Electromagnetic flat wire full-automatic groove cutting equipment and machining method

By designing compact electromagnetic flat wire cutting equipment, the automatic processing of electromagnetic flat wire ramps is achieved using pressure plates, limit plates and angle adjustment components, which solves the problems of uncompact structure and inflexible angle adjustment of existing equipment, and improves processing efficiency Consistent with specifications.

CN119274965AActive Publication Date: 2025-01-07天津市特变电工变压器有限公司
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Patent Information

Application Number
CN202411669525.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-01-07
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

In the prior art, the structure of the transformer electromagnetic flat line ramp processing equipment is not compact enough, the angle adjustment is cumbersome and not flexible enough, resulting in difficulty in operation and easy to cause problems of incompatibility of specifications.

Method used

A fully automatic cutting bevel device for electromagnetic flat wire including cutting adjustment components, cutting drive components and cutting support is designed. The pressure plate assembly, limiting plate assembly and angle adjustment components are used to fix the electromagnetic flat wire to be processed, and the structure is compact. In addition, the angle adjustment is flexible, and the cutting and adjustment motor and the adjustment screw are used to achieve accurate adjustment of the cutting tool, and the vacuum cleaner system and hopper are integrated to achieve automatic processing.

Benefits of technology

It improves the flexibility and scope of application of the equipment, ensures the consistency of the slope surface specifications of the electromagnetic flat wire, reduces operation difficulty, and simplifies the installation space of the equipment through integrated design, realizing continuous operations of automated processing and welding.

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Abstract

The invention relates to electromagnetic flat wire full-automatic groove cutting equipment and a machining method.A cutting mechanism comprises a cutting adjusting assembly, a cutting driving assembly and a cutting support, a pressing plate assembly, a limiting plate assembly and an angle adjusting assembly are arranged on the cutting support, and the cutting support comprises a limiting supporting plate and a pressing mounting plate; the pressing plate assembly is installed on the pressing installation plate, a pressing plate capable of ascending and descending is arranged at the lower end of the pressing plate assembly, the limiting plate assembly is arranged on the limiting supporting plate, a limiting plate capable of horizontally moving is arranged at the front end of the limiting plate assembly, the angle adjusting assembly is arranged on the lower side of the limiting supporting plate, and the angle adjusting assembly is provided with a lower supporting plate capable of adjusting the angle. The electromagnetic flat wire is inserted into a gap among the pressing plate, the pressing mounting plate, the limiting supporting plate and the limiting plate, and one side of the lower supporting plate is provided with an ejector block which abuts against the lower side of the end of the electromagnetic flat wire. The electromagnetic flat wire can be firmly fixed, the angle can be adjusted, use is more flexible, and the structure is more compact.
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Description

Technical Field

[0001] The invention relates to the technical field of transformer production, in particular to fully automatic cutting groove equipment and a processing method for electromagnetic flat wires. Background Art

[0002] The bevel lap welding of copper-aluminum electromagnetic flat wire is an important link in the production of transformer high-voltage windings. In this way, the electromagnetic flat wires can be tightly connected. Before welding, the end of the electromagnetic flat wire usually needs to be polished into a bevel to increase the contact area between the solder and the electromagnetic flat wire. In the prior art, manual polishing is usually adopted, that is, the end of the electromagnetic flat wire is polished manually using tools such as files, and according to the process requirements, the length of the bevel surface must be 3 times the thickness of the electromagnetic flat wire. Therefore, the existing manual polishing method is not only time-consuming and labor-intensive, but also prone to the situation that the bevel surface specifications of the electromagnetic flat wire do not meet the requirements or the bevel surface specifications of the same size electromagnetic flat wires are different. In addition, the metal particles generated during polishing are also easy to adhere to the surface of the winding or insulating material, thereby causing product quality risks.

