Mixed molten iron separation device and use method thereof
By designing a mixed iron separation device containing a rotary fishing box and filtering and removing the twisted dragon, the problems of molten iron recovery and impurity separation are solved, the problems of molten iron waste and impurity emissions are reduced, and the safety and automation are improved.
Patent Information
- Application Number
- CN202411405021.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-01-10
AI Technical Summary
The existing hybrid iron separating device is not convenient for molten iron recycling, resulting in a large amount of molten iron waste, and the impurity emission efficiency is low, the degree of automation is not high, and there are safety hazards.
A hybrid iron separating device is designed, including a molten iron bearing part, a driving device, a separation and pickup part, a filter conveyor, a slag removal discharge part and a liquid level detection part. The complete separation of impurities is achieved through rotary pickup box and a filter removal dragon. Recycle molten iron to prevent molten iron from overflowing.
It effectively reduces the waste of molten iron, improves the efficiency of impurity separation, enhances safety, realizes uniform paving of molten iron and uniform discharge of impurity removal, and improves the quality of the substrate for bolt production and manufacturing.
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Figure CN119282097A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of molten iron impurity removal and separation, and in particular to a mixed molten iron separation device and a use method thereof. Background Art
[0002] In the actual bolt processing and manufacturing work, bolts are important connecting components, and their own metal properties are required to be high. In the casting process of bolt blanks, molten iron is required for casting. Molten iron is the key to casting, and impurities in molten iron directly affect the quality of bolts. After the molten iron is discharged into the ladle, it is usually necessary to spread an impurity remover, also called a sand remover, to remove impurities and absorb them, and then use tools manually to scoop them out. The current mixed molten iron separation device does not have comprehensive sand removal discharge and absorption, which is not convenient for uniform spreading and dispersion, and is likely to cause impurities in the local molten iron. At the same time, it is not convenient for molten iron recovery. In the traditional separation method, after the sand is removed, a large amount of molten iron is scooped out together, resulting in a lot of waste, low impurity discharge efficiency, low degree of automation, and inconvenient to prompt the molten iron level. Manual control of adding molten iron is also prone to overflow and splashing and other safety hazards. Therefore, the present application provides a mixed molten iron separation device and a method for using it to meet the needs. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a mixed molten iron separation device and a method of using the same to solve the problem that the existing mixed molten iron separation device is inconvenient for molten iron recovery, a large amount of molten iron is scooped out together, resulting in a large amount of waste.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] A mixed molten iron separation device comprises a molten iron bearing part, a driving device is installed on the molten iron bearing part, six separation scooping parts are installed on the driving device; the driving device is used to drive the six separation scooping parts to rotate; the six separation scooping parts are used to scoop floating impurities; a filtering conveying part is installed inside the driving device; the filtering conveying part is used to filter the molten iron; a slag removal discharge part is installed on the driving device; the slag removal discharge part is used to discharge the removed sand; an outward expansion conveying device is installed on the slag removal discharge part; the outward expansion conveying device is used to distribute the removed sand on the molten iron liquid surface; a liquid level detection part is slidably installed on the slag removal discharge part; the liquid level detection part is used to prevent the molten iron from overflowing; the molten iron bearing part comprises: a molten iron ladle and a discharge nozzle, the molten iron ladle is provided with a discharge nozzle; six lifting ears are provided on the outside of the molten iron ladle.
[0006] Optionally, the filtering and conveying member includes a filtering auger fixedly mounted on the inner side of the separation mounting cylinder; the filtering auger is used to transport the removed sand; a fixed plate is fixedly mounted on the right side of the separation sliding frame, and a filtering fixed plate is fixedly mounted on the fixed plate; the filtering fixed plate is an arc-shaped structure; the filtering fixed plate is attached to the inner side of the separation mounting cylinder; the top of the filtering fixed plate is attached to the filtering auger; a row of through grooves is provided on the filtering fixed plate; the row of through grooves provided on the filtering fixed plate is used to filter out excess molten iron in the removed sand.
