Woven bag light transmittance detection device

Through automatic conveying and comprehensive laser detection, combined with dust removal function, the problems of low transmittance detection efficiency and cumbersome operation of woven bags in the prior art are solved, and efficient transmittance detection of multiple woven bags is achieved.

CN119269455AInactive Publication Date: 2025-01-07HUAIAN QIANYUWAN IND CO LTD
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Patent Information

Application Number
CN202411549334.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing woven bag light transmittance detection device is complicated to operate when detecting multiple woven bags, is inefficient, and requires manual mobile industrial cameras, which is inconvenient to use.

Method used

A device including a detection box, conveying roller, laser emitter, photosensitive sensor and dust removal assembly is designed to realize automatic conveying of the woven bag and comprehensive transmittance detection through a motor-driven conveying roller and reciprocating screw, combined with a touch control display and vacuum pump to achieve automated inspection.

Benefits of technology

Continuous light transmittance detection of multiple woven bags is achieved, detection efficiency and effect are improved, and the impact of dust and impurities on detection is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of light transmittance, in particular to a woven bag light transmittance detection device which comprises a detection box. The two feeding ports are formed in the side walls of the two sides of the detection box respectively; the plurality of conveying rollers are rotationally mounted in the detection box in a linear array manner; the driving assembly is used for driving the multiple conveying rollers to rotate; and the laser transmitters and the photosensitive sensors are respectively arranged on the lower sides and the upper sides of the plurality of conveying rollers. According to the woven bag light transmittance detection device, comprehensive light transmittance detection of woven bags can be achieved through the laser transmitter and the photosensitive sensor which do automatic reciprocating motion, meanwhile, the woven bags are continuously conveyed through cooperation with the multiple conveying rollers, continuous detection of the light transmittance of the multiple woven bags can be achieved, and the detection efficiency is improved. Therefore, the detection effect and the detection efficiency of the light transmittance of the woven bag are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of light transmittance, and in particular to a light transmittance detection device for a woven bag. Background Art

[0002] In the related art, woven bags are woven with embryonic silk as warp and weft. If the gap between the embryonic silk is too large, when the woven bag is loaded with fine particles or powder products, the woven bag may leak. Therefore, when the woven bag leaves the factory, the light transmittance of the woven bag is tested to ensure that the woven bag is a qualified product.

[0003] After searching, the Chinese patent publication number CN220709032U discloses a woven bag transmittance detection device, which belongs to the field of woven bag detection technology; the woven bag transmittance detection device includes: a bottom plate, a first support plate, a lead screw, a first clamping assembly, a second clamping assembly, an LED lamp tube, a test box, an industrial camera, and a cover plate; by rotating the lead screw, the lead screw drives the first clamping assembly and the second clamping assembly to move in relative or opposite directions, thereby adjusting the distance between the first clamping assembly and the second clamping assembly to adapt to woven bags of different specifications, and can also adjust the stretching width of the woven bag, thereby improving the applicability of the product.

[0004] However, when the above patent is in use, it can only detect the light transmittance of one woven bag at a time. When the light transmittance of multiple woven bags needs to be detected, the woven bags need to be disassembled and reassembled before and after the detection, which is cumbersome and reduces the detection efficiency of the light transmittance of the woven bags. At the same time, when the industrial camera needs to be moved to shoot and detect the woven bags, it needs to be manually moved, which is inconvenient to use. Summary of the invention

[0005] The purpose of the present invention is to solve the problems in the background technology and to propose a woven bag light transmittance detection device.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A woven bag light transmittance detection device, comprising:

[0008] Testing box;

[0009] Two feeding ports are respectively opened on the two side walls of the detection box;

[0010] A plurality of conveying rollers are rotatably installed in the detection box in a linear array;

[0011] A driving assembly, used for driving the plurality of conveying rollers to rotate;

[0012] A laser emitter and a photosensitive sensor are respectively disposed on the lower side and the upper side of the plurality of conveying rollers;

[0013] A reciprocating detection component is linked with the driving component and is used to move the laser emitter and the photosensitive sensor back and forth between the upper and lower sides of the woven bag;

[0014] The dust removal component is used to remove dust and impurities on the surface of the woven bag.

