Equipment safety operation detection system and detection method

Abstract

The invention discloses an equipment safety operation detection system and detection method, and belongs to the technical field of equipment safety operation detection systems. The detection system can ensure that the equipment runs in the optimal state, reduce the product quality problem caused by equipment failure or instability, ensure the stability and reliability of the product quality, find equipment failure and abnormity in advance, and prevent the equipment from being in an abnormal state for a long time, thereby reducing the maintenance cost and the maintenance time, and improving the product quality. The service life of the equipment can be prolonged through timely maintenance, the detection system can find and eliminate potential safety hazards in time through comprehensive detection of safe operation of the equipment, accidents caused by equipment faults are prevented, the safety of the production environment is guaranteed, artificial intelligence and a big data analysis technology are combined, and the safety of the equipment is improved. The detection system is more intelligent and automatic, the detection accuracy and efficiency are improved, and personal errors are reduced.

Description

Technical Field

[0001] The present invention belongs to the technical field of equipment safety operation detection system, and specifically relates to an equipment safety operation detection system and a detection method. Background Art

[0002] Modern industrial equipment is increasingly dependent on information technology and control technology, and uses intelligent and automated means to achieve precise control and efficient operation of equipment. However, in industries such as chemical, petroleum, natural gas, pharmaceuticals, and food processing, various types of production equipment play a vital role in industrial production. However, the safety of equipment is becoming increasingly prominent. Once an accident occurs, it will not only cause casualties and property losses, but also affect the normal operation of the enterprise and social stability. Therefore, there is a special need for devices that can monitor the status of equipment in real time, analyze data, and predict the system. For this purpose, a device safety operation detection system and detection method are proposed. Summary of the invention

[0003] The purpose of the present invention is to provide a device safe operation detection system and detection method to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solution: a device safe operation detection system and detection method, comprising:

[0005] Data acquisition module, used to collect parameter data during equipment operation in real time;

[0006] Data processing module, used to pre-process, store and analyze the collected data to identify potential security issues;

[0007] The early warning module generates an early warning signal when it detects that the parameter exceeds the preset safety threshold according to the analysis results of the data processing module;

[0008] The control module automatically or manually triggers corresponding safety control measures according to the early warning signal to prevent the occurrence of safety accidents;

[0009] The communication module is used to realize data exchange between modules within the system and transmit monitoring results and control instructions to the user interface module;

[0010] User interface module, used to provide an operation interface for maintenance personnel to monitor equipment status and operations;

[0011] The alarm module is used to issue an alarm when an abnormal situation occurs in the equipment.

[0012] As a further preferred embodiment of the present technical solution: the data processing module includes a data filtering unit, a trend analysis unit, and a fault diagnosis unit, wherein the data filtering unit is used to remove noise data and abnormal values, the trend analysis unit is used to analyze historical data and real-time data of equipment parameters and predict parameter change trends, and the fault diagnosis unit is a parameter change trend and a preset fault mode library;

[0013] As a further preferred embodiment of the present technical solution: the early warning module includes a hierarchical early warning mechanism and an emergency cut-off unit. The hierarchical early warning mechanism divides the early warning signal into different levels according to the degree to which the parameter deviates from the safety threshold, so as to take different response measures. When a serious safety problem is detected, the emergency cut-off unit automatically cuts off the power supply of the equipment or stops the operation of the equipment to ensure the safety of personnel and equipment.

[0014] As a further preferred embodiment of the present technical solution: the user interface module includes at least one touch screen display for displaying device status, fault alarm information and maintenance prompts, and the monitoring results and control instructions of the communication module are displayed on the touch screen display.

[0015] As a further preferred embodiment of the present technical solution: the alarm module has an audible and visual alarm function and a remote control function, and sends alarm information to a mobile device of a maintenance personnel through the communication module, allowing the maintenance personnel to remotely trigger an alarm or release the alarm state, and remotely view the system state;

[0016] As a further preferred embodiment of the present technical solution: the fault diagnosis unit includes a fault location module, a fault signal module, and a fault recording module. The fault location module is used to locate the fault position, the fault signal module is used to send a fault signal of the faulty equipment, and the fault recording module is used to record the historical records of the fault.

