensioning sleeve to expand radially along the diameter to achieve the purpose of tightening the double planetary gear to be tested. By adopting the above technical solution, the rapid fixation and precise positioning of the double planetary gear to be tested are achieved, ensuring the accuracy and reliability of subsequent detection data.
[0011] Optionally, the expansion sleeve positioning assembly also includes a main shaft installed on the frame, the tapered shaft includes a tapered rod and a support plate located on the outer circumferential surface of the tapered rod, the support plate is arranged on the main shaft and the main shaft can drive the support plate and the tapered rod to rotate; the support plate is provided with a positioning reference plate for placing the double planetary gear to be tested; the positioning reference plate is sleeved on the tapered rod of the tapered shaft; the end of the pull rod extending out of the tapered shaft and the tensioning sleeve is fixedly provided with an anti-slip block that can abut against the upper end surface of the tensioning sleeve.
[0012] By adopting the above technical solution, the inspection personnel can simply place the duplex planetary gear to be tested on the positioning reference plate, and then automatically realize positioning and limiting. The operation is simple. The spindle drives the tapered shaft, the positioning reference plate and the duplex planetary gear to be tested to rotate circumferentially according to the detection data of the reference tooth positioning probe, thereby automatically correcting the position. The overall degree of automation is high, and the detection data is accurate and reliable.
[0013] Optionally, a spring is sleeved on the pull rod, one end of the spring acts on the output shaft of the first linear drive component, and the other end of the spring acts on the main shaft or the tapered shaft.
[0014] By adopting the above technical solution, the tension cylinder and the tension sleeve are coordinated through the pull rod and the spring to ensure stable and flexible tension positioning, and realize the rapid and accurate positioning of the double planetary gear to be tested. The pull rod can be made of stainless steel or high-strength aluminum alloy to ensure overall rigidity and strength. The selection of the spring needs to comprehensively consider its elasticity and tension to ensure that it can provide sufficient support during the entire operation process. Through the telescopic movement of the tension sleeve, it can adapt to the tension positioning of the double planetary gears with different inner diameters.
[0015] Optionally, the positioning slide assembly includes a mounting plate and a slide plate arranged on the mounting plate, the slide plate is provided with a first detection module, the non-detection end of the reference tooth positioning probe is installed on the first detection module, the detection end of the reference tooth positioning probe extends out of the first detection module toward the axial direction of the expansion sleeve positioning assembly, and the frame is provided with a second linear drive component for driving the first detection module and the slide plate to move toward the axial direction of the expansion sleeve positioning assembly.
[0016] The second linear drive member in the present application can be a cylinder or a hydraulic cylinder, or a linear motor or a combination structure of a motor, a nut and a screw. By adopting the above technical solution, the second linear drive member drives the reference tooth positioning probe to move toward the duplex planetary gear to be tested, so that the reference tooth positioning probe presses against the reference teeth of the duplex planetary gear to be tested, thereby completing the reference detection and positioning of the duplex planetary gear to be tested.
[0017] Optionally, an adjustment plate is provided on the mounting plate, and a plurality of strip-shaped connecting holes are opened on the mounting plate, wherein the length direction of the strip-shaped connecting holes is consistent with the sliding direction of the skateboard, and the adjustment plate is detachably fixed to the mounting plate by fasteners inserted into the strip-shaped connecting holes; a guide rail along the sliding direction of the skateboard is fixed on the adjustment plate, and the skateboard is slidably mounted on the adjustment plate via the guide rail.
[0018] By adopting the above technical solution, the stability and reliability of the linear movement of the reference tooth positioning probe can be ensured, the accuracy of detection and positioning can be improved, and wear can be reduced. The design of the above adjustment plate can adjust the initial position and detection range of the reference tooth positioning probe as needed, thereby overcoming the assembly size error and meeting the detection requirements of workpieces with various different sizes.
[0019] Optionally, a connecting bracket is fixedly connected to the first detection module, and the connecting bracket extends in a direction away from the expansion sleeve positioning assembly. A tension spring is arranged between one end of the connecting bracket away from the first detection module and the adjustment plate.
[0020] By adopting the above technical solution, the tension spring is used to assist the reference tooth positioning probe in moving toward the reference tooth of the duplex planetary gear, so that the reference tooth positioning probe is tightly pressed against the reference tooth of the duplex planetary gear to be tested, thereby ensuring the accuracy of the test data.
