A fully automatic inspection tool for electrical appliance production quality
By designing fully automatic inspection tooling for electrical production quality, the circuit boards are driven to simulate shaking and bumps during transportation, and combined with multi-position collision testing, the problems of difficult to detect weak circuit board welding and device separation in the existing technology are solved, and effective detection of the quality of electrical circuit boards is achieved.
Patent Information
- Application Number
- CN202411783288.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The prior art is difficult to effectively detect the possible welding weakness in the circuit board during production and the separation of the device and the plate body caused by shaking during transportation, and it is difficult to detect the mass of the device during vibration.
A fully automatic inspection tool for electrical production quality is designed. By driving the circuit board to swing back and forth and simulating the shaking and bumping during transportation, combined with multi-position collision test, the detection mechanism is used to obtain abnormal conditions of surface components during circuit board vibration.
By simulating the transportation environment, the welding firmness of the circuit board devices and the quality during vibration can be detected, thereby achieving effective detection of the quality of the electrical circuit board.
Smart Images

Figure CN119269287B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrical appliance detection, and in particular to a fully automatic detection tool for electrical appliance production quality. Background Art
[0002] Electrical appliances refer to all electrical appliances. From a professional perspective, they mainly refer to electrical devices, equipment and components used to connect and disconnect circuits, change circuit parameters, and achieve control, regulation, switching, detection and protection of circuits or electrical equipment.
[0003] Before electrical appliances leave the factory, a series of tests need to be performed on the circuit boards to ensure that they operate normally. However, during the production process, the circuit boards may have weak solder joints, which are difficult to distinguish through image acquisition. Severe shaking and jittering during transportation can easily cause the device to separate from the board. In addition, severe vibrations during conduction can easily cause damage to the device. Therefore, they need to be tested after production to remove defective circuit boards. Summary of the invention
[0004] The present invention provides a fully automatic inspection tool for electrical appliance production quality to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A fully automatic inspection tool for electrical appliance production quality, comprising a mounting mechanism and:
[0007] A swing mechanism, which is mounted on the inner wall of the mounting mechanism and is used to drive the circuit board of the electrical appliance to swing back and forth;
[0008] A circuit board mounting mechanism, which is connected to the mounting mechanism and the swing mechanism, and is used to fix and electrically connect the circuit board of the electrical appliance;
[0009] A collision adjustment mechanism, which is connected to the mounting mechanism and is used to switch the contact position with the circuit board mounting mechanism;
[0010] A driving mechanism is mounted on the mounting mechanism, connected to the circuit board mounting mechanism and the collision adjustment mechanism, and drives the two to operate;
[0011] The detection mechanism is connected to the mounting mechanism and is used to obtain abnormal conditions of surface components during vibration and collision of the circuit board.
[0012] Furthermore, the installation mechanism comprises a detection box, a detection door is rotatably connected to the front side of the detection box, an observation window is installed on the detection door, and a controller is fixed to the left outer wall of the detection box.
[0013] Further, the swing mechanism includes a rotating shaft 1 rotatably connected to the inner wall of the rear side of the detection box, a gear 2 is fixed to the outside of one end of the rotating shaft 1, a mounting plate is fixed to the other end of the rotating shaft 1, and slopes are provided at the bottom of both sides of the mounting plate;
[0014] The left inner wall of the detection box is rotatably connected with a reciprocating screw, one end of which is externally mounted with a one-way gear, the external threaded sleeve of the reciprocating screw is provided with a movable plate, the top of the movable plate is fixed with a rack, the top of the rack is meshed with a gear, the interior of the movable plate is provided with a guide rod, one end of which is fixedly connected to the left inner wall of the detection box.
[0015] Furthermore, the circuit board mounting mechanism includes a reciprocating screw rod 2 rotatably connected to the left inner wall of the detection box, a one-way gear 2 is externally installed on one end of the reciprocating screw rod 2, a movable plate 2 is sleeved on the external thread of the reciprocating screw rod 2, a guide rod 3 is sleeved on the inside of the movable plate 2, one end of the guide rod 3 is fixedly connected to the left inner wall of the detection box, and a rack 2 is fixed to the side of the movable plate 2 close to the mounting plate.
