Equipment and process for manufacturing non-woven fabric with adhesive surface
By introducing bump rollers and double-sided adhesive coating devices into the non-woven fabric manufacturing equipment, combined with the drying device, the problems of uneven adhesive coating and low production efficiency are solved, and the uniform adhesive coating and drying of non-woven fabrics are achieved, improving the improvement of Production efficiency and product quality.
Patent Information
- Application Number
- CN202411490934.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-10
AI Technical Summary
Traditional non-woven glue coating equipment has problems such as uneven glue coating, serious waste of glue liquid and low production efficiency. Especially when manufacturing non-woven fabrics with glue surfaces, it is difficult to ensure uniform distribution and control of glue liquid, resulting in adhesion. Or uneven drying.
A non-woven fabric manufacturing equipment with glue surfaces is designed, including glue coating devices, bump rollers, limiting devices and drying devices, which leave dents on the non-woven fabric surface through bump rollers and use double-sided coating. The glue device and the glue scraping device control the distribution and thickness of the glue solution, and dry it evenly with the drying device.
The non-woven fabric is uniformly coated and dried on one or two sides, which improves production efficiency, ensures the uniform distribution of glue liquid and adapts to the glue quantity requirements of different sizes, and improves product quality.
Smart Images

Figure CN119281605A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of non-woven fabric manufacturing, and in particular to a non-woven fabric manufacturing device with a rubber surface and a process thereof. Background Art
[0002] In the non-woven fabric manufacturing industry, in order to meet specific application requirements, such as increasing the adhesion, sealing or decorative properties of non-woven fabrics, it is often necessary to coat the surface of non-woven fabrics with glue. Traditional non-woven fabric coating equipment often has problems such as uneven coating, serious waste of glue, and low production efficiency. Especially when manufacturing non-woven fabrics with glue surfaces, how to ensure that the glue is evenly distributed on the surface of the non-woven fabric while avoiding adhesion or uneven drying caused by excessive glue has become a technical problem that needs to be solved urgently. Most of the existing glue coating equipment uses a simple glue coating roller to transfer the glue to the non-woven fabric, but this method is often difficult to accurately control the amount and distribution of the glue, resulting in poor gluing effect. In addition, the non-woven fabric after glue coating usually needs to be dried to remove excess solvent and accelerate the curing of the glue, but the existing drying devices often have problems such as high energy consumption and uneven drying, which affects the quality and production efficiency of the product.
[0003] Therefore, in order to solve the above-mentioned problems, a method for manufacturing a non-woven fabric with an adhesive surface is specifically proposed. Summary of the invention
[0004] The present invention is aimed at the above-mentioned problems and specifically designs a non-woven fabric manufacturing equipment with a glue surface and its process. The device can realize the effect of brushing glue on one side or both sides of the non-woven fabric, leaving indentations on the surface of the non-woven fabric through a convex dot roller, so as to more effectively apply glue.
[0005] To achieve the above-mentioned purpose, the present invention provides a non-woven fabric manufacturing equipment with a glue surface, including: a glue coating device, a convex dot roller, a limiting device and a shell, the lower part of the glue coating device is rotatably connected to a glue hanging roller, the interior of the glue coating device is filled with glue, the convex dot roller is rotatably connected to the interior of the shell and is located on the upper side of the feed inlet, the shell is slidably connected to the inside of the glue coating device, there are two glue coating devices, the two glue coating devices are distributed up and down and face opposite directions, the upper glue coating device is located behind the convex dot roller, and the limiting device is fixedly connected to the rear side of the lower glue coating device.
[0006] In the above manner, the nonwoven fabric is coated with glue on the first side after being processed by the convex dot roller, and then enters the second glue coating device downward to be coated with glue on the back side, and the sides are switched by the position arrangement of the two glue coating devices.
[0007] Furthermore, the glue coating device also includes: a glue storage bin, a glue baffle plate, a glue scraper device and a push plate device, the glue storage bin is located in the middle of the glue coating device, the glue baffle plate is located at the bottom of the glue storage bin, and one side of the glue baffle plate is movably connected to the glue storage bin, the glue scraper device is slidably connected to the side of the glue storage bin, and the push plate device is rotatably connected to the glue coating device and hinged to the glue baffle plate.
