Multifunctional optical fiber steel wire butt welding machine with precise positioning function and using method of multifunctional optical fiber steel wire butt welding machine
By using pneumatic head and solid plate assembly in fiber wire butt welding machine, the fiber wire is improved by combining temperature sensors and alarm heads to improve safety, and quickly clean up waste and filter harmful gases through the collection and purification components. In the prior art, the inaccurate positioning of fiber wire butt welding machines, low safety and low waste cleaning efficiency of waste materials, improve welding efficiency and safety.
Patent Information
- Application Number
- CN202411603306.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing fiber wire butt welding machines cannot stabilize and compact during welding, resulting in reduced positioning accuracy of fiber wire, low safety in use, low efficiency in cleaning grinding waste, and low safety in filtration of harmful gases after welding.
A multi-functional fiber wire butt welding machine is designed, including protective case, processing control module, welding joint and grinding box. The pneumatic head and solid plate components are used to achieve stable compaction of fiber wire, and the installation of temperature sensors and alarm heads to improve safety. , use feeding and purification components to quickly clean up and grind waste and filter harmful gases.
It improves the positioning accuracy and use safety of fiber wire butt welding machines, realizes rapid cleaning of grinding waste and rapid filtration of harmful gases, and improves overall operating efficiency and safety.
Smart Images

Figure CN119282388A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of optical fiber steel wire butt welding machines, and in particular to a multifunctional optical fiber steel wire butt welding machine with precise positioning and a use method thereof. Background Art
[0002] Fiber optic wire butt welding machines are widely used in the field of fiber optic communications. They are used for fiber optic connections, device manufacturing, etc. In the field of sensor manufacturing, they are used to make various high-precision, high-reliability sensors; in the field of special material processing, they are used to make materials with special properties. Fiber optic wire butt welding machines have high-efficiency welding and are widely used in fiber optic communications, sensor manufacturing, special material processing and other fields. However, the existing fiber optic wire butt welding machines cannot stably press the fiber optic wire during welding, which reduces the positioning accuracy of the fiber optic wire.
[0003] The defects of existing optical fiber wire welding machines are: 1. Patent document CN210587658U discloses a fiber laser welding machine, "including a base, a welding arm and a workbench, the welding arm is fixed on the base, a lifting device is provided on the base, the lifting device includes an upper connecting seat, a first connecting arm, a second connecting arm and a lower connecting seat, an upper sliding groove is provided on the upper connecting seat, a lower sliding groove is provided on the lower connecting seat, an upper slider is slidably connected in the upper sliding groove, a lower slider is slidably connected in the lower sliding groove, the upper slider and the lower slider are positioned oppositely, one end of the first connecting arm is hinged to the upper connecting seat, and the other end is hinged to the lower slider, one end of the second connecting arm is hinged to the lower connecting seat, and the other end is hinged to the upper slider, the first connecting arm and the second connecting arm are cross-arranged, the middle part of the first connecting arm and the second connecting arm is rotatably connected by a rotating shaft, and a power source for lifting the upper connecting seat is provided between the upper slider and the lower slider. The piston rod of the hydraulic cylinder is extended, and the welding arm is raised, so that the fiber laser welding machine has a larger welding space", but the existing fiber steel wire cannot be stably pressed and fixed during welding by the existing fiber steel wire welding machine, which reduces the positioning accuracy of the fiber steel wire; 2. Patent document CN218225078U discloses an anti-oxidation adjustable fiber laser welding machine, "including a device body, a workbench and a clamping mechanism, the clamping mechanism includes a movable groove and a connecting slide groove, the movable groove is arranged inside the workbench, the connecting slide groove is arranged on the top surface of the workbench, the movable groove and the connecting slide groove are in a connected state, two screws are arranged inside the movable groove, the two screws and the movable groove are connected by bearings, the end faces of the two screws close to each other are provided with a transmission assembly, and the outer sides of the two screws are threadedly connected with threaded sleeves, one end of the two threaded sleeves penetrates the screws and is located on the top surface of the workbench and is connected with a clamping plate; through the provided clamping mechanism, the movement restriction of the clamping plate is eliminated, and it can be moved more freely on the top surface of the workbench, so that the staff can better adjust the distance between the two clamping plates, thereby clamping the workpiece, improving the practicality and flexibility of the two clamping plates, and making it more convenient to use", but the existing fiber optic wire welding machine is not safe to use and is prone to overheating; 3. Patent document CN213857567U discloses a double-station high-efficiency spot welding machine for single-mode optical fiber production, "including a base, a leg fixedly installed on the top of the base, a chassis fixedly installed on the top of the leg, two baffles fixedly installed on the top of the base and on the left side of the leg, an infrared light sensor fixedly installed on the top of the two baffles, a transmission shaft movably installed on the opposite side of the two baffles, and a conveyor belt movably installed on the top of the transmission shaft. The double-station high-efficiency spot welding machine for single-mode optical fiber production is provided with a transmission shaft and a conveyor belt. During the production process, when welding is required, the optical fiber is placed on the conveyor belt. After being sensed by the infrared light sensor, it stops when it reaches the welding location below the machine, the hydraulic telescopic rod is extended, and the welding rod slides out for welding, which completely liberates