[0016] Furthermore, the circuit board mounting mechanism also includes a screw rod rotatably connected to the top of the mounting plate, a gear three is fixed to the outside of the bottom end of the screw rod, one side of the gear three is meshed with the rack two, a movable frame is sleeved on the external thread of the screw rod, a guide rod two is sleeved inside the movable frame, the bottom end of the guide rod two is fixedly connected to the mounting plate, and a plurality of pressure plate pins are fixed to the bottom of the movable frame;
[0017] Two support blocks are fixed on the top of the mounting plate, an L-shaped plate is fixed on the top of the support block, the two L-shaped plates are symmetrically installed, two L-shaped support plates are arranged between the two L-shaped plates, the two L-shaped support plates are symmetrically installed, a slide groove 1 is provided on the opposite sides of the two L-shaped support plates, a side of the L-shaped plate close to the L-shaped support plate is sleeved inside the slide groove 1, a plurality of springs 1 are fixed on the top of the L-shaped plate, and the top of the spring 1 is fixedly connected to the inner wall of the slide groove 1;
[0018] A connecting plate is fixed on both sides of the two L-shaped plates, a plurality of springs 2 are fixed between the two connecting plates, a limiting plate is fixed on the other end of the plurality of springs 2, a circuit board is mounted on the two L-shaped plates, the two limiting plates clamp the circuit board, a guide rod 4 is sleeved inside the spring 2, one end of the guide rod 4 is fixedly connected to the limiting plate, and the other end passes through and is sleeved inside the connecting plate, a connecting needle plate is arranged between the two support blocks, the connecting needle plate is fixedly connected to the mounting plate, and the connecting needle plate is electrically connected to the controller.
[0019] Furthermore, the collision adjustment mechanism includes a rotating shaft 2 fixed to the other end of a reciprocating screw 1, a bevel gear 1 is fixed to the other end of the rotating shaft 2, a bevel gear 2 is meshed with one side of the bevel gear 1, a reciprocating screw 3 is fixed inside the bevel gear 2, the other end of the reciprocating screw 3 is rotatably connected to a vertical plate, the vertical plate is fixedly connected to the inner wall of the bottom of the detection box, the external threaded sleeve of the reciprocating screw 3 is provided with a moving block, and the bottom of the moving block is in contact with the bottom of the detection box.
[0020] Furthermore, the collision adjustment mechanism includes a reciprocating screw rod four rotatably connected to both sides of the moving block, the external thread sleeve of the reciprocating screw rod four is provided with an L-shaped collision block, a slider is fixed to the bottom of the L-shaped collision block, a slide groove two is provided on the bottom inner wall of the detection box, the slider is sleeved inside the slide groove two, and a one-way gear three is installed at the ends away from each other of the two reciprocating screw rods four, and two racks three are fixed to the bottom inner wall of the detection box, and the racks three are meshed with the corresponding one-way gears three during the movement process.
[0021] Furthermore, the driving mechanism includes a motor fixing plate fixed to the inner wall of the rear side of the detection box, a motor is fixed to one side of the motor fixing plate, the motor is electrically connected to the controller, a gear 1 is fixed to one end of the output shaft of the motor, one side of the gear 1 is meshed with one-way gear 1, and the other side of the gear 1 is meshed with one-way gear 2.
[0022] Furthermore, the detection mechanism includes an industrial camera fixed to the inner wall of the top of the detection box, and the industrial camera is electrically connected to the controller.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] The present invention drives the circuit board to shake back and forth to simulate the shaking during transportation, and generates bumps during the shaking to make the circuit board vibrate, simulating the bumps during transportation. The positions of the bumps are continuously adjusted during the bumps to achieve multi-position bump testing. By simulating the transportation environment, the welding firmness of circuit board components and the quality of circuit board components during vibration can be detected, thereby obtaining the quality of the circuit board of the electrical appliance. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall first-person perspective structure of a fully automatic inspection tool for electrical appliance production quality proposed by the present invention.
