Finished bearing cleaning solution as well as production process and equipment

Abstract

The invention relates to the technical field of bearing cleaning solution processing, in particular to a finished bearing cleaning solution and a production process and equipment, the finished bearing cleaning solution comprises a filtering mechanism and a mixing mechanism, the mixing mechanism comprises a plurality of mixing shafts and a mixing barrel, the mixing shafts are provided with a plurality of mixing rods, and one end of each mixing rod is provided with a driven gear; a mounting frame is arranged below the mixing barrel, a motor is arranged below the mounting frame, a driving gear is arranged at the output end of the motor, a barrel cover is arranged above the mixing barrel, an oil inlet pipe, a water inlet pipe and a plurality of charging barrels are arranged above the barrel cover, a water suction pump is arranged at the inner bottom of the mixing barrel, and a plurality of driven gears are driven through the driving gear; and a plurality of driven gears drive the mixing rod to stir the raw materials, so that the stirring effect is improved, and the cost caused by subsequent maintenance of a plurality of motors is effectively saved by using one motor in the design.

Description

Technical Field

[0001] The invention relates to the technical field of bearing cleaning liquid processing, and in particular to a finished bearing cleaning liquid and a production process and equipment. Background Art

[0002] Bearings are components used to support mechanical rotating bodies and reduce the friction coefficient during movement. They ensure the accuracy of mechanical rotation. Bearings are widely used in various mechanical equipment. Their main function is to support the rotating parts in the machinery, reduce friction, and enable the equipment to operate smoothly. Specifically, bearings not only reduce friction when rotating, but also protect the rotating support parts, so that the rotating shaft remains in the correct position, thereby extending the service life of the machine. After the bearings have completed their work, cleaning fluid is needed. The cleaning fluid can effectively remove these dirt and restore the performance of the bearings.

[0003] In the prior art, aviation kerosene is used as a cleaning liquid to clean bearings. It has excellent dissolving power and volatility, and can effectively remove oil stains and other impurities on the bearing surface. Especially when cleaning precision parts such as bearings, its high cleanliness and rapid volatility make aviation kerosene an ideal choice. When using aviation kerosene for cleaning, the oil stains on the bearing surface can be dissolved by soaking or wiping, and then wiped clean with a clean cloth, and finally the parts are allowed to dry naturally. This method can not only effectively remove oil stains, but also protect the metal surface of the bearing to a certain extent to avoid corrosion and rust.

[0004] However, the raw materials of the cleaning liquid need to be mixed and stirred by a mixing device before leaving the factory, but the existing stirring device has a poor stirring effect and cannot fully stir the raw materials. Summary of the invention

[0005] The purpose of the present invention is to provide a finished bearing cleaning liquid and a production process and equipment to solve the technical problem in the prior art that the raw materials of the cleaning liquid need to be mixed and stirred by a mixing device before leaving the factory, while the existing stirring device has poor stirring effect and cannot fully stir the raw materials.

[0006] To achieve the above-mentioned purpose, the present invention provides a finished bearing cleaning liquid production equipment, including a filtering mechanism and a mixing mechanism, the mixing mechanism including multiple mixing shafts and a mixing barrel, multiple mixing rods are arranged on the mixing shaft, a driven gear is arranged at one end of the mixing rod, a mounting frame is arranged below the mixing barrel, a motor is arranged below the mounting frame, a driving gear is arranged at the output end of the motor, a barrel cover is arranged above the mixing barrel, an oil inlet pipe, a water inlet pipe and multiple barrels are arranged above the barrel cover, a water pump is arranged at the inner bottom of the mixing barrel, the multiple mixing shafts are respectively rotatably connected to the mixing barrel and are located in the mixing barrel, and the driven gear extends into the mounting frame, the driving gear is meshed with the corresponding driven gear and is located between the multiple driven gears, and the filtering mechanism is connected to the water pump through a material guide pipe.

[0007] Wherein, the plurality of driven gears are symmetrically arranged on the outer sides of the driving gear in a cross shape, and there are gaps between the mixing rods on the plurality of mixing shafts.