[0003] With the development of technology, some devices for cutting bevels of transformer coil conductors have also appeared in the prior art. For example, the patent CN218730404U discloses a device for cutting bevels of transformer coil conductors. However, the device uses a straightening component to clamp the coil conductor from both ends and straighten it, and then allows a cutting machine in an inclined state to cut the conductor to complete the slope surface processing. The device adjusts the cutting angle of the cutting machine through an adjustment component. The adjustment component includes a cylinder, a rack, an incomplete gear and other structures. The overall structure of the device is not compact enough. The straightening of the wires on both sides of the straightening component will occupy a certain installation space. In addition, the device adjusts the cutting angle of a cutting machine with a certain volume, which will further increase the installation space occupied by the entire device.

[0004] Patent CN215657573U also discloses a device for cutting a bevel of transformer coil conductor, but the device uses a cutting knife to reciprocate up and down once to complete a cut, and when the cutting knife completes a cut, it is necessary to slide the pull rod in the opposite direction along the pull groove to make the tooth block disengage from the tooth groove, and then use the elastic potential energy of the second spring to slide the rectangular guide rod upward along the through hole, so as to separate the cutting knife from the cut end of the wire after cutting. The structure and operation of the device are relatively cumbersome, and the cutting angle of the cutting knife is also adjusted according to the cutting angle requirements.

[0005] Patent CN212168838U discloses another device for cutting bevels of transformer coil conductors, which moves the movable slider and fixes the conductor by adjusting the movable slider bolts. However, the structural angles of the lower surface of the movable slider and the bevel notch of the device are fixed, and the angle cannot be flexibly adjusted according to actual needs. If the angle needs to be adjusted, the above structure can only be disassembled and replaced. At the same time, the device is completed by the operator using an electric hacksaw to saw the fixed conductor back and forth in the horizontal notch to complete the processing of the bevel, and the operation is also relatively laborious. Summary of the invention

[0006] The purpose of the present invention is to provide a fully automatic cutting groove equipment and processing method for electromagnetic flat wires. The electromagnetic flat wire to be processed is fixed by a pressure plate assembly, a limit plate assembly and an angle adjustment assembly arranged on a cutting support. Not only is the structure more compact, but the angle adjustment assembly can also adjust the inclination angle of the end of the electromagnetic flat wire according to actual needs, making it more flexible to use.

[0007] The objective of the present invention is achieved through the following technical solutions:

[0008] An electromagnetic flat wire fully automatic cutting groove equipment, including a cutting mechanism, and the cutting mechanism includes a cutting adjustment component, a cutting drive component and a cutting support, the cutting drive component is driven to move by the cutting adjustment component, and the front end of the cutting drive component is provided with a cutting tool, the cutting support is arranged on the side of the cutting drive component with the cutting tool, and the cutting support is provided with a pressing plate component, a limiting plate component and an angle adjustment component, the cutting support includes a limiting support plate and an L-shaped clamping mounting plate, and the clamping mounting plate is arranged on the limiting support plate. The cam is provided with a lifting plate at one end of the pressure plate assembly, the limiting plate assembly is provided on the limiting support plate, and a horizontally movable limiting plate is provided at the front end of the limiting plate assembly, the angle adjustment assembly is provided at the lower side of the limiting support plate, and the angle adjustment assembly is provided with a lower support plate with an adjustable angle, the electromagnetic flat wire to be processed is inserted into the gap between the pressure plate, the clamping mounting plate, the limiting support plate and the limiting plate, and a top block is provided on one side of the lower support plate to abut against the lower side of the end of the electromagnetic flat wire.

[0009] The cutting adjustment assembly includes a cutting adjustment support, a cutting adjustment motor and a cutting adjustment screw, wherein the cutting adjustment motor is arranged on the cutting adjustment support, and the cutting adjustment screw is driven to rotate by the cutting adjustment motor. A cutting mounting seat is provided on the lower side of the cutting drive assembly, and both sides of the cutting mounting seat are slidingly connected to the cutting adjustment support. A cutting adjustment nut is provided on the lower side of the cutting mounting seat and is sleeved on the cutting adjustment screw.

[0010] The cutting adjustment support includes a motor mounting plate inclined in the middle and side plates on both sides, the cutting adjustment motor is arranged on the motor mounting plate, the upper end of the side plate is provided with a slide rail, and the lower side of the cutting mounting seat is provided with a slide block which cooperates with the corresponding slide rails respectively.