[0026] Figure 2 This is a schematic diagram of the overall second-view structure of a fully automatic inspection tool for electrical appliance production quality proposed by the present invention.
[0027] Figure 3This is a schematic diagram of the first-person perspective structure of the interior of a testing box of a fully automatic testing tool for electrical appliance production quality proposed by the present invention.
[0028] Figure 4 This is a schematic diagram of the second-angle structural interior of a testing box of a fully automatic testing tool for electrical appliance production quality proposed by the present invention.
[0029] Figure 5 This is a schematic diagram of the internal structure from a third-angle perspective of a testing box of a fully automatic testing tool for electrical appliance production quality proposed by the present invention.
[0030] In the figure: 1, mounting mechanism; 11, detection box; 12, detection door; 13, observation window; 14, controller; 2, swing mechanism; 21, rotating shaft 1; 22, gear 2; 23, reciprocating screw 1; 24, one-way gear 1; 25, guide rod 1; 26, moving plate 1; 27, rack 1; 28, mounting plate; 29, ramp; 3, circuit board mounting mechanism; 31, screw; 32, gear 3; 33, guide rod 2; 34, moving frame; 35, pressure plate needle; 36, support block; 37, L-shaped plate; 38, spring 1; 39, L-shaped support plate; 310, slide groove 1; 311, connecting plate; 312, spring 2; 3 13. Limit plate; 314. Guide rod four; 315. Circuit board; 316. Reciprocating screw two; 317. One-way gear two; 318. Guide rod three; 319. Moving plate two; 320. Rack two; 321. Connecting needle plate; 4. Collision adjustment mechanism; 41. Rotating shaft two; 42. Bevel gear one; 43. Vertical plate; 44. Reciprocating screw three; 45. Bevel gear two; 46. Moving block; 47. Reciprocating screw four; 48. L-shaped collision block; 49. One-way gear three; 410. Rack three; 411. Slide groove two; 5. Driving mechanism; 51. Motor fixing plate; 52. Motor; 53. Gear one; 6. Detection mechanism. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0034] Example: Refer to Figure 1-Figure 5 : A fully automatic inspection tool for electrical appliance production quality, including a mounting mechanism 1, and also including:
[0035] A swing mechanism 2, which is mounted on the inner wall of the mounting mechanism 1 and is used to drive the circuit board of the electrical appliance to swing back and forth;
[0036] A circuit board mounting mechanism 3, which is connected to the mounting mechanism 1 and the swing mechanism 2, and is used to fix and electrically connect the circuit board of the electrical appliance;
[0037] A collision adjustment mechanism 4, which is connected to the mounting mechanism 1 and is used to switch the contact position with the circuit board mounting mechanism 3;
[0038] A driving mechanism 5, which is mounted on the mounting mechanism 1, connected to the circuit board mounting mechanism 3 and the collision adjustment mechanism 4, and drives both to operate;
[0039] The detection mechanism 6 is connected to the mounting mechanism 1 and is used to obtain abnormal conditions of surface components during vibration and collision of the circuit board.
[0040] The installation mechanism 1 comprises a detection box 11 , the front side of which is rotatably connected to a detection door 12 , an observation window 13 is mounted on the detection door 12 , and a controller 14 is fixed to the left outer wall of the detection box 11 .
[0041] The swing mechanism 2 includes a rotating shaft 21 rotatably connected to the inner wall of the rear side of the detection box 11, a gear 22 is fixed to the outside of one end of the rotating shaft 21, and a mounting plate 28 is fixed to the other end of the rotating shaft 21. The bottom of both sides of the mounting plate 28 are provided with slopes 29;
[0042] The left inner wall of the detection box 11 is rotatably connected with a reciprocating screw 23, one end of which is externally mounted with a one-way gear 24, the external thread sleeve of the reciprocating screw 23 is provided with a moving plate 26, the top of the moving plate 26 is fixed with a rack 27, the top of the rack 27 is meshed with the gear 22, the inside of the moving plate 26 is provided with a guide rod 25, one end of which is fixedly connected with the left inner wall of the detection box 11;
[0043] The controller 14 controls the motor 52 to drive the gear 1 53 to rotate forward. The forward rotation of the gear 1 53 satisfies the direction of rotation of the one-way gear 1 24 to drive the reciprocating screw 1 23, so that the movable plate 1 26 drives the rack 1 27 to move back and forth. The reciprocating movement of the rack 1 27 causes the gear 2 22 to drive the rotating shaft 1 21 and the mounting plate 28 to swing back and forth. The reciprocating swing of the mounting plate 28 drives the circuit board 315 and other structures above to swing back and forth, simulating the impact of the shaking during transportation on the electrical circuit board 315. During the swinging process, the slope 29 of the mounting plate 28 collides with the top of the L-shaped collision block 48, and the vibration generated by the collision is transmitted to the circuit board 315, simulating the impact of the bump during transportation on the electrical circuit board 315.
