Laser welding equipment and welding process for alloy parts production

By designing a laser welding device for the production of alloy accessories, and using a rotating mechanism, feeding mechanism and operating mechanism to achieve automated welding, the problem of low welding efficiency of alloy tool in the prior art is solved, and the welding efficiency and product quality are improved.

CN119282394BActive Publication Date: 2025-02-21SHENZHEN ZTL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411822957.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-02-21
Estimated Expiration
2044-12-12

AI Technical Summary

Technical Problem

The lack of auxiliary functions during welding of existing alloy tools, resulting in skewed positioning of the tool head, inefficient and manual assistance is required.

Method used

A laser welding device for the production of alloy accessories is designed, including a rotating mechanism, a feeding mechanism and a control mechanism. It uses Geneva drive plate and high-frequency heating pipe to achieve automated welding to ensure accurate positioning and efficient welding of the alloy cutter head.

Benefits of technology

Through the automated welding process, the welding efficiency of the alloy cutting head to the tool holder is improved, manual intervention is reduced, and product quality and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of welding technology, and in particular to a laser welding device and a welding process for producing alloy accessories. The laser welding device for producing alloy accessories comprises a base, a rotating mechanism is fixed on the base, a feeding mechanism located at the rear side of the rotating mechanism is fixed on the base, and an operating mechanism is arranged in the base; the rotating mechanism comprises a turret fixed on the top of the base and a driving wheel fixed on the top of the base and located near the turret, a positioning hole is opened on the top of the turret, a Geneva driving plate is fixed on the outer surface of the turret, an eccentric shaft matching the Geneva driving plate is fixed on the top surface of the driving wheel, and the bottom end of a tool holder to be welded is positioned in the positioning hole. During the welding process, the operator does not need to manually place the alloy tool head, nor does he need to manually straighten the alloy tool head, thereby improving the welding efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of welding, and in particular to a laser welding device and a welding process for producing alloy accessories. Background Art

[0002] Alloy accessories refer to accessories made of alloys, or alloy materials mixed into metal materials and then made of this material. Alloy materials can change the performance of accessories and increase the hardness of accessories. Depending on the application scenario, the requirements for the alloy composition of accessories are also different. For example, common alloy tools use their high hardness to cut the excess of shaft sleeve blanks.

[0003] For some alloy cutting tools, it is only necessary to weld multiple alloy cutting heads to one end of the tool holder. Since the tool holder is made of cheap materials, the manufacturing cost of such cutting tools is also low. However, there is a lack of auxiliary functions during welding. In order to prevent the cutting heads from being positioned skewed and causing the cutting heads to fall off, manual assistance is required, and the welding efficiency is low. Summary of the invention

[0004] In order to improve the welding efficiency of the alloy cutter head to the cutter seat, the present invention provides the following technical solutions:

[0005] A laser welding device for alloy fitting production comprises a base, a rotating mechanism is fixed on the base, a feeding mechanism located at the rear side of the rotating mechanism is fixed on the base, and a manipulation mechanism is arranged in the base; the rotating mechanism comprises a turret fixed on the top of the base and a driving wheel fixed on the top of the base and located near the turret, a positioning hole is arranged on the top of the turret, a Geneva driving plate is fixed on the outer surface of the turret, an eccentric shaft matching the Geneva driving plate is fixed on the top surface of the driving wheel, the bottom end of a knife seat to be welded is positioned in the positioning hole, the feeding mechanism comprises a vertical plate fixed on the top of the base, and also comprises a material cabin fixed on the top of the vertical plate and extending forward to the top of the knife seat to be welded, and a An operating chamber, a driving shaft is installed at the bottom end of the driving wheel, the bottom end of the driving shaft enters the operating chamber, and a servo motor is installed. The operating mechanism includes a button fixed on one side of the base, and the button is electrically connected to the servo motor. The operating mechanism also includes a high-frequency heating element installed on the base, and the high-frequency heating element includes a support plate and a high-frequency heating tube fixed on one side of the top of the base, one end of the high-frequency heating tube is transferred to the support plate, and a spatial bending portion is provided at the free end, and the spatial bending portion is buckled on the top of the knife seat to be welded. The operating mechanism also includes a tilting rod that slides up and down on the support plate, the top end of the tilting rod is connected to the transfer end of the high-frequency heating tube, and the bottom end of the tilting rod is downwardly located on the rotation trajectory of the eccentric shaft.