[0011] The cutting drive assembly comprises a cutting drive motor, and the cutting drive motor is mounted on the cutting mounting seat, and the cutting tool is arranged on the output shaft of the cutting drive motor.

[0012] The pressure plate assembly includes a clamping knob, and a knob shaft of the clamping knob is threadedly connected to the horizontal plate portion of the clamping mounting plate. The pressure plate is arranged inside the clamping mounting plate and fixedly connected to the lower end of the knob shaft of the clamping knob.

[0013] The limit plate assembly includes a fixed seat, a driving screw and a driving nut, wherein the fixed seat is arranged on the limit support plate, the driving nut is arranged in the fixed seat, and the driving screw is connected to the limit plate after passing through the driving nut, and the rear end of the driving screw is connected to an adjusting device that drives rotation.

[0014] The angle adjustment assembly includes an articulated seat and an adjustment cam, wherein the lower support plate is rotatably mounted on the articulated seat via a bearing support, the wheel axle of the adjustment cam is threadedly mounted on the lower support plate, and the adjustment cam abuts against the lower side of the limit support plate.

[0015] The cutting support comprises a bottom plate arranged at the lower end, and the hinge seat is arranged on the bottom plate, a vertical plate is arranged between the bottom plate and the limiting support plate, and a guide opening for the lower support plate to pass through is arranged on the vertical plate.

[0016] The cutting mechanism is arranged on a mobile box, and a hopper for welding is arranged on one side of the upper end of the mobile box, an electromagnetic flat wire clamping device is arranged in the hopper, a power supply system and a dust suction system and a waste chip collection system connected by pipelines are arranged inside the mobile box, and the metal particles generated in the cutting mechanism and the hopper are sucked away by the dust suction system, a moving roller is arranged at the lower end of the mobile box, a shield is arranged at the upper end of the mobile box, and a shield transparent cover is arranged on the upper side of the shield, and the cutting mechanism is arranged in the shield.

[0017] A processing method according to the electromagnetic flat wire fully automatic cutting groove equipment comprises the following steps:

[0018] Step 1: inserting the electromagnetic flat wire to be processed into the gap enclosed by the pressing plate, the limiting plate, the limiting support plate and the pressing and mounting plate;

[0019] Step 2: Adjust the position of the limit plate so that the limit plate cooperates with the vertical plate portion of the pressing mounting plate to limit the horizontal displacement of the electromagnetic flat wire;

[0020] Step 3: Adjust the height of the pressing plate so that the pressing plate cooperates with the limiting support plate to limit the vertical displacement of the electromagnetic flat wire;

[0021] Step 4: adjusting the angle of the lower support plate to change the height of the top block on one side of the lower support plate, thereby changing the inclination angle of the end portion of the electromagnetic flat wire to be processed;

[0022] Step 5: The cutting adjustment component starts and drives the cutting drive component to move, thereby driving the cutting tool to enter the processing station;

[0023] Step 6: The cutting drive assembly starts to drive the cutting tool to rotate to complete the bevel processing of the end of the electromagnetic flat wire.

[0024] The advantages and positive effects of the present invention are:

[0025] 1. The present invention uses a pressure plate assembly, a limit plate assembly and an angle adjustment assembly arranged on a cutting support to cooperate and fix the electromagnetic flat wire to be processed. Considering the special shape of the electromagnetic flat wire with a rectangular cross-section, the present invention uses the limit plate in the limit plate assembly to cooperate with the vertical plate portion of the clamping mounting plate on the cutting support to limit the horizontal displacement of the electromagnetic flat wire, and uses the pressure plate in the pressure plate assembly to cooperate with the limit support plate on the cutting support to limit the vertical displacement of the electromagnetic flat wire, thereby ensuring that the electromagnetic flat wire is firmly fixed. In addition, the present invention uses the angle adjustment assembly to lift the end of the electromagnetic flat wire to change its inclination angle, thereby being suitable for the processing needs of bevels of different specifications, which improves the flexibility of use and the scope of application of the present invention.