manpower, enables assembly line welding, and achieves a high efficiency effect", but the grinding waste of the existing optical fiber steel wire welding machine cannot be quickly cleaned, which reduces the practical efficiency; 4. Patent document CN219498475U discloses a high-power continuous fiber laser for a handheld laser welder. "The high-power continuous fiber laser includes a pump source, a high-reflection grating, an active optical fiber, a low-reflection grating, a cladding light stripper, and a laser welding gun. The pump source is fused with the high-reflection grating. The high-reflection grating is connected to the active optical fiber, the low-reflection grating, the cladding light stripper, and the laser output head in sequence. The high-reflection grating, the active optical fiber, and the low-reflection grating constitute a resonant cavity. A single pump source is used as a laser source, and pump energy is injected into the resonant cavity in a forward single-end direct injection manner. The pump source is directly connected to the high-reflection grating, and finally the cladding light stripper is used to strip excess cladding light, which simplifies the optical chamber structure of the handheld laser welder, cancels the laser beam combiner, increases the photoelectric conversion efficiency of the overall optical path, and reduces energy loss." However, the existing optical fiber steel wire welding machine cannot quickly filter the harmful gases after welding, and the safety is not high. Summary of the invention
[0004] The purpose of the present invention is to provide a multifunctional optical fiber steel wire butt welding machine with precise positioning and a method of using the same, so as to solve the technical problem raised in the above background technology that the optical fiber steel wire cannot be stably pressed and fixed during welding by the existing optical fiber steel wire butt welding machine, which reduces the positioning accuracy of the optical fiber steel wire.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multifunctional optical fiber steel wire butt welding machine with precise positioning, comprising a base, a protective shell, a processing control module, a welding head and a polishing box, a protective shell is installed on the top of the base, a processing control module is installed on the outer wall of the protective shell, a welding head is installed on the inner wall of the protective shell, a polishing box is installed on the top of the protective shell, a No. 1 through-hole is opened on the outer wall of the protective shell, a fixing component is installed on the inner wall of the protective shell, the fixing component is used for stable fixing of the optical fiber steel wire during butt welding, and a safety module is installed on the inner wall of the protective shell; The fixing assembly includes a No. 1 fixing plate, a No. 2 fixing plate, a No. 1 rod, a No. 1 cylinder, a connecting rod, a No. 1 spring, and a pneumatic head. The No. 1 fixing plate is located on the inner wall of the protective shell, the No. 1 rod is located on the inner wall of the protective shell, the No. 1 cylinder is located on the outer wall of the No. 1 rod, and the connecting rod is located on the outer wall of the No. 1 cylinder. The No. 1 plate is installed on the outer wall of the No. 1 cylinder, the No. 1 spring is located on the outer wall of the No. 1 plate, the pneumatic head is located on the inner wall of the protective shell, the No. 2 fixing plate is located at the output end of the pneumatic head, and one end of the No. 1 spring is connected to the top of the No. 2 fixing plate, and one end of the connecting rod is connected to the top of the No. 2 fixing plate, and the outer walls of the No. 2 fixing plate and the No. 1 fixing plate are provided with grooves that fit the optical fiber wire.
[0006] Preferably, the No. 1 tube is moved by the support of the No. 1 rod, the connecting rod is L-shaped, and the No. 1 fixing plate is located on one side of the No. 1 through-hole.
[0007] Preferably, the safety module includes a temperature sensor, which is installed on the inner wall of the protective shell and located above the welding head. An alarm head is installed on the top of the base. The temperature sensor is electrically connected to the control module, and the alarm head is electrically connected to the control module. The temperature sensor is used to detect real-time temperature data of the welding head. The control module has built-in appropriate temperature data of the welding head, and the control module has a built-in timer.
[0008] Preferably, the real-time temperature data of the welding head is transmitted to the control module, and the control module compares the real-time temperature data of the welding head with the appropriate temperature data of the welding head through data comparison technology. If the real-time temperature data of the welding head is greater than the appropriate temperature data of the welding head, it is set to a high temperature state; if the real-time temperature data of the welding head is within the appropriate temperature data of the welding head, it is set to a suitable temperature state.
[0009] Preferably, a material receiving assembly is installed on the inner wall of the polishing box, and the material receiving assembly is used to quickly collect and clean the stains produced by polishing after the optical fiber wire is welded. A purification assembly is installed through the top of the protective shell, and the purification assembly is used to filter harmful gases after the optical fiber wire is welded. A No. 1 motor is installed on the inner wall of the polishing box, and a polishing wheel is installed on the output end of the No. 1 motor. A No. 2 through-port is provided on the outer wall of the polishing box.
[0010] Preferably, the material receiving assembly includes a guide plate, a collecting box, a slot, a chuck, a friction block, a No. 3 spring, and an air head. The guide plate is located on the inner wall of the grinding box, the collecting box penetrates the outer wall of the grinding box, the slot is opened on the outer wall of the collecting box, the air head is located on the inner wall of the grinding box, the No. 3 spring is located on the inner wall of the grinding box, the output end of the air head is equipped with a chuck, the outer wall of the chuck is equipped with a friction block, one end of the No. 3 spring is connected to the outer wall of the chuck, the chuck can be stuck into the inner wall of the slot, the inner wall of the grinding box is equipped with a slideway, the inner wall of the slideway is equipped with a pulley, and one end of the pulley is connected to the outer wall of the chuck.