[0015] Preferably, the driving assembly includes a plurality of transmission sprockets coaxially connected to each conveying roller, a first chain is commonly sleeved between the plurality of transmission sprockets, a driving roller is rotatably installed in the detection box, and a motor for driving the driving roller is fixedly installed on the outside of the detection box, and the end of the driving roller and the end of the corresponding conveying roller are coaxially connected with a gear, and the two gears are meshed with each other.

[0016] Preferably, the reciprocating detection assembly includes two reciprocating screws rotatably installed in the detection box, the surfaces of the two reciprocating screws are movably connected with screw sliders, and a limit assembly is provided between the screw sliders and the detection box, the opposite sides of the two screw sliders are respectively fixed to the laser emitter and the photosensitive sensor, and the outer side of the detection box is rotatably installed with driven sprockets coaxially connected to the two reciprocating screws, the end of the driving roller is coaxially connected with a driving sprocket, and the driving sprocket and the two driven sprockets are jointly sleeved with a second chain.

[0017] Preferably, the dust removal assembly includes a hollow frame fixedly connected to the outside of the detection box, and the hollow frame is placed outside a feeding port close to the driving roller, a plurality of dust suction holes are opened on the inner surface of the hollow frame, and the top of the hollow frame is fixedly connected to a dust suction pipe, a dust suction pump is fixedly installed on the top of the detection box, and the dust suction end of the dust suction pump is connected to the dust suction pipe, and the dust outlet end of the dust suction pump is fixedly connected to a filter.

[0018] Preferably, a touch control display and a control switch are fixedly mounted on the surface of the detection box, and the control switch is electrically connected to the touch control display and the motor.

[0019] Preferably, the distance between the two conveying rollers located in the middle is greater than the distance between the other two adjacent conveying rollers, and there is a support plate in contact between the other two adjacent conveying rollers, and the support plate is fixedly installed in the detection box.

[0020] Preferably, a rubber airbag is provided on the outer wall fixing sleeve of the driving roller.

[0021] Preferably, the limit assembly includes two limit rods respectively fixedly connected to the opposite ends of the laser emitter and the photosensitive sensor, the inner top wall and the inner bottom wall of the detection box are both provided with limit grooves, and the two limit grooves are respectively slidably connected to the two limit rods.

[0022] Compared with the existing technology, the advantages of the woven bag transmittance detection device provided by the present invention are:

[0023] 1. The motor controls the driving roller to rotate, and then the corresponding conveying roller starts to rotate under the transmission of the two meshing gears. Subsequently, under the transmission of multiple transmission sprockets and the first chain, multiple conveying rollers rotate synchronously, so that the woven bags that need to be tested for transmittance can be automatically transported to the test box, and sent out from another feeding port after the test is completed, so that the continuous transmittance test of multiple woven bags can be realized, which improves the test efficiency;

[0024] 2. When the driving roller rotates, the two reciprocating screws can be driven to rotate synchronously in the same direction through the transmission of the active sprocket, two driven sprockets and the second chain, so that the two screw sliders respectively drive the laser emitter and the photosensitive sensor to move radially synchronously and reciprocatingly, thereby achieving a comprehensive transmittance detection of the woven bag and improving the detection effect;

[0025] 3. Use a vacuum pump to suck the dust and impurities on the upper and lower surfaces of the woven bag at the feeding port into the filter through the vacuum pipe to prevent the dust and impurities on the surface of the woven bag from affecting its transmittance detection;

[0026] To sum up, the present invention can realize comprehensive transmittance detection of woven bags through the automatically reciprocating laser emitter and photosensitive sensor. At the same time, with the continuous transportation of the woven bags by multiple conveying rollers, it can also realize continuous detection of the transmittance of multiple woven bags, thereby improving the detection effect and efficiency of the transmittance of the woven bags. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the structure of a woven bag transmittance detection device proposed by the present invention from a first viewing angle;

[0028] Figure 2 A cross-sectional view of a woven bag light transmittance detection device proposed by the present invention;

[0029] Figure 3 This is a schematic diagram of the structure of a woven bag light transmittance detection device proposed by the present invention from a second viewing angle;

[0030] Figure 4 A schematic diagram of the partial structure of a woven bag light transmittance detection device proposed by the present invention;

[0031] Figure 5 This is a schematic structural diagram of a hollow frame in a woven bag transmittance detection device proposed by the present invention.