[0021] Optionally, the measuring assembly includes a mounting stand fixed on the frame and a mounting base arranged on the mounting stand; a sliding base is arranged at the bottom of the mounting base, a second detection module is arranged on the sliding base, the non-detection end of the measuring probe is mounted on the second detection module, the detection end of the measuring probe extends out of the second detection module toward the axial direction of the expansion sleeve positioning assembly, the installation position height of the measuring probe is higher than the installation position height of the reference tooth positioning probe, and a third linear drive component is arranged on the mounting base for driving the second detection module and the sliding base to move toward the axial direction of the expansion sleeve positioning assembly.
[0022] The third linear drive member in the present application can be a cylinder or a hydraulic cylinder, or a linear motor or a combination structure consisting of a motor, a nut and a screw. By adopting the above technical solution, the third linear drive member drives the sliding seat and the second detection module to move toward the axis of the expansion sleeve positioning assembly, so that the detection end of the measuring probe contacts the measuring teeth of the double planetary gear to be measured, thereby accurately measuring its position.
[0023] Optionally, the mounting stand comprises a base and a stand fixed on the base, the frame is fixed with a bottom plate, the bottom plate is provided with a plurality of waist-shaped holes, the length direction of the waist-shaped holes is consistent with the sliding direction of the sliding seat, and the base is detachably connected to the bottom plate by fasteners inserted into the waist-shaped holes; A vertical adjusting screw rod is screwed on the vertical plate, and one side of the mounting seat has a connecting block screwed on the adjusting screw rod; The vertical plate is provided with a limiting guide hole for limiting the lifting and lowering movement of the mounting seat on the vertical plate.
[0024] By adopting the above technical solution, the lateral position of the entire measuring assembly can be adjusted by the detachable mounting connection structure of the base plate and the base; the height position of the mounting base and the measuring probe can be adjusted by adjusting the screw rod, thereby meeting a variety of different usage scenarios as needed and being compatible with the measurement of various types of gears.
[0025] Optionally, a connecting plate is fixedly provided at the bottom of the mounting seat, a sliding rail is fixedly provided at the bottom of the connecting plate along the sliding direction of the sliding seat, and the sliding seat is slidably mounted on the connecting plate via the sliding rail; a driving elastic member is also provided between the mounting seat and the second detection module.
[0026] By adopting the above technical solution, the driving elastic member is used to assist the measuring probe in moving toward the reference tooth direction of the duplex planetary gear, so that the measuring probe is pressed tightly against the measuring tooth of the duplex planetary gear to be measured, thereby ensuring the accuracy of the detection data.
[0027] In summary, the present application includes at least one of the following beneficial technical effects: 1. In the present application, the duplex planetary gear to be measured is positioned and tightened by means of an expansion sleeve positioning assembly, the positioning slide assembly is used to move the reference tooth positioning probe and make it contact with the reference teeth of the duplex planetary gear to be measured, the measuring assembly is used to move the measuring probe and make it contact with the measuring teeth of the duplex planetary gear to be measured, and the measurement results are recorded, thereby achieving the effect of automatically and highly accurately measuring the position of the duplex planetary gear.
[0028] 2. In this application, by optimizing and improving the expansion sleeve positioning assembly, not only the errors caused by manual operation are reduced, but also the degree of automation of detection is greatly improved, the safety and stability of the double planetary gear in the automobile transmission system are ensured, and the overall quality level of the automobile is improved.
[0029] 3. In the present application, the positioning slide assembly is accurately positioned by following the reference tooth positioning probe, thereby ensuring the stability of the measurement; the measuring assembly achieves precise measurement of each part through the precise movement of the measuring probe, greatly improving the efficiency and accuracy of the measurement.
[0030] 4. In this application, by setting an adjustment plate and related mounting and connecting structures, the initial position and detection range of the reference tooth positioning probe can be adjusted as needed; at the same time, the lateral position of the entire measuring assembly can be adjusted by adopting a detachable mounting and connecting structure of the base plate and the base; the height position of the mounting base and the measuring probe can be adjusted by adjusting the screw rod, thereby meeting a variety of different usage scenarios as needed, and being compatible with the measurement of various types of gears. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the three-dimensional structure of the detection device in this application.
