Welding tool for manufacturing electrical components
By introducing clamping mechanism, fixing mechanism and storage frame into the welding tool, the problem of circuit board displacement is solved, and stable fixation and efficient welding are achieved during the welding process.
Patent Information
- Application Number
- CN202411598743.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing welding tools for power electronic components manufacturing lack fixing mechanisms, which leads to easy dislocation of the circuit board, resulting in welding failure and inability to accurately locate.
A welding tool including a clamping mechanism, a fixing mechanism and a storage frame is designed. Through components such as chucks, suction cups and turntables, the circuit board is fixed and adsorbed, ensuring stability during the welding process.
Effectively fix the circuit board, prevent displacement, improve welding efficiency and quality, and ensure accurate positioning and stability of the welding process.
Smart Images

Figure CN119282305A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of welding tools, in particular to a welding tool used for manufacturing electrical components. Background Art
[0002] Electronic components are components of electronic elements and small machines and instruments. They are composed of several parts and can be used in similar products, covering many electronic devices and multiple categories. In the welding process of electronic components, the required electronic components are generally soldered to the required position on the circuit board by heating the tin wire with electric soldering. Ordinary large quantities of products with different specifications cannot be processed like an assembly line, and can only be soldered one by one. The circuit board is often placed on the welding tooling for the manufacture of power electronic components, and soldered manually with a soldering iron.
[0003] However, there are obvious problems with the existing welding tooling for power electronic components. During welding, the tooling is placed on the table without a fixing mechanism, which can easily cause the circuit board to shift suddenly, resulting in welding failure and inability to accurately position the welding, greatly affecting the welding efficiency and quality. Summary of the invention
[0004] Based on this, the purpose of the present invention is to provide a welding tool for the manufacture of electrical components to solve the technical problem raised in the above background that the tool is placed on the desktop and lacks a fixing mechanism for fixing, which makes it easy for the circuit board to shift suddenly, thus causing welding failure and inability to accurately position for welding.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a welding tool for manufacturing electrical components, comprising a shell, the inner wall of the shell is provided with a clamping mechanism, the inner wall of the shell is provided with a fixing mechanism extending from the bottom of the shell, the inner wall of the shell is slidably connected to a storage frame, and the side wall of the shell is fixedly connected to a fixing sleeve.
[0006] As an optimal technical solution of a welding tool for manufacturing electrical components of the present invention, the clamping mechanism includes a turntable, a No. 1 push rod, a chuck, a No. 1 sliding frame, a No. 2 push rod and a No. 2 sliding frame, the inner wall of the outer shell is rotatably connected with two groups of turntables, one side of the two groups of turntables is respectively fixedly connected with a group of No. 1 push rod, the top end of the outer shell is slidably connected with two groups of chucks, the bottom ends of the two groups of chucks are respectively fixedly connected with a group of No. 1 sliding frames, and the No. 1 sliding frames are slidably sleeved on the outer wall of the No. 1 push rod.
[0007] As an optimal technical solution of the welding tooling for manufacturing electrical components of the present invention, a group of No. 2 sliding frames are fixedly connected to the other side of the two groups of turntables, and a group of No. 2 push rods are slidably sleeved on the inner walls of the two groups of No. 2 sliding frames.
[0008] As an optimal technical solution of the welding tooling for manufacturing electrical components of the present invention, the fixing mechanism includes support legs, connecting rods, suction cups, sleeves, pistons and push rods. The bottom end of the shell is slidably connected to multiple groups of support legs extending outside the shell. The top ends of the two groups of support legs on the same side are fixedly connected to a group of connecting rods, and the No. 2 sliding frame is fixedly connected to the side wall of the connecting rod.
