High-stability chip mounter
By introducing a fixed mechanism and an air-drying cleaning mechanism into the patch machine, the problems of high energy consumption, inconvenient air-drying and blocked suction nozzles in the prior art are solved, and a more stable and efficient patching process is achieved.
Patent Information
- Application Number
- CN202411399793.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-10-09
AI Technical Summary
The existing SMT patch machines require a separate power source during use, which increases energy consumption and production costs, and lacks an air-drying curing structure and nozzle cleaning mechanism, which affects the stability and practicality of patch effects.
A high-stability patch machine including a fixing mechanism and an air-drying cleaning mechanism is designed. The vacuum generator and suction nozzle are driven by a hydraulic cylinder to perform patch processing. The fixing mechanism uses a clamping seat and a rubber pad to clamp the circuit board, and the air-drying cleaning mechanism is used to clamp the circuit board. Use a dual-axis motor and a blower ring for air drying and curing, and clean the suction nozzle through the brush head and vacuum duct.
It reduces the setting of the power source, reduces energy consumption and production costs, realizes stable clamping and rapid air-drying and curing of the circuit board, avoids clogging of the suction nozzle, and improves the stability of the patch effect and the convenience of use.
Smart Images

Figure CN119277753A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chip mounters, in particular to a high-stability chip mounter. Background Art
[0002] Lamp-driver integration means that the LED lamp and driver IC (integrated circuit) are packaged on the same PCB (printed circuit board), and the IC is located on the front of the PCB. This design eliminates the use of copper busbars and avoids the screen noise problem caused by the inductance effect. During the production process of lamp-driver integration, a placement machine will be used. SMT refers to the abbreviation of a series of process flows based on circuit boards. Electronic products assembled using SMT technology have the characteristics of small size, light weight and high reliability. Therefore, SMT technology is widely used in computers and communication electronic products on the market. Placement is a step in the process, and the specific operation of placement is to mount electronic components on circuit boards that have completed the silk screen printing and dispensing processes.
[0003] The patent library discloses an SMT patch machine (authorization announcement number CN218998435U), including a base, an arc-shaped fixed block, a first slide bar, a sliding plate, a second slide bar, a special-shaped slider, a connecting block and a patch rod. The front side of the top of the base is connected to an arc-shaped fixed block, the left and right sides of the base are connected to the first slide bar, the first slide bar is slidably provided with a sliding plate, the front of the two slide bars is connected with a second slide bar, the second slide bar is slidably provided with a special-shaped slider, the front of the special-shaped slider is provided with a connecting block through screws, and the connecting block is slidably provided with a patch rod. By placing the circuit board between two height isolation plates, the height isolation plates limit the circuit board to prevent the circuit board from moving during the patch process.
[0004] During use, the above-mentioned patch equipment can clamp and fix the circuit board to prevent it from moving during the processing and affecting the processing effect, but it requires a separate power source to drive it, which increases energy consumption, increases production costs, and is inconvenient to use. Moreover, after the SMT patch machine completes the patch work, the circuit board with the patch completed needs to be moved to other machines for patch curing and air drying, or wait for it to dry naturally, which is a very inconvenient process. The above-mentioned device lacks a structure to accelerate air drying, and when the suction nozzle sucks the material and transports it to the patch area for patching of the circuit board, some dust will adhere to the surface of the material during the process of taking the material from the outside, and the suction nozzle will suck away the dust during adsorption, causing the suction nozzle to be blocked, affecting the patch effect, and the practicality is relatively poor. Summary of the invention
[0005] The purpose of the present invention is to provide a high-stability placement machine to solve the existing problems.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-stability placement machine, comprising a base, a gantry is provided on the base, two ends of the lower side of the gantry are respectively connected to two sides of the base through linear modules, a fixing mechanism is provided on the top of the base, and an air-drying and cleaning mechanism is provided on one side of the upper part of the gantry, a slide groove is provided on the top of the gantry, a screw rod and a guide rod are respectively provided at symmetrical positions in the slide groove, and the screw rod is rotatably connected to the gantry, one end of the screw rod is connected to a motor outside the gantry, a matching sleeve is provided on the outer side of the screw rod with a movable slider, and one end of the slider is sleeved on the outer side of the guide rod, a hydraulic cylinder is provided on the top of the slider, and a vacuum generator is connected to the telescopic end of the hydraulic cylinder under the slider, and a suction nozzle is connected to the working end of the vacuum generator, the fixing mechanism comprises a transmission seat, and adjustment grooves adapted to the transmission seat are symmetrically provided on the top of the base, and a gear is rotatably installed on one side of the transmission seat.