[0006] Further preferably, inclined surfaces are provided on the left and right sides of the base, and the arrangement of the two inclined surfaces makes the base gradually narrower from the rear end to the front, and the button is located on the inclined surface on the right side.

[0007] Further preferably, a circle of positioning rods is installed on the top surface of the Geneva drive plate through a hinge shaft, and a bending spring is connected between the free end of the positioning rod and the top surface of the Geneva drive plate. The bending spring provides elastic force to the free end of the positioning rod to deflect the free end of the positioning rod into the positioning hole.

[0008] Further preferably, the positioning rod is arc-shaped, the free end of the positioning rod is provided with a positioning portion bent toward the positioning hole, and a chamfer is provided downwardly along the inner edge of the top surface of the positioning rod.

[0009] Further preferably, a damping bearing is fixed to the top end of the base, the driving shaft is assembled on the damping bearing, and the driving shaft enters the base through the damping bearing.

[0010] Further preferably, a lifting wheel is provided at the bottom end of the tilting rod, and a ball head is provided at the top end of the eccentric shaft, and the lifting wheel is close to the outer side of the shaft groove of the Geneva driving plate. When the eccentric shaft rotates with the ball head until it is about to enter the shaft groove of the Geneva driving plate, the lifting wheel is triggered first, and the lifting wheel pushes the tilting rod to rise in advance, and a hinge groove is provided at the top end of the support plate, and a ceramic seat is fixed at the rotating end of the high-frequency heating tube, and the ceramic seat is connected to the hinge groove through a rotating shaft, and the top end of the tilting rod is connected to the ceramic seat, and the ceramic seat is provided with an electrical port for providing thermal current to the high-frequency heating tube, and a spring plate is fixed in the hinge groove, and the spring plate is tilted upward and supported on the bottom end of the high-frequency heating tube.

[0011] Further preferably, the material bin includes a large bucket cavity on the top and a small bucket cavity connected to the bottom of the large bucket cavity, the small bucket cavity is vertically downward, and in addition to a discharge port at the bottom of the small bucket cavity, a discharge side port is also provided on the side of the small bucket cavity that is consistent with the rotation direction of the knife seat to be welded.

[0012] The present invention also provides a laser welding process for producing alloy accessories, comprising the following steps:

[0013] Step S01, measuring the diameter of the tool holder to be welded, calculating the number of alloy tool bits according to the measured diameter value, and loading the alloy tool bits into the material cabin;

[0014] Step S02, inserting the bottom end of the knife holder to be welded into the positioning hole and locking it;

