Plum blossom cleaning machine
By designing the transfer mechanism of the plum blossom cleaning machine and a variety of cleaning and drying mechanisms, the problem of low automation of aluminum surface cleaning treatment equipment in the prior art is solved, and efficient automatic cleaning treatment of products of different shapes is achieved, and cleaning efficiency is improved and effects.
Patent Information
- Application Number
- CN202411702816.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-01-10
AI Technical Summary
The existing aluminum surface cleaning treatment equipment is not very automated, and it is selective for the treatment of products of different shapes, making it difficult to achieve efficient cleaning.
Design a plum blossom cleaning machine, including a transfer mechanism, a feed conveyor belt, a chemical cleaning mechanism, a first clean water cleaning mechanism, a second clean water cleaning mechanism, a hot air drying mechanism and a discharge conveyor belt, which is realized by lifting, rotating and tilting components. Automatic grasping, cleaning and drying, combined with automatic conveying technology to improve processing efficiency.
It realizes automatic cleaning of products with different shapes, improves cleaning efficiency and effect, and can complete multiple processes within the same time, significantly improving the processing effect of the products.
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Figure CN119281736A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning equipment, in particular to a plum blossom cleaning machine. Background Art
[0002] With the development of society, people's pace of life has accelerated, and the smoke from cooking rarely rises. Busy people have chosen fast food culture. Therefore, disposable aluminum lunch boxes are in short supply, and related companies have sprung up rapidly.
[0003] The surface of disposable aluminum lunch boxes is inevitably covered with dust and oil during the processing and production process. If not treated, it will not meet the food grade requirements. The treatment methods are generally divided into physical cleaning methods and chemical cleaning methods.
[0004] Oil stains are very common stains on aluminum surfaces, and degreasing is an essential and critical step in the aluminum surface processing process. Because during the cutting and contact of aluminum, it will inevitably be contaminated by oil. In fact, there are many related products on the market, such as ht100 low foam degreasing powder, which has a very significant degreasing and cleaning effect.
[0005] The physical cleaning method mainly uses some organic solvents to dissolve oil, grease, paint and other substances to remove dirt or other dirt on the surface of parts to obtain a relatively clean surface. Organic solvents such as banana water, turpentine, alcohol, gasoline, kerosene, etc. are usually used for physical cleaning. In order not to affect the effect of chemical cleaning, the parts must be dried or dried after organic solvent cleaning to avoid mixing these solvents into the next process (alkaline cleaning solution cleaning), which will affect the ability of alkaline solution to remove oil stains. The advantage of using this method to remove oil stains on the surface of aluminum is that it is non-corrosive and will not cause damage to the aluminum or affect the surface appearance. But it is not without defects. Its decontamination effect is not very strong, and sometimes auxiliary chemical or electrochemical methods are required.
[0006] At present, the automation level of aluminum surface cleaning equipment is not high, and the treatment of products of different shapes is selective. Summary of the invention
[0007] The technical problem to be solved by the present invention is: in order to overcome the problem that the aluminum surface cleaning treatment equipment in the prior art has a low degree of automation and is selective in the treatment of products of different shapes, a plum blossom cleaning machine is provided.