[0009] As an optimal technical solution of the welding tooling for manufacturing electrical components of the present invention, two groups of suction cups are fixedly connected to the bottom end of the shell, two groups of sleeves are fixedly connected to the inner wall of the shell, the bottom ends of the two groups of sleeves are respectively connected to a group of suction cups, the inner wall of the sleeve is slidably connected to a group of pistons, the pistons are provided with sealing rings at the contact position with the sleeves, the side walls of the two groups of support legs close to the storage mechanism are respectively fixedly connected to blocks, the side wall of the shell is slidably connected to two groups of baffles, the top ends of the two groups of connecting rods are fixedly connected to one end of a group of support springs, the other ends of the two groups of support springs are fixedly connected to the top end of the inner wall of the shell, and the baffles are provided with another group of support springs at the connection between the shell and the shell.
[0010] As an optimal technical solution for welding tooling for manufacturing electrical components of the present invention, the storage frame includes a box body, a slider, a limit pin, a No. 1 connecting rod, and a handle. The box body is slidably connected to the inner wall of the outer shell. The inner wall of the box body is slidably connected to two groups of sliders extending to the outside of the box body. One end of the two groups of sliders located inside the box body is respectively fixedly connected to a group of limit pins extending to the outside of the box body.
[0011] As an optimal technical solution of the welding tooling for manufacturing electrical components of the present invention, one end of the two groups of sliders located outside the box body is respectively hinged to one end of a group of No. 1 connecting rods, and the other end of the two groups of No. 1 connecting rods is hinged to a handle, and the outer wall of the handle is provided with a rubber sleeve, and the two groups of No. 1 connecting rods are respectively provided with a group of torsion springs at the connection with the handle, and the inner wall of the outer shell is provided with a limiting groove corresponding to the limit pin.
[0012] As an optimal technical solution of a welding tool for manufacturing electrical components of the present invention, the fixed sleeve includes an outer cylinder, a clamping arm, a rotating arm, a sliding plate, a No. 2 connecting rod and a reset spring. The outer cylinder is fixedly connected to the side wall of the outer shell, and the inner wall of the outer cylinder is hinged with two groups of clamping arms. The side walls of the two groups of clamping arms are respectively fixedly connected with a group of rotating arms, and the inner wall of the outer cylinder is slidably connected with a sliding plate. The top end of the sliding plate is hinged with one end of two groups of No. 2 connecting rods, and the other ends of the two groups of No. 2 connecting rods are respectively rotatably connected to the end of a group of rotating arms.
[0013] As an optimal technical solution of the welding tooling for manufacturing electrical components of the present invention, the bottom end of the sliding plate is slidably fixedly connected to one end of a group of return springs, and the other end of the return spring is fixedly connected to the bottom end of the inner wall of the outer cylinder.
[0014] In summary, the present invention mainly has the following beneficial effects:
[0015] The present invention places a circuit board on the top of a shell so that the circuit board is located between two groups of clamps, and then presses down the shell so that the shell pushes the supporting legs to slide toward the inside of the shell, driving the piston to slide upward, so that the air between the suction cup and the desktop is collected into the sleeve, so that the suction cup is tightly adsorbed on the desktop, and when the connecting rod slides upward, it drives the second sliding frame to move upward, and the second sliding frame drives the second pushing rod to rotate the turntable, and during the rotation of the turntable, it drives the first sliding frame, so that the two groups of first sliding frames respectively drive the two groups of clamps to approach each other to clamp the circuit board, so that the circuit board can be conveniently fixed in the process of welding electronic components, and the suction cup can be tightly adsorbed on the desktop to prevent the shell from displacement in the process of fixing the circuit board. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0017] Figure 2 It is a schematic diagram of the bottom structure of the present invention;
[0018] Figure 3 It is a schematic diagram of the storage frame structure of the present invention;
[0019] Figure 4 It is a schematic diagram of the side cross-sectional structure of the present invention;
[0020] Figure 5 It is a schematic diagram of the main cross-sectional structure of the present invention;
[0021] Figure 6 It is a rear cross-sectional structural schematic diagram of the present invention;
[0022] Figure 7 It is a schematic diagram of the internal structure of the casing of the present invention;
[0023] Figure 8 It is a schematic diagram of the cross-sectional structure of the fixing sleeve of the present invention.