[0015] Step S03, the servo motor drives the tool holder to be welded to rotate intermittently, the high-frequency heating tube heats the top of the tool holder to be welded, the material chamber drops alloy tool heads to the top of the tool holder to be welded, and these alloy tool heads are welded to the top of the tool holder to be welded in sequence.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. A Geneva drive plate and a drive wheel are set on the top of the equipment. When in use, the servo motor drives the drive shaft to rotate counterclockwise, and the drive shaft drives the drive wheel to rotate counterclockwise, and the eccentric shaft is passed into the first shaft slot of the Geneva drive plate. As the eccentric shaft continues to rotate, the shaft slot drives the Geneva drive plate to rotate clockwise. When the eccentric shaft leaves the first shaft slot, the rotation of the Geneva drive plate is suspended. When the Geneva drive plate performs the above rotation, the turret also drives the knife seat to be welded to rotate clockwise, so that the first melting point at the top of the knife seat to be welded rotates to the bottom side of the material cabin, just leaking the bottom end to the first melting point on the top of the knife seat to be welded. The bottom end of the gold cutter head is welded to the melting point. At the same time, the second welding point at the top of the cutter seat to be welded reaches the bottom of the space bending part and is melted by high temperature. The servo motor rotates the drive shaft counterclockwise again, repeating the above rotation mode, and the eccentric shaft is passed into the next shaft slot of the Geneva drive plate. As the eccentric shaft continues to rotate until it leaves the shaft slot, the Geneva drive plate rotates and pauses again. The turret rotates the cutter seat to be welded clockwise again, so that the second melting point at the top of the cutter seat to be welded rotates to the bottom side of the material chamber again. The second alloy cutter head in the material chamber leaks downward and is welded to the second melting point at the top of the cutter seat to be welded. In this way, all alloy cutter heads are welded to the cutter seat to be welded in turn. During the welding process, the operator does not need to manually place the alloy cutter head, nor does he need to manually straighten the alloy cutter head, which improves the welding efficiency.

[0018] 2. The high-frequency heating tube is hinged on the equipment. Every time the knife seat to be welded rotates an angle, the spatial bending part on the high-frequency heating tube will heat the next heating point on the knife seat to be welded, and the high-frequency heating tube will deflect upward once. The spatial bending part does not fall completely on the knife seat to be welded, but when the knife seat to be welded rotates and transports the heating point to the bottom of the material cabin, the spatial bending part is lifted from the knife seat to be welded to prevent the non-welding position of the knife seat to be welded from being completely melted, causing unnecessary plastic deformation of the welding area of ​​the knife seat to be welded, affecting product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of a laser welding device for producing alloy accessories provided in an embodiment of the present invention;

[0020] Figure 2 A schematic diagram of the welding principle of a laser welding device for producing alloy accessories provided in an embodiment of the present invention;

[0021] Figure 3 The laser welding device for producing alloy parts provided by the embodiment of the present invention comprises Figure 2 The enlarged schematic diagram of the A part is shown;

[0022] Figure 4 The laser welding device for producing alloy parts provided by the embodiment of the present invention comprises Figure 1 The derived plan view;

[0023] Figure 5 The laser welding device for producing alloy parts provided by the embodiment of the present invention comprises Figure 2 The schematic diagram from the rear side perspective is drawn;

[0024] Figure 6 A schematic plan view of a cutaway laser welding device for alloy fitting production provided by an embodiment of the present invention;

[0025] Figure 7 This is a schematic diagram of the tool holder to be welded after all the alloy tool bits are welded in the present invention.

[0026] In the figure: 1. base; 2. rotating mechanism; 3. feeding mechanism; 4. operating mechanism; 5. turret; 6. driving wheel; 7. positioning hole; 8. Geneva driving plate; 9. eccentric shaft; 10. knife seat to be welded; 11. vertical plate; 12. material cabin; 13. operating chamber; 14. driving shaft; 16. servo motor; 17. button; 18. positioning rod; 19. bending spring; 20. positioning part; 21. chamfer; 22. damping bearing; 23. support plate; 24. high-frequency heating tube; 25. tilting rod; 27. lifting wheel; 28. ball head; 29. ​​ceramic seat; 30. space bending part; 31. large bucket cavity; 32. small bucket cavity; 33. side outlet; 34. spring plate; 35. hinge groove. DETAILED DESCRIPTION

[0027] The above and other embodiments and advantages of the present invention are described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments.