[0007] Furthermore, the fixing mechanism also includes a second rack, and one end of the lower portion of the second rack passes through the transmission seat, the lower portion of the second rack meshes with the first gear, the upper end of the second rack is connected to a clamp seat at the top of the base, a hollow rubber pad is provided on the inner side of the clamp seat, and a buffer component connected to the rubber pad is provided on the side of the clamp seat close to the transmission seat, a rack that meshes with the first gear is symmetrically provided in the transmission seat, and the rack is located on both sides of the second rack, the upper ends of the two racks are commonly connected with a baffle above the transmission seat, a spring is sleeved on the outer side of the first rack between the baffle and the transmission seat, a lower end of the rack passes through the bottom of the transmission seat, a support plate is sleeved on the outer side of the lower portion of the vacuum generator, an adjustment seat is symmetrically provided on the support plate, and two slide grooves that match the support plate are opened on the adjustment seat, and the adjustment seat A telescopic rod is symmetrically arranged on the top, and the upper end of the telescopic rod is fixedly connected to the upper part of the gantry, a bidirectional screw is rotatably installed on the inner side of the adjusting seat, and one end of the bidirectional screw is connected to a handle outside the adjusting seat, and a slider 2 with a threaded connection is matched and sleeved at symmetrical positions on the outer side of the bidirectional screw, and a push rod corresponding to the baffle is connected to the bottom of the slider 2. The setting of the fixing mechanism can drive the two clamping seats to clamp the circuit board first when the components are attached to the circuit board, and then perform the patch processing, so as to avoid the movement of the circuit board during the patch processing and affect the patch effect. At the same time, the setting of the power source is reduced, the energy consumption and cost are reduced, and the distance between the two clamping seats can be adjusted according to the width of the processed circuit board, so as to adapt to circuit boards of various specifications and have a wider range of applications.
[0008] Furthermore, the air-drying cleaning mechanism includes a cooling box, and the cooling box is fixedly installed on one side of the top of the gantry, an air duct is provided inside the left side part of one side of the gantry below the cooling box, a cooling pipe connected to the air duct is provided in the cooling box, and one end of the cooling pipe is connected to a blowing ring with a plurality of blowing heads through a hose, and the blowing ring is arranged on the outside of the vacuum generator, a semiconductor refrigeration plate is provided on one side of the cooling box, and the cooling end of the semiconductor refrigeration plate is located in the cooling box, and the heat dissipation end of the semiconductor refrigeration plate is located outside the cooling box, a dual-axis motor is fixedly installed in the air duct, and a fan blade is connected to the upper output end of the dual-axis motor, and a filter is distributed in the upper and lower outer sides of the lower output end of the dual-axis motor, a detachable sealing door is provided on one side wall of the left side part of the gantry, a rotating groove is opened on the left inner wall of the gantry, the lower end of the air duct is rotatably connected to a dust suction duct in the rotating groove, and one end of the dust suction duct is extended with a filter screen. The gantry is arranged outside, and a rotating shaft is rotatably installed on one side of the dust suction duct. The rotating shaft and the outer sides of the output end below the dual-axis motor are both sleeved with synchronous wheels, and the synchronous wheels are connected by synchronous belts. The upper end of the rotating shaft passes through the dust suction groove opened at the top of the dust suction duct and is connected with a brush head. A gear 2 which is coaxial with the output shaft of the dual-axis motor is fixedly installed at the bottom of the dust suction duct. A rack 3 which meshes with the gear 2 is provided on one side of the gear 2 in the gantry. An electric telescopic rod is highly installed on one side of the gantry, and the telescopic end of the electric telescopic rod is connected to one end of the rack 3. A chamber adapted to the gear 2 and a through groove adapted to the rack 3 are provided inside the gantry. The air-drying and cleaning mechanism can be used to air-dry and cure the patch after it is completed, thereby accelerating fixation. When the suction nozzle needs to be cleaned, the brush head can be used to clean it and the cleaned dust can be sucked to avoid the suction nozzle being blocked and affecting normal use, thereby facilitating cleaning of the suction nozzle.