[0032] In the figure: 1 detection box, 2 feeding port, 3 conveying roller, 4 transmission sprocket, 5 first chain, 6 driving roller, 7 motor, 8 gear, 9 reciprocating screw, 10 screw slider, 11 laser transmitter, 12 photosensitive sensor, 13 driven sprocket, 14 driving sprocket, 15 second chain, 16 hollow frame, 17 dust suction hole, 18 dust suction pipe, 19 dust suction pump, 20 filter, 21 touch control display, 22 switch, 23 rubber airbag, 24 limit rod, 25 limit groove, 26 support plate. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] Reference Figures 1 to 5 , a woven bag light transmittance detection device, comprising:

[0035] The detection box 1 has a touch control display 21 and a control switch 22 fixedly mounted on its surface, and the control switch 22 is electrically connected to the touch control display 21 and the motor 7 described below.

[0036] Two feeding ports 2 are respectively provided on the two side walls of the detection box 1 .

[0037] A plurality of conveying rollers 3 are rotatably installed in the detection box 1 in a linear array.

[0038] A driving assembly is used to drive multiple conveying rollers 3 to rotate. The driving assembly includes multiple transmission sprockets 4 coaxially connected to each conveying roller 3, and a first chain 5 is commonly connected between the multiple transmission sprockets 4. A driving roller 6 is rotatably installed in the detection box 1. A rubber airbag 23 is fixedly sleeved on the outer wall of the driving roller 6 to increase the friction force on the surface of the driving roller 6, so that the driving roller 6 can drive the woven bag to move more stably. At the same time, the elasticity of the rubber airbag 23 can also be used to adapt to woven bags of different thicknesses.

[0039] A motor 7 for driving a driving roller 6 is fixedly installed on the outer side of the detection box 1. The end of the driving roller 6 and the end of the corresponding conveying roller 3 are coaxially connected with a gear 8, and the two gears 8 are meshed with each other. When in use, the motor 7 is started to control the rotation of the driving roller 6, and then the corresponding conveying roller 3 starts to rotate under the transmission of the two meshing gears 8, and then under the transmission of multiple transmission sprockets 4 and the first chain 5, the multiple conveying rollers 3 rotate synchronously, so that the woven bags for the required transmittance detection can be automatically transported to the detection box 1, and sent out from another feeding port 2 after the detection is completed.

[0040] The laser emitter 11 and the photosensitive sensor 12 are respectively placed on the lower side and the upper side of the plurality of conveying rollers 3. When the transmittance is detected, the laser emitter 11 emits light, which passes through the surface of the woven bag and directly shines on the photosensitive sensor 12. Finally, the photosensitive sensor 12 senses the intensity and brightness of the light, and the transmittance information of the woven bag can be transmitted to the touch control display 21 and displayed on its screen after processing, thereby realizing the detection of the transmittance of the woven bag.

[0041] The reciprocating detection component is linked with the driving component and is used to move the laser emitter 11 and the photosensitive sensor 12 back and forth on the upper and lower sides of the woven bag. The reciprocating detection component includes two reciprocating screws 9 rotatably installed in the detection box 1. The surfaces of the two reciprocating screws 9 are movably connected with screw sliders 10. The reciprocating screw 9 is a form of a three-dimensional cam pair, which is manifested as two thread grooves with the same pitch and opposite rotation directions. The two ends are connected by a transition curve, and the side of the spiral groove pushes the screw slider 10 placed in the spiral groove to perform axial reciprocating motion.

