Roll gap adjusting device, intelligent workstation and rolling mill unit

By designing automatic roll joint adjustment devices and intelligent workstations in non-ferrous metal rolling mill equipment, the problems of cumbersome manual adjustment and insufficient equipment status monitoring are solved, efficient automatic roll joint adjustment and timely detection of equipment failures are achieved, and the burden on staff is reduced and risk of equipment damage.

CN119281830APending Publication Date: 2025-01-10GUANGZHOU HANWEI GUANGYUAN IND EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411519512.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

The existing non-ferrous metal rolling mill equipment needs to frequently adjust the roller slots during production, resulting in cumbersome manual adjustment, increasing the workload of staff, and lacking self-perception of state, resulting in difficult equipment failures and timely detection and maintenance, resulting in losses.

Method used

A roller slot adjustment device including an eccentric sleeve assembly, an eccentric sleeve adjustment mechanism and a driving mechanism is designed, and the roller slot is automatically adjusted by using a universal joint coupling and a servo motor system, and a temperature detection unit is introduced into the intelligent workstation. and vibration sensors, monitor the status of the equipment in real time, promptly remind and prevent equipment damage.

Benefits of technology

By automatically adjusting the roller seam, the workload of production workers is significantly reduced, the speed and efficiency of roller seam adjustment are improved, and the equipment status is monitored in real time, avoiding equipment damage and greater losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a roll gap adjusting device, an intelligent work station and a rolling mill unit, the roll gap adjusting device comprises an eccentric sleeve assembly which is assembled on a box body and a panel in a clearance mode, and the eccentric sleeve assembly is provided with an eccentric sleeve assembly inner hole suitable for being concentrically assembled with an adjustable roll shaft; the center of the outer circle of the eccentric sleeve assembly is not concentric with the center of the inner hole of the eccentric sleeve assembly. The eccentric sleeve adjusting mechanism is connected with the eccentric sleeve assembly, and the eccentric sleeve adjusting mechanism is suitable for adjusting the position of an inner hole of the eccentric sleeve assembly so that the adjustable roller shaft can be close to or away from the input roller shaft; the output shaft end of the driving mechanism is connected with the input shaft end of the eccentric sleeve adjusting mechanism through a universal joint coupler. The power output by the driving mechanism can be normally transmitted to the eccentric sleeve adjusting mechanism through the universal joint coupler, so that the driving mechanism can be additionally arranged on the work station to automatically adjust the roll gap, the workload of production workers is greatly reduced, and the roll gap adjusting speed and efficiency are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of nonferrous metal continuous casting and rolling equipment, and in particular to a roll gap adjustment device, an intelligent workstation and a rolling mill group. Background Art

[0002] The finishing mill is responsible for rolling the semi-finished products into finished metal rods. The existing non-ferrous metal rolling mill equipment is composed of multiple rolling mills arranged horizontally and vertically to achieve twist-free rolling. The roll gap adjustment needs to be adjusted manually. However, the roll gap of the finished product rack needs to be adjusted frequently during production, which makes the roll gap adjustment very cumbersome and increases the workload of production staff. The existing workstation lacks the ability to self-perceive the state, which is not conducive to the staff to timely discover equipment failures and perform maintenance, resulting in equipment damage and even greater losses. Summary of the invention

[0003] Therefore, the technical problem to be solved by the present invention is to overcome the defect that the current metal rolling mill equipment cannot achieve automatic adjustment of the roll gap, thereby providing a roll gap adjustment device, an intelligent workstation and a rolling mill group.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] A roller gap adjustment device, comprising:

[0006] An eccentric sleeve assembly, wherein the eccentric sleeve assembly is gap-assembled to the box body and the panel, and the eccentric sleeve assembly is provided with an eccentric sleeve assembly inner hole suitable for concentrically assembling the adjustable roller shaft, and the outer circle center of the eccentric sleeve assembly is not concentric with the center of the inner hole of the eccentric sleeve assembly;

[0007] An eccentric sleeve adjusting mechanism, the eccentric sleeve adjusting mechanism is connected to the eccentric sleeve assembly, and the eccentric sleeve adjusting mechanism is suitable for adjusting the position of the inner hole of the eccentric sleeve assembly so as to make the adjustable roller shaft move closer to or away from the input roller shaft;

[0008] A driving mechanism, wherein the output shaft end of the driving mechanism is connected to the input shaft end of the eccentric sleeve adjusting mechanism through a universal joint coupling.