[0009] Furthermore, the buffer assembly includes a buffer cylinder, and the buffer cylinder is symmetrically arranged on the side of the clamp seat close to the transmission seat. The side walls opposite to the clamp seat and the rubber pad are each provided with a connecting groove corresponding to the buffer cylinder. A piston is provided in the connecting groove provided on the side wall of the clamp seat, and the piston is adapted to the buffer cylinder. One end of the piston is connected to a support rod, and one end of the support rod passes through the buffer cylinder. A spring 2 is sleeved on the outer side of the support rod, and the two ends of the spring 2 are respectively fixedly connected to the piston and the buffer cylinder. The setting of the buffer assembly can cause the rubber pad to deform when it is squeezed, thereby utilizing the internal gas movement to push the piston to move and squeeze the spring 2 to buffer the force applied to it.
[0010] Furthermore, a bidirectional screw rod 2 is rotatably installed at the bottom of the base corresponding to the position of the adjustment groove, and a handle 2 is connected to one end of the bidirectional screw rod 2. A slider 3 with a threaded connection is symmetrically sleeved on the outer side of the bidirectional screw rod 2, and the slider 3 is fixedly connected to the bottom of the transmission seat so that the distance between the two clamping seats can be adjusted as needed to adapt to circuit boards of different widths.
[0011] Furthermore, blades are symmetrically provided on the outer side of the upper output end of the dual-axis motor, and the blades are located in the cooling box so as to stir the water in the cooling box, accelerate heat dissipation, and make the temperature distribution uniform.
[0012] Furthermore, the cooling pipe is distributed in the cooling box in a tortuous curve form, the blowing ring is fixedly installed at the bottom of the support plate, two guide rods are symmetrically provided on the top of the support plate, and the upper end of the two guide rods passes through a slider one to guide the vacuum generator and the suction nozzle to improve their stability.
[0013] Furthermore, the second rack and the clamp seat are both L-shaped, and a sealing ring is provided on the outer wall of the piston to improve the sealing between the baffle and the buffer cylinder.
[0014] Furthermore, the dust suction duct is rotatably connected to the air duct via a bearing, the brush head is T-shaped, and a plurality of soft bristles are provided on the outer wall of the brush head so that the suction nozzle can be cleaned using the soft bristles on the brush head.
[0015] Furthermore, the adjustment seat is U-shaped, and the lower end of the push rod is located below the suction nozzle to ensure that the push rod first pushes the baffle to drive the clamp seat to clamp the circuit board first.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention uses a fixing mechanism and a buffer component, and when the suction nozzle is driven to move downward for bonding processing, the push rod pushes the baffle to drive the rack to move downward, and then drives the gear to rotate, thereby driving the rack to drive the connected clamp seat to move, so that the two clamp seats move in the relative inner direction, thereby clamping and fixing the two ends of the circuit board, squeezing the rubber pad to deform, and initially fixing the circuit board. Then, when the suction nozzle continues to move downward until the patch operation is completed, the rubber pad is squeezed and deformed, so that the internal gas of the slider moves to push the piston to drive the support rod to move, and at the same time squeezes the spring 2, so that the force is buffered, the circuit board is protected, and the clamping is more firm, so as to avoid its movement affecting the patch effect, and reduce the power source setting and energy consumption; and the distance between the two clamp seats can be changed by rotating the two-way screw 2 to adjust the movement of the two sliders 3, and the position of the push rod can be adjusted by the same operation, so as to adapt to the use of circuit boards of different widths, and the application range is wider;
[0018] 2. The present invention uses an air-drying cleaning mechanism. After the patch is completed, the dual-axis motor can be started to drive the fan blades to rotate, thereby blowing air. After being cooled down at the cooling tube, the air is guided to the blowing ring to be blown out, so as to quickly cool and solidify the patch below. When the suction nozzle needs to be cleaned, the suction nozzle is first adjusted to the left side, and then the electric telescopic rod is started to pull the rack three to move the driving gear two to drive the dust suction channel to rotate ninety degrees, so that the brush head is located below the suction nozzle, and then the dual-axis motor is started to drive the brush head to rotate to drive the soft bristles to clean the suction nozzle, and at the same time, the cleaned dust is sucked, which is convenient for cleaning the suction nozzle and avoids clogging of the suction nozzle to affect the use of the patch. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of a partial side section structure between the slider 1 and the gantry of the present invention;
[0021] Figure 3 The present invention Figure 1 A is a schematic diagram of the enlarged structure of the middle part;
[0022] Figure 4 The present invention Figure 1 A schematic diagram of the enlarged structure of B;
[0023] Figure 5 It is a schematic diagram of the structure between the dust collection channel, the brush head and the second gear of the present invention;
[0024] Figure 6 It is a structural schematic diagram of the adjusting seat and the bidirectional screw rod of the present invention;
[0025] Figure 7 It is a schematic diagram of the structure among the clamping seat, the rubber pad and the buffer cylinder of the present invention.