[0008] The technical solution adopted by the present invention to solve the technical problem is: a plum blossom cleaning machine, comprising a shell, a transfer mechanism, a feeding conveyor belt, a chemical cleaning mechanism for removing stains, a first clean water cleaning mechanism for cleaning workpieces, a second clean water cleaning mechanism for cleaning workpieces, a hot air drying mechanism for drying workpieces and a discharging conveyor belt, the transfer mechanism is arranged in the shell, the feeding conveyor belt, the chemical cleaning mechanism, the first clean water cleaning mechanism, the second clean water cleaning mechanism, the hot air drying mechanism and the discharging conveyor belt are arranged around the transfer mechanism in sequence, and the transfer mechanism is used to provide power for the transfer of the workpiece to be cleaned;
[0009] The transfer mechanism includes a lifting component, a rotating component, a grabbing component and a tilting component. The lifting component is fixedly connected to the shell. The lifting component is used to provide power for the rise or fall of the workpiece. The lifting end of the lifting component is fixedly connected to the rotating component. The rotating component is used to provide power for the circumferential rotation of the workpiece. The rotating end of the rotating component is transmission-connected to the grabbing component. The tilting component is used to provide power for the tilting of the workpiece, so that the workpiece can be tilted into the chemical cleaning mechanism, the first clean water cleaning mechanism and the second clean water cleaning mechanism. The tilting component and the grabbing component correspond one to one. The tilting component is arranged on the rotating end of the rotating component. The power end of the tilting component is transmission-connected to the grabbing component. Through the design of the transfer mechanism, the feeding conveyor belt, the chemical cleaning mechanism for removing stains, the first clean water cleaning mechanism for cleaning the workpiece, the second clean water cleaning mechanism for cleaning the workpiece, the hot air drying mechanism for drying the workpiece and the discharging conveyor belt, it combines automatic grabbing, automatic cleaning, synchronous tilting into water, automatic processing of cleaning agents, automatic drying of products, automatic transportation and other technologies, greatly improving the processing effect of the product;
[0010] The feed conveyor belt, the first clean water cleaning mechanism of the chemical cleaning mechanism, the second clean water cleaning mechanism, the hot air drying mechanism and the discharge conveyor belt are respectively provided with a corresponding material grabbing assembly. The six material grabbing assemblies are raised and lowered synchronously, driven by the same lifting assembly and rotating assembly, and the same beat, so that the cleaning efficiency is high.
[0011] It further includes a lifting assembly including a motor, a screw rod, a nut seat and a mounting plate. The motor and the housing are fixedly connected, the output shaft of the motor and the screw rod are transmission-connected, the screw rod and the nut seat are threadedly connected, the motor is used to provide power for the rotation of the screw rod, the nut seat and the mounting plate are fixedly connected, and the mounting plate and the rotating assembly are fixedly connected.
[0012] The invention further comprises a rotating component which is a rotating worktable.
[0013] It further includes a connecting shaft arranged on the rotating end of the rotating component, a first connecting seat arranged on the connecting shaft, the material grabbing component including a slide rail, a power module matching the slide rail, a first clamp and a second clamp matching the first clamp, the slide rail and the first connecting seat are rotatably connected, the power module and the slide rail are slidably connected, the first clamp and the power module are fixedly connected, the second clamp is fixedly connected to an end of the slide rail away from the first connecting seat, and the power module is used to provide power for the first clamp to move away from or approach the second clamp.
[0014] It further comprises a second connecting seat arranged on the connecting shaft, the tilting assembly comprises a telescopic element, one end of the telescopic element is rotatably connected to the second connecting seat, and the other end is rotatably connected to the slide rail.
[0015] It further includes a chemical cleaning mechanism including a chemical cleaning box, a first ultrasonic generator and a first paper tape filter. The chemical cleaning box is fixedly connected to the shell, the first ultrasonic generator is arranged on the chemical cleaning box, the chemical cleaning box is used to accommodate electrolyzed water, and the first paper tape filter is connected to the chemical cleaning box.
[0016] It further includes a first clean water cleaning mechanism including a first clean water cleaning tank, a second ultrasonic generator and a second paper tape filter. The first clean water cleaning tank is fixedly connected to the shell, the second ultrasonic generator is arranged on the first clean water cleaning tank, and the second paper tape filter is connected to the first clean water cleaning tank.
[0017] It further includes a second clean water cleaning mechanism including a second clean water cleaning tank, a third ultrasonic generator and a third paper tape filter. The second clean water cleaning tank is fixedly connected to the shell, the third ultrasonic generator is arranged on the second clean water cleaning tank, and the third paper tape filter is connected to the second clean water cleaning tank.
[0018] The invention further comprises a hot air drying mechanism including a drying box and a hot air blower. The drying box is fixedly connected to the shell, and the air outlet of the hot air blower is connected to the drying box.