[0042] A limit assembly is provided between the screw slider 10 and the detection box 1, and the limit assembly includes two limit rods 24 fixedly connected to the opposite ends of the laser emitter 11 and the photosensitive sensor 12 respectively. The inner top wall and the inner bottom wall of the detection box 1 are provided with limit grooves 25, and the two limit grooves 25 are respectively slidably connected to the two limit rods 24. Through the sliding connection between the limit grooves 25 and the limit rods 24, it can be ensured that the screw slider 10 can move back and forth radially along the reciprocating screw 9 when subjected to the torsion of the reciprocating screw 9.

[0043] The opposite sides of the two lead screw sliders 10 are fixed to the laser emitter 11 and the photosensitive sensor 12 respectively. The outer side of the detection box 1 is rotatably installed with driven sprockets 13 coaxially connected to the two reciprocating lead screws 9 respectively. The end of the driving roller 6 is coaxially connected to the driving sprocket 14. The driving sprocket 14 and the two driven sprockets 13 are jointly sleeved with a second chain 15. When the driving roller 6 rotates, the two reciprocating lead screws 9 can be driven to rotate synchronously in the same direction through the transmission of the driving sprocket 14, the two driven sprockets 13 and the second chain 15, so that the two lead screw sliders 10 respectively drive the laser emitter 11 and the photosensitive sensor 12 to move radially synchronously and reciprocatingly. At the same time, in conjunction with the transportation of the woven bag by each conveying roller 3, a comprehensive transmittance detection of the woven bag can be achieved, thereby improving the detection effect and efficiency.

[0044] A dust removal component is used to remove dust and impurities on the surface of the woven bag. The dust removal component includes a hollow frame 16 fixedly connected to the outside of the detection box 1, and the hollow frame 16 is placed outside a feeding port 2 close to the driving roller 6. A plurality of dust suction holes 17 are opened on the inner surface of the hollow frame 16, and a dust suction pipe 18 is fixedly connected to the top of the hollow frame 16. A dust suction pump 19 is fixedly installed on the top of the detection box 1, and the dust suction end of the dust suction pump 19 is connected to the dust suction pipe 18, and the dust outlet end of the dust suction pump 19 is fixedly connected to a filter 20. When the dust suction pump 19 is started, the dust and impurities on the upper and lower surfaces of the woven bag at the feeding port 2 can be sucked into the filter 20 through the dust suction pipe 18 for filtration, so as to avoid the dust and impurities on the surface of the woven bag affecting its transmittance detection.

[0045] Furthermore, the distance between the two conveying rollers 3 in the middle is greater than the distance between the other two adjacent conveying rollers 3, and there is a support plate 26 in contact between the other two adjacent conveying rollers 3. The support plate 26 is fixedly installed in the detection box 1, which can play a certain supporting role on the end of the woven bag.

[0046] The working principle of the present invention is:

[0047] When in use, the woven bag to be tested is inserted into a feeding port 2 near the driving roller 6, the motor 7 is started to control the driving roller 6 to rotate, and then the corresponding conveying roller 3 starts to rotate under the transmission of the two meshing gears 8, and then under the transmission of the multiple driving sprockets 4 and the first chain 5, the multiple conveying rollers 3 rotate synchronously, and the woven bag for the transmittance test can be automatically transported to the detection box 1;

[0048] When the driving roller 6 rotates, the two reciprocating screws 9 can be driven to rotate synchronously in the same direction through the transmission of the active sprocket 14, the two driven sprockets 13 and the second chain 15, so that the two screw sliders 10 respectively drive the laser emitter 11 and the photosensitive sensor 12 to move radially synchronously and reciprocatingly. At the same time, in conjunction with the conveying of the woven bag by each conveying roller 3, the continuous transmittance detection of the woven bag can be achieved;

[0049] During transmittance detection, the laser emitter 11 emits light, which passes through the surface of the woven bag and directly shines on the photosensor 12. Finally, the photosensor 12 senses the intensity and brightness of the light, and the transmittance information of the woven bag can be transmitted to the touch control display 21 and displayed on its screen after processing, thereby realizing the detection of the transmittance of the woven bag.