[0024] In the figure: 1, housing; 2, clamping mechanism; 3, fixing mechanism; 4, storage frame; 5, fixing sleeve; 201, turntable; 202, push rod No. 1; 203, chuck; 204, slide frame No. 1; 205, push rod No. 2; 206, slide frame No. 2;
[0025] 301, support leg; 302, connecting rod; 303, suction cup; 304, sleeve; 305, piston; 306, push rod; 307, stopper; 308, gear lever; 309, support spring;
[0026] 401, box body; 402, slider; 403, limit pin; 404, No. 1 connecting rod; 405, handle;
[0027] 501, outer cylinder; 502, clamping arm; 503, rotating arm; 504, sliding plate; 505, connecting rod No. 2; 506, return spring. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] The following describes an embodiment of the present invention based on its overall structure.
[0030] A welding tool for manufacturing electrical components, such as Figure 1-8As shown, it includes a shell 1, the inner wall of the shell 1 is provided with a clamping mechanism 2, the inner wall of the shell 1 is provided with a fixing mechanism 3 extending from the bottom of the shell 1, the inner wall of the shell 1 is slidably connected to a storage frame 4, the side wall of the shell 1 is fixedly connected to a fixing sleeve 5, the clamping mechanism 2 includes a turntable 201, a first push rod 202, a clamp 203, a first sliding frame 204, a second push rod 205 and a second sliding frame 206, the inner wall of the shell 1 is rotatably connected to two groups of turntables 201, and one side of the two groups of turntables 201 is respectively fixedly connected to A group of No. 1 push rods 202 are connected, and two groups of chucks 203 are slidably connected to the top of the housing 1. The bottom ends of the two groups of chucks 203 are respectively fixedly connected to a group of No. 1 sliding frames 204. The No. 1 sliding frames 204 are slidably sleeved on the outer wall of the No. 1 push rods 202. The other sides of the two groups of turntables 201 are respectively fixedly connected to a group of No. 2 sliding frames 206. The inner walls of the two groups of No. 2 sliding frames 206 are respectively slidably sleeved with a group of No. 2 push rods 205. The fixing mechanism 3 includes a support leg 301, a connecting rod 302, and a suction cup. 303, sleeve 304, piston 305 and push rod 306, the bottom end of the shell 1 is slidably connected to multiple groups of support legs 301 extending outside the shell 1, the tops of the two groups of support legs 301 on the same side are fixedly connected to a group of connecting rods 302, the second sliding frame 206 is fixedly connected to the side wall of the connecting rod 302, the bottom end of the shell 1 is fixedly connected to two groups of suction cups 303, the inner wall of the shell 1 is fixedly connected to two groups of sleeves 304, the bottom ends of the two groups of sleeves 304 are respectively connected to a group of suction cups 303, the sleeves 304 The inner wall is slidably connected with a group of pistons 305, and the piston 305 is provided with a sealing ring at the contact position with the sleeve 304. The side walls of the two groups of support legs 301 close to the storage mechanism are respectively fixedly connected with blocks 307. The side wall of the outer shell 1 is slidably connected with two groups of baffle rods, and the top ends of the two groups of connecting rods 302 are fixedly connected with one end of a group of support springs 309, and the other ends of the two groups of support springs are fixedly connected to the top of the inner wall of the outer shell 1. Another group of support springs 309 is provided at the connection between the baffle rod 308 and the outer shell 1.
