Remote controller automatic detection control system and method and electronic equipment
By designing the automatic detection and control system of the remote control, the automatic loading, testing and sorting of the remote control is realized, solving the problem of low manual operation efficiency in the existing technology, and improving the efficiency of detection and sorting.
Patent Information
- Application Number
- CN202411702896.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-01-10
AI Technical Summary
The existing remote control detection equipment requires manual operation, resulting in missed sorting operations during long working conditions, which is inefficient and affects the overall operating efficiency of the equipment.
A remote control automatic detection and control system is designed, including control components, loading components, testing components and sorting components. Through signal interaction, the remote control automatically loading, testing and sorting is realized to ensure that the remote control is carried out in a preset posture. Status testing and classification processing.
The automatic detection and sorting of the remote control is realized, the testing and sorting efficiency is improved, manual misoperation is reduced, and the overall operation efficiency of the equipment is improved.
Smart Images

Figure CN119281683A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automated testing technology, and in particular to a remote control automatic detection control system, method and electronic equipment. Background Art
[0002] Currently, many remote control detection devices require people to manually put the remote control into the device and then manually turn on the device for detection. After the test is completed, the remote controls are manually sorted according to the test results.
[0003] Under long-term continuous working conditions, misoperation during sorting may cause confusion between qualified and unqualified products, and low labor efficiency will affect the overall operating efficiency of the equipment. Summary of the invention
[0004] Based on this, it is necessary to provide a remote control automatic detection control system, method and electronic device that can accurately, automatically, efficiently and accurately complete remote control testing and sorting in response to the above technical problems.
[0005] In a first aspect, the present application provides a remote control automatic detection and control system, comprising: a control component, a feeding component, a testing component and a sorting component, wherein the control component is respectively connected to the feeding component, the testing component and the sorting component;
[0006] The loading component is used to arrange a preset number of remote controllers to be detected on the target pallet platform in a preset posture according to the loading signal sent by the control component;
[0007] The testing component is used to transfer the remote controller to be detected on the target tray platform to the target testing platform according to the detection signal sent by the control component, and perform a status test on the remote controller to be detected on the target testing platform to obtain the test result of each remote controller to be detected;
[0008] The sorting component is used to transfer the remote controllers that have completed the test on the target test platform to the target areas according to the test results based on the sorting signal sent by the control component.
[0009] In one embodiment, the feeding assembly includes a feeding belt, a first robot and a flipping mechanism, the feeding belt, the first robot and the flipping mechanism are all connected to the control assembly, and the flipping mechanism includes the target pallet platform;
[0010] The feeding belt is used to transport the remote control to be tested;
[0011] The first robot is used to transfer the remote control to be detected on the feeding belt to the target pallet platform according to the feeding signal;
[0012] The flipping mechanism is used to adjust the posture of the remote control to be detected on the target tray platform until the remote control to be detected is in a preset posture.
[0013] In one embodiment, the flipping mechanism comprises a first tray, a second tray, a rotating cylinder and a vacuum suction cup, wherein the vacuum suction cup is arranged on the first tray, the first tray moves with the rotating cylinder, and the second tray is fixed in position;
[0014] The first robot is used to transfer the remote control to be detected on the feeding belt to the second tray according to the feeding signal;
[0015] When the number of remote controls to be detected on the second tray is greater than or equal to a preset number threshold, the control component controls the rotation cylinder and the vacuum suction cup to transfer the remote controls to be detected on the second tray to the first tray, and completes the posture adjustment of the remote controls to be detected.
[0016] In one of the embodiments, the control component is used to monitor the number of remote controllers to be detected on the second tray; if the number of remote controllers to be detected is less than a preset number threshold, the loading signal is generated.
[0017] In one embodiment, the test component includes a second robot, a first test platform, and a second test platform, and the second robot, the first test platform, and the second test platform are all connected to the control component;
[0018] The second robot is used to transfer the remote control to be detected on the target tray platform to the first test platform or the second test platform according to the detection signal;
[0019] The control component is used to control the first test platform or the second test platform to start status testing on the remote controllers to be detected when the number of remote controllers to be detected on the first test platform or the second test platform is greater than or equal to a preset number threshold.
[0020] In one embodiment, the first test platform or the second test platform completes the status test of the remote controller to be detected, obtains the test result of each remote controller to be detected, and then feeds back the test result to the control component;
[0021] The control component generates a sorting signal corresponding to the remote controller to be detected according to the test result.
[0022] In one of the embodiments, if the test result is passed, the control component generates a first sorting signal according to the test result;
[0023] If the test result is a first failure, the control component generates a second sorting signal according to the test result;
[0024] If the test result is multiple failures, the control component generates a third sorting signal according to the test result.