[0009] To further optimize the technical solution, the eccentric sleeve assembly comprises:

[0010] a first eccentric sleeve, wherein the first eccentric sleeve is assembled on the panel;

[0011] A second eccentric sleeve, wherein the second eccentric sleeve is mounted on the box body; there is a distance between the first eccentric sleeve and the second eccentric sleeve, and a space suitable for accommodating an adjustable roller shaft meshing portion is formed therebetween;

[0012] A connecting component is connected between the first eccentric sleeve and the second eccentric sleeve.

[0013] To further optimize the technical solution, the connecting component includes a connecting plate and two positioning plates, the connecting plate is connected between the side wall of the first eccentric sleeve and the side wall of the second eccentric sleeve, there is a distance between the two positioning plates and they are basically arranged on the connecting plate.

[0014] To further optimize the technical solution, the eccentric sleeve adjustment mechanism includes:

[0015] A nut pin shaft, wherein the nut pin shaft is rotatably arranged on the two positioning plates, and the axis of the nut pin shaft is parallel to the axis of the adjustable roller shaft;

[0016] An adjusting screw rod, wherein the adjusting screw rod is threadably mounted on the nut pin shaft, and the axis of the adjusting screw rod is perpendicular to the axis of the nut pin shaft;

[0017] A spherical roller bearing, wherein the adjusting screw is rotatably arranged on the spherical roller bearing and the adjusting screw extends from the spherical roller bearing.

[0018] To further optimize the technical solution, the universal joint coupling is connected to the input shaft end of the adjusting screw.

[0019] To further optimize the technical solution, the driving mechanism is a servo motor system; the servo motor system includes a servo motor and a servo motor driver, the controlled end of the servo motor is connected to the output end of the servo motor driver, and the controlled end of the servo motor driver is connected to the output end of the PLC controller.

[0020] An intelligent workstation, comprising:

[0021] Box;

[0022] A panel, wherein the panel is connected to the box body and the two form a cavity after being connected;

[0023] An input roller shaft, wherein the input roller shaft is rotatably arranged on the panel and the box body respectively;

[0024] An adjustable roller shaft, the adjustable roller shaft is meshed with the input roller shaft and the axes of the two are parallel to each other;

[0025] The roll gap adjustment device is suitable for adjusting the position of the adjustable roll shaft.

[0026] To further optimize the technical solution, the input roller shaft is rotatably arranged on the panel and the box body respectively through a concentric bearing sleeve assembly;

[0027] The eccentric sleeve assembly and / or the concentric bearing sleeve assembly is provided with a temperature detection unit, and the output end of the temperature detection unit is connected to the input end of the PLC controller.

[0028] To further optimize the technical solution, a vibration sensor is provided on the box, and the output end of the vibration sensor is connected to the input end of the PLC controller.

[0029] A rolling mill group, comprising:

[0030] There are multiple groups of intelligent workstations, and two adjacent groups of intelligent workstations are arranged alternately in parallel.

[0031] The technical solution of the present invention has the following advantages:

[0032] 1. The present invention provides a roll gap adjustment device. When the eccentric sleeve assembly is adjusted, even if the axis of the input shaft end of the eccentric sleeve adjustment mechanism is deflected, the power output by the drive mechanism can be normally transmitted to the eccentric sleeve adjustment mechanism through the universal joint coupling, which can ensure the continuous rotation of the input shaft of the eccentric sleeve adjustment mechanism and the normal operation of the eccentric sleeve adjustment mechanism, thereby realizing the automatic adjustment of the roll gap by adding a drive mechanism to the workstation. Compared with the current manual adjustment of the roll gap, the present invention can use the drive mechanism to automatically adjust the roll gap, thereby greatly reducing the workload of production staff and improving the speed and efficiency of roll gap adjustment.