[0011] Preferably, the guide plate is located above the collecting box, and the pulley moves via a slideway.
[0012] Preferably, the purification component includes a support box, a fan, a purification box, a cover body, a pipe, a nozzle, and a filter. The support box is located at the top of the protective shell, the fan is located at the inner wall of the support box, the purification box is located at the inner wall of the support box, the cover body passes through the top of the purification box, the pipe passes through the outer wall of the purification box, the nozzle passes through the outer wall of the pipe, the filter is located at the inner wall of the support box, the outer wall of the support box is provided with an air outlet, and an air suction head is installed through the top of the protective shell, and one end of the air suction head is connected to the input end of the fan, and the output end of the fan extends to the inner wall of the purification box.
[0013] Preferably, the inner wall of the purification box is filled with activated carbon liquid, and the filter screen is located on one side of the nozzle.
[0014] Preferably, the method for using the optical fiber steel wire welding machine comprises the following steps: Step S1, the pneumatic head is started to drive the No. 2 fixing plate to move, the No. 2 fixing plate moves to drive the No. 1 spring to move, the No. 1 spring moves to drive the No. 2 fixing plate to move the connecting rod, the connecting rod moves to drive the No. 1 cylinder to move, the No. 1 cylinder moves to stably press the No. 2 fixing plate toward the No. 1 fixing plate, the No. 2 fixing plate contacts the No. 1 fixing plate to press the optical fiber wire, thus realizing the function of stable pressing of the optical fiber wire and improving the accurate positioning of the optical fiber wire during welding by the multifunctional optical fiber wire butt welding machine; Step S2, when the control module detects that the temperature is high, the control module controls the timer to count for ten seconds. When the control module detects that the temperature is appropriate during the timer timing period, the timer timing is released and the next detection is performed. When the control module detects that the temperature is high during the timer timing period, the control module controls the alarm head to start so that the staff can stop using it, thereby improving the safety of the multifunctional optical fiber steel wire welding machine. Step S3, the pulley moves through the slideway, the friction block provides friction protection for the collection box, the welded optical fiber wire enters the polishing box through the No. 2 penetration port, at this time, the No. 1 motor rotates to drive the grinding wheel to rotate, the grinding wheel rotates to grind the welded optical fiber wire, the polished waste of the optical fiber wire falls to the surface of the guide plate, the waste enters the collection box through the guide plate, at this time, the air head starts to drive the clamping head to move, the movement of the clamping head drives the No. 3 spring to move, the movement of the No. 3 spring causes the clamping head to drive the pulley to move, the pulley moves to move the clamping head out of the card slot, at this time, the collection box is pulled out to quickly clean up the waste, realizing the function of quickly cleaning up the polishing waste of the multifunctional optical fiber wire welding machine to improve the practical efficiency; Step S4, the fan is started to generate suction to suck the harmful gas after the optical fiber steel wire is welded into the purification box through the suction head, the harmful gas is filtered by the activated carbon liquid in the purification box, the filtered gas is discharged into the pipeline, the filtered gas is sprayed onto the surface of the filter through the nozzle, and the filtered gas is discharged through the filter and the air outlet, thereby realizing the function of quickly filtering the harmful gas after welding of the multifunctional optical fiber steel wire welding machine to improve the safety.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention starts and drives the No. 2 fixing plate to move by installing a pneumatic head, and the No. 2 fixing plate moves and drives the No. 1 spring to move, and the No. 1 spring moves so that the No. 2 fixing plate drives the connecting rod to move, and the connecting rod moves and drives the No. 1 cylinder to move, and the No. 1 cylinder moves so that the No. 2 fixing plate is stably pressed down toward the No. 1 fixing plate, and the No. 2 fixing plate contacts the No. 1 fixing plate to press the optical fiber steel wire, thereby realizing the function of stable pressing and fixing of the optical fiber steel wire and improving the accurate positioning of the optical fiber steel wire during welding by the multifunctional optical fiber steel wire butt welding machine; 2. The present invention is equipped with a control module to detect that the temperature is high, and the control module controls the timer to count for ten seconds. When the control module detects that the temperature is suitable during the timer timing period, the timer timing is released and the next detection is performed. When the control module detects that the temperature is high during the timer timing period, the control module controls the alarm head to start so that the staff can stop using it, thereby improving the safety of the multifunctional optical fiber steel wire welding machine; 3. The present invention is installed with a pulley to move through a slideway, and the friction block is used to provide friction protection for the collection box. The welded optical fiber wire enters the polishing box through the No. 2 penetration port. At this time, the No. 1 motor rotates to drive the grinding wheel to rotate. The grinding wheel rotates to grind the welded optical fiber wire. The waste of the optical fiber wire grinding falls onto the surface of the guide plate. The waste enters the collection box through the guide plate. At this time, the air head starts to drive the clamping head to move. The movement of the clamping head drives the No. 3 spring to move. The movement of the No. 3 spring causes the clamping head to drive the pulley to move. The movement of the pulley causes the clamping head to move out of the card slot. At this time, the collection box is pulled out to quickly clean up the waste, thereby realizing the function of quickly cleaning up the grinding waste of the multifunctional optical fiber wire welding machine and improving the practical efficiency; 4. The present invention is equipped with a fan that generates suction when started, and the harmful gas after welding the optical fiber wire is sucked into the purification box through the suction head. The harmful gas is filtered by the activated carbon liquid in the purification box, and the filtered gas is discharged into the pipeline. The filtered gas is sprayed onto the surface of the filter screen through the nozzle, and the filtered gas is discharged through the filter screen and the air outlet, thereby realizing the function of quickly filtering the harmful gas after welding of the multifunctional optical fiber wire butt welding machine to improve the safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a front structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the connecting rod structure of the present invention; Figure 4 This is a schematic diagram of the structure of the first fixing plate of the present invention; Figure 5 For the present invention Figure 2 A structural diagram of ; Figure 6 It is a schematic diagram of the temperature control process of the present invention; Figure 7 It is a schematic diagram of the structure of the collection box of the present invention; Figure 8 It is a schematic diagram of the structure of the purification box of the present invention.