[0007] Optionally, the molten iron bearing part also includes a sliding shaft frame slidably mounted on the molten iron ladle; the sliding shaft frame is provided with two handles; the sliding shaft frame is fixedly mounted with a protective baffle; the protective baffle is used to prevent molten iron from splashing.
[0008] Optionally, the slag removal discharge component includes two sliding blocks slidably mounted on the ladle; the ends of the two sliding blocks are respectively fixedly mounted on the sides of two separation sliding frames; the other ends of the two sliding blocks are respectively fixedly mounted on the sliding shaft frames; a baffle is fixedly mounted between the two sliding blocks; a material box frame is fixedly mounted on the two sliding blocks by bolts; a material box is fixedly mounted on the material box frame, and a discharge nozzle is provided at the bottom of the material box; the discharge nozzle passes through the material box frame; the baffle is used to push the de-sand discharged by the discharge nozzle.
[0009] Optionally, the driving device includes two separation sliding frames slidably mounted on the molten iron ladle; a separation driving motor is installed on the left separation sliding frame through a bracket, and a separation mounting cylinder is fixedly mounted on the output shaft of the separation driving motor; six feed troughs are opened on the separation mounting cylinder; the separation mounting cylinder is rotatably mounted on the two separation sliding frames; the six feed troughs are used to guide the molten iron.
[0010] Optionally, the slag removal discharge member further comprises an alarm light fixedly mounted on the side of the material box; an alarm limit plate is fixedly mounted on the material box; and the alarm limit plate is aligned with the liquid level detection portion.
[0011] Optionally, the separation scooping member includes a scooping box fixedly mounted on a separation sliding frame; the scooping box corresponds to a feed trough; the scooping box is a concave structure; a row of scooping isolation rods are fixedly mounted on the scooping box; a row of scooping isolation rods are used for preliminary filtering out the molten iron in the sand; the scooping box is used for scooping impurities on the surface of the molten iron.
[0012] Optionally, the outward expansion conveying device includes opposing augers rotatably connected to two sliding blocks; the opposing augers are provided with opposite spiral blades on both sides; the opposing augers are used to discharge both sides of the sand removal box; a homogenizing motor is fixedly mounted on the left sliding block; the output shaft of the homogenizing motor is connected to the end of the opposing augers; and the discharge nozzle is located in the middle of the opposing augers.
[0013] Optionally, the liquid level detection unit includes an elevation sliding column slidably mounted on a material box frame; a floating shell is fixedly mounted on the bottom of the elevation sliding column; the floating shell is a hollow structure; the floating shell is used to float on the molten iron; a micro switch is fixedly mounted on the top of the elevation sliding column; the micro switch is aligned with an alarm limit plate; the micro switch is electrically connected to an alarm light; the elevation sliding column is used to prevent molten iron from overflowing from the ladle.
[0014] A method for using a mixed molten iron separation device:
[0015] 1) Introduce molten iron into the ladle, put impurity-removing sand into the material box, start the homogenizing motor to drive the opposite auger to rotate, the opposite auger transports the impurity-removing sand in the middle to both sides, start the separation drive motor, and drive six scooping boxes to rotate on the molten iron surface to salvage impurities;
[0016] 2) Pull the sliding shaft frame to control the opposite auger and the scoop box to move on the molten iron surface;
[0017] 3) When molten iron is introduced into the ladle and the alarm light comes on, the staff stops adding molten iron.
[0018] Compared with the prior art, the present invention has at least the following beneficial effects:
[0019] In the above scheme, a separation scooping piece is used to carry out comprehensive impurity separation work on the molten iron inside the ladle. The two sides of the scooping box of this structure can be respectively attached to the inner side of the ladle to achieve more comprehensive scooping work, avoid omissions, and have a more reasonable structure. At the same time, a separation mounting cylinder can be used to collect impurities to prevent the impurities from contaminating the molten iron again.
