Optical lens automatic detection device
By designing an automated optical lens detection device, using the cooperation of detection bracket, airbag and air pump, the problems of low automation and high labor intensity of operators in the prior art are solved, automatic detection and classification of optical lenses are realized, and detection is improved efficiency.
Patent Information
- Application Number
- CN202411730659.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-01-10
AI Technical Summary
The existing optical lens detection devices have low degree of automation and high labor intensity for operators.
An automatic optical lens detection device including a frame, lens bracket, detection bracket, loading assembly, unloading assembly and detection assembly is designed. Through the cooperation of the detection bracket, airbag and air pump, the automatic detection and classification of optical lenses are realized.
It improves the degree of automation of optical lens detection, reduces the labor intensity of operators, and realizes automatic detection of optical lens surfaces and automatic classification of defect-free or defect-existing lenses.
Smart Images

Figure CN119281672A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of optical lens manufacturing, and in particular to an automatic detection device for optical lenses. Background Art
[0002] Optical lenses are made of optical glass and have different shapes and surface characteristics to achieve specific optical functions. During the manufacturing process of optical lenses, it is necessary to detect whether there are scratches, pitting, stains and other defects on the surface of the lens.
[0003] The Chinese invention patent with the publication number CN113686901A discloses a crack detection device for optical lens production that is easy to mark, including a fixed frame and a pulley mechanism, a rotating rod is inserted into the top outer wall of the fixed frame through a bearing, and a rotating disk is welded to the top outer wall of the rotating rod, a servo motor is installed on the top outer wall of the fixed frame, and the output shaft of the servo motor is connected to the rotating rod through a pulley mechanism, an L-shaped plate is welded at one end of the top outer wall of the fixed frame, and two first electric slides are installed on the top inner wall of the L-shaped plate, the same second electric slide is installed on the two first electric slide sliding parts, and a first electric push rod is fixed to the bottom outer wall of the second electric slide sliding part, a probe is fixed to the end of the piston rod of the first electric push rod, and an integrated computer is installed on the top outer wall of the fixed frame. The above detection device drives the rotating disk to rotate by the servo motor to move the optical lens to the bottom of the probe, and the optical lens surface is magnified and photographed by the probe, so as to find the defective lens.
[0004] When the detection device disclosed in the above invention patent is used, the optical lenses to be detected are placed in the placement grooves in sequence, and the optical lenses that have completed the detection are taken out and new optical lenses are placed. Therefore, the operator needs to continuously perform the operation of taking and placing the optical lenses, the degree of automation is low and the labor intensity of the operator is high. Summary of the invention
[0005] In view of the deficiencies existing in the prior art, the present invention provides an automatic detection device for optical lenses, which solves the problems existing in the prior art that the detection device has a low degree of automation and high labor intensity for operators.
[0006] According to an embodiment of the present invention, an automatic optical lens inspection device includes a frame and a lens holder, the lens holder has a positioning groove, the frame is provided with a detection holder that can move along the X-axis direction, the detection holder has a detection cavity for accommodating the lens holder and the top of the detection holder is provided with a detection port connected to the detection cavity, the side of the detection holder is provided with a through groove along the X-axis direction and the through groove is connected to the detection cavity, an air bag is provided in the detection cavity, the air bag is located below the through groove and the detection holder is provided with an air pump connected to the air bag; the frame is also provided with a loading assembly, a unloading assembly and a detection assembly, the loading assembly and the unloading assembly are respectively located on opposite sides of the detection holder and the detection holder reciprocates between the loading assembly and the unloading assembly, the loading assembly includes a first assembly that can be raised and lowered along the Z-axis direction A material box and a first push rod movable along the X-axis direction, a plurality of first accommodating grooves for accommodating a lens holder are arranged at intervals along the Z-axis direction on the first material box, one of the two opposite ends of one of the first accommodating grooves is aligned with the through groove, and the other end is aligned with the first push rod, the unloading assembly comprises a second material box which can be lifted and lowered along the Z-axis direction, a material pushing bracket which can be lifted and lowered along the Z-axis direction, and a second push rod movable along the X-axis direction on the material pushing bracket, a plurality of second accommodating grooves for accommodating a lens holder are arranged at intervals along the Z-axis direction on the second material box, one of the second accommodating grooves is aligned with the through groove, and the material pushing bracket can drive the second push rod to move to a position aligned with one end of the through groove away from the second accommodating groove, and the detection assembly comprises a detection lens, which is located above the detection bracket and faces the detection port.