[0008] Wherein, two fixing rings are arranged on the inner top of the barrel cover, and the other ends of the plurality of mixing shafts are all in contact with each other between the two fixing rings.

[0009] The inner side of the barrel cover has an internal thread, the upper part of the mixing barrel has an external thread, and the barrel cover is threadedly connected to the mixing barrel and covers the top of the mixing barrel.

[0010] Among them, the finished bearing cleaning liquid production equipment also includes multiple support legs and multiple universal wheels, anti-slip pads are arranged under the support legs, the multiple support legs are respectively fixedly connected to the mixing barrel and are located under the mixing barrel, and the multiple universal wheels are respectively fixedly connected to the filtering mechanism and are located under the filtering mechanism.

[0011] Wherein, a barrel cover is arranged above the barrel, a first control valve is arranged at the discharge end of the barrel, and the barrel cover is engaged with the barrel and is located above the barrel.

[0012] The present invention also provides a finished bearing cleaning liquid, which is processed using the finished bearing cleaning liquid production equipment as described above, and the finished bearing cleaning liquid is formed by stirring and mixing aviation kerosene, hydrocarbon cleaning agent, surfactant, carboxylate compound, organosilicon compound and appropriate amount of water.

[0013] The present invention also provides a finished bearing cleaning liquid production process, which is applied to the finished bearing cleaning liquid production equipment described above, and comprises the following steps:

[0014] Add hydrocarbon cleaning agent, surfactant, carboxylate compound and organosilicon compound into the corresponding barrel in sequence, then introduce aviation kerosene through the oil inlet pipe and introduce an appropriate amount of water through the water inlet pipe;

[0015] Start the first control valve, add a proper amount of hydrocarbon cleaning agent, surfactant, carboxylate compound, and organosilicon compound into the mixing barrel, start the motor, make the driving gear mesh with the plurality of driven gears, and the plurality of mixing shafts drive the mixing rods to mix and stir the raw materials;

[0016] After the mixing and stirring is completed, the water pump is started to allow the water pump to introduce the cleaning liquid into the filtering mechanism through the material guide pipe, and finally the final cleaning liquid is obtained by filtering through the filtering mechanism.

[0017] A finished bearing cleaning liquid and a production process and equipment of the present invention include a filtering mechanism and a mixing mechanism, wherein the mixing mechanism includes multiple mixing shafts and a mixing barrel, multiple mixing rods are arranged on the mixing shaft, a driven gear is arranged at one end of the mixing rod, a mounting frame is arranged below the mixing barrel, a motor is arranged below the mounting frame, a driving gear is arranged at the output end of the motor, a barrel cover is arranged above the mixing barrel, an oil inlet pipe, a water inlet pipe and multiple barrels are arranged above the barrel cover, a water pump is arranged at the inner bottom of the mixing barrel, multiple driven gears are driven by the driving gear, and multiple driven gears drive the mixing rods to stir the raw materials, thereby improving the stirring effect, and the design uses one motor to effectively save the cost of subsequent maintenance of multiple motors. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0019] Figure 1 It is a front view of the first embodiment of the present invention.

[0020] Figure 2 The present invention Figure 1 Section view along line AA.

[0021] Figure 3 The present invention Figure 2 Sectional view along line BB.

[0022] Figure 4 It is a three-dimensional stereogram of the second embodiment of the present invention.

[0023] Figure 5 is a side view of a second embodiment of the present invention.

[0024] Figure 6 is a side view of a third embodiment of the present invention.

[0025] Figure 7 The present invention Figure 6 Sectional view along the CC line.

[0026] Figure 8 The present invention Figure 7 A partial enlarged view of point D in the middle.

[0027] Fig. 9 The present invention is a flowchart of the steps of a production process of a finished bearing cleaning liquid.