[0008] Furthermore, the glue scraping device includes: a glue scraping part, a mounting plate, a positioning plate and a bolt, the glue scraping part is an arc-shaped plate structure, the glue scraping part is fixedly connected to the mounting plate, the mounting plate is slidably connected to the glue coating device, the positioning plate is fixedly connected to the side of the glue coating device and is located above the mounting plate, and the bolt passes through the positioning plate and is fixedly connected to the mounting plate.
[0009] In the above manner, the height of the rubber scraping part can be adjusted by the bolts to achieve the control of the thickness of different rubber surfaces.
[0010] Furthermore, the push plate device includes a transmission shaft and a push rod, the transmission shaft is rotatably connected to the glue coating device and is located below the glue baffle plate, one end of the push rod is rotatably connected to the transmission shaft, and the other end is hinged to the bottom of the glue baffle plate.
[0011] Through the above method, the transmission shaft has a thread, which is connected to the push rod thread. The transmission shaft rotates and the push rod moves horizontally. The length of the push rod is greater than the horizontal distance from the rubber baffle to the transmission shaft. Therefore, the push rod will push the rubber baffle to move, thereby controlling the opening and closing angle of the rubber baffle and controlling the amount of glue output.
[0012] Furthermore, the limiting device includes a connecting rod and a limiting roller, the connecting rod is fixedly connected to the rear side of the glue coating device below, and the limiting roller is rotatably connected to the end of the connecting rod.
[0013] Furthermore, the convex dot roller is provided with square convex dots.
[0014] Furthermore, it also includes a drying device, which is fixedly connected to the lower part of the glue coating device located inside the shell and below.
[0015] Furthermore, the drying device includes a conveying roller and a hot air blower. The conveying roller is rotatably connected to the inside of the shell and is respectively located at the lower part of the gluing device below and the discharge port of the shell. The non-woven fabric is wound around the conveying roller. The hot air blower is installed on the inner wall of the shell and is located on the upper and lower sides of the non-woven fabric on the conveying roller.
[0016] Furthermore, it also includes a moving device, which includes a slide groove and a slide rail. The slide groove is fixedly connected to the glue coating device, both ends of the slide rail are fixedly connected to the inside of the shell, and the slide groove is slidably connected to the slide rail.
[0017] The present invention also provides a manufacturing process of a non-woven fabric with an adhesive surface, comprising the following steps: Step 1: After the finished non-woven fabric is cut, it passes through the feed port and the convex roller, leaving indentations on the surface of the non-woven fabric; Step 2: Enter the glue coating device above, the push plate device controls the opening angle of the glue baffle plate and the glue output amount, and the non-woven fabric flattens the glue and scrapes off the excess glue under the action of the glue scraping device; Step 3: The non-woven fabric passes through the limiting device to correct the position and flip the surface, and then enters the gluing device below to be glued on the other side; Step 4: The non-woven fabric coated with glue on both sides is dried by a drying device and then discharged from the discharge port.
[0018] In summary, the non-woven fabric manufacturing equipment with a rubber surface of the present invention has the following advantages and beneficial technical effects: 1. The non-woven fabric manufacturing equipment with adhesive surface of the present invention can evenly apply adhesive to one side or both sides of the non-woven fabric, and dry it, so as to realize integrated processing and manufacturing and meet the production and manufacturing requirements; 2. The scraping device of the non-woven fabric manufacturing equipment with a glue surface of the present invention can control the height, which has the effect of controlling the thickness of the glue on the surface of the non-woven fabric, and meets the needs of different processing and manufacturing; 3. The push plate device and the glue baffle plate of the non-woven fabric manufacturing equipment with a glue surface of the present invention can achieve the effect of controlling the glue output amount and can adapt to the glue amount requirements of non-woven fabrics of different sizes; 4. The drying device of the non-woven fabric manufacturing equipment with glue surface of the present invention can dry both sides of the non-woven fabric after glue coating; 5. The square convex points on the convex point roller in the non-woven fabric manufacturing equipment with a rubber surface of the present invention can roll out square concave shapes on the surface of the non-woven fabric, which can improve the glue coating performance of the non-woven fabric surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which: Figure 1 It is a schematic diagram of the internal structure of a non-woven fabric manufacturing device with a rubber surface according to the present invention; Figure 2 It is a structural schematic diagram of a glue coating device of a non-woven fabric manufacturing equipment with a glue surface according to the present invention; Figure 3 It is a structural schematic diagram of a push plate device of a non-woven fabric manufacturing equipment with a rubber surface according to the present invention; Figure 4 The present invention Figure 1 A magnified view of middle; Figure 5 The present invention is a schematic diagram of the flattening structure of square convex points on a convex point roller on a non-woven fabric manufacturing device with a rubber surface.