[0026] Numbers in the figure: 1. Base; 2. Linear module; 3. Gantry; 4. Motor 1; 5. Screw; 6. Guide rod 1; 7. Slider 1; 8. Hydraulic cylinder; 9. Vacuum generator; 10. Suction nozzle; 11. Support plate; 12. Guide rod 2; 13. Adjustment seat; 14. Bidirectional screw 1; 15. Slider 2; 16. Push rod; 17. Transmission seat; 18. Gear 1; 19. Rack 1; 20. Rack 2; 21. Clamp seat; 22. Rubber pad; 23. Baffle; 24. Spring 1 ; 25. Two-way screw rod 2; 26. Slider 3; 27. Buffer cylinder; 28. Piston; 29. Support rod; 30. Spring 2; 31. Cooling box; 32. Air duct; 33. Dual-axis motor; 34. Fan blades; 35. Cooling pipe; 36. Semiconductor refrigeration plate; 37. Blades; 38. Filter; 39. Dust collection duct; 40. Rotating shaft; 41. Synchronous wheel; 42. Synchronous belt; 43. Brush head; 44. Gear 2; 45. Electric telescopic rod; 46. Rack 3; 47. Telescopic rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Example: Figure 1 - Figure 7As shown, the present invention provides a technical solution: a high-stability placement machine, including a base 1, a gantry 3 is provided on the base 1, and the two ends below the gantry 3 are respectively connected to the two sides of the base 1 through linear modules 2, the linear modules 2 are prior art, and the specific model can be selected according to the actual functional needs. In this example, a placement groove for placing components and other materials is provided at the front end of the base 1, which is not drawn in the accompanying drawings in this example. A fixing mechanism is provided on the top of the base 1, and an air drying and cleaning mechanism is provided on one side of the upper part of the gantry 3. A slide groove 1 is opened on the top of the gantry 3, and the symmetrical positions in the slide groove 1 are divided into A screw rod 5 and a guide rod 6 are separately provided, and the screw rod 5 is rotatably connected to the gantry 3, one end of the screw rod 5 is connected to a motor 4 outside the gantry 3, a movable slider 7 is matched and sleeved on the outside of the screw rod 5, and one end of the slider 7 is sleeved on the outside of the guide rod 6, a hydraulic cylinder 8 is provided on the top of the slider 7, and a vacuum generator 9 is connected to the telescopic end of the hydraulic cylinder 8 below the slider 7, a suction nozzle 10 is connected to the working end of the vacuum generator 9, the fixing mechanism includes a transmission seat 17, and an adjustment groove adapted to the transmission seat 17 is symmetrically opened on the top of the base 1, and a gear 18 is rotatably installed on one side of the transmission seat 17. The fixing mechanism also includes a rack 20, and one end of the lower portion of the rack 20 passes through the transmission seat 17, and the lower portion of the rack 20 is meshed with the gear 18. The upper end of the rack 20 is connected to a clamp seat 21 at the top of the base 1, and a hollow rubber pad 22 is provided on the inner side of the clamp seat 21. A buffer component connected to the rubber pad 22 is provided on the side of the clamp seat 21 close to the transmission seat 17. A rack 19 meshing with the gear 18 is symmetrically provided in the transmission seat 17, and the rack 19 is located on both sides of the rack 20. The upper ends of the two racks 19 are connected to a baffle 23 above the transmission seat 17. A spring 24 is sleeved between the baffle 23 and the transmission seat 17 on the outer side of the rack 19. The lower end of the rack 19 passes through the bottom of the transmission seat 17. A support plate 11 is sleeved on the outer side of the lower portion of the vacuum generator 9. The support plate 11 is symmetrically provided with an adjustment seat 13 front and back, and a slide groove adapted to the support plate 11 is provided on the adjustment seat 13. Second, telescopic rods 47 are symmetrically arranged on the top of the adjusting seat 13, and the upper end of the telescopic rod 47 is fixedly connected to the upper part of the gantry 3, a bidirectional screw 14 is rotatably installed on the inner side of the adjusting seat 13, and one end of the bidirectional screw 14 is connected to a handle 1 outside the adjusting seat 13, and the outer symmetrical positions of the bidirectional screw 14 are matched with a slider 2 15 connected by a thread, and the bottom of the slider 2 15 is connected to a push rod 16 corresponding to the baffle 23. The setting of the fixing mechanism enables it to drive the two clamping seats 21 to clamp the circuit board first when attaching components to the circuit board, and then perform patch processing, so as to avoid the movement of the circuit board during the patch processing and affect the patch effect. At