[0007] Compared with the prior art, the present invention has the following beneficial effects: the surface of the optical lens is automatically inspected by adopting the cooperation of the detection bracket, the loading assembly, the unloading assembly and the detection assembly; the optical lens to be inspected is placed in the positioning groove of the lens bracket and a lens bracket is placed in each of the first receiving grooves of the first material box; when the detection bracket moves to a position close to the loading assembly, the first material box moves along the Z-axis direction so that the two ends of one of the first receiving grooves are aligned with the through groove and the first push rod respectively; at this time, the first push rod moves along the X-axis direction and extends into the first receiving groove and pushes the lens bracket in the first receiving groove from the groove into the detection cavity; after the lens bracket enters the detection cavity, the air pump inflates the air cushion to expand the air cushion and presses the lens bracket against the inner wall of the detection cavity and keeps the optical lens on the lens bracket aligned with the detection port; after the detection bracket moves to below the detection lens, the detection lens is aligned with the detection port and the optical lens is photographed, thereby The surface of the optical lens is inspected, and after the inspection is completed, the inspection bracket moves to a position close to the unloading component. After the inspection bracket moves into place, the air pump deflates the air cushion to release the lock on the lens bracket. At this time, the pushing bracket and the second material box are respectively moved along the Z-axis direction to align the two ends of the through groove with the second push rod and one of the second receiving grooves, respectively. The second push rod moves along the X-axis direction and extends into the through groove to push the lens bracket in the inspection cavity into the second receiving groove. After the inspection, the defect-free optical lenses and defective optical lenses are respectively loaded into different second material boxes. After the lens bracket enters the second material box, the pushing bracket is reset and the inspection bracket is moved again to a position close to the loading component and the above steps are repeated to continuously inspect the optical lenses. It solves the technical problems of low automation level and high labor intensity of operators in the existing inspection device, and produces the technical effect of improving the automation level of optical lens inspection and reducing the labor intensity of operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 It is a structural schematic diagram of an automatic optical lens detection device according to an embodiment of the present invention;
[0009] Figure 2 It is a schematic structural diagram of a detection bracket in an automatic detection device for optical lenses according to an embodiment of the present invention;
[0010] Figure 3 A cross-sectional view of a detection bracket in an automatic detection device for optical lenses according to an embodiment of the present invention;
[0011] Figure 4 It is a schematic structural diagram of a first material box in an automatic optical lens inspection device according to an embodiment of the present invention;
[0012] Figure 5 It is a front view of an automatic optical lens detection device according to an embodiment of the present invention;
[0013] Figure 6This is a schematic structural diagram of an automatic optical lens inspection device from another perspective according to an embodiment of the present invention.
[0014] In the above drawings: 100, frame; 101, first motor; 102, first drive screw; 103, first guide rail; 104, second motor; 105, second drive screw; 106, first cylinder; 107, first piston rod; 108, third guide rail; 109, third motor; 110, third drive screw; 111, second guide rod; 112, fourth motor; 113, fourth drive screw; 200, lens bracket; 201, positioning groove; 202, through hole; 203, limit groove; 300, detection bracket; 301, detection cavity; 302, detection port; 303, through groove; 304, air bag; 305, air pump; 306, first threaded hole; 307, first slider; 308, groove ; 309, light source board; 400, loading assembly; 401, first material box; 402, first push rod; 403, first accommodating groove; 404, loading bracket; 405, loading support plate; 406, first through hole; 407, limit strip; 408, third slider; 500, unloading assembly; 501, second material box; 502, pushing bracket; 503, second push rod; 504, first guide rod; 505, unloading bracket; 506, unloading support plate; 507, third cylinder; 508, third piston rod; 509, fifth guide rail; 600, detection assembly; 601, detection lens; 602, clamping plate; 603, clamping claw; 700, mounting bracket; 701, second cylinder; 702, second piston rod. DETAILED DESCRIPTION
[0015] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0016] like Figures 1 to 6 As shown, an embodiment of the present invention provides an automatic optical lens detection device for detecting whether there are scratches, pitting, stains and other defects on the surface of the optical lens.