[0032] Figure 2 It is a schematic diagram of the top view of the frame in this application.
[0033] Figure 3 It is a front view structural schematic diagram of the detection device in this application.
[0034] Figure 4 It is a three-dimensional structural schematic diagram of the expansion sleeve positioning component in this application.
[0035] Figure 5 It is a front view structural schematic diagram of the expansion sleeve positioning component in this application.
[0036] Figure 6 It is a three-dimensional structural schematic diagram of the positioning slide assembly in this application.
[0037] Figure 7 It is a top view structural schematic diagram of the positioning slide assembly in this application.
[0038] Figure 8 It is a schematic diagram of the three-dimensional structure of the measuring component in this application.
[0039] Fig. 9 It is a schematic diagram of the partially enlarged structure of the measurement component in this application.
[0040] Fig.10 It is a partial schematic diagram of the structure of the measuring component in this application when viewed from above.
[0041] In the figure: 10. Rack; 11. Bottom rectangular plate; 12. Top rectangular plate; 121. Round through hole; 122. Square through hole; 123. Mounting through hole; 13. Column; 14. Support foot; 20. expansion sleeve positioning assembly; 21. tapered shaft; 211. tapered rod; 212. support plate; 22. tension sleeve; 23. mounting bracket; 24. spindle; 25. first linear drive member; 26. pull rod; 27. positioning reference plate; 28. anti-slip block; 29. spring; 30. Positioning slide assembly; 31. Mounting plate; 311. Strip connection hole; 32. Adjustment plate; 33. Slide plate; 34. Guide rail; 35. First detection module; 351. Reference tooth positioning probe; 352. Connecting bracket; 36. Second linear drive member; 37. Tension spring; 40. Measuring assembly; 41. Mounting stand; 411. Base; 412. Vertical plate; 4121. Positioning guide hole; 42. Mounting seat; 421. Vertical plate; 422. Horizontal plate; 43. Adjusting screw rod; 44. Connecting plate; 45. Slide rail; 46. Sliding seat; 47. Second detection module; 471. Measuring probe; 48. Third linear drive member; 49. Driving elastic member; 50. Double planetary gear to be tested; 51. Reference gear; 52. Measuring gear; 60. Bottom plate; 61. Waist-shaped hole. DETAILED DESCRIPTION
[0042] The following will be combined with the attached Figure 1 -Attached Fig.10 , the technical solutions in the embodiments of the present invention are clearly and completely described. The described embodiments are only possible technical implementations of the present invention, not all possible implementations. Those skilled in the art can completely combine the embodiments of the present invention to obtain other embodiments without creative work, and these embodiments are also within the scope of protection of the present invention.
[0043] Reference Figure 1 and Figure 2 As shown, the double planetary gear position detection device provided in the embodiment of the present application includes a frame 10, and the frame 10 includes a bottom rectangular plate 11 and a top rectangular plate 12 which are arranged parallel to each other in an interval, and the bottom rectangular plate 11 and the top rectangular plate 12 are fixedly connected by a plurality of columns 13; in this embodiment, there are four columns 13 and they are distributed at the four corners of the bottom rectangular plate 11 and the top rectangular plate 12. In this embodiment, the columns 13, the bottom rectangular plate 11 and the top rectangular plate 12 are all made of Q235A ordinary carbon structural steel, and support feet 14 are fixed at the bottom of the four corners of the bottom rectangular plate 11, and the support feet 14 are made of polyurethane plastic to increase the friction between them and the ground and prevent the entire device from sliding.
[0044] Reference Figure 1 and Figure 3As shown, a sleeve expansion positioning assembly 20 for fixing the duplex planetary gear 50 to be tested is arranged on the frame 10; a positioning slide assembly 30 is arranged on one side or both sides of the sleeve expansion positioning assembly 20 on the frame 10, and a reference tooth positioning probe 351 facing the axis of the sleeve expansion positioning assembly 20 is arranged on the positioning slide assembly 30; the reference tooth positioning probe 351 can reciprocate in the direction of the axis of the sleeve expansion positioning assembly 20, and the reference tooth positioning probe 351 is used to interfere with the reference tooth 51 of the duplex planetary gear 50 to be tested on the sleeve expansion positioning assembly 20; a measuring assembly 40 is also arranged on one side of the sleeve expansion positioning assembly 20 on the frame 10; a measuring probe 471 facing the axis of the sleeve expansion positioning assembly 20 is arranged on the measuring assembly 40; the measuring probe 471 can reciprocate in the direction of the axis of the sleeve expansion positioning assembly 20, and the measuring probe 471 is used to interfere with the measuring tooth 52 of the duplex planetary gear 50 to be tested on the sleeve expansion positioning assembly 20.