[0017] In the figure: 1. base; 2. protective shell; 3. control module; 4. grinding box; 5. No. 1 motor; 6. grinding wheel; 7. welding head; 8. No. 1 penetration; 9. No. 1 rod; 10. No. 1 cylinder; 11. connecting rod; 12. pneumatic head; 13. No. 1 spring; 14. No. 2 fixed plate; 15. No. 1 fixed plate; 16. No. 1 plate; 17. No. 2 penetration; 18. guide plate; 19. collection box; 20. slot; 21. slideway; 22. pulley; 23. air head; 24. No. 3 spring; 25. clamping head; 26. friction block; 27. support box; 28. air outlet; 29. fan; 30. suction head; 31. purification box; 32. cover; 33. pipeline; 34. nozzle; 35. filter; 36. temperature sensor; 39. alarm head. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4An embodiment of the present invention is as follows: a multifunctional optical fiber steel wire butt welding machine with precise positioning comprises a base 1, a protective shell 2, a processing control module 3, a welding head 7 and a polishing box 4. The top of the base 1 is equipped with a protective shell 2, the outer wall of the protective shell 2 is equipped with a processing control module 3, the inner wall of the protective shell 2 is equipped with a welding head 7, the top of the protective shell 2 is equipped with a polishing box 4, the outer wall of the protective shell 2 is provided with a No. 1 through-hole 8, the optical fiber steel wires are respectively placed in the protective shell 2, at this time the welding head 7 is started to weld the optical fiber steel wires, the top of the protective shell 2 is detachable, and is used to take out the optical fiber steel wires after welding, the inner wall of the protective shell 2 is equipped with a fixing component, and the fixing component is used In order to stably fix the optical fiber wire during butt welding, a safety module is installed on the inner wall of the protective shell 2, and a material receiving assembly is installed on the inner wall of the polishing box 4. The material receiving assembly is used to quickly collect and clean the stains polished after the optical fiber wire is welded. A purification assembly is installed through the top of the protective shell 2. The purification assembly is used to filter harmful gases after the optical fiber wire is welded, so as to realize the multifunctional use of the optical fiber wire butt welding machine. A No. 1 motor 5 is installed on the inner wall of the polishing box 4, and a grinding wheel 6 is installed on the output end of the No. 1 motor 5. A No. 2 through-hole 17 is provided on the outer wall of the polishing box 4. The fixing assembly includes a No. 1 fixing plate 15, a No. 2 fixing plate 14, a No. 1 rod 9, a No. 1 cylinder 10, a connecting rod 11, and a No. 1 fixing plate 15. A No. 1 spring 13, an air head 12, a No. 1 fixing plate 15 are located on the inner wall of the protective shell 2, a No. 1 rod 9 is located on the inner wall of the protective shell 2, a No. 1 cylinder 10 is located on the outer wall of the No. 1 rod 9, a connecting rod 11 is located on the outer wall of the No. 1 cylinder 10, a No. 1 plate 16 is installed on the outer wall of the No. 1 cylinder 10, a No. 1 spring 13 is located on the outer wall of the No. 1 plate 16, the air head 12 is located on the inner wall of the protective shell 2, a No. 2 fixing plate 14 is located at the output end of the air head 12, and one end of the No. 1 spring 13 is connected to the top of the No. 2 fixing plate 14, one end of the connecting rod 11 is connected to the top of the No. 2 fixing plate 14, and the outer walls of the No. 2 fixing plate 14 and the No. 1 fixing plate 15 are provided with grooves that fit the optical fiber steel wire. The No. 1 cylinder 10 is moved by the support of the No. 1 rod 9, the connecting rod 11 is L-shaped, the No. 1 fixing plate 15 is located on one side of the No. 1 through-hole 8, the pneumatic head 12 is started to drive the No. 2 fixing plate 14 to move, the No. 2 fixing plate 14 moves to drive the No. 1 spring 13 to move, the No. 1 spring 13 moves to make the No. 2 fixing plate 14 drive the connecting rod 11 to move, the connecting rod 11 moves to drive the No. 1 cylinder 10 to move, the No. 1 cylinder 10 moves to make the No. 2 fixing plate 14 stably pressed down toward the No. 1 fixing plate 15, the No. 2 fixing plate 14 contacts the No. 1 fixing plate 15 to press the optical fiber wire, thereby realizing the function of stably pressing the optical fiber wire and improving the accurate positioning of the optical fiber wire during welding by the multifunctional optical fiber wire butt welding machine.