[0025] In one of the embodiments, the sorting assembly includes a qualified product unloading track, a unqualified product unloading track and a return belt;
[0026] If the test result corresponding to the remote control to be tested is passed, the second robot is used to transfer the remote control to be tested on the target test platform to the qualified product unloading track according to the first sorting signal;
[0027] If the test result corresponding to the remote control to be detected is failure for the first time, the second robot is used to transfer the remote control to be detected on the target test platform to the return belt according to the second sorting signal; the return belt is used to transfer the remote control to be detected to the loading assembly;
[0028] If the side view result corresponding to the remote control to be tested is multiple failures, the second robot is used to transfer the remote control to be tested on the target test platform to the unqualified product unloading track according to the third sorting signal.
[0029] In a second aspect, the present application further provides a remote control automatic detection control method, which is applied to a control component of the remote control automatic detection control system described in the first aspect, comprising:
[0030] Sending a feeding signal to the feeding component so that the feeding component arranges a preset number of remote controllers to be detected on the target pallet platform in a preset posture;
[0031] Sending a detection signal to the test component so that the test component transfers the remote controller to be detected on the target tray platform to the target test platform, and performs a status test on the remote controller to be detected on the target test platform to obtain a test result of each remote controller to be detected;
[0032] A sorting signal is sent to the sorting component so that the sorting component transfers the remote controllers that have completed the test on the target test platform to the target areas respectively according to the test results.
[0033] In a third aspect, the present application further provides a remote control automatic detection control device, which is applied to the control component of the remote control automatic detection control system described in the first aspect, including:
[0034] A feeding control module, used for sending a feeding signal to the feeding component, so that the feeding component arranges a preset number of remote controllers to be detected on the target pallet platform in a preset posture;
[0035] A test control module, used for sending a detection signal to the test component, so that the test component transfers the remote controller to be detected on the target tray platform to the target test platform, and performs a status test on the remote controller to be detected on the target test platform to obtain a test result of each remote controller to be detected;
[0036] The sorting control module is used to send a sorting signal to the sorting component so that the sorting component transfers the remote controllers that have completed the test on the target test platform to the target areas according to the test results.
[0037] In a fourth aspect, the present application further provides a computer device, comprising a memory and a processor, wherein the memory stores a computer program, and when the processor executes the computer program, the steps of the remote control automatic detection control method described in the first aspect are implemented.
[0038] In a fifth aspect, the present application further provides a computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the steps of the remote control automatic detection control method described in the first aspect are implemented.
[0039] In a sixth aspect, the present application further provides a computer program product, wherein the computer program product comprises a computer program, and when the computer program is executed by a processor, the steps of the remote control automatic detection control method described in the first aspect are implemented.
[0040] In summary, the present application proposes a remote control automatic detection control system, method and electronic device, including: a control component, a loading component, a testing component and a sorting component; the loading component is used to arrange a preset number of remote controls to be detected on a target pallet platform in a preset posture according to a loading signal sent by the control component; the testing component is used to transfer the remote controls to be detected on the target pallet platform to the target test platform according to the detection signal sent by the control component, and perform a status test on the remote controls to be detected on the target test platform to obtain the test results of each remote control to be detected; the sorting component is used to transfer the remote controls that have completed the test on the target test platform to the target area according to the test results according to the sorting signal sent by the control component. Based on the above control system, the loading, testing and sorting of remote controls can be automatically completed, which effectively improves the efficiency of remote control testing and sorting. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 A structural block diagram of a remote control automatic detection control system in one embodiment;
[0042] Figure 2 A schematic diagram of the structure of an automatic detection control system for a remote controller in one embodiment;
[0043] Figure 3 A schematic diagram of the structure of a flip mechanism in one embodiment;
[0044] Figure 4 A schematic diagram of a flow chart of a remote controller automatic detection control method in one embodiment;
[0045] Figure 5 It is a structural block diagram of a remote controller automatic detection control device in one embodiment;
[0046] Figure 6 FIG. 4 is a diagram showing the internal structure of an electronic device in one embodiment.
[0047] Summary of reference numerals:
[0048] Control component-110; feeding component-120; testing component-130; sorting component-140; feeding belt-1; first robot-2; flipping mechanism-3; second robot-4; first test platform-5; second test platform-6; qualified product unloading track-7; unqualified product unloading track-8; return belt-9. DETAILED DESCRIPTION
[0049] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0050] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0051] It is understood that the terms "first", "second", etc. used in this application may be used herein to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish a first element from another element. For example, without departing from the scope of this application, a first resistor may be referred to as a second resistor, and similarly, a second resistor may be referred to as a first resistor. Both the first resistor and the second resistor are resistors, but they are not the same resistor.
[0052] It can be understood that the “connection” in the following embodiments should be understood as “electrical connection”, “communication connection”, etc. if the connected circuits, modules, units, etc. have electrical signals or data transmission between each other.