[0031] By placing the circuit board on the top of the shell 1, the circuit board is located between the two groups of clamps 203, and then pressing down the shell 1, so that the shell 1 pushes the support leg 301 to slide into the shell 1, and the connecting rod 302 is driven to move upward during the sliding process of the support leg 301, so that the connecting rod 302 compresses the support spring 309, and drives the stopper 307 to slide upward during the sliding process of the support leg 301, and contacts the stopper 307 during the sliding process of the stopper 307, so that the stopper is pushed and compressed by another group of support springs 309. When the stopper 307 slides over the stopper, the other group of support springs 309 pushes the stopper to reset, so that the support push rod cannot slide downward, and the piston 305 is driven to slide upward through the push rod 306 during the sliding process of the connecting rod 302, so that the air between the suction cup 303 and the desktop is collected in the sleeve 304, so that the suction cup 30 3 is tightly adsorbed on the desktop, and when the connecting rod 302 slides upward, it drives the second sliding frame 206 to move upward, and the second sliding frame 206 drives the second pushing rod 205 to make the turntable 201 rotate. During the rotation of the turntable 201, it drives the first pushing rod 202 to rotate, and during the rotation of the first pushing rod 202, it drives the first sliding frame 204, so that the two groups of first sliding frames 204 respectively drive the two groups of clamps 203 to approach each other to clamp the circuit board. When the circuit board needs to be released, the two groups of shift rods 308 are pulled so that the shift rods 308 no longer block the stopper 307. At this time, the support spring 309 drives the connecting rod 302 to move downward, so that the connecting rod 302 drives the supporting leg 301 to slide toward the outside of the housing 1. During the downward sliding process of the connecting rod 302, the piston 305 is driven to reset through the push rod 306, so that the suction cup 303 is no longer adsorbed on the desktop.
[0032] Please refer to Figure 1-8 The storage frame 4 includes a box body 401, a slider 402, a limit pin 403, a No. 1 connecting rod 404, and a handle 405. The box body 401 is slidably connected to the inner wall of the shell 1. The inner wall of the box body 401 is slidably connected with two groups of sliders 402 extending to the outside of the box body 401. One end of the two groups of sliders 402 located inside the box body 401 is respectively fixedly connected with a group of limit pins 403 extending to the outside of the box body 401. One end of the two groups of sliders 402 located outside the box body 401 is respectively hinged with one end of a group of No. 1 connecting rods 404. The other end of the two groups of No. 1 connecting rods 404 is hinged with a handle 405. The outer wall of the handle 405 is provided with a rubber sleeve. The two groups of No. 1 connecting rods 404 are respectively provided with a group of torsion springs at the connection with the handle 405. The inner wall of the shell 1 is provided with a limit groove corresponding to the limit pin 403.
[0033] Before welding, rosin or other soldering flux can be placed inside the box body 401. When the soldering flux is needed, the handle 405 is pulled so that the handle 405 pulls the two sets of sliders 402 closer to each other through the No. 1 connecting rod 404, so that the two sets of sliders 402 respectively drive a set of limit pins 403 to slide from the inside of the limit groove, and as the action of pulling the handle 405 continues, the box body 401 is pulled out from the inside of the outer box. In this process, as the two sets of sliders 402 continue to approach each other, the angle between the two sets of No. 1 connecting rods 404 and the pull plate continues to change, so that the No. 1 connecting rods 404 Twist the torsion spring, and when the box body 401 is pulled out, the handle 405 is released. At this time, the torsion spring drives the No. 1 connecting rod 404 to reset, thereby pushing the limit pin 403 to reset. When the box needs to be closed, the box body 401 is pushed to slide into the shell 1, so that the limit pin 403 is pushed by the shell 1 to slide into the box body 401, so that the slider 402 pushes the No. 1 connecting rod 404 to twist. When the limit pin 403 and the limit groove are aligned, the torsion spring pushes the No. 1 connecting rod 404 to reset, so that the limit pin 403 is inserted into the limit groove. At this time, the limit pin 403 is blocked by the limit groove, so that the box body 401 cannot slide out accidentally.