[0022] Example 2: Please refer to Figure 2 , Figure 5 and Figure 6, an embodiment provided by the present invention: the safety module includes a temperature sensor 36, the temperature sensor 36 is installed on the inner wall of the protective shell 2, and the temperature sensor 36 is located above the welding head 7, an alarm head 39 is installed on the top of the base 1, the temperature sensor 36 is electrically connected to the control module 3, the alarm head 39 is electrically connected to the control module 3, the temperature sensor 36 is used to detect the real-time temperature data of the welding head 7, the control module 3 has built-in suitable temperature data of the welding head 7, the control module 3 has built-in timer, the real-time temperature data of the welding head 7 is transmitted to the control module 3, and the control module 3 compares the real-time temperature data of the welding head 7 with the suitable temperature data of the welding head 7 through data matching Compared with the technology, the real-time temperature data of the welding head 7 is greater than the appropriate temperature data of the welding head 7, which is set to a high temperature state; the real-time temperature data of the welding head 7 is within the appropriate temperature data of the welding head 7, which is set to a suitable temperature state. When the control module 3 detects the high temperature state, the control module 3 controls the timer to count for ten seconds. When the control module 3 detects the appropriate temperature state during the timer timing period, the timer timing is released and the next detection is performed. When the control module 3 detects the high temperature state during the timer timing period, the control module 3 controls the alarm head 39 to start so that the staff stops using it, thereby realizing the function of improving the safety of the use of the multifunctional optical fiber steel wire welding machine.
[0023] Example 3: Please refer to Figure 1 , Figure 2 and Figure 7, an embodiment provided by the present invention: a material receiving component includes a guide plate 18, a collection box 19, a card slot 20, a clamping head 25, a friction block 26, a No. 3 spring 24, and an air head 23. The guide plate 18 is located on the inner wall of the grinding box 4, the collection box 19 penetrates the outer wall of the grinding box 4, the card slot 20 is opened on the outer wall of the collection box 19, the air head 23 is located on the inner wall of the grinding box 4, the No. 3 spring 24 is located on the inner wall of the grinding box 4, the output end of the air head 23 is equipped with a clamping head 25, the outer wall of the clamping head 25 is equipped with a friction block 26, one end of the No. 3 spring 24 is connected to the outer wall of the clamping head 25, the clamping head 25 can be clamped into the inner wall of the card slot 20, the inner wall of the grinding box 4 is equipped with a slideway 21, the inner wall of the slideway 21 is equipped with a pulley 22, and one end of the pulley 22 is connected to the outer wall of the clamping head 25, the guide plate 18 is located in the collection box 19 Above, the pulley 22 moves through the slideway 21, and the function of the friction block 26 is to provide friction protection for the collection box 19. The welded optical fiber wire enters the polishing box 4 through the No. 2 through-hole 17. At this time, the No. 1 motor 5 rotates to drive the grinding wheel 6 to rotate, and the grinding wheel 6 rotates to polish the welded optical fiber wire. The polished waste of the optical fiber wire falls onto the surface of the guide plate 18, and the waste enters the collection box 19 through the guide plate 18. At this time, the air head 23 starts to drive the clamping head 25 to move, and the movement of the clamping head 25 drives the No. 3 spring 24 to move. The movement of the No. 3 spring 24 causes the clamping head 25 to drive the pulley 22 to move, and the movement of the pulley 22 causes the clamping head 25 to move out of the card slot 20. At this time, the collection box 19 is pulled out to quickly clean up the waste, thereby realizing the function of quickly cleaning up the polishing waste of the multifunctional optical fiber wire butt welding machine and improving the practical efficiency.