[0020] The reference numerals in the accompanying drawings are: 1-glue coating device; 11-glue storage bin; 12-glue baffle; 13-glue scraping device; 131-glue scraping part; 132-mounting plate; 133-positioning plate; 134-bolt; 14-push plate device; 141-transmission shaft; 142-push rod; 15-glue roller; 2-convex point roller; 21-convex point; 3-limiting device; 31-connecting rod; 32-limiting roller; 4-drying device; 41-conveying roller; 42-hot air blower; 5-housing; 51-feeding port; 52-discharging port; 6-moving device; 61-sliding slot; 62-sliding rail. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the implementation of the present invention clearer, the technical solution in the embodiment of the present invention will be described in more detail below in conjunction with the drawings in the embodiment of the present invention. In the drawings, the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions; the described embodiments are part of the embodiments of the present invention, not all of the embodiments; the embodiments described below with reference to the drawings and directional terms are exemplary and are intended to be used to explain the present invention, and cannot be understood as limitations on the present invention; based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The parts and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. The embodiments of the present invention are described in detail below in conjunction with the drawings: like Figure 1 and Figure 2As shown, a non-woven fabric manufacturing equipment with a glue surface includes: a glue coating device 1, a convex dot roller 2, a limiting device 3 and a shell 5, the lower part of the glue coating device 1 is rotatably connected to a glue-hanging roller 15, the inside of the glue coating device 1 is filled with glue, the convex dot roller 2 is rotatably connected to the inside of the shell 5 and is located on the side of the upper feed port 51, the inside of the shell 5 is slidably connected to the glue coating device 1, there are two glue coating devices 1, the two glue coating devices 1 are distributed up and down and face oppositely, the upper glue coating device 1 is located behind the convex dot roller 2, and the limiting device 3 is fixedly connected to the rear side of the lower glue coating device 1. The two glue coating devices 1 are distributed up and down, the upper glue coating device 1 has a portion of the scraping device 13 away from the feed port 51, the lower glue coating device 1 is placed in the opposite position, and the limiting device 3 is installed on the side of the lower glue coating device 1 away from the scraping device 13.
[0022] like Figure 1 , Figure 2 and Figure 3 As shown, the glue coating device 1 also includes: a glue storage bin 11, a glue baffle plate 12, a glue scraper device 13 and a push plate device 14. The glue storage bin 11 is located in the middle of the glue coating device 1, the glue baffle plate 12 is located at the bottom of the glue storage bin 11, and one side of the glue baffle plate 12 is movably connected to the glue storage bin 11 through a hinge. The glue scraper device 13 is limited by a slide rail and is slidably connected to the side of the glue storage bin 11. The push plate device 14 is rotatably connected to the glue coating device 1 and is hinged to the glue baffle plate 12.
[0023] like Figure 3 As shown, the glue scraping device 13 includes: a glue scraping part 131, a mounting plate 132, a positioning plate 133 and a bolt 134. The glue scraping part 131 is an arc-shaped plate structure. The glue scraping part 131 and the mounting plate 132 are fixedly connected by bolts. The mounting plate 132 and the side of the glue coating device 1 are slidably connected by a limiting slide rail. The positioning plate 133 is fixedly connected to the side of the glue coating device 1 by welding and is located above the mounting plate 132. The bolt 134 passes through the positioning plate 133 and is fixedly connected to the mounting plate 132. The bolt 134 is threadedly connected to the positioning plate 133.