[0053] It can be understood that “at least one” means one or more, “plurality” means two or more, and “at least part of an element” means part or all of an element.
[0054] When used herein, the singular forms "a", "an", and "said / the" may also include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" and the like specify the presence of stated features, wholes, steps, operations, components, parts, or combinations thereof, but do not exclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof. At the same time, the term "and / or" used in this specification includes any and all combinations of the relevant listed items.
[0055] like Figure 1 As shown, a remote control automatic detection control system is provided, including: a control component 110, a loading component 120, a testing component 130 and a sorting component 140, and the control component 110 is connected to the loading component 120, the testing component 130 and the sorting component 140 respectively.
[0056] In this embodiment, the control component 110 may be a control device such as a programmable logic controller (PLC). It should be noted that the control component 110 may also be a control system including multiple control devices such as a PLC and a host computer. This embodiment does not limit the specific type of the control component 110, and it can be configured according to the needs of the actual application scenario.
[0057] The control component 110 is respectively connected to the loading component 120, the test component 130 and the sorting component 140, and can monitor the operating status of the loading component 120, the test component 130 and the sorting component 140 in real time during the control process of automatic loading, automatic testing and automatic sorting by the remote control, and under the limited operating state, realize signal interaction such as sending a loading signal to the loading component 120, sending a test signal to the test component 130, and sending a sorting signal to the sorting component 140.
[0058] In this embodiment, the loading component 120 is used to arrange a preset number of remote controllers to be detected in preset postures on the target pallet platform according to the loading signal sent by the control component 110.
[0059] Specifically, the remote controller to be detected in this embodiment is a remote controller that needs to be tested. In one loading operation of the loading component 120, the preset number can be one or more, preferably 4, to ensure the detection efficiency while avoiding the execution time of one loading operation being too long. In a specific embodiment, multiple remote controllers to be detected can be placed on the target tray platform at the same time, and the number of remote controllers to be detected that can be placed on the target tray platform can be configured according to the needs of the actual application scenario.
[0060] In this embodiment, the control component 110 can determine whether to generate a corresponding loading signal based on the placement status of the remote control on the target pallet platform, and can also determine whether to generate a corresponding loading signal based on the number of remote controls in the loading component 120 that have not yet undergone product testing.
[0061] For example, if there is no remote control placed on the target tray platform, and the system is in the remote control automatic test stage, the control component 110 can determine to generate a loading signal based on the non-placed state of the remote control on the target tray platform. If the number of remote controls that have not been tested for products in the loading component 120 is greater than 1, and the system is in the remote control automatic test stage, the control component 110 can also generate a loading signal based on a preset time interval. The preset time interval is used to ensure that the subsequent test component 130 will transfer the remote control to be tested on the target tray platform to the corresponding test area.
[0062] The loading assembly 120 in this embodiment is mainly used to realize the transfer and posture adjustment of the remote control to be tested, so that the remote control to be tested can be placed on the target tray platform in a fixed posture, which is convenient for subsequent transfer and can directly participate in product testing.
[0063] The test component 130 is used to transfer the remote controller to be tested on the target tray platform to the target test platform according to the test signal sent by the control component 110, and perform status test on the remote controller to be tested on the target test platform to obtain the test results of each remote controller to be tested.
[0064] In this embodiment, the control component 110 is used to generate a corresponding detection signal when the remote controller to be detected has been placed in each slot on the target tray platform, and send a detection signal to the test component 130, so that the detection component starts to transfer the remote controller to be detected on the target tray platform to the target test platform, and starts to perform a status test on the remote controller to be detected.
[0065] It should be noted that the target test platform in this embodiment performs product testing, i.e., status testing, on the remote control to be tested, and can adopt existing solutions for testing the remote control to be tested, including but not limited to testing steps such as whether the buttons are effective and whether the signals can be sent normally. This embodiment does not limit the specific execution method of the product test.
[0066] In actual application, after the target test platform completes the test of the remote control to be tested, the test result of the remote control to be tested will be obtained. The test result includes pass and fail. The target test platform will associate the test result with the corresponding remote control, and send both the test result and the associated information to the control component 110, so that the control component 110 generates a corresponding sorting signal.
[0067] The sorting component 140 is used to transfer the remote controllers that have completed the test on the target test platform to the target area according to the test results based on the sorting signal sent by the control component 110.
[0068] In this embodiment, for the remote controller that has passed the test, the control component 110 will generate a corresponding sorting signal so that the sorting component 140 will transfer the remote controller that has completed the test from the target test platform to the corresponding qualified product area.
[0069] For remote controllers that fail the test, the control component 110 generates a corresponding sorting signal to enable the sorting component 140 to transfer the remote controllers that have completed the test from the target test platform to the corresponding unqualified product area or reflow area. The reflow area is used to realize product reflow so that the remote controllers can be retested to prevent errors in the test results, which may increase the defective rate of the remote controllers.