[0050] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A woven bag transmittance detection device, characterized in that: include; Detection box (1); Two feeding ports (2) are respectively provided on the side walls of the detection box (1); A plurality of conveying rollers (3) are rotatably installed in the detection box (1) in a linear array; A driving assembly, used for driving the plurality of conveying rollers (3) to rotate; A laser emitter (11) and a photosensitive sensor (12) are respectively disposed on the lower side and the upper side of the plurality of conveying rollers (3); A reciprocating detection component is linked with the driving component and is used to move the laser emitter (11) and the photosensitive sensor (12) back and forth between the upper and lower sides of the woven bag; The dust removal component is used to remove dust and impurities on the surface of the woven bag.

2. A woven bag light transmittance detection device according to claim 1, characterized in that: The driving assembly comprises a plurality of transmission sprockets (4) coaxially connected to each conveying roller (3), a first chain (5) being sleeved between the plurality of transmission sprockets (4), a driving roller (6) being rotatably mounted in the detection box (1), and a motor (7) for driving the driving roller (6) being fixedly mounted on the outer side of the detection box (1), the end of the driving roller (6) and the end of the corresponding conveying roller (2) being coaxially connected to a gear (8), and the two gears (8) being meshed with each other.

3. A woven bag light transmittance detection device according to claim 1, characterized in that: The reciprocating detection assembly comprises two reciprocating screw rods (9) rotatably mounted in a detection box (1), the surfaces of the two reciprocating screw rods (9) are movably connected with screw sliders (10), and a limit assembly is provided between the screw sliders (10) and the detection box (1), and opposite sides of the two screw sliders (10) are respectively fixed to a laser emitter (11) and a photosensitive sensor (12), and a driven sprocket (13) coaxially connected to the two reciprocating screw rods (9) is rotatably mounted on the outer side of the detection box (1), and the end of the driving roller (6) is coaxially connected with a driving sprocket (14), and the driving sprocket (14) and the two driven sprockets (13) are jointly sleeved with a second chain (15).

4. A woven bag light transmittance detection device according to claim 1, characterized in that: The dust removal component comprises a hollow frame (16) fixedly connected to the outside of the detection box (1), and the hollow frame (16) is placed outside a feeding port (2) close to the driving roller (6); a plurality of dust suction holes (17) are provided on the inner surface of the hollow frame (16), and a dust suction pipe (18) is fixedly connected to the top of the hollow frame (16); a dust suction pump (19) is fixedly installed on the top of the detection box (1), and the dust suction end of the dust suction pump (19) is connected to the dust suction pipe (18), and the dust outlet end of the dust suction pump (19) is fixedly connected to a filter (20).

5. A woven bag light transmittance detection device according to claim 1, characterized in that: A touch control display (21) and a control switch (22) are fixedly mounted on the surface of the detection box (1), and the control switch (22) is electrically connected to the touch control display (21) and the motor (7).

6. A woven bag light transmittance detection device according to claim 1, characterized in that: The distance between the two conveying rollers (3) located in the middle is greater than the distance between the other two adjacent conveying rollers (3), and the other two adjacent conveying rollers (3) are in contact with a support plate (26), and the support plate (26) is fixedly installed in the detection box (1).

7. A woven bag light transmittance detection device according to claim 1, characterized in that: The outer wall of the driving roller (6) is fixedly sleeved with a rubber airbag (23).

8. A woven bag light transmittance detection device according to claim 3, characterized in that: The limit assembly comprises two limit rods (24) respectively fixedly connected to the laser emitter (11) and the photosensitive sensor (12) at opposite ends, and the inner top wall and the inner bottom wall of the detection box (1) are both provided with limit grooves (25), and the two limit grooves (25) are respectively slidably connected to the two limit rods (24).

Citation Information

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