[0045] Combination Figure 2 As shown, in this embodiment, as a preferred embodiment, there are two groups of positioning slide assemblies 30, which are respectively arranged on the left and right sides of the expansion sleeve positioning assembly 20; for this purpose, a circular through hole 121 and two square through holes 122 are opened on the top rectangular plate 12 of the frame 10, and the two square through holes 122 are respectively located on the left and right sides of the circular through hole 121, and the circular through hole 121 is used to install the expansion sleeve positioning assembly 20; a positioning slide assembly 30 is installed at each of the two square through holes 122. Two side-by-side spaced installation through holes 123 are also opened on the top rectangular plate 12 of the frame 10 at the rear side of one of the square through holes 122; the two installation through holes 123 are used to install the measuring assembly 40.
[0046] Reference Figure 3 , Figure 4 and Figure 5As shown, the expansion sleeve positioning assembly 20 includes a tapered shaft 21, a tension sleeve 22 sleeved on the tapered shaft 21, a mounting bracket 23 fixed at the bottom of the top rectangular plate 12, and a main shaft 24 installed in the circular through hole 121 of the top rectangular plate 12. The outer shell of the main shaft 24 is fixedly connected to the top rectangular plate 12, and the rotor in the middle of the main shaft 24 can rotate circumferentially. A first linear drive member 25 is fixedly arranged on the mounting bracket 23. In this embodiment, the first linear drive member 25 is a cylinder, the piston rod of which is vertically arranged upward, and a pull rod 26 vertically arranged upward is connected to the piston rod of the cylinder. The tapered shaft 21 includes a tapered rod 211 and a support plate 212 located on the outer peripheral surface of the middle part of the tapered rod 211. The lower end of the tapered rod 211 is inserted into the rotor of the main shaft 24. The upper end of the tapered rod 211 extends upward and the tension sleeve 22 is sleeved on the upper end of the tapered rod 211. The support plate 212 is arranged on the rotor end surface of the main shaft 24 and the main shaft 24 can drive the support plate 212 and the tapered rod 211 to rotate; the support plate 212 is provided with A positioning reference plate 27 is used to place the double planetary gear 50 to be tested; the positioning reference plate 27 is sleeved on the tapered rod 211 of the tapered shaft 21; the end of the pull rod 26 extending outside the tapered shaft 21 and the tensioning sleeve 22 is fixed with an anti-slip block 28 that can abut against the upper end surface of the tensioning sleeve 22; the pull rod 26 passes through the tapered shaft 21 and the tensioning sleeve 22 upward in turn and can drive the tensioning sleeve 22 to move axially on the tapered shaft 21 through the cooperation of the anti-slip block 28.
[0047] The conical shaft 21 in the present application can adopt a Morse type No. 4 conical shaft 21; the double planetary gear 50 to be tested includes a large gear and a small gear arranged at an interval up and down, the small gear serves as a reference tooth 51, and the large gear serves as a measuring tooth 52. The middle part of the double planetary gear 50 to be tested has an axial mounting hole. When in use, the double planetary gear 50 to be tested is sleeved on the outside of the tensioning sleeve 22, and the pull rod 26 drives the tensioning sleeve 22 to move axially on the conical shaft 21 under the drive of the first linear drive member 25, thereby forcing the tensioning sleeve 22 to expand radially thereof, so as to achieve the purpose of tightening the double planetary gear 50 to be tested, realize the rapid fixation and precise positioning of the double planetary gear 50 to be tested, and ensure the accuracy and reliability of subsequent detection data. The inspector can simply place the duplex planetary gear 50 to be tested on the positioning reference plate 27, and then automatically realize positioning and limiting. The operation is simple. The spindle 24 drives the tapered shaft 21, the positioning reference plate 27 and the duplex planetary gear 50 to be tested to rotate circumferentially according to the detection data of the reference tooth positioning probe 351, thereby automatically correcting the position.