[0017] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4The optical lens automatic detection device comprises a frame 100 and a lens holder 200, wherein the lens holder 200 has a positioning groove 201 for accommodating the lens, and a detection holder 300 movable along the X-axis direction is disposed on the frame 100, wherein the detection holder 300 has a detection cavity 301 for accommodating the lens holder 200, and a detection port 302 communicating with the detection cavity 301 is disposed on the top of the detection holder 300, and a through groove 303 penetrating along the X-axis direction is disposed on the side of the detection holder 300, and the through groove 303 is connected to the detection cavity 301. 01 is connected, an airbag 304 is arranged in the detection cavity 301, the airbag 304 is located below the through slot 303, and an air pump 305 connected to the airbag 304 is arranged on the detection bracket 300; a loading assembly 400, a unloading assembly 500 and a detection assembly 600 are also arranged on the frame 100, the loading assembly 400 and the unloading assembly 500 are respectively located on opposite sides of the detection bracket 300, and the detection bracket 300 reciprocates between the loading assembly 400 and the unloading assembly 500, and the loading assembly The first material box 400 includes a first material box 401 that can be lifted and lowered along the Z-axis direction and a first push rod 402 that can be moved along the X-axis direction. The first material box 401 is provided with a plurality of first accommodating grooves 403 for accommodating the lens bracket 200 at intervals along the Z-axis direction. One of the two opposite ends of one of the first accommodating grooves 403 is aligned with the through groove 303, and the other end is aligned with the first push rod 402. The unloading assembly 500 includes a second material box 501 that can be lifted and lowered along the Z-axis direction, a pusher bracket 502 that can be lifted and lowered along the Z-axis direction, and a pusher bracket 503 that is arranged on the pusher bracket 503. 2, a second push rod 503 movable along the X-axis direction, a plurality of second accommodating grooves for accommodating the lens bracket 200 are arranged at intervals along the Z-axis direction on the second material box 501, one of the second accommodating grooves is aligned with the through groove 303, and the pushing bracket 502 can drive the second push rod 503 to move to a position aligned with an end of the through groove 303 away from the second accommodating groove, the detection component 600 includes a detection lens 601, and the detection lens 601 is located above the detection bracket 300 and faces the detection port 302.
[0018] Specifically, the working process of the optical lens automatic detection device provided in this embodiment is as follows: first, the optical lenses to be detected are respectively placed in the positioning grooves 201 of the lens holder 200, and then the lens holders 200 are respectively placed in the first receiving grooves 403 of the first material box 401. After the detection starts, the detection bracket 300 is first moved to a position close to the loading assembly 400, and at the same time, the first material box 401 is moved along the Z-axis direction so that the two ends of one of the first receiving grooves 403 are respectively aligned with the through groove 303 and the first push rod 402. The detection bracket 300 is moved to a position close to the loading assembly 400, and at the same time, the first material box 401 is moved along the Z-axis direction so that the two ends of one of the first receiving grooves 403 are respectively aligned with the through groove 303 and the first push rod 402. After moving into position, the first push rod 402 moves along the X-axis direction and extends into the first accommodating groove 403, and pushes the lens holder 200 in the first accommodating groove 403 from the slot into the detection cavity 301. After the lens holder 200 enters the detection cavity 301, the air pump 305 inflates the air cushion to expand the air cushion and press the lens holder 200 against the inner wall of the detection cavity 301, so as to lock the position of the lens holder 200 on the detection holder 300 and keep the optical lens on the lens holder 200 aligned with the detection port 302. After the detection bracket 200 is fixed, the detection bracket 300 moves to the bottom of the detection lens 601. At this time, the detection lens 601 is aligned with the detection port 302 and shoots the optical lens, so as to detect the surface of the optical lens. After the detection is completed, the detection bracket 300 moves to a position close to the blanking component 500, and after the detection bracket 300 moves into place, the air pump 305 deflates the air cushion to release the lock on the lens bracket 200. At this time, the pushing bracket 502 and the second material box 501 move respectively along the Z-axis direction so that the two ends of the through groove 303 are respectively aligned with the The second push rod 503 is aligned with one of the second receiving grooves, and the second push rod 503 moves along the X-axis direction and extends into the through groove 303 to push the lens holder 200 in the detection cavity 301 into the second receiving groove, and the optical lens without defects and the optical lens with defects after detection are respectively loaded into different second material boxes 501, and after the lens holder 200 enters the second material box 501, the pushing bracket 502 is reset and the detection bracket 300 is moved again to a position close to the loading assembly 400, and the above steps are repeated to continuously detect the optical lens. The technical effect of improving the automation degree of optical lens detection and reducing the labor intensity of operators provided by this embodiment.