[0020] By adopting a filtering conveyor, it can be used to collect the sand and impurities discharged from the feed trough, and the excess molten iron can be filtered out by using a filtering fixed plate to avoid the waste of molten iron caused by traditional manual salvage. This structure can improve the actual use effect, effectively reduce the waste of molten iron, and improve the economy of use. At the same time, this structure can automatically discharge impurities through a filtering auger, and cooperate with a protective baffle to increase the safety of use.
[0021] By adopting slag removal discharge parts, it is convenient for workers to fill in the debris removal sand for debris removal work. At the same time, the debris removal sand can be transported by opposing augers and evenly spread on the surface of the molten iron to avoid omissions on the surface of the molten iron, which causes incomplete debris removal. At the same time, the debris removal sand is evenly spread on the actual surface of the molten iron, which also helps to keep the molten iron warm, improve the quality of the debris removal process, reduce impurities in the molten iron, and improve the quality of the subsequent bolt production and manufacturing base material.
[0022] The liquid level detection unit can be used to detect the liquid level and control the amount of molten iron added by the staff, which can prevent the molten iron from overflowing from the ladle. It can also avoid splashing when adding sand and other problems. It can provide clear prompts and avoid the problem of traditional manual observation relying on the naked eye, which is not accurate enough. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of a mixed molten iron separation device;
[0025] Figure 2 It is a schematic diagram of the three-dimensional rear structure of a mixed molten iron separation device;
[0026] Figure 3 It is a three-dimensional cross-sectional view of the internal structure of a mixed molten iron separation device;
[0027] Figure 4 It is a three-dimensional enlarged structural schematic diagram of the molten iron bearing part;
[0028] Figure 5 It is a three-dimensional enlarged structural schematic diagram of the driving device;
[0029] Figure 6 It is a three-dimensional enlarged structural diagram of the separation and catching parts;
[0030] Figure 7 This is an enlarged view of the filter conveying structure;
[0031] Figure 8 It is a three-dimensional enlarged structural diagram of the filter conveyor;
[0032] Fig. 9 It is a schematic diagram of the three-dimensional enlarged structure of the conveying device;
[0033] Fig.10 It is a three-dimensional enlarged structural diagram of the slag removal and discharge parts;
[0034] Fig.11 It is a schematic diagram of the three-dimensional enlarged structure of the liquid level detection part.
[0035] Reference numerals
[0036] 1. Molten iron bearing part; 101. Molten iron ladle; 1011. Discharge nozzle; 102. Sliding shaft frame; 103. Protective baffle; 2. Driving device; 201. Separation sliding frame; 202. Separation driving motor; 203. Separation mounting cylinder; 204. Feeding trough; 3. Separation scooping part; 301. Scooping box; 302. Scooping isolation rod; 4. Filtering conveying part; 401. Filtering auger; 403. Fixed Plate; 402, filter fixing plate; 5, slag removal discharge part; 501, sliding block; 5011, baffle; 502, material box rack; 503, material box; 5031, discharge nozzle; 504, alarm light; 505, alarm limit plate; 6, expansion and conveying device; 601, opposite auger; 602, homogenizing motor; 7, liquid level detection unit; 701, elevation sliding column; 702, floating shell; 703, micro switch.
[0037] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0038] The following is a detailed description of a mixed molten iron separation device and a method of using the same provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternatives to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0039] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0040] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0041] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” means not only “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” means not only “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.
[0042] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.
[0043] like Figures 1 to 11 As shown, an embodiment of the present invention provides a mixed molten iron separation device, including a molten iron bearing part 1, a driving device 2 is installed on the molten iron bearing part 1, and six separation scooping parts 3 are installed on the driving device 2; the driving device 2 is used to drive the six separation scooping parts 3 to rotate; the six separation scooping parts 3 are used to scoop floating impurities; a filtering conveying part 4 is installed inside the driving device 2; the filtering conveying part 4 is used to filter the molten iron; a slag removal discharge part 5 is installed on the driving device 2; the slag removal discharge part 5 is used to discharge the removed sand; an outward expansion conveying device 6 is installed on the slag removal discharge part 5; the outward expansion conveying device 6 is used to distribute the removed sand on the molten iron liquid surface; a liquid level detection part 7 is slidably installed on the slag removal discharge part 5; the liquid level detection part 7 is used to prevent the molten iron from overflowing; the molten iron bearing part 1 includes: a molten iron ladle 101 and a discharge nozzle 1011, and the molten iron ladle 101 is provided with a discharge nozzle 1011; this structure is made of high temperature resistant material to meet the high temperature molten iron impurity removal requirements; six lifting ears are provided on the outside of the molten iron ladle 101.