[0048] Further, see Figure 4 and Figure 5As shown, a spring 29 is sleeved on the pull rod 26, one end of the spring 29 acts on the output shaft of the cylinder, and the other end acts on the lower end of the tapered rod 211 of the tapered shaft 21; the tensioning cylinder and the tensioning sleeve 22 cooperate with the pull rod 26 and the spring 29 to ensure stable and flexible tensioning positioning, so as to achieve rapid and accurate positioning of the duplex planetary gear 50 to be tested. The pull rod 26 can be made of stainless steel or high-strength aluminum alloy to ensure overall rigidity and strength. The selection of the spring 29 needs to comprehensively consider its elasticity and tension to ensure that it can provide sufficient support force during the entire operation. Through the telescopic movement of the tensioning sleeve 22, the tensioning positioning of duplex planetary gears with different inner diameters can be adapted.
[0049] Reference Figure 1 , Figure 6 and Figure 7 As shown, the positioning slide assembly 30 in the present application includes a mounting plate 31, an adjustment plate 32 and a slide plate 33. The mounting plate 31 is fixedly connected to the top rectangular plate 12 of the frame 10 on all sides, and the adjustment plate 32 is installed on the mounting plate 31. A guide rail 34 is fixed on the adjustment plate 32. The length direction of the guide rail 34 is toward the expansion sleeve positioning assembly 20. The bottom of the slide plate 33 is slidably installed on the adjustment plate 32 through the guide rail 34. A plurality of strip connecting holes 311 are opened on the mounting plate 31. The length direction of the strip connecting holes 311 is consistent with the sliding direction of the slide plate 33. The adjustment plate 32 is detachably fixed to the mounting plate 31 by fasteners inserted into the strip connecting holes 311; the strip connecting holes 311 are located directly above the square through holes 122 of the top rectangular plate 12, so that it is convenient to install the fasteners upward from the square through holes 122, and the fasteners can be bolts.
[0050] Reference Figure 6 and Figure 7As shown, a first detection module 35 is provided on the slide plate 33, and the non-detection end of the reference tooth positioning probe 351 is installed on the first detection module 35. The detection end of the reference tooth positioning probe 351 extends out of the first detection module 35 toward the axial direction of the expansion sleeve positioning assembly 20. A second linear drive member 36 for driving the first detection module 35 and the slide plate 33 to move toward the axial direction of the expansion sleeve positioning assembly 20 is fixed on the top rectangular plate 12. The second linear drive member 36 in the present application is also a cylinder, and the axial direction of the cylinder is consistent with the length direction of the bar-shaped connecting hole 311. The cylinder drives the reference tooth positioning probe 351 to move toward the duplex planetary gear 50 to be tested, so that the reference tooth positioning probe 351 presses against the reference tooth 51 of the duplex planetary gear 50 to be tested, and completes the reference detection and positioning of the duplex planetary gear 50 to be tested. The above structure can ensure the stability and reliability of the linear movement of the reference tooth positioning probe 351, improve the accuracy of detection and positioning, and reduce wear. The mounting structure design of the adjustment plate 32 can adjust the initial position and detection range of the reference tooth positioning probe 351 as needed, thereby overcoming assembly dimension errors and meeting the detection requirements of workpieces with various different dimensions.
[0051] Furthermore, in this embodiment, a connecting bracket 352 is fixedly connected to the first detection module 35, and the connecting bracket 352 extends in a direction away from the expansion sleeve positioning assembly 20. A tension spring 37 is provided between the end of the connecting bracket 352 away from the first detection module 35 and the adjustment plate 32. The tension spring 37 is used to assist the reference tooth positioning probe 351 to move toward the reference tooth 51 of the duplex planetary gear, so that the reference tooth positioning probe 351 is pressed against the reference tooth 51 of the duplex planetary gear 50 to be tested, thereby ensuring the accuracy of the detection data.