[0026] 2. The present invention uses a pressure plate assembly, a limit plate assembly and an angle adjustment assembly arranged on a cutting support to fix the electromagnetic flat wire to be processed. The structure is more compact. In addition, the present invention can also integrate the cutting mechanism, the dust collection system, the welding hopper and other structures into a mobile box. In this way, welding operations can be carried out directly after the bevel mouth is processed, and the position of the mobile box can be flexibly moved according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention,

[0028] Figure 2 for Figure 1 Structural diagram of the cutting mechanism.

[0029] Figure 3 for Figure 1 A in the enlarged view,

[0030] Figure 4 for Figure 2 The enlarged view of point B in the figure,

[0031] Figure 5 It is a schematic diagram of the overall appearance of the present invention.

[0032] Among them, 1 is a cutting adjustment component, 101 is a cutting adjustment motor, 102 is a cutting adjustment screw, 103 is a cutting adjustment support, 1031 is a motor mounting plate, 1032 is a side plate, 1033 is a slide rail, 2 is a cutting drive component, 201 is a cutting drive motor, 202 is a cutting mounting seat, 203 is a linkage guide shaft, 204 is a cutting tool, 3 is a pressure plate component, 301 is a pressure plate, 302 is a clamping knob, 4 is a limit plate component, 401 is a fixed seat, 402 is a drive screw, 403 is a limit plate, 5 is an angle adjustment component, 501 is a lower support Plate, 502 is a bearing, 503 is an adjusting cam, 6 is an electromagnetic flat wire, 7 is a cutting mechanism, 8 is a cutting support, 801 is a limiting support plate, 802 is a vertical plate, 8021 is a guide opening, 803 is a guide side plate, 8031 ​​is a first guide slot, 8032 is a second guide slot, 804 is a clamping mounting plate, 805 is a bottom plate, 9 is a protective shield perspective cover, 10 is a dust collection system, 11 is a waste chip collection system, 12 is a mobile box, 1201 is a mobile roller, 13 is a power supply system, 14 is a protective shield, 15 is a hopper, and 16 is an electromagnetic flat wire clamping device. DETAILED DESCRIPTION

[0033] The present invention will be further described below in conjunction with the accompanying drawings.

[0034] like Figures 1 to 5 As shown, the present invention includes a cutting mechanism 7, and the cutting mechanism 7 includes a cutting adjustment component 1, a cutting drive component 2 and a cutting support 8, wherein as shown in FIG. Figure 3 As shown, the front end of the cutting drive assembly 2 is provided with a cutting tool 204, and the cutting drive assembly 2 is driven to move by the cutting adjustment assembly 1 to adjust the position of the cutting tool 204, and the cutting support 8 is provided on one side of the cutting drive assembly 2 with the cutting tool 204, and as shown Figures 2 to 4As shown, the cutting support 8 is provided with a pressure plate assembly 3, a limit plate assembly 4 and an angle adjustment assembly 5, wherein the cutting support 8 includes a limit support plate 801 and an L-shaped clamping mounting plate 804, the clamping mounting plate 804 is arranged at one end of the limit support plate 801 close to the cutting drive assembly 2, the pressure plate assembly 3 is installed on the clamping mounting plate 804, and the lower end of the pressure plate assembly 3 is provided with a lifting and lowering adjustable pressure plate 301, the limit plate assembly 4 is arranged on the limit support plate 801, and the front end of the limit plate assembly 4 is provided with a limit plate 403 that can be horizontally moved and adjusted, the angle adjustment assembly 5 is arranged on the lower side of the limit support plate 801, and the angle adjustment assembly 5 is provided with an adjustable angle lower support plate 501, as shown Figures 3-4 As shown, when the present invention is working, the electromagnetic flat wire 6 to be processed is inserted into the gap between the pressing plate 301, the clamping mounting plate 804, the limiting support plate 801 and the limiting plate 403, and then the electromagnetic flat wire 6 is clamped by the pressing plate 301 to limit the displacement in the height direction, and the limiting plate 403 cooperates with the clamping mounting plate 804 to limit the displacement in the horizontal direction, and the limiting support plate 801 is provided with a notch on the side close to the processing station, and the lower support plate 501 is provided with a top block on the side close to the processing station, which passes through the notch and abuts against the lower side of the end of the electromagnetic flat wire 6. In this way, the present invention can adjust the height of the end of the electromagnetic flat wire 6 lifted by the top block by adjusting the angle of the lower support plate 501, that is, change the cutting and grinding angle of the end of the electromagnetic flat wire 6. Appropriate positions on the vertical plates of the pressing plate 301, the limiting plate 403, the limiting support plate 801 and the clamping and mounting plate 804 can be provided with protruding blocks and other structures as needed to position the electromagnetic flat wire 6 to be processed, so as to avoid movement interference of the various plates.