[0044] The circuit board mounting mechanism 3 includes a reciprocating screw 316 rotatably connected to the left inner wall of the detection box 11, a one-way gear 317 is externally installed on one end of the reciprocating screw 316, a movable plate 319 is sleeved on the external thread of the reciprocating screw 316, a guide rod 318 is sleeved inside the movable plate 319, one end of the guide rod 318 is fixedly connected to the left inner wall of the detection box 11, and a rack 320 is fixed on the side of the movable plate 319 close to the mounting plate 28.
[0045] The circuit board mounting mechanism 3 also includes a screw rod 31 rotatably connected to the top of the mounting plate 28, a gear 32 is fixed to the outside of the bottom end of the screw rod 31, one side of the gear 32 is meshed with the rack 2 320, a moving frame 34 is sleeved on the external thread of the screw rod 31, a guide rod 2 33 is sleeved inside the moving frame 34, the bottom end of the guide rod 2 33 is fixedly connected to the mounting plate 28, and a plurality of pressure plate pins 35 are fixed to the bottom of the moving frame 34;
[0046] Two support blocks 36 are fixed on the top of the mounting plate 28, an L-shaped plate 37 is fixed on the top of the support block 36, the two L-shaped plates 37 are symmetrically installed, two L-shaped support plates 39 are arranged between the two L-shaped plates 37, the two L-shaped support plates 39 are symmetrically installed, a slide groove 310 is opened on the opposite sides of the two L-shaped support plates 39, a side of the L-shaped plate 37 close to the L-shaped support plate 39 is sleeved inside the slide groove 310, a plurality of springs 38 are fixed on the top of the L-shaped plate 37, and the top of the spring 38 is fixedly connected to the inner wall of the slide groove 310;
[0047] A connecting plate 311 is fixed on both sides of the two L-shaped plates 37, a plurality of springs 2 312 are fixed between the two connecting plates 311, a limiting plate 313 is fixed on the other end of the plurality of springs 2 312, a circuit board 315 is installed on the two L-shaped plates 37, the two limiting plates 313 clamp the circuit board 315, a guide rod 4 314 is sleeved inside the spring 2 312, one end of the guide rod 4 314 is fixedly connected to the limiting plate 313, and the other end passes through and is sleeved inside the connecting plate 311, a connecting needle plate 321 is arranged between the two support blocks 36, the connecting needle plate 321 is fixedly connected to the mounting plate 28, and the connecting needle plate 321 is electrically connected to the controller 14.
[0048] The collision adjustment mechanism 4 includes a rotating shaft 21 fixed to the other end of the reciprocating screw 23, a bevel gear 42 is fixed to the other end of the rotating shaft 21, a bevel gear 45 is meshed with one side of the bevel gear 42, a reciprocating screw 3 44 is fixed inside the bevel gear 2 45, the other end of the reciprocating screw 3 44 is rotatably connected to a vertical plate 43, the vertical plate 43 is fixedly connected to the inner wall of the bottom of the detection box 11, the external threaded sleeve of the reciprocating screw 3 44 is provided with a moving block 46, and the bottom of the moving block 46 is in contact with the bottom of the detection box 11.