[0028] 101-mixing shaft, 102-mixing barrel, 103-mixing rod, 104-driven gear, 105-installation frame, 106-motor, 107-driving gear, 108-barrel cover, 109-oil inlet pipe, 110-water inlet pipe, 111-barrel, 112-water pump, 113-material guide pipe, 114-fixing ring, 115-filter mechanism, 201-support leg, 202-universal wheel, 203-anti-slip mat, 204-barrel cover, 205-first control valve, 301-first filter screen, 302-second filter screen, 303-filter barrel, 304-conical body, 305-conical box, 306-first lifting ring, 307-second lifting ring, 308-material guide cover, 309-discharge pipe, 310-second control valve, 311-dividing hood, 312-block. DETAILED DESCRIPTION

[0029] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.

[0030] First embodiment:

[0031] See also Figure 1 to Figure 3 ,in Figure 1 is a front view of a first embodiment of the present invention, Figure 2 The present invention Figure 1 The cross-sectional view along the AA line. Figure 3 The present invention Figure 2 Sectional view along line BB.

[0032] The present invention provides a finished bearing cleaning liquid production device, comprising a filtering mechanism 115 and a mixing mechanism, wherein the mixing mechanism comprises a plurality of mixing shafts 101 and a mixing barrel 102 .

[0033] According to this specific embodiment, a plurality of mixing rods 103 are arranged on the mixing shaft 101, a driven gear 104 is arranged at one end of the mixing rod 103, a mounting frame 105 is arranged below the mixing barrel 102, a motor 106 is arranged below the mounting frame 105, a driving gear 107 is arranged at the output end of the motor 106, a barrel cover 108 is arranged above the mixing barrel 102, an oil inlet pipe 109, a water inlet pipe 110 and a plurality of barrels 111 are arranged above the barrel cover 108, a water pump 112 is arranged at the inner bottom of the mixing barrel 102, and the plurality of mixing shafts 101 are respectively rotatably connected to the mixing barrel 102. , and is located in the mixing barrel 102, and the driven gear 104 extends into the installation frame 105, the driving gear 107 is meshed with the corresponding driven gear 104, and is located between the multiple driven gears 104, the filtering mechanism 115 is connected to the water pump 112 through the guide pipe 113, and the multiple driven gears 104 are driven by the driving gear 107, and the multiple driven gears 104 drive the mixing rod 103 to stir the raw materials, thereby improving the stirring effect, and the design uses one motor 106 to effectively save the cost of subsequent maintenance of multiple motors 106.

[0034] The plurality of driven gears 104 are symmetrically arranged on the outer sides of the driving gear 107 in a cross shape, and there are gaps between the mixing rods 103 on the plurality of mixing shafts 101 .

[0035] Secondly, two fixing rings 114 are provided on the inner top of the barrel cover 108 , and the other ends of the plurality of mixing shafts 101 are in contact with each other between the two fixing rings 114 , so that the fixing rings 114 can improve the stability of the mixing shafts 101 .

[0036] At the same time, the inner side of the barrel cover 108 has an internal thread, the upper part of the mixing barrel 102 has an external thread, and the barrel cover 108 is threadedly connected to the mixing barrel 102 and covers the top of the mixing barrel 102. The setting of the internal thread and the external thread can facilitate the subsequent cleaning of the mixing barrel 102.

[0037] When using a finished bearing cleaning liquid production device of the present embodiment, hydrocarbon cleaning agent, surfactant, carboxylate compound, and organosilicon compound are sequentially added into the corresponding barrel 111, and then aviation kerosene is introduced through the oil inlet pipe 109, and an appropriate amount of water is introduced through the water inlet pipe 110; then the first control valve 205 is started, and an appropriate amount of hydrocarbon cleaning agent, surfactant, carboxylate compound, and organosilicon compound are added into the mixing barrel 102, and the motor 106 is started to make the driving gear 107 mesh with the plurality of driven gears 104, and the plurality of mixing shafts 101 drive the mixing rod 103 to mix and stir the raw materials. When the mixing and stirring is completed, the water pump 112 is started to make the water pump 112 introduce the cleaning liquid into the filtering mechanism 115 through the guide pipe 113, and finally the filtering is completed through the filtering mechanism 115 to obtain the final cleaning liquid.

[0038] Second embodiment:

[0039] Based on the first embodiment, please refer to Figure 4-5 ,in Figure 4 is a three-dimensional stereogram of a second embodiment of the present invention, Figure 5 is a side view of a second embodiment of the present invention.