[0070] In summary, this implementation provides a remote control automatic detection and control system that can realize automatic loading, automatic testing, and automatic sorting of remote control products. During the automatic loading process, the placement posture of the remote control will be adaptively adjusted to ensure that the remote control enters the test platform according to a fixed placement position, thereby ensuring the stability of the remote control's automatic product testing. After the automatic test, during the automatic sorting process, the remote control can be automatically classified and placed according to the test results, ensuring that qualified remote control products and unqualified remote control products are efficiently and accurately divided and collected, greatly improving the management efficiency of the remote control test production line.
[0071] In one embodiment, if Figure 2 As shown, the feeding component 120 includes a feeding belt 1, a first robot 2 and a flipping mechanism 3. The feeding belt 1, the first robot 2 and the flipping mechanism 3 are all connected to the control component 110. The flipping mechanism 3 includes a target pallet platform.
[0072] The feeding belt 1 is used for transporting the remote controller to be tested.
[0073] The first robot 2 is used to transfer the remote control to be detected on the feeding belt 1 to the target pallet platform according to the feeding signal.
[0074] The flipping mechanism 3 is used to adjust the posture of the remote control to be detected on the target tray platform until the remote control to be detected is in a preset posture.
[0075] In this embodiment, the feeding belt 1 is used to access the remote control to be detected from the upstream generation line, and transport the remote control to be detected to the clamping range of the first robot 2, so that the first robot 2 can clamp the remote control to be detected according to the feeding signal. In actual application, the feeding belt 1 can stop running after transporting the remote control to be detected to the clamping range of the first robot 2 until the remote control to be detected in the clamping range is transferred. The feeding belt 1 can also continue to run, so that the remote control to be detected is continuously moved in the belt circulation operation area until all remote controls to be detected on the feeding belt 1 are transferred. The operation mode of the feeding belt 1 can be adaptively configured according to the needs of the actual application scenario.
[0076] The first robot 2 is used to continuously transfer the remote controller to be detected on the feeding belt 1 to the target tray platform according to the feeding signal. The flipping mechanism 3 then flips the remote controller to be detected on the target tray platform to adjust the posture of the remote controller to be detected.
[0077] In one embodiment, Figure 3 As shown, the turning mechanism 3 includes a first tray, a second tray, a rotating cylinder and a vacuum suction cup, wherein the vacuum suction cup is arranged on the first tray, the first tray moves with the rotating cylinder, and the position of the second tray is fixed.
[0078] The flip mechanism 3 is also provided with a corresponding barcode scanner. After the barcode scanner scans the information code on the remote control to be detected, it is determined that the remote control to be detected has been adjusted to a preset posture. It should be noted that the information code can be a two-dimensional code or other types of graphic codes. The information code can not only assist the flip mechanism 3 in determining the posture of the remote control to be detected, but also store the test status information of the remote control to be detected. For example, after scanning the barcode on the target tray platform to determine that the remote control to be detected has been adjusted to a preset posture, it is determined that the test status information of the remote control to be detected is a left detection state. The control component 110 will generate a corresponding left test signal based on the left detection status information scanned by the barcode scanner to transfer the remote control to be detected to the test platform on the left to complete the product test.
[0079] The first robot 2 is used to transfer the remote control to be detected on the feeding belt 1 to the second tray according to the feeding signal.
[0080] When the number of remote controls to be detected on the second tray is greater than or equal to the preset number threshold, the control component 110 controls the rotating cylinder and the vacuum suction cup to transfer the remote controls to be detected on the second tray to the first tray and completes the posture adjustment of the remote controls to be detected.
[0081] In this embodiment, the first robot 2 first places the remote control to be tested on the card slot of the second tray which remains in a fixed position. After the remote control to be tested has been placed in the card slot of the second tray, the rotary cylinder is controlled to drive the first tray to rotate, and the vacuum suction cup is controlled to open. The first tray rotates to a position close to the second tray at a certain distance, so that the vacuum suction cup sucks the remote control to be tested, and then the rotary cylinder is controlled to rotate in the opposite direction, and the first tray is driven to rotate again, and restored to the initial position of the first tray, even if the remote control to be tested is in a preset posture. Then the vacuum suction cup is controlled to close and release the remote control to be tested. For example, the preset posture can be that the front side (button side) of the remote control faces the area above the plane. It should be noted that the preset posture is the posture in which the clamping transfer to the test platform can directly execute the test station, and this embodiment does not specifically limit the preset posture.
[0082] The rotating mechanism provided in this embodiment can ensure that the remote control is in a posture that is more convenient for product testing, thereby improving product testing efficiency and reducing the complexity of the system structure.