[0049] The collision adjustment mechanism 4 includes a reciprocating screw rod 447 rotatably connected to both sides of the moving block 46, an L-shaped collision block 48 is sleeved on the external thread of the reciprocating screw rod 447, a slider is fixed to the bottom of the L-shaped collision block 48, a slide groove 2 411 is opened on the bottom inner wall of the detection box 11, the slider is sleeved inside the slide groove 2 411, and a one-way gear 3 49 is installed at the ends of the two reciprocating screw rods 447 that are away from each other, and two racks 3 410 are fixed to the bottom inner wall of the detection box 11, and the racks 3 410 are meshed with the corresponding one-way gears 3 49 during the movement;
[0050] The collision adjustment mechanism 4 drives the rotating shaft 2 41 and the bevel gear 1 42 to rotate through the reciprocating screw 1 23, and the bevel gear 1 42 drives the bevel gear 2 45 and the reciprocating screw 3 44 to rotate. The rotation of the reciprocating screw 3 44 causes the moving block 46 to move. The movement of the moving block 46 drives the reciprocating screw 4 47, the one-way gear 3 49 and the L-shaped collision block 48 to move. The L-shaped collision block 48 moves to change the collision position with the mounting plate 28, thereby simulating the impact of collisions at different positions of the electrical appliance during transportation on the circuit board 315.
[0051] The driving mechanism 5 includes a motor fixing plate 51 fixed to the inner wall of the rear side of the detection box 11, a motor 52 is fixed to one side of the motor fixing plate 51, the motor 52 is electrically connected to the controller 14, a gear 1 53 is fixed to one end of the output shaft of the motor 52, one side of the gear 1 53 is meshed with the one-way gear 1 24, and the other side of the gear 1 53 is meshed with the one-way gear 2 317.
[0052] The detection mechanism 6 includes an industrial camera fixed on the top inner wall of the detection box 11 , and the industrial camera is electrically connected to the controller 14 .
[0053] Working principle:
[0054] Close the inspection door 12, start the industrial camera through the controller 14 to obtain the image data of the circuit board 315 in real time, and then the controller 14 controls the motor 52 to drive the gear 1 53 to reverse, and the gear 1 53 reverses to meet the one-way gear 2 317 to drive the reciprocating screw 2 316 to rotate, and the reciprocating screw 2 316 rotates to drive the moving plate 2 319 and the rack 2 320 to move, and the rack 2 320 moves to mesh with the gear 3 32, and drives the gear 3 32 and the screw 31 to rotate so that the moving frame 34 and The pressing plate needle 35 moves downward, and contacts with the blank position on the top of the circuit board 315, and continues to move downward to press the circuit board 315 downward, and the circuit board 315 moves downward to push the L-shaped support plate 39, the connecting plate 311, the second spring 312, the fourth guide rod 314, and the limit plate 313 below to move downward, and the L-shaped support plate 39 moves downward to compress the first spring 38, and the connecting point at the bottom of the circuit board 315 contacts with the needle of the connecting needle plate 321, so that the circuit board 315 is electrically connected to the controller 14;
[0055] The controller 14 controls the motor 52 to drive the gear 1 53 to rotate forward. The forward rotation of the gear 1 53 satisfies the direction of the rotation of the one-way gear 1 24 to drive the reciprocating screw 1 23, so that the moving plate 1 26 drives the rack 1 27 to move back and forth. The reciprocating movement of the rack 1 27 causes the gear 2 22 to drive the rotating shaft 1 21 and the mounting plate 28 to swing back and forth. The reciprocating swing of the mounting plate 28 drives the circuit board 315 and other structures above to swing back and forth, simulating the shaking during transportation. During the swinging process, the slope 29 of the mounting plate 28 collides with the top of the L-shaped collision block 48, and the vibration generated by the collision is transmitted to the circuit board 315, simulating the impact of the collision during transportation on the electrical circuit board. The reciprocating screw 1 23 drives the rotating shaft 2 41 and the bevel gear 1 42 to rotate, and the bevel gear 1 42 drives Bevel gear two 45 and reciprocating screw three 44 rotate, and the rotation of reciprocating screw three 44 causes moving block 46 to move. The movement of moving block 46 drives reciprocating screw four 47, one-way gear three 49 and L-shaped collision block 48 to move. The L-shaped collision block 48 moves to change the collision position with mounting plate 28, thereby simulating the impact of collisions at different positions of the electrical appliance on circuit board 315 during transportation. When one-way gear three 49 moves toward rack three 410 and meshes with rack three 410, at this time, the meshing direction of one-way gear three 49 satisfies the direction of driving reciprocating screw four 47 to rotate. Reciprocating screw four 47 drives L-shaped collision block 48 to move toward moving block 46. L-shaped collision block 48 moves laterally to change the collision position with mounting plate 28, thereby realizing multi-position collision.