[0034] Please refer to Figure 1-8 The fixed sleeve 5 includes an outer cylinder 501, a clamping arm 502, a rotating arm 503, a sliding plate 504, a No. 2 connecting rod 505 and a reset spring 506. The outer cylinder 501 is fixedly connected to the side wall of the outer shell 1. The inner wall of the outer cylinder 501 is hinged with two groups of clamping arms 502. The side walls of the two groups of clamping arms 502 are respectively fixedly connected with a group of rotating arms 503. The inner wall of the outer cylinder 501 is slidably connected with a sliding plate 504. The top end of the sliding plate 504 is hinged with one end of two groups of No. 2 connecting rods 505. The other ends of the two groups of No. 2 connecting rods 505 are respectively rotatably connected to the end of a group of rotating arms 503. The bottom end of the sliding plate 504 is slidably fixedly connected with one end of a group of reset springs 506. The other end of the reset spring 506 is fixedly connected to the bottom end of the inner wall of the outer cylinder 501.
[0035] By inserting the electric soldering iron into the outer cylinder 501, the sliding plate 504 is pushed, so that the sliding plate 504 compresses the return spring 506. During the sliding process of the sliding plate 504, the sliding plate 504 pulls the two groups of rotating arms 503 to flip through the two groups of No. 2 connecting rods 505. The two groups of rotating arms 503 respectively drive the two groups of clamping arms 502 to rotate, so that the two groups of clamping arms 502 clamp the electric soldering iron. When the electric soldering iron is needed, the electric soldering iron is pulled toward the outside of the outer cylinder 501 to reduce the pressure on the sliding plate 504, so that the return spring 506 pushes the sliding plate 504 to reset. During the resetting process of the sliding plate 504, the No. 2 connecting rod 505 drives the rotating arm 503 to flip in the opposite direction. The reverse flipping of the rotating arm 503 drives the clamping arm 502 to flip in the opposite direction, thereby releasing the electric soldering iron, so that the electric soldering iron can be conveniently fixed and can be quickly taken out when in use.
[0036] When in use, the circuit board is placed on the top of the shell 1 so that the circuit board is located between the two groups of clamps 203, and then the shell 1 is pressed down, so that the shell 1 pushes the supporting legs 301 to slide into the inside of the shell 1, driving the piston 305 to slide upward, so that the air between the suction cup 303 and the desktop is collected into the sleeve 304, so that the suction cup 303 is tightly adsorbed on the desktop, and when the connecting rod 302 slides upward, it drives the second sliding frame 206 to move upward, and the second sliding frame 206 pushes the second pushing rod 205 to make the turntable 201 rotate, and the rotation of the turntable 201 drives the first sliding frame 204, so that the two groups of first sliding frames 204 respectively drive the two groups of clamps 203 to approach each other to clamp the circuit board, so that the circuit board can be conveniently fixed during the process of soldering electronic components, and the suction cup 303 can be tightly adsorbed on the desktop to prevent the shell 1 from displacement during the process of fixing the circuit board.
[0037] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A welding tool for manufacturing electrical components, comprising a housing (1), characterized in that: The inner wall of the shell (1) is provided with a clamping mechanism (2), the inner wall of the shell (1) is provided with a fixing mechanism (3) extending from the bottom of the shell (1), the inner wall of the shell (1) is slidably connected to a storage frame (4), and the side wall of the shell (1) is fixedly connected to a fixing sleeve (5).
2. A welding tool for manufacturing electrical components according to claim 1, characterized in that: The clamping mechanism (2) comprises a rotating disk (201), a No. 1 push rod (202), a clamp (203), a No. 1 sliding frame (204), a No. 2 push rod (205) and a No. 2 sliding frame (206); the inner wall of the housing (1) is rotatably connected with two groups of rotating disks (201); one side of the two groups of rotating disks (201) is respectively fixedly connected with a group of No. 1 push rods (202); the top end of the housing (1) is slidably connected with two groups of clamps (203); the bottom ends of the two groups of clamps (203) are respectively fixedly connected with a group of No. 1 sliding frames (204); the No. 1 sliding frames (204) are slidably sleeved on the outer wall of the No. 1 push rod (202).