[0083] In one embodiment, the control component 110 is used to monitor the number of remote controllers to be detected on the second tray; if the number of remote controllers to be detected is less than a preset number threshold, a loading signal is generated.
[0084] In this embodiment, the control component 110 can monitor in real time whether the slots on the second tray have all been filled with remote controllers to be detected. When the slots on the second tray have all been filled with remote controllers to be detected, the rotating mechanism starts to rotate. When the slots on the second tray are not filled with remote controllers to be detected, the first robot 2 is controlled to continue to perform the loading action.
[0085] The preset quantity threshold may correspond to the number of card slots on the second tray.
[0086] In one embodiment, Figure 2 As shown, the test component 130 includes a second robot 4, a first test platform 5 and a second test platform 6, and the second robot 4, the first test platform 5 and the second test platform 6 are all connected to the control component 110. Among them, the first test platform 5 can be a left test platform, and the second test platform 6 can be a right test platform.
[0087] The second robot 4 is used to transfer the remote control to be tested on the target tray platform to the first test platform 5 or the second test platform 6 according to the detection signal.
[0088] The control component 110 is used to control the first test platform 5 or the second test platform 6 to start status testing on the remote controllers to be detected when the number of remote controllers to be detected on the first test platform 5 or the second test platform 6 is greater than or equal to a preset number threshold.
[0089] In this embodiment, when generating a test signal, the control component 110 will associate the corresponding first test platform 5 or second test platform 6 to ensure that the second robot 4 can flexibly allocate the remote controller to be tested.
[0090] For example, when the first test platform 5 is not in use and the second test platform 6 is in use, the control component 110 generates a first test signal to enable the second robot 4 to transfer all the remote controllers to be tested on the target tray platform to the first test platform 5 for testing. When the second test platform 6 is not in use and the first test platform 5 is in use, the control component 110 generates a second test signal to enable the second robot 4 to transfer the remote controllers to be tested on the target tray platform to the second test platform 6 for testing.
[0091] In actual application, the control component 110 can flexibly generate a test signal according to the vacancy status of the test platform, that is, whether the remote controllers to be tested are all placed in the card slots on the test platform.
[0092] In this embodiment, when the number of remote controls to be detected on the first test platform 5 or the second test platform 6 is greater than or equal to a preset number threshold, it means that the remote controls to be detected have been placed in the card slots of the test platforms. At this time, the control test platform starts to perform a status test, which can ensure that the system tests the remote controls to be detected according to the maximum detection efficiency.
[0093] It should be noted that when the card slot of the test platform is not full of remote controls to be tested, if no new remote controls to be tested are placed in the test platform after a preset time, the test platform will automatically start product testing to ensure that no remote controls that have not completed testing are left on the test platform.
[0094] In one embodiment, the first test platform 5 or the second test platform 6 completes the state test of the remote controller to be detected, obtains the test result of each remote controller to be detected, and then feeds back the test result to the control component 110;
[0095] The control component 110 generates a sorting signal corresponding to the remote controller to be detected according to the test result.
[0096] In this embodiment, after the test platform completes the product test and obtains the test results, it will feedback the test results to the control component 110 and unify the test results into the information code of the remote control to be tested. If the remote control to be tested is scanned by the barcode scanner again, the control component 110 can accurately grasp the test status of the remote control.
[0097] In actual application, the control component 110 generates different sorting signals according to the test results, and the device can automatically complete the classification process of the remote controller to ensure the management efficiency of the remote controller.
[0098] In one embodiment, if the test result is passed, the control component 110 generates a first sorting signal according to the test result;
[0099] If the test result is a first failure, the control component 110 generates a second sorting signal according to the test result;
[0100] If the test result is multiple failures, the control component 110 generates a third sorting signal according to the test result.
[0101] In this embodiment, the test results are divided into three types, namely, pass, first failure and multiple failures, wherein multiple failures are usually two failures.
[0102] If the test result is passed, it means that the remote control is a qualified product. At this time, a first sorting signal is generated to facilitate the transfer of qualified remote controls to the qualified product area. If the test result is failed for the first time, it means that the remote control may be an unqualified product. At this time, a second sorting signal is generated to facilitate the transfer of the possibly unqualified remote control to the reflow area and test the product again. If the test result is failed multiple times, it means that the remote control is an unqualified product. At this time, a third sorting signal is generated to facilitate the transfer of unqualified remote controls to the unqualified product area.
[0103] In one embodiment, the sorting assembly 140 includes a qualified product unloading track 7 , a failed product unloading track 8 and a return belt 9 .
[0104] If the test result corresponding to the remote control to be tested is passed, the second robot 4 is used to transfer the remote control to be tested on the target test platform to the qualified product unloading track 7 according to the first sorting signal.