[0033] 2. The present invention provides a roller gap adjustment device, the driving mechanism of which is a servo motor system. The PLC programmable logic controller controls the action of the servo motor through the servo motor driver, and then the universal joint coupling transmits the action to the adjustment screw to achieve automatic adjustment of the roller gap.

[0034] 3. The intelligent workstation provided by the present invention has thermocouples added to the sliding bearings on the load-bearing side and the drive side of the workstation, which can monitor the temperature of the sliding bearings in real time and feed back the detected temperature information to the PLC programmable logic controller. When the temperature value is higher than the alarm value set inside the PLC programmable logic controller, the staff is reminded to check the equipment in time; when the temperature value is higher than the dangerous value set inside the PLC programmable logic controller, the machine is shut down and the waste cutting process is started to avoid equipment burning or causing greater losses.

[0035] 4. The intelligent workstation provided by the present invention has at least one vibration sensor installed on the box, which can monitor the vibration of the workstation in real time and feed back the detected vibration information to the PLC programmable logic controller. When the vibration information value is higher than the alarm value set inside the PLC programmable logic controller, the staff is reminded to check the equipment in time; when the vibration information value is higher than the danger value set inside the PLC programmable logic controller, the equipment is shut down and the waste cutting process is started to avoid equipment burning or causing greater losses.

[0036] 5. The present invention provides a rolling mill group, in which a servo motor is only configured in the last finished rolling mill to automatically adjust the roll gap, and a servo motor can also be configured in each finishing mill to automatically adjust the roll gap, so as to realize automatic adjustment of the roll gap of the workstation in the rolling mill group. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0038] Figure 1 A schematic diagram of the structure of the intelligent workstation provided by the present invention;

[0039] Figure 2 A cross-sectional view of the intelligent workstation provided by the present invention;

[0040] Figure 3 For the present invention Figure 2 A-A sectional view;

[0041] Figure 4 A schematic diagram of the structure of the roll gap adjustment device provided by the present invention;

[0042] Figure 5 A schematic diagram of the structure of the roller gap adjustment device provided by the present invention when the connecting component is connected to the eccentric sleeve adjustment mechanism;

[0043] Figure 6 A cross-sectional view of the intelligent workstation provided by the present invention;

[0044] Figure 7 It is a structural schematic diagram of the installation position of the vibration sensor of the present invention;

[0045] Figure 8 It is a structural schematic diagram of the installation position of the thermocouple of the present invention.

[0046] Reference numerals:

[0047] 1. Servo motor, 2. Universal joint coupling, 3. Servo motor driver, 4. Adjustment screw, 41. Limit block, 5. Nut pin, 6. Eccentric sleeve assembly, 61. First eccentric sleeve, 62. Second eccentric sleeve, 63. Connecting part, 631. Connecting plate, 632. Positioning plate, 7. Spherical roller bearing, 8. Adjustable roller shaft, 9. Input roller shaft, 10. Concentric bearing sleeve assembly, 11. Vibration sensor, 12. Thermocouple, 13. Box, 131. First inner hole, 132. Second inner hole, 14. Panel, 141. Third inner hole, 142. Fourth inner hole, 15. Stop pin. DETAILED DESCRIPTION

[0048] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0049] It should be understood that the terms used herein are for the purpose of describing specific example embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "a", "an" and "an" as used herein may also be meant to include the plural forms. The terms "comprise", "include" and "have" are inclusive and therefore specify the presence of stated features, elements and / or components, but do not exclude the presence or addition of one or more other features, elements, components, and / or combinations thereof.