[0035] like Figures 2 to 4 As shown, in this embodiment, the cutting adjustment assembly 1 includes a cutting adjustment support 103, a cutting adjustment motor 101 and a cutting adjustment lead screw 102, wherein the cutting adjustment motor 101 is arranged on the cutting adjustment support 103, and the cutting adjustment lead screw 102 is driven to rotate by the cutting adjustment motor 101, and a cutting mounting seat 202 is arranged at the lower side of the cutting drive assembly 2, and both sides of the cutting mounting seat 202 are slidably connected with the cutting adjustment support 103, and a cutting adjustment screw nut is arranged at the lower side of the cutting mounting seat 202 and is sleeved on the cutting adjustment lead screw 102. When the present invention is working, the cutting adjustment motor 101 drives the cutting adjustment lead screw 102 to rotate, and then drives the cutting adjustment screw nut to drive the cutting mounting seat 202 to move the adjustment position.

[0036] like Figure 2As shown, in this embodiment, the cutting adjustment support 103 includes a motor mounting plate 1031 that is tilted in the middle and side plates 1032 on both sides. The cutting adjustment motor 101 is arranged on the motor mounting plate 1031, and a slide rail 1033 is arranged at the upper end of the side plate 1032. The lower side of the cutting mounting seat 202 is provided with a slide block that cooperates with the corresponding slide rail 1033 respectively.

[0037] like Figure 2 As shown, in this embodiment, the cutting drive assembly 2 also includes a cutting drive motor 201, and the cutting drive motor 201 is installed on the cutting mounting seat 202, and the cutting tool 204 is arranged on the output shaft of the cutting drive motor 201. In this embodiment, the cutting tool 204 is a milling cutter, and the cutting drive motor 201 drives the milling cutter to rotate to complete the slope surface processing of the electromagnetic flat wire, which is a well-known technology in the art.

[0038] like Figures 2-3 As shown, in this embodiment, the cutting support 8 is provided with a guide side plate 803 on the side close to the cutting drive assembly 2, and the guide side plate 803 is provided with a first guide groove 8031 ​​and a second guide groove 8032, and the cutting mounting seat 202 is provided with a linkage guide shaft 203. When the present invention is working, when the cutting drive assembly 2 is driven to move by the cutting adjustment assembly 1, and the cutting tool 204 moves in the first guide groove 8031, the linkage guide shaft 203 moves in the second guide groove 8032.

[0039] like Figures 2 to 4 As shown, in this embodiment, the pressure plate assembly 3 includes a clamping knob 302, and the knob shaft of the clamping knob 302 is threadedly connected to the horizontal plate portion of the L-shaped clamping mounting plate 804, and the pressure plate 301 is arranged inside the clamping mounting plate 804 and is fixedly connected to the lower end of the knob shaft of the clamping knob 302. By screwing the clamping knob 302, the pressure plate 301 can be driven to rise and fall.

[0040] like Figures 2 to 4 As shown, in this embodiment, the limit plate assembly 4 includes a fixed seat 401, a driving screw 402 and a driving nut, wherein the fixed seat 401 is arranged on the limit support plate 801, the driving nut is arranged in the fixed seat 401, and the driving screw 402 is connected to the limit plate 403 after passing through the driving nut, and the rear end of the driving screw 402 is connected to an adjusting device, and the adjusting device drives the driving screw 402 to rotate, thereby driving the limit plate 403 to move forward and backward. The adjusting device can select devices such as handwheels (manual adjustment) or micro motors (automatic adjustment) according to needs.