[0019] The beneficial effects of the present invention are as follows: the plum blossom cleaning machine provided by the present invention combines the technologies of automatic grabbing, automatic cleaning, tilting into water, automatic processing of cleaning agents, automatic drying of products, automatic conveying, etc. through the design of a transfer mechanism, a feeding conveyor belt, a cleaning agent cleaning mechanism for removing stains, a first clean water cleaning mechanism for cleaning workpieces, a second clean water cleaning mechanism for cleaning workpieces, a hot air drying mechanism for drying workpieces, and a discharging conveyor belt, thereby greatly improving the processing effect of the product;
[0020] In the present application, the six grabbing components are raised and lowered synchronously, driven by the same lifting component and rotating component, and the same beat, and six processes can be completed in the same time, so that the cleaning efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Figure 1 It is a schematic diagram of the top view of the structure of the present invention;
[0023] Figure 2 The present invention Figure 1 Schematic diagram of the cross-sectional structure at AA in the middle.
[0024] In the figure: 1. Shell, 2. Transfer mechanism, 21. Lifting assembly, 211. Motor, 212. Screw, 213. Nut seat, 214. Mounting plate, 22. Rotating assembly, 221. Rotating table, 222. Connecting shaft, 223. First connecting seat, 224. Second connecting seat, 23. Grasping assembly, 231. Slide rail, 232. Power module, 233. First clamp, 234. Second clamp, 24. Tilt assembly, 241. Telescopic element, 3. Feeding and conveying Belt, 4, chemical cleaning mechanism, 41, chemical cleaning box, 42, first ultrasonic generator, 43, first paper belt filter, 5, first clean water cleaning mechanism, 51, first clean water cleaning box, 52, second ultrasonic generator, 53, second paper belt filter, 6, second clean water cleaning mechanism, 61, second clean water cleaning box, 62, third ultrasonic generator, 63, third paper belt filter, 7, hot air drying mechanism, 71, drying box, 72, hot air blower, 8, discharge conveyor belt. DETAILED DESCRIPTION
[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0026] like Figure 1 1 is a schematic diagram of the structure of the present invention, a plum blossom cleaning machine, comprising a shell 1, a transfer mechanism 2, a feed conveyor belt 3, a chemical cleaning mechanism 4 for removing stains, a first clean water cleaning mechanism 5 for cleaning a workpiece, a second clean water cleaning mechanism 6 for cleaning a workpiece, a hot air drying mechanism 7 for drying the workpiece, and a discharge conveyor belt 8, the transfer mechanism 2 is arranged in the shell 1, the feed conveyor belt 3, the chemical cleaning mechanism 4, the first clean water cleaning mechanism 5, the second clean water cleaning mechanism 6, the hot air drying mechanism 7 and the discharge conveyor belt 8 are arranged around the transfer mechanism 2 in sequence, and the transfer mechanism 2 is used to provide power for the transfer of the workpiece to be cleaned;
[0027] The transfer mechanism 2 includes a lifting component 21, a rotating component 22, a grabbing component 23 and a tilting component 24. The lifting component 21 is fixedly connected to the shell 1. The lifting component 21 is used to provide power for the lifting or lowering of the workpiece. The lifting end of the lifting component 21 is fixedly connected to the rotating component 22. The rotating component 22 is used to provide power for the circumferential rotation of the workpiece. The rotating end of the rotating component 22 is transmission-connected to the grabbing component 23. The tilting component 24 is used to provide power for the tilting of the workpiece, so that the workpiece can be tilted into the chemical cleaning mechanism 4, the first clean water cleaning mechanism 5 and the second clean water cleaning mechanism 6, and the cleaning liquid or water is introduced at an inclined angle. This method may be used to ensure that the cleaning liquid can fully cover and clean hard-to-reach corners, gaps or sediments. The tilting component 24 and the grabbing component 23 correspond one to one. The tilting component 24 is arranged on the rotating end of the rotating component 22, and the power end of the tilting component 24 is transmission-connected to the grabbing component 23.