[0050] Although the terms first, second, etc. may be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms may only be used to distinguish one element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. In addition, in the description of the present invention, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0051] For ease of description, spatial relative terms can be used in the text to describe the relationship of an element or feature relative to another element or feature as shown in the figure, and these relative terms are, for example, "front", "rear", "middle", "inside", "longitudinal", "lateral", "side", "vertical", "outside", etc. Such spatial relative terms are intended to include different orientations of the mechanism in use or operation in addition to the orientation depicted in the figure. For example, if the mechanism in the figure flips, the element described as "below other elements or features" or "below other elements or features" will be subsequently oriented to "above other elements or features" or "above other elements or features". Therefore, the example term "below..." can include the orientation on and below. The mechanism can be oriented in addition (rotated 90 degrees or in other directions) and the spatial relative descriptors used in the text are interpreted accordingly.

[0052] The finishing mill is responsible for rolling the semi-finished products into finished metal rods. The existing non-ferrous metal rolling mill equipment consists of multiple rolling mills arranged horizontally and vertically to achieve twist-free rolling. The roll gap adjustment needs to be adjusted manually. However, the roll gap of the finished product rack needs to be adjusted frequently during production, which makes the roll gap adjustment very cumbersome and increases the workload of production staff.

[0053] Based on this, the present invention provides a rolling mill group, which can normally transmit the power output by the driving mechanism to the eccentric sleeve adjustment mechanism through the universal joint coupling, thereby ensuring the normal operation of the eccentric sleeve adjustment mechanism, and further realizing the automatic adjustment of the roll gap by adding a driving mechanism to the workstation.

[0054] Example 1

[0055] The specific embodiments of the present invention are described in detail below in conjunction with the roll gap adjustment device of the first aspect of the present invention.

[0056] It should be noted that the roller gap adjustment device of the first aspect of the present invention is only a preferred embodiment of the present invention. The roller gap adjustment device of the present invention can adopt the roller gap adjustment device of the first aspect of the present invention or other structures. For the convenience of explanation, the roller gap adjustment device of the first aspect of the present invention will be explained below.

[0057] Combination Figures 1 to 5 As shown, this embodiment discloses a roller gap adjustment device, including an eccentric sleeve assembly 6, an eccentric sleeve adjustment mechanism and a driving mechanism.

[0058] The eccentric sleeve assembly 6 is gap-assembled to the box body 13 and the panel 14. An eccentric sleeve assembly inner hole is provided on the eccentric sleeve assembly 6. The eccentric sleeve assembly inner hole is suitable for concentrically assembling the adjustable roller shaft 8. The outer circle center of the eccentric sleeve assembly 6 is not concentric with the center of the eccentric sleeve assembly inner hole, that is, there is a distance between the center line of the outer circle of the eccentric sleeve assembly and the center line of the inner hole of the eccentric sleeve assembly, and the distance is the eccentric distance of the eccentric sleeve.

[0059] The eccentric sleeve adjusting mechanism is connected to the eccentric sleeve assembly 6 , and the eccentric sleeve adjusting mechanism is suitable for adjusting the position of the inner hole of the eccentric sleeve assembly so as to make the adjustable roller shaft 8 move closer to or away from the input roller shaft 9 .

[0060] The output shaft end of the driving mechanism is connected to the input shaft end of the eccentric sleeve adjusting mechanism through a universal joint coupling 2.

[0061] In the above-mentioned roll gap adjustment device, when the eccentric sleeve assembly 6 is adjusted, even if the axis of the input shaft end of the eccentric sleeve adjustment mechanism is deflected, the input shaft of the eccentric sleeve adjustment mechanism that is not on the same axis as the output shaft of the driving mechanism is continuously rotated through the universal joint coupling 2, and the power output by the driving mechanism can be normally transmitted to the eccentric sleeve adjustment mechanism, ensuring the normal operation of the eccentric sleeve adjustment mechanism, and then the drive mechanism can be added to the workstation to automatically adjust the roll gap. Compared with the current manual roll gap adjustment method, this embodiment can use the drive mechanism to automatically adjust the roll gap, thereby greatly reducing the workload of production staff and improving the speed and efficiency of roll gap adjustment.