[0040] The present invention provides a finished bearing cleaning liquid production device, which also includes a plurality of support legs 201 and a plurality of universal wheels 202 .

[0041] According to this specific embodiment, an anti-slip pad 203 is provided under the support leg 201, and the plurality of support legs 201 are respectively fixedly connected to the mixing barrel 102 and are located under the mixing barrel 102. The plurality of universal wheels 202 are respectively fixedly connected to the filtering mechanism 115 and are located under the filtering mechanism 115. The supporting legs 201 can be used to conveniently support the mixing barrel 102, thereby preventing the mixing barrel 102 from directly contacting the ground, thereby increasing the service life of the mixing barrel 102, and the universal wheels 202 can facilitate the movement of the filtering mechanism 115 filled with cleaning liquid, thereby improving convenience.

[0042] A barrel cover 204 is disposed above the barrel 111 , a first control valve 205 is disposed at the discharge end of the barrel 111 , and the barrel cover 204 is engaged with the barrel 111 and is located above the barrel 111 .

[0043] When using a finished bearing cleaning liquid production device of this embodiment, the supporting legs 201 can be used to support the mixing barrel 102, thereby preventing the mixing barrel 102 from directly contacting the ground, thereby increasing the service life of the mixing barrel 102. The universal wheels 202 can facilitate the movement of the filtering mechanism 115 filled with cleaning liquid, thereby improving convenience.

[0044] Third embodiment:

[0045] The filtering mechanism 115 includes a first filter screen 301, a second filter screen 302 and a filter barrel 303. A cone 304 is provided at the inner bottom of the filter barrel 303. A cone box 305 is provided in the cone 304. A first lifting ring 306 and a second lifting ring 307 are provided at the upper part of the filter barrel 303. A material guide cover 308 is covered on the top of the filter barrel 303. The first filter screen 301 and the first lifting ring 306 are supported against each other and are located above the first lifting ring 306. The second filter screen 302 is supported against each other and is located above the second lifting ring 307. The material guide cover 308 is connected to the water pump 112 through the material guide pipe 113. The plurality of universal wheels 202 are respectively fixedly connected to the filter barrel 303 and are located below the filter barrel 303.

[0046] The supporting mechanism includes two discharge pipes 309 , on which a second control valve 310 is provided. The two discharge pipes 309 are respectively connected to the filter barrel 303 , and are located in the middle of the filter barrel 303 , and are also located between the first filter screen 301 and the conical box 305 .

[0047] The inner top of the material guide cover 308 is provided with a flow divider 311 , the inner bottom of the flow divider 311 is provided with a stopper 312 , and one end of the material guide pipe 113 away from the water pump 112 is located directly above the stopper 312 .

[0048] Based on the second embodiment, please refer to Figure 6 to Figure 8 ,in Figure 6 is a side view of a third embodiment of the present invention, Figure 7 The present invention Figure 6 Cross-sectional view of the CC line, Figure 8 The present invention Figure 7 A partial enlarged view of point D in the middle.

[0049] The present invention provides a finished bearing cleaning liquid production device, wherein the filtering mechanism 115 comprises a first filter screen 301 , a second filter screen 302 , a filter barrel 303 and two discharge pipes 309 .

[0050] According to this specific embodiment, the inner bottom of the filter barrel 303 is provided with a cone 304, the cone 304 is provided with a cone box 305, the upper part of the filter barrel 303 is provided with a first lifting ring 306 and a second lifting ring 307, the upper part of the filter barrel 303 is covered with a guide cover 308, the first filter screen 301 and the first lifting ring 306 are mutually supported and located above the first lifting ring 306, the second filter screen 302 are mutually supported and located above the second lifting ring 307, the guide cover 308 is connected to the water pump through the guide pipe 113 112 is connected, and the plurality of universal wheels 202 are respectively fixedly connected to the filter barrel 303 and are located below the filter barrel 303. By introducing the mixed cleaning liquid into the filter barrel 303, the impurities in the cleaning liquid can be easily filtered under the action of the first filter net 301 and the second filter net 302, thereby improving the quality of the cleaning liquid. At the same time, when the filtered cleaning liquid enters the middle part of the filter barrel 303, it can be precipitated, so that the precipitate in the cleaning liquid is precipitated into the conical box 305, thereby washing away the impurities adsorbed on the surface of the precipitate and the mother liquor mixed in the precipitate.