the same time, the setting of the power source is reduced, the energy consumption and cost are reduced, and the distance between the two clamping seats 21 can be adjusted according to the width of the processed circuit board, so as to adapt to circuit boards of various specifications and have a wider range of applications.In this example, the air drying cleaning mechanism includes a cooling box 31, and the cooling box 31 is fixedly installed on one side of the top of the gantry 3, and an air duct 32 is provided inside the left side of one side of the gantry 3 below the cooling box 31, and a cooling pipe 35 connected to the air duct 32 is provided in the cooling box 31, and one end of the cooling pipe 35 is connected to a blowing ring with a plurality of blowing heads through a hose, and the blowing ring is arranged on the outside of the vacuum generator 9, and a semiconductor cooling sheet 36 is provided on one side of the cooling box 31, and the cooling end of the semiconductor cooling sheet 36 is located at In the cooling box 31, the heat dissipation end of the semiconductor cooling plate 36 is located outside the cooling box 31, a dual-axis motor 33 is fixedly installed in the air duct 32, and the upper output end of the dual-axis motor 33 is connected to the fan blade 34, and the outer side of the lower output end of the dual-axis motor 33 is provided with a filter 38 distributed up and down, and a detachable sealing door is provided on one side wall of the left part of the gantry 3, and a rotating groove is opened on the left inner wall of the gantry 3, and the lower end of the air duct 32 is rotatably connected to the dust suction duct 39 in the rotating groove, and one end of the dust suction duct 39 extends to the outside of the gantry 3. A rotating shaft 40 is rotatably installed on one side of the dust suction channel 39, and a synchronous wheel 41 is sleeved on the outer side of the rotating shaft 40 and the output end below the dual-axis motor 33, and the synchronous wheels 41 are connected by a synchronous belt 42. The rotating shaft 40 passes through the dust suction groove opened on the top of the dust suction channel 39 to the upper end of the gantry 3 and is connected to a brush head 43. A gear 2 44 coaxial with the output shaft of the dual-axis motor 33 is fixedly installed at the bottom of the dust suction channel 39. A rack 3 46 meshing with the gear 2 44 is provided on one side of the gear 2 44 in the gantry 3. An electric telescopic rod 45 is installed at a high level on one side of the gantry 3, and the telescopic end of the electric telescopic rod 45 is connected to one end of the rack three 46. A chamber adapted to the gear two 44 and a through groove adapted to the rack three 46 are provided inside the gantry 3. The setting of the air-drying and cleaning mechanism can air-dry and cure the patch after it is completed to speed up the fixation. When the suction nozzle 10 needs to be cleaned, the brush head 43 can be used to clean it and the cleaned dust can be sucked to avoid the suction nozzle 10 being blocked and affecting normal use, and it is convenient to clean the suction nozzle 10. In this example, the buffer assembly includes a buffer cylinder 27, and the buffer cylinder 27 is symmetrically arranged on the side of the clamp seat 21 close to the transmission seat 17. The side walls opposite to the clamp seat 21 and the rubber pad 22 are both provided with connecting grooves corresponding to the buffer cylinder 27. A piston 28 is provided in the connecting groove provided on the side wall of the clamp seat 21, and the piston 28 is adapted to the buffer cylinder 27. A support rod 29 is connected to one end of the piston 28, and one end of the support rod 29 passes through the buffer cylinder 27. A spring 230 is sleeved on the outside of the support rod 29, and the two ends of the spring 230 are respectively fixedly connected to the piston 28 and the buffer cylinder 27. The setting of the buffer assembly can cause the rubber pad 22 to deform when it is squeezed, thereby utilizing the internal gas movement to push the piston 28 to move and squeeze the spring 230 to buffer the force applied to it.In this example, a bidirectional screw rod 25 is rotatably installed at the bottom of the base 1 corresponding to the adjustment slot position, and a handle 2 is connected to one end of the bidirectional screw rod 25. A threaded slider 3 26 is symmetrically sleeved on the outer side of the bidirectional screw rod 25, and the slider 3 26 is fixedly connected to the bottom of the transmission seat 17 so that the distance between the two clamping seats 21 can be adjusted as needed to adapt to circuit boards of different widths.