[0105] If the test result corresponding to the remote control to be tested is failure for the first time, the second robot 4 is used to transfer the remote control to be tested on the target test platform to the return belt 9 according to the second sorting signal; the return belt 9 is used to transfer the remote control to be tested to the loading component 120.
[0106] If the side view result corresponding to the remote control to be tested is multiple failures, the second robot 4 is used to transfer the remote control to be tested on the target test platform to the unqualified product unloading track 8 according to the third sorting signal.
[0107] In this embodiment, the return belt 9 is connected to the feeding belt 1 of the feeding assembly 120. The return belt 9 can move the remote controller that may be unqualified to the feeding belt 1 again, and test the remote controller in the next product test cycle. If the remote controller passes the test in the new test process, the remote controller is transferred to the qualified product unloading track 7. If the test still fails, the remote controller is transferred to the unqualified product unloading track 8.
[0108] Among them, the moving path of the qualified product unloading track 7 is unidirectional, and the products placed on the track will be transferred to the qualified product storage area. The moving path of the unqualified product unloading track 8 is also unidirectional, which will prevent the products on the track from being transferred to the unqualified product storage area.
[0109] To summarize, the present embodiment provides an automatic detection and control system for remote controls, which can realize automatic loading, automatic testing and automatic sorting of remote controls through only two robot structures, such as robotic arms, without setting up complex product detection programs or hardware equipment. An automatic detection and control system that greatly improves the efficiency of remote control test management can be obtained, thereby ensuring the management efficiency of the remote control production line. By setting up a reflow belt and configuring a corresponding second sorting signal, as well as a related processing procedure for the result of failure in the first test, it can be ensured that the remote control is qualified after at least two tests, thereby effectively improving the pass rate of remote control product tests and avoiding false detections on the test platform, which would increase costs.
[0110] In one embodiment, Figure 4 As shown, a remote control automatic detection control method is provided, and the method is applied to Figure 1 The following steps are used to illustrate the automatic detection of control components of the remote control system in the example of FIG. 1 :
[0111] S401, sending a feeding signal to a feeding component so that the feeding component arranges a preset number of remote controllers to be detected on a target pallet platform in a preset posture;
[0112] S402, sending a detection signal to the test component, so that the test component transfers the remote controller to be detected on the target tray platform to the target test platform, and performs a status test on the remote controller to be detected on the target test platform to obtain a test result of each remote controller to be detected;
[0113] S403, sending a sorting signal to the sorting component, so that the sorting component transfers the remote controllers that have completed the test on the target test platform to the target areas according to the test results.
[0114] In this embodiment, the specific implementation of the remote control automatic detection control method can refer to the specific implementation of the aforementioned system embodiment, which will not be described in detail here.
[0115] In summary, this embodiment provides a remote control automatic detection control method, which can realize automatic loading, automatic testing and automatic sorting of remote control products. During the automatic loading process, the placement posture of the remote control will be adaptively adjusted to ensure that the remote control enters the test platform according to a fixed placement position, thereby ensuring the stability of the remote control automatic product testing. After the automatic test, during the automatic sorting process, the remote control can be automatically classified and placed according to the test results, ensuring that qualified remote control products and unqualified remote control products are efficiently and accurately divided and collected, greatly improving the management efficiency of the remote control test production line.
[0116] It should be understood that, although the various steps in the flowcharts involved in the above-mentioned embodiments are displayed in sequence according to the indication of the arrows, these steps are not necessarily executed in sequence according to the order indicated by the arrows. Unless there is a clear explanation in this article, the execution of these steps does not have a strict order restriction, and these steps can be executed in other orders. Moreover, at least a part of the steps in the flowcharts involved in the above-mentioned embodiments can include multiple steps or multiple stages, and these steps or stages are not necessarily executed at the same time, but can be executed at different times, and the execution order of these steps or stages is not necessarily to be carried out in sequence, but can be executed in turn or alternately with other steps or at least a part of the steps or stages in other steps.
[0117] Based on the same inventive concept, the embodiment of the present application also provides a remote control automatic detection control device for implementing the remote control automatic detection control method involved above. The implementation scheme for solving the problem provided by the device is similar to the implementation scheme recorded in the above method, so the specific limitations in the embodiments of one or more remote control automatic detection control devices provided below can refer to the limitations of the remote control automatic detection control method above, and will not be repeated here.
[0118] In one embodiment, Figure 5 As shown, a remote control automatic detection control device 500 is provided, comprising: a feeding control module 510, a test control module 520 and a sorting control module 530, wherein:
[0119] The loading control module 510 is used to send a loading signal to the loading component so that the loading component arranges a preset number of remote controllers to be detected on the target pallet platform in a preset posture.
[0120] The test control module 520 is used to send a detection signal to the test component so that the test component transfers the remote controller to be detected on the target tray platform to the target test platform, and performs a status test on the remote controller to be detected on the target test platform to obtain the test results of each remote controller to be detected.