[0062] In some embodiments, the eccentric sleeve assembly 6 includes a first eccentric sleeve 61, a second eccentric sleeve 62 and a connecting member 63. The first eccentric sleeve 61 is mounted on the panel 14. The second eccentric sleeve 62 is mounted on the box body 13. There is a spacing between the first eccentric sleeve 61 and the second eccentric sleeve 62, and a space suitable for accommodating the adjustable roller shaft engagement portion is formed therebetween. The connecting member 63 is connected between the first eccentric sleeve 61 and the second eccentric sleeve 62 to connect the first eccentric sleeve 61 and the second eccentric sleeve 62 into one body.

[0063] The connecting member 63 includes a connecting plate 631 and two positioning plates 632, and the connecting member 63 is perpendicular to the positioning plates 632. The connecting plate 631 is connected between the side wall of the first eccentric sleeve 61 and the side wall of the second eccentric sleeve 62, and the two positioning plates 632 are spaced apart and are basically arranged on the connecting plate 631.

[0064] More specifically, the connecting member 63 is detachably connected to the first eccentric sleeve 61 and the second eccentric sleeve 62. Positioning parts are provided on the side walls of the first eccentric sleeve 61 and the second eccentric sleeve 62, and positioning grooves are provided on the positioning parts. The positioning grooves are adapted to the connecting plate 631. The positioning grooves and the connecting plate 631 are respectively provided with threaded holes, and the connecting plate 631 can be positioned on the positioning grooves by screws.

[0065] In some embodiments, the eccentric sleeve adjustment mechanism includes a nut pin 5, an adjusting screw 4 and a spherical roller bearing 7. The nut pin 5 is rotatably set on two positioning plates 632, and the axis of the nut pin 5 is parallel to the axis of the adjustable roller shaft 8. The adjusting screw 4 is threadedly mounted on the nut pin 5, and the axis of the adjusting screw 4 is perpendicular to the axis of the nut pin 5. The adjusting screw 4 is rotatably set on the spherical roller bearing 7 and the adjusting screw 4 extends from the spherical roller bearing 7. In this embodiment, when the adjusting screw 4 rotates, the adjusting screw 4 will drive the nut pin 5 to move, because the nut pin 5 is rotatably set on the two positioning plates 632, thereby causing the nut pin 5 to rotate, thereby driving the eccentric sleeve assembly 6 connected to the nut pin 5 to rotate around its outer circle center.

[0066] In some embodiments, the universal joint coupling 2 is connected to the input shaft end of the adjusting screw 4 .

[0067] In some embodiments, the driving mechanism is a servo motor system. The servo motor system includes a servo motor 1 and a servo motor driver 3. The controlled end of the servo motor 1 is connected to the output end of the servo motor driver 3. The controlled end of the servo motor driver 3 is connected to the output end of the PLC controller. That is, the PLC programmable logic controller controls the action of the servo motor 1 through the servo motor driver 3, and then the universal joint coupling 2 transmits the action to the adjustment screw 4 to achieve automatic adjustment of the roller gap.

[0068] In some embodiments, a limit block 41 is detachably provided at one end of the adjusting screw rod 4 that is not connected to the driving mechanism to prevent the adjusting screw rod 4 from slipping off the nut pin shaft 5 .

[0069] In the above-mentioned roller gap adjustment device, since the distance between the nut pin shaft 5 and the outer circle axis of the eccentric sleeve assembly 6 remains unchanged, the axis of the screw rod 4 will also deflect by 3~4° in the process of adjusting the maximum roller gap to the minimum roller gap, which is achieved by the spherical roller bearing 7. Therefore, conventional couplings with high coaxiality requirements are not suitable for application in this scenario, which is also the reason why automatic adjustment of the roller gap has not been achieved on this workstation (adding a servo motor). In view of the non-fixedness of the axis of the adjustment screw rod 4, the present invention uses a universal joint coupling 2, and utilizes the universal joint coupling 2 to normally transmit the power of the servo motor to the adjustment screw rod, which can adapt to low speed, low load, and poor coaxiality conditions. The eccentric sleeve assembly 6 has a certain rotation range, within which the maximum roller gap and the minimum roller gap can be obtained, and the size of the roller gap can be adjusted as needed.