[0029] In this example, blades 37 are symmetrically arranged on the outer side of the upper output end of the dual-axis motor 33, and the blades 37 are located in the cooling box 31, so as to stir the water in the cooling box 31, accelerate the heat dissipation, and make its temperature distribution uniform. In this example, the cooling pipe 35 is distributed in the cooling box 31 in the form of a tortuous curve, the blowing ring is fixedly installed at the bottom of the support plate 11, and the top of the support plate 11 is symmetrically provided with a guide rod 2 12, and the upper end of the guide rod 2 12 passes through the slider 1 7, so as to guide the vacuum generator 9 and the suction nozzle 10 and improve their stability. In this example, the rack 20 and the clamp seat 21 are both L-shaped, and the outer wall of the piston 28 is provided with a sealing ring to improve the sealing between the baffle 23 and the buffer cylinder 27. In this example, the dust suction duct 39 is rotatably connected to the air duct 32 through a bearing, the brush head 43 is T-shaped, and the outer wall of the brush head 43 is provided with a plurality of soft bristles, so that the suction nozzle 10 can be cleaned with the soft bristles on the brush head 43. In this example, the adjustment seat 13 is U-shaped, and the lower end of the push rod 16 is located below the suction nozzle 10 to ensure that the push rod 16 first pushes the baffle 23 to drive the clamping seat 21 to clamp the circuit board first.
[0030] The working principle of the present invention is as follows: when in use, the position of the clamp seat 21 and the position of the push rod 16 are adjusted according to the width of the circuit board, and by twisting the handle 1 and the handle 2, the bidirectional screw 14 and the bidirectional screw 2 25 are driven to rotate, and the two sliders 2 15 and the two sliders 3 26 can be synchronously adjusted to move relatively inward or outward, and they can be adjusted to the appropriate position so that they can be adapted to circuit boards of different widths; then, the circuit board is placed between the two clamp seats 21, and the two ends of the circuit board are placed on the inner top surface of the clamp seat 21, and then the linear module 2 and the motor 1 4 can be used to move the circuit board to the clamp seat 21. The suction nozzle 10 is driven to adjust the front, back, left and right positions, and the material can be adsorbed by the suction nozzle 10 before the patch processing can be carried out. During the patch processing, the hydraulic cylinder 8 pushes the suction nozzle 10 downward and drives the support plate 11 and the adjustment seat 13 to move downward synchronously, thereby driving the push rod 16 to move downward, so that the lower end of the push rod 16 first contacts the baffle 23 and pushes the baffle 23 to move downward, thereby pushing the rack 19 to move downward and the baffle 23 squeezes the spring 1 24, and at the same time the rack 19 drives the meshing gear 18 to rotate, thereby driving the rack 20 to drive the clamping seat 21 to move, so that the two clamping seats 21 move to the relative inner sides. The nozzle 10 moves in the direction of the bottom edge of the plate, thereby initially clamping and fixing the circuit board. Then, the nozzle 10 continues to move downward until the patch operation is completed, which will continue to make the clamp seat 21 clamp the circuit board, thereby squeezing the rubber pad 22 to deform, so that the gas inside it pushes the piston 28 to drive the support rod 29 to move, and squeezes the spring 20, and uses its deformation force to buffer the force on the rubber pad 22, thereby protecting the circuit board and making it clamped and fixed more firmly, avoiding the movement of the circuit board to affect the processing effect. It is easy to use and does not need to set a separate power source, which reduces energy consumption. When the nozzle 10 moves upward, the clamp seat 21 The seat 21 is reset under the elastic force of the spring 1 24, and the piston 28 is reset under the elastic force of the spring 2 30, and the patch operation is repeated in this way; after the patch is completed, the dual-axis motor 33 can be started to drive the fan blades 34 to rotate for blowing air, so that the water in the cooling tube 35 and the cooling box 31 is cooled and then transmitted to the blowing ring for discharge, thereby quickly cooling and solidifying the patch below, and the dual-axis motor 33 will also drive the blades 37 to rotate to stir the water in the cooling box 31, so that the water