[0028] A grabbing assembly 23 is respectively arranged corresponding to the feed conveyor belt 3, the chemical cleaning mechanism 4, the first clean water cleaning mechanism 5, the second clean water cleaning mechanism 6, the hot air drying mechanism 7 and the discharge conveyor belt 8, that is, there are six grabbing assemblies 23 in the present application, which respectively correspond to the feed conveyor belt 3, the chemical cleaning mechanism 4, the first clean water cleaning mechanism 5, the second clean water cleaning mechanism 6, the hot air drying mechanism 7 and the discharge conveyor belt 8. The six grabbing assemblies 23 are lifted and lowered synchronously, driven by the same lifting assembly 21 and the rotating assembly 22, and the same beat. The effect is: one machine, six processes, the time required to complete a cycle is t, which is 1 / 6t of the beat, which saves time and is efficient.
[0029] The transfer mechanism 2, the feeding conveyor belt 3, the chemical cleaning mechanism for removing stains 4, the first clean water cleaning mechanism 5 for cleaning the workpiece, the second clean water cleaning mechanism 6 for cleaning the workpiece, the hot air drying mechanism 7 for drying the workpiece and the discharging conveyor belt 8 are arranged in a hexagonal plum blossom shape, with a compact structure, and can realize synchronous lifting and lowering of the gripper. The whole process is grasped once without transfer, which is convenient for controlling the processing rhythm and improving the processing efficiency.
[0030] like Figure 1 , Figure 2 As shown, the lifting assembly 21 includes a motor 211, a screw rod 212, a nut seat 213 and a mounting plate 214. The motor 211 is fixedly connected to the housing 1, the output shaft of the motor 211 is transmission-connected to the screw rod 212, the screw rod 212 and the nut seat 213 are threadedly connected, the motor 211 is used to provide power for the rotation of the screw rod 212, the nut seat 213 is fixedly connected to the mounting plate 214, the mounting plate 214 is fixedly connected to the rotating assembly 22, and the stable movement of the mounting plate 214 is achieved through the cooperation of the nut seat 213 and the screw rod 212.
[0031] like Figure 1 , Figure 2 As shown, the rotating component 22 is a rotating worktable 221, which is a work platform that can rotate on a horizontal plane. The rotating worktable 221 is usually powered by an electric motor or a hydraulic drive system. The electric motor converts electrical energy into rotational kinetic energy through a transmission device (such as gears, belts, etc.) to enable the worktable to rotate. A connecting shaft 222 is arranged on the rotating end of the rotating component 22, and a first connecting seat 223 is arranged on the connecting shaft 222. The material grabbing component 23 includes a slide rail 231, a power module 232 matching the slide rail 231, a first clamping jaw 233, and a second clamping jaw 234 matching the first clamping jaw 233. The slide rail 231 is rotatably connected to the first connecting seat 223, the power module 232 is slidably connected to the slide rail 231, the first clamping jaw 233 is fixedly connected to the power module 232, and the second clamping jaw 234 is fixedly connected to the power module 232. The clamp 234 is fixedly connected to one end of the slide rail 231 away from the first connecting seat 223, and the power module 232 is used to provide power for the first clamp 233 to move away from or close to the second clamp 234. The power module 232 includes a slider and a power piece. The slider matches the slide rail 231. The power piece is fixedly connected to the slide rail 231 (or the first connecting seat 223 or the connecting shaft 222). The power end of the power piece is transmission-connected to the slider. The power piece is used to provide power for the movement of the slider. The power piece can be a matching structure of a cylinder, a hydraulic cylinder, a linear motor, and a motor roller, etc. The first clamp 233 is fixedly connected to the slider.
[0032] like Figure 1 As shown, a second connecting seat 224 is arranged on the connecting shaft 222, and the tilting assembly 24 includes a telescopic element 241. One end of the telescopic element 241 is rotatably connected to the second connecting seat 224, and the other end is rotatably connected to the slide rail 231. The telescopic element 241 can be a power unit such as an electric push rod, a cylinder, a hydraulic cylinder, etc., and this application does not make any specific limitation on this.