[0019] like Figure 5 and Figure 6As shown, the frame 100 is also provided with a first driving component that is transmission-connected to the detection bracket 300, and the first driving member includes a first motor 101 and a first driving screw 102 that is transmission-connected to the output end of the first motor 101, the first driving screw 102 is rotatably arranged on the frame 100, and the axial direction of the first driving screw 102 is parallel to the X-axis direction, and the detection bracket 300 is provided with a first threaded hole 306 that matches the first driving screw 102. The first motor 101 drives the first driving screw 102 to rotate, and the detection bracket 300 can be driven to move along the axial direction of the first driving screw 102 through the cooperation of the first threaded hole 306 and the first driving screw 102, thereby driving the detection bracket 300 to reciprocate between the loading assembly 400 and the unloading assembly 500, and enabling the detection assembly 600 to accurately move to the bottom of the detection lens 601, ensuring that the detection lens 601 can capture a complete image of the optical lens to be detected during the detection process.
[0020] In detail, the frame 100 is further provided with a first guide rail 103, the length direction of the first guide rail 103 is parallel to the X-axis direction, and the detection bracket 300 is provided with a first slider 307 that cooperates with the first guide rail 103. The first guide rail 103 provided on the frame 100 is used to guide the detection bracket 300 to move on the frame 100, prevent the detection bracket 300 from deviating from a preset direction when moving, and reduce the friction between the detection bracket 300 and the frame 100 through the cooperation of the first slider 307 and the first guide rail 103, which is conducive to improving the stability of the detection bracket 300 when moving.
[0021] Please combine Figure 2 and Figure 3 The detection bracket 300 is provided with a groove 308, the groove 308 is communicated with the detection cavity 301 and the height of the groove 308 is lower than the height of the through slot 303, and the airbag 304 is arranged in the groove 308. The groove 308 for accommodating the airbag 304 is provided on the detection bracket 300 to keep the position of the airbag 304 on the detection bracket 300 stable, and prevent the airbag 304 from detaching from the detection bracket 300 or making unexpected movement during the process of inflation and deflation.
[0022] In this embodiment, the lens holder 200 is provided with a through hole 202, and the axial direction of the through hole 202 is parallel to the Z-axis direction. A light source board 309 is provided in the detection cavity 301, and the light source board 309 is located directly below the through hole 202. After the lens holder 200 is placed in the detection cavity 301, the light source board 309 is located below the optical lens in the lens holder 200, and the light emitted by the light source board 309 is used to illuminate the optical lens to improve the brightness, so that the detection lens 601 can capture a clear image, thereby improving the accuracy of the optical lens automatic detection device.