[0051] Among them, a second control valve 310 is arranged on the discharge pipe 309, and the two discharge pipes 309 are respectively connected to the filter barrel 303 and are located in the middle of the filter barrel 303, and are also located between the first filter net 301 and the conical box 305. By arranging the two discharge pipes 309 at different heights, it is convenient to discharge the cleaning liquid of different layers in the filter barrel 303.

[0052] Secondly, a diverter hood 311 is provided at the inner top of the material guide cover 308, a block 312 is provided at the inner bottom of the diverter hood 311, and the end of the material guide pipe 113 away from the water pump 112 is located directly above the block 312. The cleaning liquid enters the diverter hood 311 through the material guide pipe 113. First, the cleaning liquid with impact force will directly hit the block 312, and then splash to multiple parts of the diverter hood 311 through the block 312, so that the diverter hood 311 can evenly guide the cleaning liquid onto the second filter 302.

[0053] When using a finished bearing cleaning liquid production equipment of the present embodiment, by introducing the mixed cleaning liquid into the filter barrel 303, the impurities in the cleaning liquid can be easily filtered under the action of the first filter screen 301 and the second filter screen 302, thereby improving the quality of the cleaning liquid. At the same time, when the filtered cleaning liquid enters the middle part of the filter barrel 303, it can be precipitated, so that the precipitate in the cleaning liquid is precipitated into the conical box 305, and then the impurities adsorbed on the surface of the precipitate and the mother liquid mixed in the precipitate are washed away. The two discharge pipes 309 are arranged at different heights, which can facilitate the discharge of cleaning liquid in different layers in the filter barrel 303. The cleaning liquid enters the diverter cover 311 through the guide pipe 113. First, the cleaning liquid with impact force will directly hit the block 312, and then splash to multiple parts of the diverter cover 311 through the block 312, so that the diverter cover 311 can evenly introduce the cleaning liquid onto the second filter screen 302.

[0054] The present invention also provides a finished bearing cleaning liquid, which is processed using the finished bearing cleaning liquid production equipment as described above, and the finished bearing cleaning liquid is formed by stirring and mixing aviation kerosene, hydrocarbon cleaning agent, surfactant, carboxylate compound, organosilicon compound and appropriate amount of water.

[0055] In this embodiment, the hydrocarbon cleaning agent has the characteristics of no residue and high purity, can be completely volatilized when drying without leaving any residue, and has strong solubility for oily stains; the surfactant can significantly reduce the surface tension of the liquid, enhance the wetting and penetration ability of the cleaning liquid, and help to remove stubborn dirt more quickly; the carboxylate compound can form a dense protective film on the metal surface to block moisture and other corrosive media; the organosilicon compound can effectively inhibit and eliminate foam to ensure the smooth progress of the cleaning process.

[0056] Based on the third embodiment, please refer to Fig. 9 ,in Fig. 9 The present invention is a flowchart of the steps of a production process of a finished bearing cleaning liquid.

[0057] The present invention also provides a finished bearing cleaning liquid production process, which is applied to the finished bearing cleaning liquid production equipment described above, and comprises the following steps:

[0058] S1: Add hydrocarbon cleaning agent, surfactant, carboxylate compound and organosilicon compound into the corresponding barrel 111 in sequence, then introduce aviation kerosene through the oil inlet pipe 109 and introduce a proper amount of water through the water inlet pipe 110;

[0059] S2: Start the first control valve 205, add a proper amount of hydrocarbon cleaning agent, surfactant, carboxylate compound, and organosilicon compound into the mixing barrel 102, start the motor 106, make the driving gear 107 mesh with the plurality of driven gears 104, and the plurality of mixing shafts 101 drive the mixing rods 103 to mix and stir the raw materials;

[0060] S3: After the mixing and stirring is completed, the water pump 112 is started, so that the water pump 112 guides the cleaning liquid into the filtering mechanism 115 through the guide pipe 113;

[0061] S4: Under the action of the first filter net 301 and the second filter net 302, impurities in the cleaning liquid can be easily filtered. At the same time, when the filtered cleaning liquid enters the middle part of the filter barrel 303, it can be precipitated, so that the precipitate in the cleaning liquid is precipitated into the conical box 305;

[0062] S5: Finally, the cleaning liquid at different levels in the filter barrel 303 is discharged according to the different heights of the two discharge pipes 309 .