[0017] Compared with the prior art, the beneficial effects of the present invention are: the detection system in the present invention can ensure that the equipment operates in the best condition, reduce product quality problems caused by equipment failure or instability, ensure stable and reliable product quality, discover equipment failures and abnormalities in advance, and avoid the equipment being in an abnormal state for a long time, thereby reducing maintenance costs and maintenance time. Timely maintenance and care can extend the service life of the equipment. The detection system in the present invention can timely discover and eliminate safety hazards through comprehensive detection of the safe operation of the equipment, prevent accidents caused by equipment failure, ensure the safety of the production environment, and combine artificial intelligence and big data analysis technology to make the detection system more intelligent and automated, improve the accuracy and efficiency of detection, and reduce human errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a schematic structural diagram of a device safety operation detection system and detection method of the present invention;

[0019] Figure 2 The present invention is a partial structural schematic block diagram of an equipment safety operation detection system and detection method.

[0020] Legend:

[0021] 1. Data acquisition module; 2. Data processing module; 201. Data filtering unit; 202. Trend analysis unit; 203. Fault diagnosis unit; 3. Warning module; 301. Hierarchical warning mechanism; 302. Emergency cut-off unit; 4. Control module; 5. Communication module; 6. User interface module; 601. Touch screen display; 7. Alarm module. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Example

[0024] See also Figure 1-Figure 2 As shown, the present invention provides a technical solution: a device safety operation detection system and detection method, including: a data acquisition module 1, used for real-time acquisition of parameter data during the operation of the device;

[0025] Data processing module 2, used to pre-process, store and analyze the collected data to identify potential safety issues;

[0026] The early warning module 3 generates an early warning signal when it detects that the parameter exceeds the preset safety threshold according to the analysis result of the data processing module 2;

[0027] The control module 4 automatically or manually triggers corresponding safety control measures according to the early warning signal to prevent the occurrence of safety accidents;

[0028] The communication module 5 is used to realize data exchange between modules within the system and transmit monitoring results and control instructions to the user interface module 6;

[0029] User interface module 6, used to provide an operation interface for maintenance personnel to monitor equipment status and operations;

[0030] The alarm module 7 is used to sound an alarm when an abnormal situation occurs in the equipment.

[0031] In this embodiment, specifically: the data processing module 2 includes a data filtering unit 201, a trend analysis unit 202, and a fault diagnosis unit 203. The data filtering unit 201 is used to remove noise data and abnormal values. The trend analysis unit 202 is used to analyze the historical data and real-time data of equipment parameters and predict the change trend of parameters. The fault diagnosis unit 203 is a parameter change trend and a preset fault mode library;

[0032] In this embodiment, specifically: the early warning module 3 includes a hierarchical early warning mechanism 301 and an emergency cut-off unit 302. The hierarchical early warning mechanism 301 divides the early warning signal into different levels according to the degree to which the parameter deviates from the safety threshold, so as to take different response measures. When a serious safety problem is detected, the emergency cut-off unit 302 automatically cuts off the power supply of the device or stops the operation of the device to ensure the safety of personnel and equipment;

[0033] In this embodiment, specifically: the user interface module 6 includes at least one touch screen display 601 for displaying the device status, fault alarm information and maintenance prompts, and the monitoring results and control instructions of the communication module 5 are displayed on the touch screen display 601;

[0034] In this embodiment, specifically: the alarm module 7 has an audible and visual alarm function and a remote control function, and sends alarm information to the mobile device of the maintenance personnel through the communication module 5, allowing the maintenance personnel to remotely trigger the alarm or release the alarm state, and remotely view the system status;

[0035] In this embodiment, specifically: the fault diagnosis unit 203 includes a fault location module, a fault signal module, and a fault recording module. The fault location module is used to locate the fault position, the fault signal module is used to send a fault signal of the faulty device, and the fault recording module is used to record the historical records of the fault.

[0036] Working principle or structural principle:

[0037] Step S1: The data acquisition module 1 is used to collect parameter data in real time during the operation of the equipment.