[0023] Please refer to Figure 1 and Figure 6 The loading assembly 400 also includes a loading bracket 404 that can move along the Z-axis direction on the frame 100, and the loading bracket 404 is provided with a loading support plate 405 that is in contact with the first material box 401, the first material box 401 is provided with a first through hole 406, and the loading support plate 405 is provided with a first mounting hole aligned with the first through hole 406. The loading bracket 404 is used to support the first material box 401. After the first material box 401 is placed on the loading support plate 405, the first material box 401 can be fixed on the loading support frame by using screws or other connecting parts to pass through the first through holes 406 and cooperate with the first mounting holes. The first material box 401 can be moved by the movement of the loading support frame along the Z-axis direction, and the first material box 401 can be replaced conveniently at the same time, so that the first material box 401 that has completely taken out the lens holder 200 can be removed and other first material boxes 401 that are full of the lens holder 200 can be placed, so that the automatic optical lens detection device can continuously perform optical lens detection operations.
[0024] Specifically, the frame 100 is further provided with a second driving assembly that is transmission-connected to the loading bracket 404, and the second driving assembly includes a second motor 104 and a second driving screw 105 that is transmission-connected to the output end of the second motor 104, the second driving screw 105 is rotatably arranged on the frame 100, and the axial direction of the second driving screw 105 is parallel to the Z-axis direction, and the loading bracket 404 is provided with a second threaded hole that matches with the second driving screw 105. The second motor 104 drives the second driving screw 105 to rotate, and the loading bracket 404 can be driven to move along the axial direction of the first driving screw 102 through the cooperation between the second threaded hole and the second driving screw 105, thereby adjusting the position of the loading bracket 404 in the Z-axis direction, ensuring that the loading bracket 404 can accurately move to a position where the first receiving groove 403 is aligned with the first push rod 402.
[0025] In this embodiment, the rack 100 is further provided with a second guide rail, the length direction of the second guide rail is parallel to the Z-axis direction, and a second slider matched with the second guide rail is provided on the loading bracket 404. The second guide rail is used to limit the moving direction of the loading bracket 404 on the rack 100, to prevent the loading bracket 404 from unexpectedly deviating when moving, and to reduce the friction between the loading bracket 404 and the rack 100 through the cooperation of the first slider 307 and the first guide rail 103, so that the loading bracket 404 can move smoothly on the rack 100.
[0026] like Figure 4 As shown, a protruding limiting strip 407 is provided on the inner wall of the first receiving groove 403, and a limiting groove 203 matching with the limiting strip 407 is provided on the lens holder 200. The limiting strip 407 cooperates with the limiting groove 203 to guide the lens holder 200, thereby preventing the lens holder 200 from being offset when being pushed out of the first receiving groove 403 by the first push rod 402, and ensuring that the lens holder 200 smoothly enters the detection cavity 301.
[0027] Please combine Figure 1 and Figure 5 The frame 100 is also provided with a third driving assembly that cooperates with the first push rod 402. The third driving assembly includes a first cylinder 106 and a first piston rod 107 arranged at the output end of the first cylinder 106. The first cylinder 106 drives the first piston rod 107 to move along the X-axis direction and the end of the first piston rod 107 away from the first cylinder 106 cooperates with the first push rod 402. The first cylinder 106 drives the first piston rod 107 to move, so that the first push rod 402 can be moved under the drive of the first piston rod 107, and when the first piston rod 107 extends out of the first cylinder 106, the first push rod 402 extends into the first accommodating groove 403 to push the lens holder 200 in the first accommodating groove 403 into the detection chamber 301, and when the first piston rod 107 retracts into the first cylinder 106, the first push rod 402 is reset, and the first cylinder 106 drives the first piston rod 107 to move back and forth, so that the lens holders 200 in each first accommodating groove 403 can be continuously sent into the detection holder 300.
[0028] In detail, the frame 100 is further provided with a third guide rail 108, the length direction of the third guide rail 108 is parallel to the X-axis direction, and the first push rod 402 is provided with a third slider 408 that matches the third guide rail 108. The third guide rail 108 provided on the frame 100 is used to guide the first push rod 402 to move on the frame 100, ensure that the first push rod 402 smoothly enters the first receiving groove 403, and prevent the first push rod 402 from deviating from the preset direction to cause the lens holder 200 to fall from the first magazine 401.