[0070] Example 2

[0071] The specific embodiments of the present invention are described in detail below in conjunction with the intelligent workstation according to the second aspect of the present invention.

[0072] It should be noted that the intelligent workstation of the second aspect of the present invention is only a preferred embodiment of the present invention. The intelligent workstation of the present invention can adopt the intelligent workstation of the second aspect of the present invention or other structures. For the convenience of explanation, the intelligent workstation of the second aspect of the present invention is used for explanation below.

[0073] Combination Figures 1 to 8 As shown, this embodiment discloses an intelligent workstation, including a box 13, a panel 14, an input roller shaft 9, an adjustable roller shaft 8, a shell and a roll gap adjustment device. The panel 14 is connected to the box 13 by a connecting plate, and the two form a cavity after being connected. The input roller shaft 9 is rotatably arranged on the panel 14 and the box 13 respectively through a concentric bearing sleeve assembly 10. The adjustable roller shaft 8 and the input roller shaft 9 are driven by cylindrical gear meshing, and the axes of the two are parallel to each other, and the adjustable roller shaft 8 unilaterally moves closer to or away from the input roller shaft 9. The roll gap adjustment device is suitable for adjusting the position of the adjustable roller shaft 8. The shell covers the outside of the cavity formed by the box 13 and the panel 14.

[0074] The housing 13 is provided with a first inner hole 131 and a second inner hole 132 . The first inner hole 131 cooperates with the eccentric sleeve assembly 6 , and the second inner hole 132 cooperates with the concentric bearing sleeve assembly 10 .

[0075] The panel 14 is provided with a third inner hole 141 and a fourth inner hole 142 . The third inner hole 141 cooperates with the eccentric sleeve assembly 6 , and the fourth inner hole 142 cooperates with the concentric bearing sleeve assembly 10 .

[0076] The specific principle of the roll gap adjustment device for adjusting the roll gap is as follows:

[0077] The input roller shaft 9 is installed in the inner hole of the concentric bearing sleeve assembly 10, and the concentric bearing sleeve assembly 10 is installed in the second inner hole 132 of the housing and the fourth inner hole 142 of the panel. The axis of the input roller shaft 9 does not change. The outer circle of the concentric bearing sleeve assembly 10 is concentric with the second inner hole 132 and the fourth inner hole 142, respectively, and the inner hole of the concentric bearing sleeve assembly 10 is also concentric with the second inner hole 132 and the fourth inner hole 142, respectively, so the position of the input roller shaft 9 cannot be adjusted. The concentric bearing sleeve assembly 10 is also provided with a stop pin 15, which prevents the concentric bearing sleeve assembly 10 from rotating radially.

[0078] The adjustable roller shaft 8 is installed in the inner hole of the eccentric sleeve assembly, and the eccentric sleeve assembly 6 is installed in the first inner hole 131 of the box body and the third inner hole 141 of the panel.

[0079] When it is necessary to adjust the roll gap between the adjustable roll shaft 8 and the input roll shaft 9, an operation command is sent to the servo motor 1 through the servo motor driver 3, and the servo motor 1 runs. The servo motor 1 transmits the torque to the adjusting screw 4 through the universal joint coupling 2, driving the adjusting screw 4 in the eccentric sleeve adjustment mechanism to rotate, so that the relative position of the nut pin shaft 5 changes, and the nut pin shaft 5 and the eccentric sleeve assembly 6 are hinged, so that the eccentric sleeve assembly 6 is radially deflected with its outer circle axis as the center.

[0080] When the eccentric sleeve assembly 6 deflects radially in the inner holes (the first inner hole 131 and the third inner hole 141) of the box body and the panel, the eccentric sleeve assembly 6 rotates with the outer circle center of the eccentric sleeve assembly, and the position of the axis of the inner hole of the eccentric sleeve assembly changes, and the axis of the adjustable roller shaft 8 installed in the inner hole of the eccentric sleeve assembly changes, so that the axis distance between the adjustable roller shaft 8 and the input roller shaft 9 changes, and the roller gap is adjusted. When the eccentric sleeve assembly 6 rotates counterclockwise by a certain angle, the roller gap between the adjustable roller shaft 8 and the input roller shaft 9 increases; when the eccentric sleeve assembly 6 rotates clockwise by a certain angle, the roller gap between the adjustable roller shaft 8 and the input roller shaft 9 decreases.