[0044] like Figures 4 to 6As shown, the molten iron bearing part 1 also includes a sliding shaft frame 102 slidably mounted on the molten iron ladle 101; two handles are provided on the sliding shaft frame 102; a protective baffle 103 is fixedly mounted on the sliding shaft frame 102; the protective baffle 103 is used to prevent molten iron from splashing; the driving device 2 includes two separation sliding frames 201 slidably mounted on the molten iron ladle 101; a separation drive motor 202 is mounted on the left separation sliding frame 201 through a bracket, and a separation mounting cylinder 203 is fixedly mounted on the output shaft of the separation drive motor 202; six feed troughs 204 are opened on the separation mounting cylinder 203; the separation mounting cylinder 203 is rotatably mounted on the two separation sliding frames 201; the six feed troughs 204 are used to guide the molten iron; the separation scooping member 3 includes a scooping box 301 fixedly mounted on the separation sliding frame 201; the scooping box 301 corresponds to the feed trough 204; the scooping box 301 is internal Concave structure; a row of scooping isolation rods 302 are fixedly installed on the scooping box 301; a row of scooping isolation rods 302 are used to preliminarily filter out the molten iron in the molten iron; the scooping box 301 is used to scoop impurities on the surface of the molten iron, and the separation scooping piece 3 is used to perform comprehensive impurity separation work on the molten iron inside the molten iron ladle 101. The present structure adopts a scooping box 301 on both sides which can be respectively attached to the inner side of the molten iron ladle 101 to achieve more comprehensive scooping work and a more reasonable structure. At the same time, the separation installation cylinder 203 can be used to collect impurities to prevent the impurities from contaminating the molten iron again. As the scooping box 301 rotates, the molten iron is dropped into the feed trough 204 together with the impurities under the action of gravity, and then collected by the separation installation cylinder 203. The six scooping boxes 301 can be rotated and salvaged in turn, and the sliding shaft frame 102 can be pulled to drive the separation installation cylinder 203 to move, so as to perform comprehensive salvage and cleaning on the surface of the molten iron.
[0045] like Figure 5 , Figure 7 and Figure 8As shown, the filtering conveyor 4 includes a filtering auger 401 fixedly mounted on the inner side of the separation mounting cylinder 203; the filtering auger 401 is used to transport the removed sand; a fixing plate 403 is fixedly mounted on the right separation sliding frame 201, and a filtering fixing sheet 402 is fixedly mounted on the fixing plate 403; the filtering fixing sheet 402 is an arc-shaped structure; the filtering fixing sheet 402 is attached to the inner side of the separation mounting cylinder 203; the top of the filtering fixing sheet 402 is attached to the filtering auger 401; a row of through grooves is provided on the filtering fixing sheet 402; the row of through grooves provided on the filtering fixing sheet 402 is used to filter out excess molten iron in the removed sand; the filtering conveyor 4 can be used to collect the feed trough In addition to the sand and impurities discharged from 204, the excess molten iron can be filtered out by using the filter fixing plate 402, avoiding the waste of molten iron caused by traditional manual salvage. This structure can improve the actual use effect, effectively reduce the waste of molten iron, and improve the economic efficiency of use. At the same time, this structure can automatically discharge impurities through the filter auger 401, and cooperate with the protective baffle 103 to increase the safety of use. After the molten iron is filtered out by the through groove on the filter fixing plate 402, it is dripped back into the molten iron ladle 101 through the feed trough 204 at the bottom. During the process, the position of the filter fixing plate 402 remains unchanged, and the filter auger 401 is driven by the separated installation cylinder 203 to rotate in real time to discharge impurities.