[0041] like Figures 2 to 4As shown, in this embodiment, the angle adjustment assembly 5 includes a hinge seat and an adjustment cam 503, wherein the lower support plate 501 is supported and installed on the hinge seat ( Figure 3 and Figure 4 The adjusting cam 503 is threadedly mounted on the lower support plate 501, and the adjusting cam 503 abuts against the lower side of the position-limiting support plate 801. Screwing the adjusting cam 503 can drive it to rotate and change the position abutting against the lower side of the position-limiting support plate 801, thereby changing the angle of the lower support plate 501. Since the adjusting cam 503 is threadedly connected to the lower support plate 501, the position of the lower support plate 501 can be locked after adjustment.

[0042] like Figure 4 As shown, in this embodiment, the cutting support 8 also includes a base plate 805 arranged at the lower end, and the hinge seat is arranged on the base plate 805, a vertical plate 802 is provided between the base plate 805 and the limiting support plate 801 to enhance the supporting strength, and a guide opening 8021 is provided on the vertical plate 802 for the lower support plate 501 to pass through so as to limit the swinging displacement of the lower support plate 501.

[0043] like Figure 1 As shown, the cutting mechanism 7 is arranged on a movable box 12, and a hopper 15 is provided on one side of the upper end of the movable box 12, and an electromagnetic flat wire clamping device 16 is provided in the hopper 15. After the present invention completes the processing of the bevel mouth at the end of the electromagnetic flat wire 6, the operator can move the electromagnetic flat wire 6 directly into the hopper 15 and start welding after clamping and fixing it through the electromagnetic flat wire clamping device 16. In this embodiment, the electromagnetic flat wire clamping device 16 can adopt the same structure as the limit plate assembly 4 to achieve the clamping and fixing of the electromagnetic flat wire 6.

[0044] like Figure 1 As shown, in this embodiment, the mobile box 12 is also provided with a dust suction system 10 and a waste chip collection system 11 connected by pipelines. The dust suction system 10 is provided with two dust suction pipelines, and the dust suction port of one dust suction pipeline is arranged below the processing station located on one side of the cutting support 8, so that the metal particles generated when the cutting drive assembly 2 drives the cutting tool 204 for processing can be directly sucked away, and the dust suction port of the other dust suction pipeline is arranged below the hopper 15, so that the metal particles generated during welding first fall into the hopper 15 for temporary storage, and then are sucked away by the dust suction system 10 and discharged into the waste chip collection system 11. In addition, the power supply system 13 for powering each device of the present invention can be integrated into the mobile box 12, and the lower end of the mobile box 12 is provided with a mobile roller 1201 for easy movement. The dust suction system 10, the waste chip collection system 11, and the power supply system 13 are all well-known technologies in the art and are commercially available products.

[0045] like Figure 1 and Figure 5 As shown, in this embodiment, a shield 14 is provided at the upper end of the movable box 12, and a shield perspective cover plate 9 is provided on the upper side of the shield 14, and the cutting mechanism 7 is arranged in the shield 14, so that the operator can observe the processing status of the electromagnetic flat wire 6 in real time through the shield perspective cover plate 9, and in addition, an opening is provided on the side of the shield 14 close to the hopper 15, so that the operator can put the electromagnetic flat wire 6 into the cutting mechanism 7 for fixing, or take the processed electromagnetic flat wire 6 out of the cutting mechanism 7 and put it into the hopper 15 for fixing for welding.

[0046] The working principle of the present invention is:

[0047] The processing of the present invention comprises the following steps:

[0048] Step 1: If Figures 2 to 4 As shown, the electromagnetic flat wire 6 to be processed is inserted into the gap surrounded by the pressing plate 301, the limiting plate 403, the limiting support plate 801 and the clamping and mounting plate 804, wherein the pressing plate 301, the limiting plate 403, the limiting support plate 801 and the vertical plate of the clamping and mounting plate 804 can be provided with protruding blocks and other structures as needed to position the electromagnetic flat wire 6 to be processed, so as to avoid the movement interference of each plate;