[0024] like Figure 4 As shown, the push plate device 14 includes a transmission shaft 141 and a push rod 142. The transmission shaft 141 is rotatably connected to the glue coating device 1 and is located below the glue baffle 12. A driving motor is connected to the transmission shaft 141. One end of the push rod 142 is rotatably connected to the transmission shaft 141. The transmission shaft 141 is a threaded rod structure. The push rod 142 is threadedly connected to the transmission shaft 141, and the other end is hinged to the bottom of the glue baffle 12.
[0025] like Figure 2 As shown, the limiting device 3 includes a connecting rod 31 and a limiting roller 32 . The connecting rod 31 is fixedly connected to the side of the lower glue coating device 1 away from the glue scraping device 13 by welding, and the limiting roller 32 is rotatably connected to the end of the connecting rod 31 .
[0026] like Figure 1 and Figure 5 As shown, the convex dot roller 2 is provided with square convex dots 21.
[0027] like Figure 1 As shown, it also includes a drying device 4, which is fixedly connected to the lower part of the glue coating device 1 inside the shell 5 and located below.
[0028] like Figure 1 As shown, the drying device 4 includes a conveying roller 41 and a hot air blower 42. The conveying roller 41 is rotatably connected to the inside of the outer shell 5 and is respectively located at the lower part of the gluing device 1 below and the discharge port 52 of the outer shell 5. The non-woven fabric is wound around the conveying roller 41. The hot air blower 42 is installed on the inner wall of the outer shell 5 and is located on the upper and lower sides of the non-woven fabric on the conveying roller 41.
[0029] It also includes a moving device 6, which includes a slide groove 61 and a slide rail 62. The slide groove 61 is fixedly connected to the upper part of the glue coating device 1 by welding, and both ends of the slide rail 62 are fixedly connected to the inside of the shell 5 by welding. The slide groove 61 is placed on the slide rail 62 and can slide. When the position is determined, a through groove is opened on the slide groove 61 and the slide rail 62, which can be locked and fixed by bolts.
[0030] The manufacturing process of a nonwoven fabric with an adhesive surface of the present invention is as follows: Step 1: After the finished non-woven fabric is cut, it passes through the feed port 51 and the convex point roller 2, leaving indentations on the surface of the non-woven fabric; Step 2: Enter the upper glue coating device 1, the push plate device 14 controls the opening angle of the glue baffle 12, controls the glue output, and the non-woven fabric flattens the glue and scrapes off the excess glue under the action of the glue scraping device 13; Step 3: The nonwoven fabric passes through the limiting device 3 to correct the position and flip the surface, and then enters the gluing device 1 below to be glued on the other side; Step 4: The non-woven fabric coated with glue on both sides is dried by the drying device 4 and then discharged from the discharge port 52 .
[0031] According to production requirements, such as the production of a single adhesive surface, the non-woven fabric directly enters the drying device 4 after being output from the upper adhesive coating device 1 .
[0032] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A non-woven fabric manufacturing equipment with a rubber surface, characterized in that: include: A glue coating device (1), a convex dot roller (2), a limiting device (3) and a shell (5), wherein the lower part of the glue coating device (1) is rotatably connected to a glue coating roller (15), the interior of the glue coating device (1) is filled with glue, the convex dot roller (2) is rotatably connected to the interior of the shell (5) and is located on the side of the upper feed port (51), the shell (5) is slidably connected to the interior of the glue coating device (1), there are two glue coating devices (1), the two glue coating devices (1) are distributed up and down and face opposite directions, the upper glue coating device (1) is located behind the convex dot roller (2), and the limiting device (3) is fixedly connected to the rear side of the lower glue coating device (1).