[0029] like Figure 5 As shown, the frame 100 is further provided with a mounting frame 700, the mounting frame 700 is provided with a first guide hole, and the pusher bracket 502 is provided with a first guide rod 504 matched with the first guide hole, and the axial direction of the first guide rod 504 is parallel to the Z-axis direction. The first guide hole is provided on the mounting frame 700 to match the first guide rod 504 on the pusher bracket 502 to limit the moving direction of the pusher bracket 502 and prevent the pusher bracket 502 from deflecting when moving, so as to ensure that the second push rod 503 can be driven by the pusher bracket 502 to move to a position aligned with the through slot 303.
[0030] Specifically, the mounting frame 700 is provided with a fourth driving assembly that is transmission-connected with the pusher bracket 502, and the fourth driving assembly includes a second cylinder 701 and a second piston rod 702 disposed at the output end of the second cylinder 701, the second cylinder 701 drives the second piston rod 702 to move along the Z-axis direction, and one end of the second piston rod 702 away from the second cylinder 701 cooperates with the pusher bracket 502. The second cylinder 701 drives the second piston rod 702 to move, so that the pusher bracket 502 can be moved under the drive of the second piston rod 702, and when the second piston rod 702 extends out of the second cylinder 701, the pusher bracket 502 moves to a position where the second push rod 503 is aligned with the slot, and when the second piston rod 702 retracts into the second cylinder 701, the pusher bracket 502 is reset, so as to prevent the pusher bracket 502 from blocking the detection bracket 300 from moving on the frame 100.
[0031] Please combine Figure 1 and Figure 6The detection component 600 also includes a clamping plate 602 that can move along the Z-axis direction on the frame 100, and the frame 100 is provided with a fifth driving component that is transmission-connected to the clamping plate 602, and the clamping plate 602 is provided with a clamping claw 603 that cooperates with the detection lens 601, and the fifth driving member includes a third motor 109 and a third driving screw 110 that is transmission-connected to the output end of the third motor 109, the third driving screw 110 is rotatably arranged on the frame 100 and the axial direction of the third driving screw 110 is parallel to the Z-axis direction, and the detection bracket 300 is provided with a third threaded hole that cooperates with the third driving screw 110. The detection lens 601 can be fixed on the clamping plate 602 by clamping the detection lens 601 through the clamping claw 603, and the third driving screw 110 is driven by the third motor 109 to rotate and drive the clamping plate 602 to move axially along the third driving screw 110, so as to adjust the position of the clamping plate 602 in the Z-axis direction and change the distance between the detection lens 601 and the detection bracket 300, thereby ensuring that the image captured by the detection lens 601 is clear.
[0032] In detail, the frame 100 is further provided with a second guide rod 111, and the axial direction of the second guide rod 111 is parallel to the Z-axis direction, and the clamping plate 602 is provided with a second guide hole that matches the second guide rod 111. The second guide rod 111 is used to match the second guide hole on the clamping plate 602 to guide the clamping plate 602 to move on the frame 100, which is beneficial to improve the stability of the clamping plate 602 when moving and prevent the detection lens 601 from being offset.
[0033] like Figure 5 and Figure 6 As shown, the unloading assembly 500 further includes an unloading bracket 505 movable along the Z-axis direction on the frame 100, and the unloading bracket 505 is provided with an unloading support plate 506 that fits the second material box 501, and the second material box 501 is provided with a second through hole and the unloading support plate 506 is provided with a second mounting hole aligned with the second through hole. The unloading bracket 505 is used to place the second material box 501, and after the second material box 501 is placed on the unloading support plate 506, a connecting piece such as a screw is used to pass through the second through hole and cooperate with the second mounting hole to fix the second material box 501 on the unloading bracket. At this time, the movement of the unloading bracket along the Z-axis direction drives the second material box 501 to move synchronously, and after the second material box 501 is filled with the lens bracket 200, the second material box 501 can be easily removed to be loaded with other empty second material boxes 501, so as to facilitate the operation of the optical lens automatic detection device to continuously perform the optical lens detection operation.