[0024] Example 4: Please refer to Figure 1 , Figure 2 and Figure 8, an embodiment provided by the present invention: the purification component includes a support box 27, a fan 29, a purification box 31, a cover body 32, a pipe 33, a nozzle 34, and a filter 35. The support box 27 is located at the top of the protective shell 2, the fan 29 is located on the inner wall of the support box 27, the purification box 31 is located on the inner wall of the support box 27, the cover body 32 runs through the top of the purification box 31, the pipe 33 runs through the outer wall of the purification box 31, the nozzle 34 runs through the outer wall of the pipe 33, the filter 35 is located on the inner wall of the support box 27, the outer wall of the support box 27 is provided with an air outlet 28, and the top of the protective shell 2 is penetrated by a suction head 30, and one end of the suction head 30 is connected to the fan 2 9 is connected, the output end of the fan 29 extends to the inner wall of the purification box 31, the inner wall of the purification box 31 is filled with activated carbon liquid, the filter screen 35 is located on one side of the nozzle 34, the fan 29 is started to generate suction to suck the harmful gas after the optical fiber wire is welded into the purification box 31 through the suction head 30, the harmful gas is filtered by the activated carbon liquid in the purification box 31, and the filtered gas is discharged into the pipeline 33, the filtered gas is sprayed to the surface of the filter screen 35 through the nozzle 34, and the filtered gas is discharged through the filter screen 35 and the air outlet 28, so as to realize the function of quickly filtering the harmful gas after welding of the multifunctional optical fiber wire butt welding machine to improve the safety.
[0025] The method for using the optical fiber steel wire welding machine includes the following steps: Step S1, the pneumatic head 12 is started to drive the second fixing plate 14 to move, the movement of the second fixing plate 14 drives the movement of the first spring 13, the movement of the first spring 13 causes the second fixing plate 14 to drive the connecting rod 11 to move, the movement of the connecting rod 11 drives the first cylinder 10 to move, the movement of the first cylinder 10 causes the second fixing plate 14 to stably press down on the first fixing plate 15, the second fixing plate 14 contacts the first fixing plate 15 to press the optical fiber steel wire, and realizes the function of stable pressing of the optical fiber steel wire and improving the accurate positioning of the optical fiber steel wire during welding by the multifunctional optical fiber steel wire butt welding machine; Step S2, when the control module 3 detects a high temperature state, the control module 3 controls the timer to count for ten seconds. When the control module 3 detects a suitable temperature state during the timer timing period, the timer timing is released and the next detection is performed. When the control module 3 detects a high temperature state during the timer timing period, the control module 3 controls the alarm head 39 to start so that the staff can stop using it, thereby realizing the function of improving the safety of the multifunctional optical fiber steel wire welding machine; Step S3, the pulley 22 moves through the slideway 21, the friction block 26 provides friction protection for the collection box 19, the welded optical fiber wire enters the polishing box 4 through the No. 2 penetration port 17, at this time, the No. 1 motor 5 rotates to drive the grinding wheel 6 to rotate, the grinding wheel 6 rotates to grind the welded optical fiber wire, the polished waste of the optical fiber wire falls to the surface of the guide plate 18, the waste enters the collection box 19 through the guide plate 18, at this time, the air head 23 starts to drive the clamping head 25 to move, the movement of the clamping head 25 drives the No. 3 spring 24 to move, the movement of the No. 3 spring 24 drives the clamping head 25 to drive the pulley 22 to move, the movement of the pulley 22 moves the clamping head 25 out of the card slot 20, at this time, the collection box 19 is pulled out to quickly clean up the waste, realizing the function of quickly cleaning up the polishing waste of the multifunctional optical fiber wire welding machine to improve the practical efficiency; Step S4, the fan 29 is started to generate suction to suck the harmful gas after the optical fiber steel wire is welded into the purification box 31 through the suction head 30, and the harmful gas is filtered by the activated carbon liquid in the purification box 31, and the filtered gas is discharged into the pipeline 33, and the filtered gas is sprayed onto the surface of the filter screen 35 through the nozzle 34, and the filtered gas is discharged through the filter screen 35 and the air outlet 28, thereby realizing the function of quickly filtering the harmful gas after welding of the multifunctional optical fiber steel wire welding machine to improve the safety.
[0026] Working principle: the pneumatic head 12 starts to drive the second fixing plate 14 to move, the movement of the second fixing plate 14 drives the movement of the first spring 13, the movement of the first spring 13 causes the second fixing plate 14 to drive the connecting rod 11 to move, the movement of the connecting rod 11 drives the movement of the first cylinder 10, the movement of the first cylinder 10 causes the second fixing plate 14 to stably press down on the first fixing plate 15, the second fixing plate 14 contacts the first fixing plate 15 to press the optical fiber wire, realizing the function of stable pressing of the optical fiber wire during welding by the multifunctional optical fiber wire butt welding machine to improve the accurate positioning of the optical fiber wire, and the control module 3 detects that the temperature is high When the temperature is in the state, the control module 3 controls the timer to count for ten seconds. When the control module 3 detects that the temperature is in the appropriate state during the timer timing period, the timer timing is released and the next detection is performed. When the control module 3 detects that the temperature is high during the timer timing period, the control module 3 controls the alarm head 39 to start so that the staff can stop using it, thereby improving the safety of the multifunctional optical fiber steel wire welding machine. The pulley 22 moves through the slideway 21, and the friction block 26 provides friction protection for the collection box 19. The welded optical fiber steel wire passes through the second The through opening 17 enters the grinding box 4. At this time, the No. 1 motor 5 rotates to drive the grinding wheel 6 to rotate. The grinding wheel 6 rotates to grind the welded optical fiber wire. The waste of the optical fiber wire grinding falls to the surface of the guide plate 18. The waste enters the collection box 19 through the guide plate 18. At this time, the air head 23 starts to drive the clamp head 25 to move. The movement of the clamp head 25 drives the No. 3 spring 24 to move. The movement of the No. 3 spring 24 causes the clamp head 25 to drive the pulley 22 to move. The pulley 22 moves to move the clamp head 25 out of the card slot 20. At this time, the collection box 19 is pulled out to quickly clean up the waste, realizing multi-function The utility model can quickly clean the grinding waste of the optical fiber wire butt welding machine and improve the practical efficiency. The fan 29 is started to generate suction to suck the harmful gas after the optical fiber wire is welded into the purification box 31 through the suction head 30. The harmful gas is filtered by the activated carbon liquid in the purification box 31, and the filtered gas is discharged into the pipeline 33. The filtered gas is sprayed to the surface of the filter screen 35 through the nozzle 34, and the filtered gas is discharged through the filter screen 35 and the air outlet 28, thereby realizing the function of quickly filtering the harmful gas after welding of the multifunctional optical fiber wire butt welding machine and improving the safety.