[0046] like Figure 1 , Figure 4 , Figure 5 , Fig. 9 and Fig.10As shown, the slag removal discharge member 5 includes two sliding blocks 501 slidably mounted on the ladle 101; the ends of the two sliding blocks 501 are respectively fixedly mounted on the sides of the two separation sliding frames 201; the other ends of the two sliding blocks 501 are respectively fixedly mounted on the sliding shaft frame 102; a baffle 5011 is fixedly mounted between the two sliding blocks 501; a material box frame 502 is fixedly mounted on the two sliding blocks 501 by bolts; a material box 503 is fixedly mounted on the material box frame 502, and a discharge nozzle 5031 is provided at the bottom of the material box 503; the discharge nozzle 5031 passes through the material box frame 502; the baffle 5011 is used to promote the removal of debris discharged by the discharge nozzle 5031; the slag removal discharge member 5 also includes an alarm light 504 fixedly mounted on the side of the material box 503; an alarm limit plate 505 is fixedly mounted on the material box 503; the alarm limit plate 505 is aligned with the liquid level detection part 7; the outward expansion conveying device 6 includes a counter-acting auger 601 rotatably connected to the two sliding blocks 501 ; The opposing auger 601 is provided with opposite spiral blades on both sides; the opposing auger 601 is used to discharge the two sides of the debris removal box; the homogenizing motor 602 is fixedly installed on the left sliding block 501; the output shaft of the homogenizing motor 602 is connected to the end of the opposing auger 601; the discharge nozzle 5031 is located in the middle of the opposing auger 601, and the slag removal discharge part 5 is used, which can facilitate the staff to fill the debris removal sand for debris removal work, and at the same time, the opposing auger 601 can be used to transport the debris removal sand to be evenly spread on The surface of molten iron can avoid omissions on the surface of molten iron, which would cause incomplete impurity removal. At the same time, evenly spreading the removed sand on the actual surface of molten iron can also help to keep the molten iron warm, improve the quality of the impurity removal process, and reduce impurities in the molten iron. The baffle 5011 plays the role of limiting the removed sand, which is convenient for the removed sand to be better transported to both sides. The sliding shaft frame 102 is pulled to control the opposing auger 601 and the scoop box 301 to move on the molten iron liquid surface, so that the removed sand can be fully spread on the molten iron liquid surface.
[0047] like Fig.11 As shown, the liquid level detection unit 7 includes an elevation sliding column 701 slidably mounted on the material box frame 502; a floating shell 702 is fixedly mounted at the bottom of the elevation sliding column 701; the floating shell 702 is a hollow structure; the floating shell 702 is used to float on the molten iron; a micro switch 703 is fixedly mounted on the top of the elevation sliding column 701; the micro switch 703 is aligned with the alarm limit plate 505; the micro switch 703 is electrically connected to the alarm light 504; the elevation sliding column 701 is used to prevent the molten iron from overflowing the ladle 101. The liquid level detection unit 7 can be used to perform liquid level detection, control the amount of molten iron added by the staff, prevent the molten iron from overflowing the ladle 101, and also avoid splashing when adding sand and debris, and avoid the problem of inaccurate traditional manual observation relying on the naked eye. The alarm limit plate 505 can be used to control the alarm light 504 to light up and alarm, prompting the staff to stop adding molten iron.
[0048] A method for using a mixed molten iron separation device:
[0049] 1) Introduce molten iron into the ladle 101, put impurity-removing sand into the material box 503, start the homogenizing motor 602 to drive the opposing auger 601 to rotate, and the opposing auger 601 transports the impurity-removing sand in the middle to both sides, start the separation drive motor 202, and drive the six scooping boxes 301 to rotate on the molten iron liquid surface to salvage impurities;
[0050] 2) Pull the sliding shaft frame 102 to control the opposing auger 601 and the scooping box 301 to move on the molten iron liquid surface;
[0051] 3) When the molten iron is introduced into the ladle 101, the alarm light 504 lights up to alarm, and the staff stops adding the molten iron.