[0033] like Figure 1 , Figure 2 As shown, the agent cleaning mechanism 4 includes an agent cleaning box 41, a first ultrasonic generator 42 and a first paper belt filter 43. The agent cleaning box 41 is fixedly connected to the shell 1, and the first ultrasonic generator 42 is arranged on the agent cleaning box 41. The agent cleaning box 41 is used to accommodate electrolyzed water. The agent adopts hydroxyl radicals generated by electrolyzed water, which is clean and pollution-free. The first paper belt filter 43 is connected to the agent cleaning box 41, and the first paper belt filter 43 is used to filter the agent. The agent cleaning box 41 is hexagonal in shape, and the first ultrasonic generator 42 is also hexagonal in shape and fits the agent cleaning box 41.
[0034] like Figure 1 , Figure 2As shown, the first clean water cleaning mechanism 5 includes a first clean water cleaning tank 51, a second ultrasonic generator 52 and a second paper belt filter 53. The first clean water cleaning tank 51 is fixedly connected to the shell 1, the second ultrasonic generator 52 is arranged on the first clean water cleaning tank 51, the second paper belt filter 53 is connected to the first clean water cleaning tank 51, the first clean water cleaning tank 51 is hexagonal, and the second ultrasonic generator 52 is also hexagonal and fits the first clean water cleaning tank 51.
[0035] like Figure 1 , Figure 2 As shown, the second clean water cleaning mechanism 6 includes a second clean water cleaning tank 61, a third ultrasonic generator 62 and a third paper belt filter 62. The second clean water cleaning tank 61 is fixedly connected to the shell 1, the third ultrasonic generator 62 is arranged on the second clean water cleaning tank 61, the third paper belt filter 62 is connected to the second clean water cleaning tank 61, the second clean water cleaning tank 61 is hexagonal, and the third ultrasonic generator 62 is also hexagonal and fits the second clean water cleaning mechanism 6.
[0036] like Figure 1 , Figure 2 As shown, the hot air drying mechanism 7 includes a drying box 71 and a hot air blower 72. The drying box 71 is fixedly connected to the shell 1, and the air outlet of the hot air blower 72 is connected to the drying box 71. The angle of the workpiece is adjusted in the hot air drying mechanism 7 to facilitate the outflow of water entering the workpiece, thereby providing a drying effect.
[0037] The first paper tape filter 43, the second paper tape filter 53 and the third paper tape filter 62 can carry out purification and production simultaneously, and can synchronously and timely handle the contamination of the agent cleaning tank 41, the first clean water cleaning tank 51 and the second clean water cleaning tank 61, keep the agent and clean water clean, thereby ensuring the quality of the product and extending the replacement cycle of the agent and clean water.
[0038] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A plum blossom cleaning machine, characterized in that: The invention comprises a housing (1), a transfer mechanism (2), a feed conveyor belt (3), a chemical cleaning mechanism (4) for removing stains, a first clean water cleaning mechanism (5) for cleaning a workpiece, a second clean water cleaning mechanism (6) for cleaning a workpiece, a hot air drying mechanism (7) for drying the workpiece, and a discharge conveyor belt (8), wherein the transfer mechanism (2) is arranged in the housing (1), the feed conveyor belt (3), the chemical cleaning mechanism (4), the first clean water cleaning mechanism (5), the second clean water cleaning mechanism (6), the hot air drying mechanism (7), and the discharge conveyor belt (8) are arranged around the transfer mechanism (2) in sequence, and the transfer mechanism (2) is used to provide power for the transfer of the workpiece to be cleaned; The transfer mechanism (2) comprises a lifting component (21), a rotating component (22), a material grabbing component (23) and a tilting component (24); the lifting component (21) is fixedly connected to the shell (1); the lifting component (21) is used to provide power for the lifting or lowering of the workpiece; the lifting end of the lifting component (21) is fixedly connected to the rotating component (22); the rotating component (22) is used to provide power for the circumferential rotation of the workpiece; the rotating end of the rotating component (22) is transmission-connected to the material grabbing component (23); the tilting component (24) is used to provide power for the tilting of the workpiece so that the workpiece can be tilted into the pharmaceutical cleaning mechanism (4), the first clean water cleaning mechanism (5) and the second clean water cleaning mechanism (6); the tilting component (24) and the material grabbing component (23) correspond one to one; the tilting component (24) is arranged on the rotating end of the rotating component (22); the power end of the tilting component (24) is transmission-connected to the material grabbing component (23); The feed conveyor belt (3), the reagent cleaning mechanism (4), the first clean water cleaning mechanism (5), the second clean water cleaning mechanism (6), the hot air drying mechanism (7) and the discharge conveyor belt (8) are respectively provided with a corresponding material grabbing assembly (23).