[0052] Reference Figure 8 , Fig. 9 and Fig.10 As shown, in this embodiment, the measuring assembly 40 includes a mounting frame 41 fixed on the frame 10 and a mounting seat 42 arranged on the mounting frame 41; the mounting frame 41 includes a base 411 and a vertical plate 412 fixed on the base 411. Figure 1 and Figure 2As shown, a bottom plate 60 is fixedly arranged on the frame 10, and the four sides of the bottom plate 60 are fixedly connected to the top rectangular plate 12 by bolts. A plurality of waist-shaped holes 61 are opened on the bottom plate 60, and the length direction of the waist-shaped holes 61 is consistent with the moving direction of the measuring probe 471. The base 411 is detachably fixedly connected to the bottom plate 60 by fasteners such as bolts inserted in the waist-shaped holes 61. The waist-shaped holes 61 are located just above the mounting through holes 123 of the top rectangular plate 12, so that it is convenient to install the fasteners upward from the mounting through holes 123; a vertical downward adjusting screw rod 43 is screwed on the vertical plate 412, and the cross-section of the mounting seat 42 is L-shaped, that is, the mounting seat 42 includes a vertical plate 421 and a horizontal plate 422, and the lower end of the vertical plate 421 is fixedly connected to one side of the horizontal plate 422, and the back side of the vertical plate 421 of the mounting seat 42 has a screw-connected adjusting screw rod 43 on the vertical plate 412. A connecting block on the threaded rod 43; a limiting guide hole 4121 is provided on the vertical plate 412 for limiting the lifting and lowering movement of the mounting seat 42 on the vertical plate 412; the limiting guide holes 4121 can be two groups and are arranged in parallel and spaced on the left and right sides of the adjusting screw rod 43, and a limiting pin or a limiting screw inserted in the limiting guide hole 4121 is fixedly connected to the vertical plate 421 of the mounting seat 42; a pointer and a scale value for indicating the height adjustment position of the mounting seat 42 can also be arranged between the vertical plate 421 and the vertical plate 412; the lateral position of the entire measuring assembly 40 can be adjusted by the detachable mounting connection structure of the bottom plate 60 and the base 411; the height position of the mounting seat 42 and the measuring probe 471 can be adjusted by adjusting the screw rod 43, so as to meet a variety of different usage scenarios according to needs, and can be compatible with the measurement of various types of gears.
[0053] Reference Figure 8 , Fig. 9 and Fig.10As shown, a connecting plate 44 is fixedly provided at the bottom of the horizontal plate 422 of the mounting seat 42, and a slide rail 45 is fixedly provided at the bottom of the connecting plate 44. The length direction of the slide rail 45 is consistent with the moving direction of the measuring probe 471. A sliding seat 46 is provided at the bottom of the connecting plate 44, and the sliding seat 46 is slidably installed on the connecting plate 44 through the slide rail 45; a second detection module 47 is provided on the sliding seat 46, and the non-detection end of the measuring probe 471 is installed on the second detection module 47, and the detection end of the measuring probe 471 extends out of the second detection module 47 toward the axial direction of the expansion sleeve positioning assembly 20. The installation position height of the measuring probe 471 is higher than the installation position height of the reference tooth positioning probe 351, and a third linear drive component 48 for driving the second detection module 47 and the sliding seat 46 to move toward the axial direction of the expansion sleeve positioning assembly 20 is provided on the mounting seat 42; the third linear drive component 48 in this embodiment is also a cylinder. The third linear drive member 48 drives the sliding seat 46 and the second detection module 47 to move toward the axis direction of the expansion sleeve positioning assembly 20, so that the detection end of the measuring probe 471 contacts the measuring tooth 52 of the duplex planetary gear 50 to be measured, thereby accurately measuring its position. In this embodiment, a driving elastic member 49 is also provided between the mounting seat 42 and the second detection module 47. The driving elastic member 49 is a coil spring or a coil tension spring. The driving elastic member 49 is used to assist the measuring probe 471 to move toward the reference tooth 51 of the duplex planetary gear, so that the measuring probe 471 is pressed against the measuring tooth 52 of the duplex planetary gear 50 to be measured, thereby ensuring the accuracy of the detection data.