[0052] The working principle provided by the present invention is as follows: first, molten iron is introduced into the ladle 101, and then the debris removal sand is put into the material box 503, and the debris removal sand is discharged through the discharge nozzle 5031 and falls into the middle of the opposing auger 601, and the homogenizing motor 602 is started to drive the opposing auger 601 to rotate, and the opposing auger 601 transports the debris removal sand in the middle to both sides. During the process, the baffle 5011 plays a role of limiting the debris removal sand, so that the debris removal sand can be better transported to both sides. During the process, the sliding shaft frame 102 is pulled to control the opposing auger 601 and the scooping box 301 to move on the molten iron liquid surface, so that the debris removal sand can be fully spread on the molten iron liquid surface; after adding molten iron to the ladle 101, the separation drive motor 202 is started to drive the separation installation cylinder 203 to rotate, driving the six scooping boxes 301 to rotate on the molten iron liquid surface to salvage impurities, and the scooping boxes 301 cooperate with the scooping isolation rod 302 to filter out the debris removal sand. After some of the molten iron is removed, as the scooping box 301 rotates, the sand and impurities fall into the feed trough 204 under the action of gravity, and are collected by the separation installation cylinder 203 after passing through the feed trough 204. The six scooping boxes 301 can be rotated and salvaged in sequence; when the separation installation cylinder 203 rotates, as the scooping box 301 introduces the sand and impurities mixed with the molten iron into the filter fixing plate 402 through the feed trough 204, the molten iron is filtered by the through groove on the filter fixing plate 402 and then dripped into the inside of the molten iron ladle 101 again from the feed trough 204 at the bottom. During the process, the position of the filter fixing plate 402 remains unchanged, and the filter auger 401 is driven by the separation installation cylinder 203 to rotate in real time, so as to discharge the impurities. When the separation drive motor 202 drives the scooping box 301 to rotate counterclockwise upward for salvage, the spiral blades of the filter auger 401 transport the sand and impurities from left to right for discharge;
[0053] When molten iron is introduced into the ladle 101, it floats on the liquid surface through the floating shell 702. As the liquid level continues to rise, the buoyancy control elevation sliding column 701 rises until the elevation sliding column 701 drives the micro switch 703 to be squeezed to the alarm limit plate 505. The alarm light 504 can be controlled by the micro switch 703 to light up and alarm, prompting the staff to stop adding molten iron.
[0054] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.
[0055] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A mixed molten iron separation device, comprising a molten iron bearing portion, on which a driving device is installed, characterized in that: Six separation scooping members are installed on the driving device; the driving device is used to drive the six separation scooping members to rotate; the six separation scooping members are used to scoop floating impurities; A filter conveyor is installed inside the driving device; the filter conveyor is used to filter out molten iron; The driving device is provided with a slag removal discharge member, which is used to discharge the debris and sand; The slag removal discharge member is provided with an outward expansion conveying device; the outward expansion conveying device is used to distribute the removed sand on the molten iron liquid surface; A liquid level detection part is slidably mounted on the slag removal discharge member; the liquid level detection part is used to prevent molten iron from overflowing; The molten iron bearing part comprises: a molten iron ladle and a discharge nozzle, wherein the molten iron ladle is provided with a discharge nozzle; and six lifting ears are arranged on the outer side of the molten iron ladle.
2. The mixed molten iron separation device according to claim 1, characterized in that: The molten iron bearing part also includes a sliding shaft frame slidably mounted on the molten iron ladle; the sliding shaft frame is provided with two handles; a protective baffle is fixedly mounted on the sliding shaft frame; the protective baffle is used to prevent molten iron from splashing.