[0049] Step 2: Adjust the position of the limit plate 403 so that the limit plate 403 cooperates with the vertical plate portion of the pressing mounting plate 804 to limit the horizontal displacement of the electromagnetic flat wire 6;

[0050] Step 3: Adjust the height of the pressing plate 301 so that the pressing plate 301 cooperates with the limiting support plate 801 to limit the vertical displacement of the electromagnetic flat wire 6;

[0051] Step 4: adjusting the angle of the lower support plate 501 to change the height of the top block on the side of the lower support plate 501 close to the processing station, thereby changing the inclination angle of the end portion of the electromagnetic flat wire 6 to be processed;

[0052] Step 5: The cutting adjustment component 1 starts and drives the cutting drive component 2 to move, thereby driving the cutting tool 204 to enter the processing station;

[0053] Step 6: The cutting drive assembly 2 starts to drive the cutting tool 204 to rotate to complete the bevel processing of the end of the electromagnetic flat wire 6 .

[0054] In addition, Figure 1As shown, the metal particles generated during the above processing can be sucked away by the dust collection system 10, and the operator can observe the processing status in real time through the protective cover 9. After the processing is completed, the operator can directly take out the electromagnetic flat wire 6 from the cutting mechanism 7, and put it into the hopper 15 to be clamped and fixed by the electromagnetic flat wire clamping device 16, and then perform welding operations.

Claims

1. A fully automatic cutting groove equipment for electromagnetic flat wire, characterized by: The invention comprises a cutting mechanism (7), wherein the cutting mechanism (7) comprises a cutting adjustment component (1), a cutting drive component (2) and a cutting support (8), wherein the cutting drive component (2) is driven to move by the cutting adjustment component (1), and a cutting tool (204) is provided at the front end of the cutting drive component (2), and the cutting support (8) is arranged on a side of the cutting drive component (2) with the cutting tool (204), and the cutting support (8) is provided with a pressing plate component (3), a limiting plate component (4) and an angle adjustment component (5), wherein the cutting support (8) comprises a limiting support plate (801) and an L-shaped clamping mounting plate (804), and the clamping mounting plate (804) is arranged at one end of the limiting support plate (801), and the pressing plate component (3) is provided on the cutting drive component (2) and the angle adjustment component (5) is provided on the cutting support (8). The component (3) is installed on the clamping mounting plate (804), and a liftable clamping plate (301) is provided at the lower end of the clamping plate assembly (3); the limit plate assembly (4) is provided on the limit support plate (801), and a horizontally movable limit plate (403) is provided at the front end of the limit plate assembly (4); the angle adjustment assembly (5) is provided on the lower side of the limit support plate (801), and the angle adjustment assembly (5) is provided with an angle-adjustable lower support plate (501); the electromagnetic flat wire (6) to be processed is inserted into the gap between the clamping mounting plate (804), the limit support plate (801) and the limit plate (403), and a top block is provided on one side of the lower support plate (501) to abut against the lower side of the end of the electromagnetic flat wire (6).

2. The electromagnetic flat wire fully automatic cutting groove equipment according to claim 1 is characterized in that: The cutting adjustment component (1) comprises a cutting adjustment support (103), a cutting adjustment motor (101) and a cutting adjustment lead screw (102), wherein the cutting adjustment motor (101) is arranged on the cutting adjustment support (103), and the cutting adjustment lead screw (102) is driven to rotate by the cutting adjustment motor (101); a cutting mounting seat (202) is arranged on the lower side of the cutting drive component (2), and both sides of the cutting mounting seat (202) are slidably connected to the cutting adjustment support (103); and a cutting adjustment nut is arranged on the lower side of the cutting mounting seat (202) and is sleeved on the cutting adjustment lead screw (102).

3. The electromagnetic flat wire fully automatic cutting groove equipment according to claim 2 is characterized in that: The cutting adjustment support (103) comprises a motor mounting plate (1031) arranged obliquely in the middle and side plates (1032) on both sides; the cutting adjustment motor (101) is arranged on the motor mounting plate (1031); a slide rail (1033) is arranged at the upper end of the side plate (1032); and a slide block is arranged at the lower side of the cutting mounting seat (202) to cooperate with the corresponding slide rail (1033).