2. The non-woven fabric manufacturing equipment with adhesive surface according to claim 1, characterized in that: The glue coating device (1) further comprises: a glue storage bin (11), a glue baffle plate (12), a glue scraping device (13) and a push plate device (14); the glue storage bin (11) is located in the middle of the glue coating device (1); the glue baffle plate (12) is located at the bottom of the glue storage bin (11); one side of the glue baffle plate (12) is movably connected to the glue storage bin (11); the glue scraping device (13) is slidably connected to the side of the glue storage bin (11); and the push plate device (14) is rotatably connected to the glue coating device (1) and is hinged to the glue baffle plate (12).
3. The non-woven fabric manufacturing equipment with adhesive surface according to claim 2, characterized in that: The glue scraping device (13) comprises: a glue scraping portion (131), a mounting plate (132), a positioning plate (133) and a bolt (134); the glue scraping portion (131) is an arc-shaped plate structure; the glue scraping portion (131) is fixedly connected to the mounting plate (132); the mounting plate (132) is slidably connected to the glue coating device (1); the positioning plate (133) is fixedly connected to a side of the glue coating device (1) and is located above the mounting plate (132); and the bolt (134) passes through the positioning plate (133) and is fixedly connected to the mounting plate (132).
4. The non-woven fabric manufacturing equipment with adhesive surface according to claim 2, characterized in that: The push plate device (14) comprises a transmission shaft (141) and a push rod (142); the transmission shaft (141) is rotatably connected to the glue coating device (1) and is located below the glue baffle plate (12); one end of the push rod (142) is rotatably connected to the transmission shaft (141), and the other end is hinged to the bottom of the glue baffle plate (12).
5. The non-woven fabric manufacturing equipment with adhesive surface according to claim 1, characterized in that: The limiting device (3) comprises a connecting rod (31) and a limiting roller (32), wherein the connecting rod (31) is fixedly connected to the rear side of the glue coating device (1) below, and the limiting roller (32) is rotatably connected to the end of the connecting rod (31).
6. The non-woven fabric manufacturing equipment with adhesive surface according to claim 1, characterized in that: The convex dot roller (2) is provided with square convex dots (21).
7. The non-woven fabric manufacturing equipment with adhesive surface according to claim 1, characterized in that: It also comprises a drying device (4), wherein the drying device (4) is fixedly connected to the lower part of the glue coating device (1) located inside the outer shell (5) and below.
8. The non-woven fabric manufacturing equipment with adhesive surface according to claim 7, characterized in that: The drying device (4) comprises a conveying roller (41) and a hot air blower (42); the conveying roller (41) is rotatably connected to the interior of the outer shell (5) and is respectively located at the lower part of the gluing device (1) below and at the discharge port (52) of the outer shell (5); the non-woven fabric is wound around the conveying roller (41); and the hot air blower (42) is installed on the inner wall of the outer shell (5) and is located at the upper and lower sides of the non-woven fabric on the conveying roller (41).
9. The non-woven fabric manufacturing equipment with adhesive surface according to claim 1, characterized in that: It also comprises a moving device (6), the moving device (6) comprising a slide groove (61) and a slide rail (62), the slide groove (61) being fixedly connected to the glue coating device (1), the two ends of the slide rail (62) being fixedly connected to the inside of the housing (5), and the slide groove (61) being slidably connected to the slide rail (62).
10. A process for manufacturing a nonwoven fabric with an adhesive surface, characterized in that: The process of manufacturing a non-woven fabric with an adhesive surface using the non-woven fabric manufacturing equipment with an adhesive surface as described in claim 2 comprises the following steps: Step 1: After the non-woven fabric is cut, it passes through the feed port (51) and the convex roller (2), leaving indentations on the surface of the non-woven fabric; Step 2: Enter the upper glue coating device (1), the push plate device (14) controls the opening angle of the glue baffle plate (12), controls the glue output, and the non-woven fabric is flattened and the excess glue is scraped off under the action of the glue scraping device (13); Step 3: The non-woven fabric passes through the limiting device (3) to correct its position and flip its surface, and then enters the gluing device (1) below to be glued on the other side; Step 4: The non-woven fabric coated with glue on both sides is dried by a drying device (4) and then discharged from a discharge port (52).