[0063] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A finished bearing cleaning liquid production equipment, characterized in that: It includes a filtering mechanism and a mixing mechanism, the mixing mechanism includes multiple mixing shafts and a mixing barrel, the mixing shaft is provided with multiple mixing rods, one end of the mixing rod is provided with a driven gear, a mounting frame is provided below the mixing barrel, a motor is provided below the mounting frame, a driving gear is provided at the output end of the motor, a barrel cover is provided above the mixing barrel, an oil inlet pipe, a water inlet pipe and multiple barrels are provided above the barrel cover, a water pump is provided at the inner bottom of the mixing barrel, the multiple mixing shafts are respectively rotatably connected to the mixing barrel and are located in the mixing barrel, and the driven gear extends into the mounting frame, the driving gear is meshed with the corresponding driven gear and is located between the multiple driven gears, and the filtering mechanism is connected to the water pump through a material guide pipe.

2. The finished bearing cleaning liquid production equipment according to claim 1, characterized in that: The plurality of driven gears are symmetrically arranged on the outer sides of the driving gear in a cross shape, and there are gaps between the mixing rods on the plurality of mixing shafts.

3. The finished bearing cleaning liquid production equipment according to claim 2, characterized in that: The inner top of the barrel cover is provided with two fixing rings, and the other ends of the plurality of mixing shafts are all in contact with each other between the two fixing rings.

4. The finished bearing cleaning liquid production equipment according to claim 3, characterized in that: The inner side of the barrel cover is provided with an internal thread, the upper part of the mixing barrel is provided with an external thread, and the barrel cover is threadedly connected with the mixing barrel and covers the upper part of the mixing barrel.

5. The finished bearing cleaning liquid production equipment according to claim 4, characterized in that: The finished bearing cleaning liquid production equipment also includes multiple supporting legs and multiple universal wheels. Anti-slip pads are arranged under the supporting legs. The multiple supporting legs are respectively fixedly connected to the mixing barrel and are located under the mixing barrel. The multiple universal wheels are respectively fixedly connected to the filtering mechanism and are located under the filtering mechanism.

6. The finished bearing cleaning liquid production equipment according to claim 5, characterized in that: A barrel cover is arranged above the barrel, a first control valve is arranged at the discharge end of the barrel, and the barrel cover is engaged with the barrel and is located above the barrel.

7. A finished bearing cleaning liquid, produced by the finished bearing cleaning liquid production equipment according to claim 1, characterized in that: The finished bearing cleaning liquid is prepared by mixing aviation kerosene, hydrocarbon cleaning agent, surfactant, carboxylate compound, organic silicon compound and appropriate amount of water.

8. A process for producing a finished bearing cleaning liquid, applied to the finished bearing cleaning liquid production equipment as claimed in claim 6, characterized in that: The steps include: Add hydrocarbon cleaning agent, surfactant, carboxylate compound and organosilicon compound into the corresponding barrel in sequence, then introduce aviation kerosene through the oil inlet pipe and introduce an appropriate amount of water through the water inlet pipe; Start the first control valve, add an appropriate amount of hydrocarbon cleaning agent, surfactant, carboxylate compound, and organosilicon compound into the mixing barrel, start the motor, make the driving gear mesh with the plurality of driven gears, and the plurality of mixing shafts drive the mixing rods to mix and stir the raw materials; After the mixing and stirring is completed, the water pump is started to allow the water pump to introduce the cleaning liquid into the filtering mechanism through the material guide pipe, and finally the final cleaning liquid is obtained by filtering through the filtering mechanism.

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