2. A plum blossom cleaning machine as claimed in claim 1, characterized in that: The lifting assembly (21) comprises a motor (211), a screw rod (212), a nut seat (213) and a mounting plate (214); the motor (211) is fixedly connected to the housing (1); the output shaft of the motor (211) is transmission-connected to the screw rod (212); the screw rod (212) and the nut seat (213) are threadedly connected; the motor (211) is used to provide power for the rotation of the screw rod (212); the nut seat (213) and the mounting plate (214) are fixedly connected; and the mounting plate (214) and the rotating assembly (22) are fixedly connected.
3. A plum blossom cleaning machine as claimed in claim 1, characterized in that: The rotating component (22) is a rotating worktable (221).
4. A plum blossom cleaning machine as claimed in claim 1, characterized in that: A connecting shaft (222) is arranged on the rotating end of the rotating assembly (22), and a first connecting seat (223) is arranged on the connecting shaft (222). The material grabbing assembly (23) comprises a slide rail (231), a power module (232) matching the slide rail (231), a first clamping jaw (233) and a second clamping jaw (234) matching the first clamping jaw (233). The slide rail (231) and the first connecting seat (223) are rotatably connected, the power module (232) and the slide rail (231) are slidably connected, the first clamping jaw (233) and the power module (232) are fixedly connected, and the second clamping jaw (234) and an end of the slide rail (231) away from the first connecting seat (223) are fixedly connected, and the power module (232) is used to provide power for the first clamping jaw (233) to move away from or close to the second clamping jaw (234).
5. A plum blossom cleaning machine as claimed in claim 4, characterized in that: A second connecting seat (224) is arranged on the connecting shaft (222), and the tilting assembly (24) comprises a telescopic element (241), one end of the telescopic element (241) is rotatably connected to the second connecting seat (224), and the other end is rotatably connected to the slide rail (231).
6. A plum blossom cleaning machine as claimed in claim 1, characterized in that: The medicine cleaning mechanism (4) comprises a medicine cleaning box (41), a first ultrasonic generator (42) and a first paper tape filter (43); the medicine cleaning box (41) is fixedly connected to the housing (1); the first ultrasonic generator (42) is arranged on the medicine cleaning box (41); the medicine cleaning box (41) is used to contain electrolyzed water; and the first paper tape filter (43) is connected to the medicine cleaning box (41).
7. A plum blossom cleaning machine as claimed in claim 1, characterized in that: The first clean water cleaning mechanism (5) comprises a first clean water cleaning tank (51), a second ultrasonic generator (52) and a second paper tape filter (53); the first clean water cleaning tank (51) is fixedly connected to the housing (1); the second ultrasonic generator (52) is arranged on the first clean water cleaning tank (51); and the second paper tape filter (53) is connected to the first clean water cleaning tank (51).
8. A plum blossom cleaning machine as claimed in claim 1, characterized in that: The second clean water cleaning mechanism (6) comprises a second clean water cleaning tank (61), a third ultrasonic generator (62) and a third paper tape filter (62); the second clean water cleaning tank (61) is fixedly connected to the housing (1); the third ultrasonic generator (62) is arranged on the second clean water cleaning tank (61); and the third paper tape filter (62) is connected to the second clean water cleaning tank (61).
9. A plum blossom cleaning machine as claimed in claim 1, characterized in that: The hot air drying mechanism (7) comprises a drying box (71) and a hot air blower (72); the drying box (71) is fixedly connected to the housing (1); and the air outlet end of the hot air blower (72) is in communication with the drying box (71).