[0121] The sorting control module 530 is used to send a sorting signal to the sorting component, so that the sorting component transfers the remote controllers that have completed the test on the target test platform to the target areas according to the test results.
[0122] In summary, this embodiment provides a remote control automatic detection control device, which can realize automatic loading, automatic testing and automatic sorting of remote control products. During the automatic loading process, the placement posture of the remote control will be adaptively adjusted to ensure that the remote control enters the test platform according to a fixed placement position, thereby ensuring the stability of the remote control automatic product testing. After the automatic test, during the automatic sorting process, the remote control can be automatically classified and placed according to the test results, ensuring that qualified remote control products and unqualified remote control products are efficiently and accurately divided and collected, greatly improving the management efficiency of the remote control test production line.
[0123] Each module in the above remote control automatic detection control device can be implemented in whole or in part by software, hardware or a combination thereof. Each module can be embedded in or independent of a processor in a computer device in the form of hardware, or can be stored in a memory in a computer device in the form of software, so that the processor can call and execute operations corresponding to each module.
[0124] In one embodiment, an electronic device is provided. The electronic device may be a terminal, and its internal structure diagram may be as follows: Figure 6 As shown. The electronic device includes a processor, a memory, an input / output interface, a communication interface, a display unit and an input device. The processor, the memory and the input / output interface are connected through a system bus, and the communication interface, the display unit and the input device are connected to the system bus through the input / output interface. The processor of the electronic device is used to provide computing and control capabilities. The memory of the electronic device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The input / output interface of the electronic device is used to exchange information between the processor and the external device. The communication interface of the electronic device is used to communicate with an external terminal in a wired or wireless manner, and the wireless manner can be implemented through WIFI, a mobile cellular network, NFC (near field communication) or other technologies. When the computer program is executed by the processor, a remote control automatic detection control method is implemented. The display unit of the electronic device is used to form a visually visible picture, which can be a display screen, a projection device or a virtual reality imaging device. The display screen can be a liquid crystal display screen or an electronic ink display screen, and the input device of the electronic device can be a touch layer covering the display screen, or a button, trackball or touchpad set on the electronic device casing, or an external keyboard, touchpad or mouse.
[0125] Those skilled in the art will understand that Figure 6 The structure shown in the figure is merely a block diagram of a partial structure related to the scheme of the present application, and does not constitute a limitation on the electronic device to which the scheme of the present application is applied. The specific electronic device may include more or fewer components than shown in the figure, or combine certain components, or have a different arrangement of components.
[0126] In one embodiment, an electronic device is provided, including a memory and a processor, wherein a computer program is stored in the memory, and when the processor executes the computer program, the following steps are implemented:
[0127] Sending a feeding signal to the feeding component so that the feeding component arranges a preset number of remote controllers to be detected on the target pallet platform in a preset posture;
[0128] Sending a detection signal to the test component so that the test component transfers the remote controller to be detected on the target tray platform to the target test platform, and performs a status test on the remote controller to be detected on the target test platform to obtain the test results of each remote controller to be detected;
[0129] A sorting signal is sent to the sorting component so that the sorting component transfers the remote controllers that have completed the test on the target test platform to the target areas according to the test results.
[0130] In one embodiment, a computer readable storage medium is provided, on which a computer program is stored, and when the computer program is executed by a processor, the following steps are implemented:
[0131] Sending a feeding signal to the feeding component so that the feeding component arranges a preset number of remote controllers to be detected on the target pallet platform in a preset posture;
[0132] Sending a detection signal to the test component so that the test component transfers the remote controller to be detected on the target tray platform to the target test platform, and performs a status test on the remote controller to be detected on the target test platform to obtain the test results of each remote controller to be detected;
[0133] A sorting signal is sent to the sorting component so that the sorting component transfers the remote controllers that have completed the test on the target test platform to the target areas according to the test results.
[0134] In one embodiment, a computer program product is provided, comprising a computer program, which, when executed by a processor, implements the following steps:
[0135] Sending a feeding signal to the feeding component so that the feeding component arranges a preset number of remote controllers to be detected on the target pallet platform in a preset posture;
[0136] Sending a detection signal to the test component so that the test component transfers the remote controller to be detected on the target tray platform to the target test platform, and performs a status test on the remote controller to be detected on the target test platform to obtain the test results of each remote controller to be detected;
[0137] A sorting signal is sent to the sorting component so that the sorting component transfers the remote controllers that have completed the test on the target test platform to the target areas according to the test results.
[0138] Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to the memory, database or other medium used in the embodiments provided in this application can include at least one of non-volatile and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetoresistive random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. As an illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM). The database involved in each embodiment provided in this application may include at least one of a relational database and a non-relational database. Non-relational databases may include distributed databases based on blockchains, etc., but are not limited to this. The processor involved in each embodiment provided in this application may be a general-purpose processor, a central processing unit, a graphics processor, a digital signal processor, a programmable logic device, a data processing logic device based on quantum computing, etc., but are not limited to this.