[0056] During the collision, the industrial camera obtains the status of the components of the circuit board 315, such as damage and falling off, to screen the welding quality of the circuit board 315.
[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fully automatic inspection tool for electrical appliance production quality, comprising a mounting mechanism (1), characterized in that: Also includes: A swing mechanism (2), which is mounted on the inner wall of the mounting mechanism (1) and is used to drive the circuit board of the electrical appliance to swing back and forth; A circuit board mounting mechanism (3), which is connected to the mounting mechanism (1) and the swing mechanism (2) and is used to fix and electrically connect the circuit board of the electrical appliance; A collision adjustment mechanism (4), which is connected to the mounting mechanism (1) and is used to switch a contact position with the circuit board mounting mechanism (3); A driving mechanism (5) is mounted on the mounting mechanism (1), connected to the circuit board mounting mechanism (3) and the collision adjustment mechanism (4), and drives the two to operate; A detection mechanism (6) connected to the mounting mechanism (1) and used to obtain abnormal conditions of surface components of the circuit board during vibration and collision; The mounting mechanism (1) comprises a detection box (11), the left inner wall of the detection box (11) being rotatably connected to a reciprocating screw rod (23); The swing mechanism (2) comprises a rotating shaft (21) rotatably connected to the inner wall of the rear side of the detection box (11), a gear (22) being fixed to the outside of one end of the rotating shaft (21), a mounting plate (28) being fixed to the other end of the rotating shaft (21), and slopes (29) being provided at the bottom of both sides of the mounting plate (28); The collision adjustment mechanism (4) comprises a rotating shaft 2 (41) fixed to one end of a reciprocating screw rod 1 (23); a bevel gear 1 (42) is fixed to the other end of the rotating shaft 2 (41); a bevel gear 1 (42) is meshed with a bevel gear 2 (45) on one side of the bevel gear 1 (42); a reciprocating screw rod 3 (44) is fixed inside the bevel gear 2 (45); a vertical plate (43) is rotatably connected to the other end of the reciprocating screw rod 3 (44); the vertical plate (43) is fixedly connected to the inner wall of the bottom of the detection box (11); a moving block (46) is provided on the external thread sleeve of the reciprocating screw rod 3 (44); and the bottom of the moving block (46) contacts the bottom of the detection box (11); The collision adjustment mechanism (4) also includes a reciprocating screw rod four (47) rotatably connected to both sides of the moving block (46); the external thread sleeve of the reciprocating screw rod four (47) is provided with an L-shaped collision block (48); a slider is fixed to the bottom of the L-shaped collision block (48); a slide groove two (411) is opened on the bottom inner wall of the detection box (11); the slider is sleeved inside the slide groove two (411); one-way gear three (49) is installed at the ends of the two reciprocating screw rods four (47) that are away from each other; two racks three (410) are fixed to the bottom inner wall of the detection box (11); the racks three (410) and the corresponding one-way gears three (49) are meshed during the movement; During the swinging process, the slope (29) of the mounting plate (28) collides with the top of the L-shaped collision block (48).
2. The fully automatic inspection tool for electrical appliance production quality according to claim 1 is characterized in that: The front side of the detection box (11) is rotatably connected to a detection door (12), an observation window (13) is installed on the detection door (12), and a controller (14) is fixed to the left outer wall of the detection box (11).