[0054] The implementation principle of this embodiment is as follows: the detection equipment in this application is intended to automatically measure the position of the large and small teeth of the duplex planetary gears. When in use, it is only necessary to place the duplex planetary gear 50 to be tested on the expansion sleeve positioning assembly 20, press the start button, and the expansion sleeve positioning assembly 20 can automatically tighten the duplex planetary gear 50 to be tested and position the center, maintain the center of the duplex planetary gear 50 to be tested, and then move the reference tooth positioning probe 351 to contact the reference tooth 51 of the duplex planetary gear 50 to be tested, and move the measuring probe 471 to contact the measuring tooth 52 of the duplex planetary gear 50 to be tested. The measurement is completed and the results are recorded for automatic identification of its position and product quality judgment.
[0055] The detection equipment in the present application can perform automated measurement of duplex planetary gears. Each measurement uses the expansion sleeve positioning assembly 20's own component reference for center positioning, ensuring the measurement accuracy. The entire detection process has a high degree of automation, and the collected data can be automatically saved and analyzed by a computer, effectively reducing the operator's workload and improving the measurement accuracy and efficiency of the duplex planetary gear position.
[0056] The first detection module 35 and the second detection module 47 in the present application can both use bidirectional sensors to measure the position of the gear 52; as an alternative, the first linear drive component 25, the second linear drive component 36 and the third linear drive component 48 in the present application can also be a combination structure composed of a hydraulic cylinder or a linear motor or a motor screw nut.
[0057] The detection device in the present application can also add a data processing module, and the data processing module is integrated into the system of the detection device, so that the measurement data can be processed in real time to improve the accuracy of the measurement results. The data processing module includes a data acquisition unit, a data processing unit and a data storage unit. The data acquisition unit is used to collect data of the measuring probe 471 in real time, the data processing unit is responsible for processing the collected data to ensure the accuracy and consistency of the data, and the data storage unit is used to save the processed data. The data processing module further improves the reliability and accuracy of the measurement results by processing and saving data in real time.
[0058] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A double planetary gear position detection device, comprising a frame (10), characterized in that: The frame (10) is provided with a sleeve positioning assembly (20) for fixing the double planetary gear (50) to be tested; A positioning slide assembly (30) is arranged on the frame (10) on one side or both sides of the expansion sleeve positioning assembly (20); a reference tooth positioning probe (351) facing the axis of the expansion sleeve positioning assembly (20) is arranged on the positioning slide assembly (30); the reference tooth positioning probe (351) can reciprocate in the direction of the axis of the expansion sleeve positioning assembly (20), and the reference tooth positioning probe (351) is used to abut against a reference tooth (51) of a duplex planetary gear (50) to be measured on the expansion sleeve positioning assembly (20); A measuring assembly (40) is also provided on the frame (10) at one side of the expansion sleeve positioning assembly (20); a measuring probe (471) facing the axis of the expansion sleeve positioning assembly (20) is provided on the measuring assembly (40); the measuring probe (471) is capable of reciprocating in the direction of the axis of the expansion sleeve positioning assembly (20), and the measuring probe (471) is used to abut against a measuring tooth (52) of a duplex planetary gear (50) to be measured on the expansion sleeve positioning assembly (20).
2. The double planetary gear position detection device according to claim 1, characterized in that: The expansion sleeve positioning assembly (20) comprises a tapered shaft (21), a tensioning sleeve (22) sleeved on the tapered shaft (21), a mounting bracket (23) fixed on the frame (10), and a first linear drive member (25) fixed on the mounting bracket (23); the first linear drive member (25) is vertically arranged upward and a pull rod (26) is connected to the output shaft of the first linear drive member (25); one end of the pull rod (26) passes through the tapered shaft (21) and the tensioning sleeve (22) and is capable of driving the tensioning sleeve (22) to move axially on the tapered shaft (21).
3. The double planetary gear position detection device according to claim 2, characterized in that: The expansion sleeve positioning assembly (20) also includes a main shaft (24) mounted on the frame (10); the tapered shaft (21) includes a tapered rod (211) and a support plate (212) located on the outer peripheral surface of the tapered rod (211); the support plate (212) is arranged on the main shaft (24) and the main shaft (24) can drive the support plate (212) and the tapered rod (211) to rotate; the support plate (212) is provided with a positioning reference plate (27) for placing the double planetary gear (50) to be tested; the positioning reference plate (27) is sleeved on the tapered rod (211) of the tapered shaft (21); the end of the pull rod (26) extending outside the tapered shaft (21) and the tension sleeve (22) is fixed with an anti-slip block (28) capable of abutting against the upper end surface of the tension sleeve (22).