3. A welding tool for manufacturing electrical components according to claim 2, characterized in that: A set of second sliding frames (206) are fixedly connected to the other side of the two sets of rotating disks (201), and a set of second pushing rods (205) are slidably sleeved on the inner walls of the two sets of second sliding frames (206).
4. A welding tool for manufacturing electrical components according to claim 2, characterized in that: The fixing mechanism (3) comprises a supporting leg (301), a connecting rod (302), a suction cup (303), a sleeve (304), a piston (305) and a push rod (306); the bottom end of the housing (1) is slidably connected to a plurality of groups of supporting legs (301) extending outside the housing (1); the top ends of the two groups of supporting legs (301) on the same side are fixedly connected to a group of connecting rods (302); and the second sliding frame (206) is fixedly connected to the side wall of the connecting rods (302).
5. A welding tool for manufacturing electrical components according to claim 4, characterized in that: Two groups of suction cups (303) are fixedly connected to the bottom end of the shell (1), two groups of sleeves (304) are fixedly connected to the inner wall of the shell (1), the bottom ends of the two groups of sleeves (304) are respectively connected to a group of suction cups (303), the inner wall of the sleeve (304) is slidably connected to a group of pistons (305), and the pistons (305) are provided with sealing rings at the contact positions with the sleeves (304), the side walls of the two groups of support legs (301) close to the storage mechanism (4) are respectively fixedly connected to stoppers (307), the side wall of the shell (1) is slidably connected to two groups of stop rods (308), the top ends of the two groups of connecting rods (302) are fixedly connected to one end of a group of support springs (309), the other ends of the two groups of support springs (309) are fixedly connected to the top end of the inner wall of the shell (1), and the stop rods (308) are provided with another group of support springs (309) at the connection with the shell (1).
6. A welding tool for manufacturing electrical components according to claim 1, characterized in that: The storage frame (4) comprises a box body (401), a slider (402), a limit pin (403), a connecting rod (404), and a handle (405); the box body (401) is slidably connected to the inner wall of the outer shell (1); the inner wall of the box body (401) is slidably connected to two groups of sliders (402) extending to the outside of the box body (401); one end of the two groups of sliders (402) located inside the box body (401) is fixedly connected to a group of limit pins (403) extending to the outside of the box body (401).
7. A welding tool for manufacturing electrical components according to claim 6, characterized in that: One end of the two groups of sliders (402) located outside the box body (401) is hinged to one end of a group of No. 1 connecting rods (404), and the other end of the two groups of No. 1 connecting rods (404) is hinged to a handle (405). The outer wall of the handle (405) is provided with a rubber sleeve. The two groups of No. 1 connecting rods (404) are respectively provided with a group of torsion springs at the connection with the handle (405). The inner wall of the outer shell (1) is provided with a limit groove at the position corresponding to the limit pin (403).
8. The welding tool for manufacturing electrical components according to claim 1, characterized in that: The fixed sleeve (5) comprises an outer cylinder (501), a clamping arm (502), a rotating arm (503), a sliding plate (504), a No. 2 connecting rod (505) and a reset spring (506); the outer cylinder (501) is fixedly connected to the side wall of the outer shell (1); the inner wall of the outer cylinder (501) is hinged with two groups of clamping arms (502); the side walls of the two groups of clamping arms (502) are respectively fixedly connected with a group of rotating arms (503); the inner wall of the outer cylinder (501) is slidably connected with a sliding plate (504); the top end of the sliding plate (504) is hinged with one end of two groups of No. 2 connecting rods (505); the other ends of the two groups of No. 2 connecting rods (505) are respectively rotatably connected to the end of one group of rotating arms (503).
9. A welding tool for manufacturing electrical components according to claim 8, characterized in that: The bottom end of the sliding plate (504) is slidably and fixedly connected to one end of a set of return springs (506), and the other end of the return spring (506) is fixedly connected to the bottom end of the inner wall of the outer cylinder (501).