[0081] Existing workstations lack the ability to self-perceive status, which makes it difficult for staff to promptly discover equipment failures and perform repairs, resulting in equipment damage or even greater losses.

[0082] In order to solve the problem that the workstation lacks the ability to self-perceive the state, in some embodiments, a temperature detection unit is provided on the eccentric sleeve assembly 6 and / or the concentric bearing sleeve assembly 10. The temperature detection unit includes at least one thermocouple 12. More specifically, in combination with Figure 6 and Figure 8 As shown, thermocouples 12 are added to the sliding bearings on the load-bearing side and the drive side of the workstation. The thermocouple 12 can monitor the temperature of the sliding bearing in real time and feed back the detected temperature information to the PLC programmable logic controller. When the temperature value is higher than the alarm value set inside the PLC programmable logic controller, the staff is reminded to check the equipment in time; when the temperature value is higher than the dangerous value set inside the PLC programmable logic controller, the machine is shut down and the waste cutting process is started to avoid equipment burning or causing greater losses.

[0083] The installation process of the thermocouple 12 is as follows: pre-processing holes and installation threads for installing the thermocouple probe on the eccentric sleeve assembly 6 and / or the concentric bearing sleeve assembly 10, and fastening the thermocouple 12 to the eccentric sleeve assembly 6 and / or the concentric bearing sleeve assembly 10 with screws.

[0084] In order to solve the problem that the workstation lacks the ability to self-perceive the state, in some embodiments, combined with Figure 7As shown, at least one vibration sensor 11 is provided on the box 13. The vibration sensor 11 can monitor the vibration of the workstation in real time and feed back the detected vibration information to the PLC programmable logic controller. When the vibration information value is higher than the alarm value set inside the PLC programmable logic controller, the staff is reminded to check the equipment in time; when the vibration information value is higher than the dangerous value set inside the PLC programmable logic controller, the machine is shut down and the waste cutting process is started to avoid equipment burning or causing greater losses.

[0085] The installation process of the vibration sensor 11 is as follows: In order to adapt to the complex working conditions of the production site, the vibration sensor 11 is fastened to the workstation box by screw connection. Threaded holes are pre-processed at the vibration monitoring position on the workstation box in advance, and the vibration sensor 11 is fastened to the workstation box with screws.

[0086] Example 3

[0087] The specific embodiments of the present invention are described in detail below in conjunction with the rolling mill group according to the third aspect of the present invention.

[0088] It should be noted that the rolling mill group of the third aspect of the present invention is only a preferred embodiment of the present invention. The rolling mill group of the present invention can adopt the rolling mill group of the third aspect of the present invention or other structures. For the convenience of explanation, the rolling mill group of the third aspect of the present invention will be explained below.

[0089] This embodiment discloses a rolling mill group, including multiple groups of intelligent workstations, and two adjacent groups of intelligent workstations are arranged alternately in parallel and vertically.

[0090] As a preferred embodiment, only the last finished rolling mill (workstation) is equipped with a servo motor to automatically adjust the roll gap. As an alternative embodiment, each finishing mill (workstation) can be equipped with a servo motor to automatically adjust the roll gap.

[0091] Obviously, the above embodiments are merely examples for clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from them are still within the protection scope of the invention.

Claims

1. A roller gap adjustment device, characterized in that: include: An eccentric sleeve assembly (6), wherein the eccentric sleeve assembly (6) is gap-assembled on the box body (13) and the panel (14), and the eccentric sleeve assembly (6) is provided with an eccentric sleeve assembly inner hole suitable for coaxially assembling the adjustable roller shaft (8), and the outer circle center of the eccentric sleeve assembly (6) is not concentric with the center of the eccentric sleeve assembly inner hole; An eccentric sleeve adjustment mechanism, the eccentric sleeve adjustment mechanism is connected to the eccentric sleeve assembly (6), and the eccentric sleeve adjustment mechanism is suitable for adjusting the position of the inner hole of the eccentric sleeve assembly so as to make the adjustable roller shaft (8) move closer to or away from the input roller shaft (9); A driving mechanism, wherein the output shaft end of the driving mechanism is connected to the input shaft end of the eccentric sleeve adjustment mechanism through a universal joint coupling (2).