[0034] In this embodiment, the frame 100 is further provided with a sixth driving assembly that is transmission-connected to the blanking bracket 505, and the sixth driving assembly includes a fourth motor 112 and a fourth driving screw 113 that is transmission-connected to the output end of the fourth motor 112, the fourth driving screw 113 is rotatably arranged on the frame 100, and the axial direction of the fourth driving screw 113 is parallel to the Z-axis direction, and the blanking bracket 505 is provided with a fourth threaded hole that matches the fourth driving screw 113. The fourth motor 112 drives the fourth driving screw 113 to rotate, and the blanking bracket 505 can be driven to move along the axial direction of the fourth driving screw 113 through the cooperation between the fourth threaded hole and the fourth driving screw 113, thereby adjusting the position of the blanking bracket 505 in the Z-axis direction, ensuring that the blanking bracket 505 can accurately move to a position where the second receiving groove is aligned with the slot.
[0035] Specifically, the rack 100 is further provided with a fourth guide rail, the length direction of the fourth guide rail is parallel to the Z-axis direction, and a fourth slider matched with the fourth guide rail is provided on the unloading bracket 505. The fourth guide rail is used to limit the moving direction of the unloading bracket 505 on the rack 100, to prevent the unloading bracket 505 from deviating from the preset direction when moving, and to reduce the friction between the unloading bracket 505 and the rack 100 through the cooperation of the second slider and the second guide rail, so as to improve the stability of the unloading bracket 505 when moving.
[0036] like Figure 5 As shown, the pushing bracket 502 is also provided with a seventh driving assembly that cooperates with the second push rod 503. The seventh driving assembly includes a third cylinder 507 and a third piston rod 508 arranged at the output end of the third cylinder 507. The third cylinder 507 drives the third piston rod 508 to move along the X-axis direction and the end of the third piston rod 508 away from the third cylinder 507 cooperates with the second push rod 503. The third cylinder 507 drives the third piston rod 508 to move, so that the second push rod 503 can be moved under the drive of the third piston rod 508, and when the third piston rod 508 extends out of the third cylinder 507, the second push rod 503 extends into the groove to push the lens holder 200 in the detection chamber 301 into the second accommodating groove, and when the third piston rod 508 retracts into the third cylinder 507, the second push rod 503 is reset, and the third piston rod 508 is driven to move back and forth by the third cylinder 507, so that the lens holder 200 in the detection chamber 301 can be continuously loaded into the second material box 501.
[0037] In detail, the pusher bracket 502 is further provided with a fifth guide rail 509, the length direction of the fifth guide rail 509 is parallel to the X-axis direction, and the second push rod 503 is provided with a fifth slider matched with the fifth guide rail 509. The fifth guide rail 509 provided on the pusher bracket 502 is used to guide the second push rod 503 to move on the pusher bracket 502, ensuring that the second push rod 503 smoothly enters the slot, and preventing the second push rod 503 from deviating from the preset direction to cause the lens bracket 200 to fall from the detection bracket 300.
[0038] Please refer to Figure 2 and Figure 3 In the present embodiment, the diameter and depth of the positioning groove 201 on the lens holder 200 are adapted to the size of the optical lens to be detected. When detecting optical lenses of different sizes, it is sufficient to replace the lens holder 200 with the matching positioning groove 201, which is beneficial to improving the versatility of the optical lens automatic detection device.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.
Claims
1. An automatic detection device for optical lenses, characterized in that: The machine comprises a frame and a lens support, the lens support has a positioning groove, a detection support which can be moved along the X-axis direction is arranged on the frame, the detection support has a detection cavity for accommodating the lens support and a detection port which is connected with the detection cavity is arranged on the top of the detection support, a through groove which penetrates through the side of the detection support along the X-axis direction and the through groove is connected with the detection cavity, an air bag is arranged in the detection cavity, the air bag is located below the through groove and an air pump which is connected with the air bag is arranged on the detection support; a loading assembly, a unloading assembly and a detection assembly are also arranged on the frame, the loading assembly and the unloading assembly are respectively located on the opposite sides of the detection support and the detection support moves back and forth between the loading assembly and the unloading assembly, the loading assembly comprises a first material box which can be lifted and lowered along the Z-axis direction and a A first push rod, a first material box is provided with a plurality of first accommodating grooves for accommodating the lens holder at intervals along the Z-axis direction, one of the two opposite ends of one of the first accommodating grooves is aligned with the through groove, and the other end is aligned with the first push rod, the unloading assembly includes a second material box which can be lifted and lowered along the Z-axis direction, a pushing bracket which can be lifted and lowered along the Z-axis direction, and a second push rod which can be moved along the X-axis direction on the pushing bracket, a plurality of second accommodating grooves for accommodating the lens holder are provided at intervals along the Z-axis direction on the second material box, one of the second accommodating grooves is aligned with the through groove and the pushing bracket can drive the second push rod to move to a position aligned with one end of the through groove away from the second accommodating groove, and the detection assembly includes a detection lens, and the detection lens is located above the detection bracket and faces the detection port.