3. The fully automatic inspection tool for electrical appliance production quality according to claim 2 is characterized in that: A one-way gear (24) is externally mounted on the other end of the reciprocating screw (23); a movable plate (26) is sleeved on the external thread of the reciprocating screw (23); a rack (27) is fixed on the top of the movable plate (26); the top of the rack (27) is meshed with the gear (22); a guide rod (25) is sleeved on the inside of the movable plate (26); one end of the guide rod (25) is fixedly connected to the left inner wall of the detection box (11).
4. The fully automatic inspection tool for electrical appliance production quality according to claim 3 is characterized in that: The circuit board mounting mechanism (3) comprises a reciprocating screw rod 2 (316) rotatably connected to the left inner wall of the detection box (11), a one-way gear 2 (317) being externally mounted on one end of the reciprocating screw rod 2 (316), a movable plate 2 (319) being sleeved on the external thread of the reciprocating screw rod 2 (316), a guide rod 3 (318) being sleeved on the inside of the movable plate 2 (319), one end of the guide rod 3 (318) being fixedly connected to the left inner wall of the detection box (11), and a rack 2 (320) being fixedly mounted on the side of the movable plate 2 (319) close to the mounting plate (28).
5. The fully automatic inspection tool for electrical appliance production quality according to claim 4 is characterized in that: The circuit board mounting mechanism (3) further comprises a screw rod (31) rotatably connected to the top of the mounting plate (28), a gear wheel (32) being fixed to the outside of the bottom end of the screw rod (31), one side of the gear wheel (32) being meshed with a rack wheel (320), a movable frame (34) being sleeved on the external thread of the screw rod (31), a guide rod (33) being sleeved on the inside of the movable frame (34), the bottom end of the guide rod (33) being fixedly connected to the mounting plate (28), and a plurality of pressure plate pins (35) being fixed to the bottom of the movable frame (34); Two support blocks (36) are fixed on the top of the mounting plate (28), an L-shaped plate (37) is fixed on the top of the support block (36), the two L-shaped plates (37) are symmetrically installed, two L-shaped support plates (39) are arranged between the two L-shaped plates (37), the two L-shaped support plates (39) are symmetrically installed, a slide groove (310) is provided on the opposite sides of the two L-shaped support plates (39), a side of the L-shaped plate (37) close to the L-shaped support plate (39) is sleeved inside the slide groove (310), a plurality of springs (38) are fixed on the top of the L-shaped plate (37), and the top of the springs (38) is fixedly connected to the inner wall of the slide groove (310); A connecting plate (311) is fixed on both sides of the two L-shaped plates (37), a plurality of springs (312) are fixed between the two connecting plates (311), a limiting plate (313) is fixed on the other ends of the plurality of springs (312), a circuit board (315) is mounted on the two L-shaped plates (37), the two limiting plates (313) clamp the circuit board (315), a guide rod (314) is sleeved inside the springs (312), one end of the guide rod (314) is fixedly connected to the limiting plate (313), and the other end is penetrated and sleeved inside the connecting plate (311), a connecting needle plate (321) is arranged between the two supporting blocks (36), the connecting needle plate (321) is fixedly connected to the mounting plate (28), and the connecting needle plate (321) is electrically connected to the controller (14).
6. The fully automatic inspection tool for electrical appliance production quality according to claim 5 is characterized in that: The driving mechanism (5) comprises a motor fixing plate (51) fixed to the inner wall of the rear side of the detection box (11); a motor (52) is fixed to one side of the motor fixing plate (51); the motor (52) is electrically connected to the controller (14); a gear 1 (53) is fixed to one end of the output shaft of the motor (52); one side of the gear 1 (53) is meshed with a one-way gear 1 (24); and the other side of the gear 1 (53) is meshed with a one-way gear 2 (317).
7. The fully automatic inspection tool for electrical appliance production quality according to claim 6 is characterized in that: The detection mechanism (6) comprises an industrial camera fixed to the top inner wall of the detection box (11), and the industrial camera is electrically connected to the controller (14).
Citation Information
Patent Citations
PCB (Printed Circuit Board) preparation test system and process
CN117517924A
Inclined vibration testing tool for lead-acid storage battery
CN211740545U