temperature is evenly distributed, and the semiconductor refrigeration sheet 36 is used to heat and cool the water, so as to improve the cooling effect of the blown air;When the suction nozzle 10 needs to be cleaned, the motor 4 drives the slider 7 to move, thereby moving the suction nozzle 10 to the left, and then the electric telescopic rod 45 is started to pull the rack 3 46 to drive the gear 2 44 to drive the dust suction channel 39 to rotate, so that the dust suction channel 39 rotates 90 degrees, so that the dust suction channel 39 is parallel to the horizontal part of the gantry 3, and the brush head 43 is just below the suction nozzle 10, and then the double-axis motor 33 is started to drive the connected synchronous wheel 41, and the synchronous belt 42 drives another synchronous wheel 41 to drive the rotating shaft 40 to rotate, and then drives the brush head 43 to drive the soft bristles to clean the suction nozzle 10, and at the same time, the cleaned dust is sucked, so that it is convenient to clean the suction nozzle 10 regularly, avoid the suction nozzle 10 being blocked and affecting its normal use, and it is more convenient to use. ;
[0031] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A high-stability placement machine, comprising a base (1), wherein a gantry (3) is provided on the base (1), and the two lower ends of the gantry (3) are respectively connected to the two sides of the base (1) through linear modules (2), characterized in that: The top of the base (1) is provided with a fixing mechanism, one side of the upper part of the gantry (3) is provided with an air drying and cleaning mechanism, the top of the gantry (3) is provided with a slide groove, and a screw rod (5) and a guide rod (6) are symmetrically provided in the slide groove, and the screw rod (5) is rotatably connected to the gantry (3), one end of the screw rod (5) is connected to a motor (4) outside the gantry (3), the outer side of the screw rod (5) is matched with a movable slider (7), and one end of the slider (7) is sleeved on the outer side of the guide rod (6), a hydraulic cylinder (8) is provided on the top of the slider (7), and the telescopic end of the hydraulic cylinder (8) is connected to a vacuum generator (9) below the slider (7), and the working end of the vacuum generator (9) is connected to a suction nozzle (10), and the fixing mechanism includes a transmission seat (17), and the top of the base (1) is symmetrically provided with an adjustment groove adapted to the transmission seat (17), and a gear (18) is rotatably installed on one side of the transmission seat (17).
2. A high stability chip mounter according to claim 1, characterized in that: The fixing mechanism also includes a rack bar 2 (20), and one end of the lower portion of the rack bar 2 (20) passes through the transmission seat (17), and the lower portion of the rack bar 2 (20) is meshed with the gear bar 1 (18). The upper end of the rack bar 2 (20) is connected to a clamp seat (21) at the top of the base (1), and a hollow rubber pad (22) is provided inside the clamp seat (21). A buffer component connected to the rubber pad (22) is provided on the side of the clamp seat (21) close to the transmission seat (17). A rack bar 1 (19) meshing with the gear bar 1 (18) is symmetrically provided inside the transmission seat (17), and the rack bar 1 (19) is located on both sides of the rack bar 2 (20). The upper ends of the two rack bar 1s (19) are commonly connected to a baffle plate (23) above the transmission seat (17), and the outer side of the rack bar 1 (19) is sleeved between the baffle plate (23) and the transmission seat (17). A spring (24) is provided, the lower end of the rack (19) passes through the bottom of the transmission seat (17), the lower outer side of the vacuum generator (9) is sleeved with a support plate (11), the support plate (11) is symmetrically provided with an adjustment seat (13) at the front and rear, the adjustment seat (13) is provided with a slide groove (2) adapted to the support plate (11), the top of the adjustment seat (13) is symmetrically provided with a telescopic rod (47), and the upper end of the telescopic rod (47) is fixedly connected to the upper part of the gantry (3), a bidirectional screw (14) is rotatably installed inside the adjustment seat (13), and one end of the bidirectional screw (14) is connected to a handle outside the adjustment seat (13), and the outer symmetrical positions of the bidirectional screw (14) are matched with a threaded slider (15), and the bottom of the slider (15) is connected with a push rod (16) corresponding to the baffle (23).