[0038] Step S2: Use the data processing module 2 to pre-process and store the collected data, and use statistical analysis, trend analysis and other methods to conduct in-depth analysis of the data to identify potential safety issues. Compare and analyze historical data and real-time data to determine whether the parameter change trend is normal. At the same time, combine the preset fault mode library to perform fault diagnosis on the parameter change trend.

[0039] Step S3: Identify any abnormal situation that deviates from the normal operating range based on data analysis, generate a warning signal through the warning module 3, and take corresponding countermeasures according to the level of the warning signal. Once the warning module 3 detects that the equipment operating parameters deviate from the normal operating range by a large margin, the warning module 3 immediately makes a decision and performs an emergency cut-off operation to ensure its safe stop.

[0040] Step S4: The warning information and processing results are transmitted to an external monitoring platform or user terminal through the communication module 5 for remote monitoring and management, wherein the alarm module 7 is activated while the emergency cut-off is being performed, and an audible and visual alarm is issued, and the alarm information can be sent to the mobile device of the maintenance personnel through the communication module 5;

[0041] Step S5: The user interface module 6 receives the monitoring results and control instructions transmitted by the communication module 5, and displays the elevator status, fault alarm information and maintenance prompts on the touch screen display 601, wherein the maintenance personnel can remotely access the user interface module 6, monitor the equipment operation, receive alarm information, and perform remote operations when necessary, such as clearing the alarm or further troubleshooting.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A system and method for detecting safe operation of equipment, characterized in that: include: A data acquisition module (1) is used to collect parameter data during the operation of the equipment in real time; A data processing module (2), used for preprocessing, storing and analyzing the collected data to identify potential safety issues; The early warning module (3) generates an early warning signal according to the analysis result of the data processing module (2) when it is detected that the parameter exceeds the preset safety threshold; The control module (4) automatically or manually triggers corresponding safety control measures according to the early warning signal to prevent the occurrence of safety accidents; A communication module (5) is used to realize data exchange between modules within the system and transmit monitoring results and control instructions to a user interface module (6); A user interface module (6) is used to provide an operation interface for maintenance personnel to monitor the status and operation of the equipment; The alarm module (7) is used to issue an alarm when an abnormal situation occurs in the equipment.

2. The equipment safety operation detection system and detection method according to claim 1, characterized in that: The data processing module (2) comprises a data filtering unit (201), a trend analysis unit (202), and a fault diagnosis unit (203); the data filtering unit (201) is used to remove noise data and abnormal values; the trend analysis unit (202) is used to analyze historical data and real-time data of equipment parameters and predict parameter variation trends; and the fault diagnosis unit (203) is a parameter variation trend and a preset fault mode library.

3. The equipment safety operation detection system and detection method according to claim 1, characterized in that: The early warning module (3) comprises a hierarchical early warning mechanism (301) and an emergency cut-off unit (302). The hierarchical early warning mechanism (301) classifies early warning signals into different levels according to the degree to which the parameters deviate from the safety threshold, so as to adopt different response measures. When a serious safety problem is detected, the emergency cut-off unit (302) automatically cuts off the power supply of the equipment or stops the operation of the equipment, so as to ensure the safety of personnel and equipment.

4. The equipment safety operation detection system and detection method according to claim 1, characterized in that: The user interface module (6) comprises at least one touch screen display (601) for displaying equipment status, fault alarm information and maintenance prompts, and the monitoring results and control instructions of the communication module (5) are displayed on the touch screen display (601).

5. The equipment safety operation detection system and detection method according to claim 4, characterized in that: The alarm module (7) has an audible and visual alarm function and a remote control function, and sends alarm information to a mobile device of a maintenance personnel through the communication module (5), allowing the maintenance personnel to remotely trigger an alarm or release the alarm state, and remotely view the system state.

6. The equipment safe operation detection system and detection method according to claim 2, characterized in that: The fault diagnosis unit (203) comprises a fault location module, a fault signal module and a fault recording module. The fault location module is used to locate the fault position, the fault signal module is used to send a fault signal of the faulty device, and the fault recording module is used to record the historical records of the fault.

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