[0027] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A multifunctional optical fiber wire butt welding machine with precise positioning, comprising a base (1), a protective shell (2), a processing control module (3), a welding head (7) and a grinding box (4), characterized in that: A protective shell (2) is installed on the top of the base (1), a processing control module (3) is installed on the outer wall of the protective shell (2), a welding head (7) is installed on the inner wall of the protective shell (2), a grinding box (4) is installed on the top of the protective shell (2), a No. 1 through-hole (8) is provided on the outer wall of the protective shell (2), a fixing component is installed on the inner wall of the protective shell (2), and the fixing component is used for stable fixing of the optical fiber and steel wire during welding, and a safety module is installed on the inner wall of the protective shell (2); The fixing assembly comprises a No. 1 fixing plate (15), a No. 2 fixing plate (14), a No. 1 rod (9), a No. 1 cylinder (10), a connecting rod (11), a No. 1 spring (13), and a pneumatic head (12); the No. 1 fixing plate (15) is located on the inner wall of the protective shell (2); the No. 1 rod (9) is located on the inner wall of the protective shell (2); the No. 1 cylinder (10) is located on the outer wall of the No. 1 rod (9); the connecting rod (11) is located on the outer wall of the No. 1 cylinder (10); and the outer wall of the No. 1 cylinder (10) is arranged A No. 1 plate (16) is provided, a No. 1 spring (13) is located on the outer wall of the No. 1 plate (16), the pneumatic head (12) is located on the inner wall of the protective shell (2), a No. 2 fixing plate (14) is located at the output end of the pneumatic head (12), one end of the No. 1 spring (13) is connected to the top of the No. 2 fixing plate (14), one end of the connecting rod (11) is connected to the top of the No. 2 fixing plate (14), and the outer walls of the No. 2 fixing plate (14) and the No. 1 fixing plate (15) are provided with grooves that fit the optical fiber steel wire.
2. According to claim 1, a multifunctional optical fiber steel wire butt welding machine with precise positioning, characterized in that: The No. 1 cylinder (10) moves by being supported by the No. 1 rod (9), the connecting rod (11) is L-shaped, and the No. 1 fixing plate (15) is located on one side of the No. 1 through-hole (8).
3. The multifunctional optical fiber steel wire butt welding machine with precise positioning according to claim 1 is characterized in that: The safety module comprises a temperature sensor (36), the temperature sensor (36) is mounted on the inner wall of the protective shell (2), and the temperature sensor (36) is located above the welding head (7), an alarm head (39) is mounted on the top of the base (1), the temperature sensor (36) is electrically connected to the control module (3), the alarm head (39) is electrically connected to the control module (3), the temperature sensor (36) is used to detect real-time temperature data of the welding head (7), the control module (3) has built-in appropriate temperature data of the welding head (7), and the control module (3) has built-in timer.
4. The multifunctional optical fiber steel wire butt welding machine with precise positioning according to claim 3 is characterized by: The real-time temperature data of the welding head (7) is transmitted to the control module (3), and the control module (3) compares the real-time temperature data of the welding head (7) with the appropriate temperature data of the welding head (7) through a data comparison technology. If the real-time temperature data of the welding head (7) is greater than the appropriate temperature data of the welding head (7), it is set to a high temperature state; if the real-time temperature data of the welding head (7) is within the appropriate temperature data of the welding head (7), it is set to a suitable temperature state.
5. The multifunctional optical fiber steel wire butt welding machine with precise positioning according to claim 1 is characterized in that: The inner wall of the polishing box (4) is installed with a material receiving assembly, which is used for quickly collecting and cleaning the stains after polishing the optical fiber wire after welding. The top of the protective shell (2) is penetrated by a purification assembly, which is used for filtering harmful gases after the optical fiber wire is welded. The inner wall of the polishing box (4) is installed with a No. 1 motor (5), and the output end of the No. 1 motor (5) is installed with a polishing wheel (6). The outer wall of the polishing box (4) is provided with a No. 2 penetration opening (17).