2. An automatic optical lens detection device as claimed in claim 1, characterized in that: The frame is also provided with a first driving component that is transmission-connected to the detection bracket. The first driving component includes a first motor and a first driving screw that is transmission-connected to the output end of the first motor. The first driving screw is rotatably arranged on the frame and the axial direction of the first driving screw is parallel to the X-axis direction. The detection bracket is provided with a first threaded hole that matches the first driving screw.
3. The automatic optical lens detection device according to claim 1, characterized in that: The detection bracket is provided with a groove, the groove is communicated with the detection cavity and the height of the groove is lower than the height of the through groove, and the airbag is arranged in the groove.
4. The automatic optical lens detection device according to claim 1, characterized in that: The lens bracket is provided with a through hole, and the axial direction of the through hole is parallel to the Z-axis direction. A light source board is provided in the detection cavity, and the light source board is located directly below the through hole.
5. The automatic optical lens detection device according to claim 1, characterized in that: The loading assembly also includes a loading bracket movable along the Z-axis direction on the frame, the loading bracket is provided with a loading support plate that fits the first material box, the first material box is provided with a first through hole, and the loading support plate is provided with a first mounting hole aligned with the first through hole.
6. An automatic optical lens detection device as claimed in claim 5, characterized in that: The frame is also provided with a second driving assembly that is transmission-connected to the loading bracket. The second driving assembly includes a second motor and a second driving screw that is transmission-connected to the output end of the second motor. The second driving screw is rotatably arranged on the frame and the axial direction of the second driving screw is parallel to the Z-axis direction. The loading bracket is provided with a second threaded hole that matches the second driving screw.
7. The automatic optical lens inspection device according to claim 1, characterized in that: The frame is also provided with a third driving assembly that cooperates with the first push rod. The third driving assembly includes a first cylinder and a first piston rod arranged at the output end of the first cylinder. The first cylinder drives the first piston rod to move along the X-axis direction and the end of the first piston rod away from the first cylinder cooperates with the first push rod.
8. The automatic optical lens inspection device according to claim 1, characterized in that: The frame is also provided with a mounting frame, the mounting frame is provided with a first guide hole, and the pusher bracket is provided with a first guide rod matched with the first guide hole, and the axial direction of the first guide rod is parallel to the Z-axis direction.
9. An automatic optical lens inspection device as claimed in claim 8, characterized in that: The mounting frame is provided with a fourth driving assembly which is transmission-connected to the pushing bracket. The fourth driving assembly includes a second cylinder and a second piston rod arranged at the output end of the second cylinder. The second cylinder drives the second piston rod to move along the Z-axis direction and the end of the second piston rod away from the second cylinder cooperates with the pushing bracket.
10. The automatic optical lens inspection device according to claim 1, characterized in that: The detection component also includes a clamping plate movable along the Z-axis direction on the frame, and the frame is provided with a fifth driving component transmission-connected to the clamping plate, the clamping plate is provided with a clamping claw matching with the detection lens, the fifth driving member includes a third motor and a third driving screw transmission-connected to the output end of the third motor, the third driving screw is rotatably arranged on the frame and the axial direction of the third driving screw is parallel to the Z-axis direction, and the detection bracket is provided with a third threaded hole matching with the third driving screw.
Citation Information
Patent Citations
Convenient-to-mark fracture detection device for optical lens production
CN113686901A