3. The mixed molten iron separation device according to claim 2, characterized in that: The driving device includes two separation sliding frames slidably mounted on the molten iron ladle; a separation driving motor is mounted on the left separation sliding frame through a bracket, and a separation mounting cylinder is fixedly mounted on the output shaft of the separation driving motor; six feed troughs are opened on the separation mounting cylinder; the separation mounting cylinder is rotatably mounted on the two separation sliding frames; the six feed troughs are used to guide the molten iron.
4. The mixed molten iron separation device according to claim 3, characterized in that: The separation scooping member includes a scooping box fixedly mounted on the separation sliding frame; the scooping box corresponds to the feed trough; the scooping box is a concave structure; a row of scooping isolation rods are fixedly mounted on the scooping box; the row of scooping isolation rods is used for preliminarily filtering out the molten iron in the sand; the scooping box is used for scooping impurities on the surface of the molten iron.
5. The mixed molten iron separation device according to claim 3, characterized in that: The filtering and conveying component includes a filtering auger fixedly installed on the inner side of the separation mounting cylinder; the filtering auger is used to transport the removed sand; a fixed plate is fixedly installed on the right side of the separation sliding frame, and a filtering fixed plate is fixedly installed on the fixed plate; the filtering fixed plate is an arc-shaped structure; the filtering fixed plate is attached to the inner side of the separation mounting cylinder; the top of the filtering fixed plate is attached to the filtering auger; a row of through grooves is provided on the filtering fixed plate; the row of through grooves provided on the filtering fixed plate is used to filter out excess molten iron in the removed sand.
6. The mixed molten iron separation device according to claim 4, characterized in that: The slag removal and discharge component includes two sliding blocks slidably mounted on the ladle; the ends of the two sliding blocks are respectively fixedly mounted on the sides of two separation sliding frames; the other ends of the two sliding blocks are respectively fixedly mounted on the sliding shaft frames; a baffle is fixedly mounted between the two sliding blocks; a material box frame is fixedly mounted on the two sliding blocks by bolts; a material box is fixedly mounted on the material box frame, and a discharge nozzle is provided at the bottom of the material box; the discharge nozzle passes through the material box frame; the baffle is used to push the de-sand discharged by the discharge nozzle.
7. The mixed molten iron separation device according to claim 6, characterized in that: The slag removal discharge member also includes an alarm light fixedly mounted on the side of the material box; an alarm limit plate is fixedly mounted on the material box; and the alarm limit plate is aligned with the liquid level detection part.
8. The mixed molten iron separation device according to claim 7, characterized in that: The outward expansion conveying device includes opposing augers rotatably connected to two sliding blocks; opposite spiral blades are provided on both sides of the opposing augers; the opposing augers are used to discharge both sides of the sand removal box; a homogenizing motor is fixedly installed on the left sliding block; the output shaft of the homogenizing motor is connected to the end of the opposing augers; and the discharge nozzle is located in the middle of the opposing augers.
9. The mixed molten iron separation device according to claim 7, characterized in that: The liquid level detection part includes an elevation sliding column slidably mounted on the material box frame; a floating shell is fixedly mounted on the bottom of the elevation sliding column; the floating shell is a hollow structure; the floating shell is used to float on the molten iron; a micro switch is fixedly mounted on the top of the elevation sliding column; the micro switch is aligned with the alarm limit plate; the micro switch is electrically connected to the alarm light; the elevation sliding column is used to prevent molten iron from overflowing from the ladle.
10. A method for using a mixed molten iron separation device, applied to a mixed molten iron separation device as claimed in any one of claims 1 to 9, characterized in that: The steps include: 1) Introduce molten iron into the ladle, put impurity-removing sand into the material box, start the homogenizing motor to drive the opposite augers to rotate, and the opposite augers transport the impurity-removing sand in the middle to both sides; start the separation drive motor to drive six scooping boxes to rotate on the molten iron liquid surface to salvage impurities; 2) Pull the sliding shaft frame to control the opposite auger and the scoop box to move on the molten iron surface; 3) When molten iron is introduced into the ladle and the alarm light comes on, the staff stops adding molten iron.
Citation Information
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