4. The double planetary gear position detection device according to claim 3, characterized in that: A spring (29) is sleeved on the pull rod (26), one end of the spring (29) acts on the output shaft of the first linear drive member (25), and the other end acts on the main shaft (24) or the tapered shaft (21).
5. The double planetary gear position detection device according to claim 1, 2, 3 or 4, characterized in that: The positioning slide assembly (30) comprises a mounting plate (31) and a slide plate (33) arranged on the mounting plate (31); a first detection module (35) is arranged on the slide plate (33); a non-detection end of the reference tooth positioning probe (351) is mounted on the first detection module (35); a detection end of the reference tooth positioning probe (351) extends out of the first detection module (35) in the direction of the axis of the expansion sleeve positioning assembly (20); and a second linear drive member (36) is arranged on the frame (10) for driving the first detection module (35) and the slide plate (33) to move in the direction of the axis of the expansion sleeve positioning assembly (20).
6. The double planetary gear position detection device according to claim 5, characterized in that: An adjusting plate (32) is arranged on the mounting plate (31), and a plurality of strip-shaped connecting holes (311) are opened on the mounting plate (31), and the length direction of the strip-shaped connecting holes (311) is consistent with the sliding direction of the slide plate (33), and the adjusting plate (32) is detachably fixedly connected to the mounting plate (31) by fasteners inserted into the strip-shaped connecting holes (311); a guide rail (34) is fixedly arranged on the adjusting plate (32) along the sliding direction of the slide plate (33), and the slide plate (33) is slidably mounted on the adjusting plate (32) via the guide rail (34).
7. The double planetary gear position detection device according to claim 6, characterized in that: A connecting bracket (352) is fixedly connected to the first detection module (35), and the connecting bracket (352) extends in a direction away from the expansion sleeve positioning assembly (20). A tension spring (37) is arranged between one end of the connecting bracket (352) away from the first detection module (35) and the adjustment plate (32).
8. The double planetary gear position detection device according to claim 1, 2, 3 or 4, characterized in that: The measuring assembly (40) comprises a mounting frame (41) fixed on the frame (10) and a mounting seat (42) arranged on the mounting frame (41); a sliding seat (46) is arranged at the bottom of the mounting seat (42); a second detection module (47) is arranged on the sliding seat (46); a non-detection end of the measuring probe (471) is mounted on the second detection module (47); a detection end of the measuring probe (471) extends out of the second detection module (47) in the direction of the axis of the expansion sleeve positioning assembly (20); the installation position height of the measuring probe (471) is higher than the installation position height of the reference tooth positioning probe (351); and a third linear drive member (48) is arranged on the mounting seat (42) for driving the second detection module (47) and the sliding seat (46) to move in the direction of the axis of the expansion sleeve positioning assembly (20).
9. The double planetary gear position detection device according to claim 8, characterized in that: The mounting stand (41) comprises a base (411) and a stand plate (412) fixed on the base (411); a bottom plate (60) is fixed on the frame (10); a plurality of waist-shaped holes (61) are provided on the bottom plate (60); the length direction of the waist-shaped holes (61) is consistent with the sliding direction of the sliding seat (46); the base (411) is detachably fixed to the bottom plate (60) by fasteners inserted into the waist-shaped holes (61); A vertical adjusting screw rod (43) is screwed onto the vertical plate (412), and one side of the mounting seat (42) has a connecting block screwed onto the adjusting screw rod (43); The vertical plate (412) is provided with a limiting guide hole (4121) for limiting the lifting and lowering movement of the mounting seat (42) on the vertical plate (412).
10. The double planetary gear position detection device according to claim 9, characterized in that: A connecting plate (44) is fixedly provided at the bottom of the mounting seat (42), a slide rail (45) is fixedly provided at the bottom of the connecting plate (44) along the sliding direction of the sliding seat (46), and the sliding seat (46) is slidably mounted on the connecting plate (44) via the slide rail (45); a driving elastic member (49) is also provided between the mounting seat (42) and the second detection module (47).
Citation Information
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