3. A high stability chip mounter according to claim 1, characterized in that: The air drying and cleaning mechanism comprises a cooling box (31), and the cooling box (31) is fixedly installed on one side of the top of the gantry (3), an air duct (32) is provided inside the left side part of one side of the gantry (3) below the cooling box (31), a cooling pipe (35) connected to the air duct (32) is provided in the cooling box (31), and one end of the cooling pipe (35) is connected to a blowing ring with a plurality of blowing heads through a hose, and the blowing ring is arranged on the outside of the vacuum generator (9), and a semiconductor cooling plate (35) is provided on one side of the cooling box (31). 6), and the cooling end of the semiconductor cooling sheet (36) is located in the cooling box (31), and the heat dissipation end of the semiconductor cooling sheet (36) is located outside the cooling box (31), a dual-axis motor (33) is fixedly installed in the air duct (32), and the upper output end of the dual-axis motor (33) is connected to a fan blade (34), and the lower output end of the dual-axis motor (33) is provided with a filter screen (38) distributed up and down on the outer side, a side wall of the left part of the gantry (3) is provided with a detachable sealing door, and the left inner wall of the gantry (3) is provided with a rotating groove, The lower end of the air duct (32) is rotatably connected to a dust suction duct (39) in the rotating groove, and one end of the dust suction duct (39) is extended to the outside of the gantry (3). A rotating shaft (40) is rotatably installed on one side of the dust suction duct (39). The rotating shaft (40) and the outer side of the output end below the double-axis motor (33) are both sleeved with synchronous wheels (41), and the synchronous wheels (41) are connected by a synchronous belt (42). The rotating shaft (40) is connected to the upper end of the gantry (3) and passes through the dust suction groove opened at the top of the dust suction duct (39) and is connected to a brush head (41). 3), a second gear (44) coaxial with the output shaft of the dual-axis motor (33) is fixedly installed at the bottom of the dust suction duct (39), a rack (46) meshing with the second gear (44) is provided on one side of the second gear (44) in the gantry (3), an electric telescopic rod (45) is installed at a height on one side of the gantry (3), and the telescopic end of the electric telescopic rod (45) is connected to one end of the rack (46), and a chamber adapted to the second gear (44) and a through groove adapted to the third rack (46) are provided inside the gantry (3).
4. A high stability placement machine according to claim 2, characterized in that: The buffer assembly comprises a buffer cylinder (27), and the buffer cylinder (27) is symmetrically arranged on a side of the clamp seat (21) close to the transmission seat (17), and a communication groove corresponding to the buffer cylinder (27) is provided on a side wall opposite to the clamp seat (21) and the rubber pad (22), and a piston (28) is provided in the communication groove provided on the side wall of the clamp seat (21), and the piston (28) is adapted to the buffer cylinder (27), one end of the piston (28) is connected to a support rod (29), and one end of the support rod (29) passes through the buffer cylinder (27), and a spring (30) is sleeved on the outer side of the support rod (29), and the two ends of the spring (30) are respectively fixedly connected to the piston (28) and the buffer cylinder (27).
5. A high stability chip mounter according to claim 2, characterized in that: A bidirectional screw rod 2 (25) is rotatably mounted at the bottom of the base (1) corresponding to the position of the adjustment slot, and one end of the bidirectional screw rod 2 (25) is connected to a handle 2, and a slider 3 (26) connected by a thread is symmetrically sleeved on the outer side of the bidirectional screw rod 2 (25), and the slider 3 (26) is fixedly connected to the bottom of the transmission seat (17).
6. A high stability chip mounter according to claim 3, characterized in that: Blades (37) are symmetrically arranged on the outer side of the upper output end of the dual-shaft motor (33), and the blades (37) are located in the cooling box (31).
7. A high stability chip mounter according to claim 3, characterized in that: The cooling pipe (35) is distributed in the cooling box (31) in the form of a circuitous curve, the blowing ring is fixedly installed at the bottom of the support plate (11), and the top of the support plate (11) is symmetrically provided with two guide rods (12), and the upper end of the two guide rods (12) passes through the first slider (7).
8. A high stability chip mounter according to claim 4, characterized in that: The second rack (20) and the clamping seat (21) are both L-shaped, and the outer wall of the piston (28) is sleeved with a sealing ring.
9. A high stability chip mounter according to claim 3, characterized in that: The dust suction channel (39) is rotatably connected to the air channel (32) via a bearing; the brush head (43) is T-shaped, and a plurality of soft bristles are provided on the outer wall of the brush head (43).
10. A high stability chip mounter according to claim 2, characterized in that: The adjustment seat (13) is U-shaped, and the lower end of the push rod (16) is located below the suction nozzle (10).
Citation Information
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