[0139] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0140] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.
Claims
1. A remote control automatic detection and control system, characterized in that: It includes: a control component, a feeding component, a testing component and a sorting component, wherein the control component is respectively connected to the feeding component, the testing component and the sorting component; The loading component is used to arrange a preset number of remote controllers to be detected on the target pallet platform in a preset posture according to the loading signal sent by the control component; The testing component is used to transfer the remote controller to be detected on the target tray platform to the target testing platform according to the detection signal sent by the control component, and perform a status test on the remote controller to be detected on the target testing platform to obtain the test result of each remote controller to be detected; The sorting component is used to transfer the remote controllers that have completed the test on the target test platform to the target areas according to the test results based on the sorting signal sent by the control component.
2. The system according to claim 1, characterized in that The feeding assembly includes a feeding belt, a first robot and a flipping mechanism, wherein the feeding belt, the first robot and the flipping mechanism are all connected to the control assembly, and the flipping mechanism includes the target pallet platform; The feeding belt is used to transport the remote control to be tested; The first robot is used to transfer the remote control to be detected on the feeding belt to the target pallet platform according to the feeding signal; The flipping mechanism is used to adjust the posture of the remote control to be detected on the target tray platform until the remote control to be detected is in a preset posture.
3. The system according to claim 2, characterized in that The flip mechanism comprises a first tray, a second tray, a rotating cylinder and a vacuum suction cup, wherein the vacuum suction cup is arranged on the first tray, the first tray moves with the rotating cylinder, and the second tray is fixed in position; The first robot is used to transfer the remote control to be detected on the feeding belt to the second tray according to the feeding signal; When the number of remote controls to be detected on the second tray is greater than or equal to a preset number threshold, the control component controls the rotation cylinder and the vacuum suction cup to transfer the remote controls to be detected on the second tray to the first tray, and completes the posture adjustment of the remote controls to be detected.
4. The system according to claim 3, characterized in that The control component is used to monitor the number of remote controllers to be detected on the second tray; if the number of remote controllers to be detected is less than a preset number threshold, the loading signal is generated.
5. The system according to claim 1, characterized in that The test assembly includes a second robot, a first test platform and a second test platform, and the second robot, the first test platform and the second test platform are all connected to the control assembly; The second robot is used to transfer the remote control to be detected on the target tray platform to the first test platform or the second test platform according to the detection signal; The control component is used to control the first test platform or the second test platform to start status testing on the remote controllers to be detected when the number of remote controllers to be detected on the first test platform or the second test platform is greater than or equal to a preset number threshold.
6. The system according to claim 5, characterized in that After the first test platform or the second test platform completes the status test of the remote controller to be detected and obtains the test result of each remote controller to be detected, the test result is fed back to the control component; The control component generates a sorting signal corresponding to the remote controller to be detected according to the test result.
7. The system according to claim 6, characterized in that If the test result is passed, the control component generates a first sorting signal according to the test result; If the test result is a first failure, the control component generates a second sorting signal according to the test result; If the test result is multiple failures, the control component generates a third sorting signal according to the test result.
8. The system according to claim 7, characterized in that The sorting assembly includes a qualified product unloading track, a unqualified product unloading track and a return belt; If the test result corresponding to the remote control to be tested is passed, the second robot is used to transfer the remote control to be tested on the target test platform to the qualified product unloading track according to the first sorting signal; If the test result corresponding to the remote control to be tested is failure for the first time, the second robot is used to transfer the remote control to be tested on the target test platform to the return belt according to the second sorting signal; The return belt is used to transfer the remote control to be detected to the loading assembly; If the side view result corresponding to the remote control to be tested is multiple failures, the second robot is used to transfer the remote control to be tested on the target test platform to the unqualified product unloading track according to the third sorting signal.
9. A remote control automatic detection control method, characterized in that: A control component applied to the remote controller automatic detection control system according to any one of claims 1 to 8, comprising: Sending a feeding signal to the feeding component so that the feeding component arranges a preset number of remote controllers to be detected on the target pallet platform in a preset posture; Sending a detection signal to the test component so that the test component transfers the remote controller to be detected on the target tray platform to the target test platform, and performs a status test on the remote controller to be detected on the target test platform to obtain a test result of each remote controller to be detected; A sorting signal is sent to the sorting component so that the sorting component transfers the remote controllers that have completed the test on the target test platform to the target areas respectively according to the test results.
10. An electronic device comprising a memory and a processor, wherein the memory stores a computer program, wherein: When the processor executes the computer program, the steps of the remote controller automatic detection and control method according to claim 9 are implemented.
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