6. The multifunctional optical fiber steel wire butt welding machine with precise positioning according to claim 5 is characterized by: The material receiving assembly comprises a guide plate (18), a collecting box (19), a card slot (20), a card head (25), a friction block (26), a No. 3 spring (24), and an air head (23); the guide plate (18) is located on the inner wall of the grinding box (4); the collecting box (19) penetrates the outer wall of the grinding box (4); the card slot (20) is opened on the outer wall of the collecting box (19); the air head (23) is located on the inner wall of the grinding box (4); the No. 3 spring (24) is located on the inner wall of the grinding box (4); The inner wall of the box (4) and the output end of the air head (23) are provided with a chuck (25), the outer wall of the chuck (25) is provided with a friction block (26), one end of the third spring (24) is connected to the outer wall of the chuck (25), the chuck (25) can be inserted into the inner wall of the slot (20), the inner wall of the polishing box (4) is provided with a slideway (21), the inner wall of the slideway (21) is provided with a pulley (22), and one end of the pulley (22) is connected to the outer wall of the chuck (25).
7. The multifunctional optical fiber steel wire butt welding machine with precise positioning according to claim 6 is characterized by: The guide plate (18) is located above the collection box (19), and the pulley (22) moves via the slideway (21).
8. The multifunctional optical fiber steel wire butt welding machine with precise positioning according to claim 5 is characterized by: The purification component comprises a support box (27), a fan (29), a purification box (31), a cover (32), a pipe (33), a nozzle (34), and a filter (35). The support box (27) is located at the top of the protective shell (2), the fan (29) is located at the inner wall of the support box (27), the purification box (31) is located at the inner wall of the support box (27), the cover (32) passes through the top of the purification box (31), the pipe (33) passes through the outer wall of the purification box (31), the nozzle (34) passes through the outer wall of the pipe (33), the filter (35) is located at the inner wall of the support box (27), the outer wall of the support box (27) is provided with an air outlet (28), and an air suction head (30) is installed through the top of the protective shell (2), and one end of the air suction head (30) is connected to the input end of the fan (29), and the output end of the fan (29) extends to the inner wall of the purification box (31).
9. The multifunctional optical fiber steel wire butt welding machine with precise positioning according to claim 8, characterized in that: The inner wall of the purification box (31) is filled with activated carbon liquid, and the filter screen (35) is located on one side of the nozzle (34).
10. A method for using a multifunctional optical fiber butt welding machine with precise positioning, applicable to a multifunctional optical fiber butt welding machine with precise positioning as claimed in any one of claims 1 to 9, characterized in that: The method for using the optical fiber steel wire welding machine includes the following steps: Step S1, the pneumatic head (12) is started to drive the second fixing plate (14) to move, the movement of the second fixing plate (14) drives the movement of the first spring (13), the movement of the first spring (13) causes the second fixing plate (14) to drive the connecting rod (11) to move, the movement of the connecting rod (11) drives the movement of the first cylinder (10), the movement of the first cylinder (10) causes the second fixing plate (14) to be stably pressed toward the first fixing plate (15), the second fixing plate (14) contacts the first fixing plate (15) to press the optical fiber wire, thereby realizing the function of stably pressing the optical fiber wire and improving the positioning accuracy of the optical fiber wire during welding by the multifunctional optical fiber wire butt welding machine; Step S2, when the control module (3) detects that the temperature is high, the control module (3) controls the timer to count for ten seconds. When the control module (3) detects that the temperature is suitable during the timer timing period, the timer timing is released and the next detection is performed. When the control module (3) detects that the temperature is high during the timer timing period, the control module (3) controls the alarm head (39) to start so that the staff can stop using it, thereby achieving the function of improving the safety of the multifunctional optical fiber steel wire welding machine. Step S3, the pulley (22) moves through the slideway (21), the friction block (26) serves to provide friction protection for the collection box (19), the welded optical fiber wire enters the grinding box (4) through the No. 2 through-hole (17), at this time, the No. 1 motor (5) rotates to drive the grinding wheel (6) to rotate, the grinding wheel (6) rotates to grind the welded optical fiber wire, and the waste of the optical fiber wire falls onto the surface of the guide plate (18), and the waste enters through the guide plate (18) In the collection box (19), the air head (23) is started to drive the clamping head (25) to move, the movement of the clamping head (25) drives the No. 3 spring (24) to move, the movement of the No. 3 spring (24) causes the clamping head (25) to drive the pulley (22) to move, the pulley (22) moves to move the clamping head (25) out of the card slot (20), and at this time, the collection box (19) is pulled out to quickly clean up the waste, thereby realizing the function of quickly cleaning up the grinding waste of the multifunctional optical fiber steel wire welding machine and improving the practical efficiency; Step S4, the fan (29) is started to generate suction to suck harmful gases after optical fiber and steel wire welding into the purification box (31) through the suction head (30), the harmful gases are filtered by the activated carbon liquid in the purification box (31), the filtered gases are discharged into the pipe (33), the filtered gases are sprayed onto the surface of the filter screen (35) through the nozzle (34), and the filtered gases are discharged through the filter screen (35) and the air outlet (28), thereby realizing the function of quickly filtering harmful gases after welding of the multifunctional optical fiber and steel wire welding machine to improve safety.
Citation Information
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