2. The roller gap adjustment device according to claim 1, characterized in that: The eccentric sleeve assembly (6) comprises: A first eccentric sleeve (61), wherein the first eccentric sleeve (61) is mounted on the panel (14); A second eccentric sleeve (62), the second eccentric sleeve (62) being mounted on the housing (13); a distance is provided between the first eccentric sleeve (61) and the second eccentric sleeve (62), and a space is formed between the first eccentric sleeve (61) and the second eccentric sleeve (62) to accommodate an adjustable roller shaft meshing portion; A connecting component (63), wherein the connecting component (63) is connected between the first eccentric sleeve (61) and the second eccentric sleeve (62).

3. The roller gap adjustment device according to claim 2, characterized in that: The connecting component (63) comprises a connecting plate (631) and two positioning plates (632), wherein the connecting plate (631) is connected between the side wall of the first eccentric sleeve (61) and the side wall of the second eccentric sleeve (62), and the two positioning plates (632) are spaced apart and are basically arranged on the connecting plate (631).

4. The roller gap adjustment device according to claim 3, characterized in that: The eccentric sleeve adjustment mechanism comprises: A nut pin shaft (5), wherein the nut pin shaft (5) is rotatably arranged on the two positioning plates (632), and the axis of the nut pin shaft (5) is parallel to the axis of the adjustable roller shaft (8); An adjusting screw rod (4), wherein the adjusting screw rod (4) is threadedly mounted on the nut pin shaft (5), and the axis of the adjusting screw rod (4) is perpendicular to the axis of the nut pin shaft (5); A spherical roller bearing (7), wherein the adjusting screw rod (4) is rotatably arranged on the spherical roller bearing (7) and the adjusting screw rod (4) extends out from the spherical roller bearing (7).

5. The roller gap adjustment device according to claim 4, characterized in that: The universal joint coupling (2) is connected to the input shaft end of the adjusting screw rod (4).

6. The roll gap adjustment device according to any one of claims 1 to 5, characterized in that: The driving mechanism is a servo motor system; the servo motor system comprises a servo motor (1) and a servo motor driver (3); the controlled end of the servo motor (1) is connected to the output end of the servo motor driver (3); and the controlled end of the servo motor driver (3) is connected to the output end of a PLC controller.

7. An intelligent workstation, characterized in that: include: Box body (13); A panel (14), wherein the panel (14) is connected to the box body (13) and the two form a cavity after being connected; An input roller shaft (9), wherein the input roller shaft (9) is rotatably arranged on the panel (14) and the box body (13); An adjustable roller shaft (8), the adjustable roller shaft (8) meshing with the input roller shaft (9) and the axes of the two are parallel to each other; The roll gap adjustment device according to any one of claims 1 to 6 is suitable for adjusting the position of the adjustable roll shaft (8).

8. The intelligent workstation according to claim 7, characterized in that: The input roller shaft (9) is rotatably arranged on the panel (14) and the box (13) respectively through a concentric bearing sleeve assembly (10); The eccentric sleeve assembly (6) and / or the concentric bearing sleeve assembly (10) is provided with a temperature detection unit, and the output end of the temperature detection unit is connected to the input end of the PLC controller.

9. The intelligent workstation according to claim 7 or 8, characterized in that: A vibration sensor (11) is provided on the box body (13), and an output end of the vibration sensor (11) is connected to an input end of a PLC controller.

10. A rolling mill group, characterized in that: include: A plurality of groups of intelligent workstations as described in any one of claims 7 to 9, wherein two adjacent groups of intelligent workstations are arranged alternately in parallel.

Citation Information

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