4. The electromagnetic flat wire fully automatic cutting groove equipment according to claim 2 is characterized in that: The cutting drive assembly (2) comprises a cutting drive motor (201), and the cutting drive motor (201) is mounted on the cutting mounting seat (202), and the cutting tool (204) is arranged on the output shaft of the cutting drive motor (201).

5. The electromagnetic flat wire fully automatic cutting groove equipment according to claim 1 is characterized in that: The pressure plate assembly (3) includes a clamping knob (302), and the knob shaft of the clamping knob (302) is threadedly connected to the horizontal plate portion of the clamping mounting plate (804), and the pressure plate (301) is arranged inside the clamping mounting plate (804) and is fixedly connected to the lower end of the knob shaft of the clamping knob (302).

6. The electromagnetic flat wire fully automatic cutting groove equipment according to claim 1 is characterized in that: The limit plate assembly (4) comprises a fixed seat (401), a driving screw (402) and a driving nut, wherein the fixed seat (401) is arranged on the limit support plate (801), the driving nut is arranged in the fixed seat (401), and the driving screw (402) is connected to the limit plate (403) after passing through the driving nut, and the rear end of the driving screw (402) is connected to an adjusting device for driving rotation.

7. The electromagnetic flat wire fully automatic cutting groove equipment according to claim 1 is characterized in that: The angle adjustment assembly (5) comprises an articulated seat and an adjustment cam (503), wherein the lower support plate (501) is rotatably mounted on the articulated seat via a bearing (503), the wheel axle of the adjustment cam (503) is threadedly mounted on the lower support plate (501), and the adjustment cam (503) abuts against the lower side of the limit support plate (801).

8. The electromagnetic flat wire fully automatic cutting groove equipment according to claim 7 is characterized in that: The cutting support (8) comprises a bottom plate (805) arranged at the lower end, and the hinge seat is arranged on the bottom plate (805), a vertical plate (802) is arranged between the bottom plate (805) and the limiting support plate (801), and a guide opening (8021) is arranged on the vertical plate (802) for the lower support plate (501) to pass through.

9. The electromagnetic flat wire fully automatic cutting groove equipment according to claim 1 is characterized in that: The cutting mechanism (7) is arranged on a movable box (12), and a hopper (15) for welding is arranged on one side of the upper end of the movable box (12), and an electromagnetic flat wire clamping device (16) is arranged in the hopper (15). The movable box (12) is provided with a power supply system (13) and a dust collection system (10) and a waste chip collection system (11) connected by pipelines, and metal particles generated in the cutting mechanism (7) and the hopper (15) are sucked away by the dust collection system (10). A movable roller (1201) is arranged at the lower end of the movable box (12), and a shield (14) is arranged at the upper end of the movable box (12), and a shield perspective cover plate (9) is arranged on the upper side of the shield (14), and the cutting mechanism (7) is arranged in the shield (14).

10. A method for processing the electromagnetic flat wire fully automatic cutting groove equipment according to claim 1, characterized in that: The steps include: Step 1: inserting the electromagnetic flat wire (6) to be processed into a gap enclosed by the pressing plate (301), the limiting plate (403), the limiting support plate (801) and the pressing and mounting plate (804); Step 2: adjusting the position of the limit plate (403) so that the limit plate (403) cooperates with the vertical plate portion of the pressing installation plate (804) to limit the horizontal displacement of the electromagnetic flat wire (6); Step three: adjusting the height of the pressing plate (301) so that the pressing plate (301) cooperates with the limiting support plate (801) to limit the vertical displacement of the electromagnetic flat wire (6); Step 4: adjusting the angle of the lower support plate (501) to change the height of the top block on one side of the lower support plate (501), thereby changing the inclination angle of the end portion of the electromagnetic flat wire (6) to be processed; Step 5: The cutting adjustment component (1) starts and drives the cutting drive component (2) to move, thereby driving the cutting tool (204) to enter the processing station; Step 6: The cutting drive assembly (2) starts to drive the cutting tool (204) to rotate to complete the bevel processing of the end of the electromagnetic flat wire (6).

Citation Information

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