[0028] In one embodiment, if Figure 1-Figure 7 As shown: This embodiment provides a laser welding device for alloy fitting production, including a base 1, a rotating mechanism 2 is fixed on the base 1, a feeding mechanism 3 located at the rear side of the rotating mechanism 2 is fixed on the base 1, and a manipulation mechanism 4 is provided in the base 1;

[0029] The rotating mechanism 2 includes a turret 5 fixed on the top of the base 1 and a driving wheel 6 fixed on the top of the base 1 and located near the turret 5. A positioning hole 7 is provided on the top of the turret 5. A Geneva driving plate 8 is fixed on the outer surface of the turret 5. An eccentric shaft 9 that matches the Geneva driving plate 8 is fixed on the top surface of the driving wheel 6. The bottom end of the tool holder 10 to be welded is positioned in the positioning hole 7. The feeding mechanism 3 includes a vertical plate 11 fixed on the top of the base 1, and also includes a material cabin 12 fixed on the top of the vertical plate 11 and extending forward to the top of the tool holder 10 to be welded. An operating chamber 13 is provided in the base 1. A driving shaft 14 is installed at the bottom end of the driving wheel 6. The bottom end of the driving shaft 14 enters the operating chamber 13. The operating mechanism 4 includes a servo motor arranged in the operating chamber 13. The servo motor 16, the operating mechanism 4 also includes a button 17 fixed on one side of the base 1, the button 17 is electrically connected to the servo motor 16, the bottom end of the drive shaft 14 is connected to the servo motor 16, the operating mechanism 4 also includes a high-frequency heating element installed on the base 1, the high-frequency heating element includes a support plate 23 fixed on one side of the top of the base 1 and a high-frequency heating tube 24, one end of the high-frequency heating tube 24 is transferred to the support plate 23, and a space bending portion 30 is provided at the free end, and the space bending portion 30 is buckled on the top of the knife seat 10 to be welded, the operating mechanism 4 also includes a tilting rod 25 sliding up and down on the support plate 23, the top of the tilting rod 25 is connected to the transfer end of the high-frequency heating tube 24, and the bottom end of the tilting rod 25 is downwardly located on the rotation trajectory of the eccentric shaft 9.

[0030] Working principle and effect, use the forward material chamber 12 to load multiple alloy cutter heads at a time, and then insert the bottom end of the cutter seat 10 to be welded into the positioning hole 7, the bottom end of the first alloy cutter head leaking out of the material chamber 12 will fall on the top of the cutter seat 10 to be welded in advance, then buckle the spatial bending portion 30 of the high-frequency heating tube 24 on the top of the cutter seat 10 to be welded, pass current into the high-frequency heating tube 24, the current heats the spatial bending portion 30, and the high heat melts the top buckling part of the cutter seat 10 to be welded, the right leg leans on the button 17 and clamps it hard, so that the servo motor 16 is energized to work, the servo motor 16 drives the drive shaft 14 to rotate counterclockwise, the drive shaft 14 drives the drive wheel 6 to rotate counterclockwise, the drive wheel 6 drives the eccentric shaft 9 to rotate, and the eccentric shaft 9 is passed into the first shaft groove of the Geneva drive plate 8, as the eccentric shaft 9 continues to rotate, the shaft groove drives the Geneva drive plate 8 to rotate clockwise, when the eccentric shaft 9 leaves the first shaft groove, the Geneva drive plate 8 rotates The rotation is paused. When the Geneva drive plate 8 performs the above rotation, the turret 5 will also rotate the tool holder 10 to be welded clockwise, so that the first melting point at the top of the tool holder 10 to be welded rotates to the bottom side of the material chamber 12, and the bottom end of the first alloy cutter head whose bottom end is leaked on the top of the tool holder 10 to be welded is welded to the melting point. At the same time, the second welding point at the top of the tool holder 10 to be welded reaches the bottom of the spatial bending portion 30 and is melted by high temperature. The servo motor 16 drives the drive shaft 14 to rotate counterclockwise again, repeating the above rotation mode, and delivering the eccentric shaft 9 to the next shaft groove of the Geneva drive plate 8. As the eccentric shaft 9 continues to rotate until it leaves the shaft groove, the Geneva drive plate 8 rotates and pauses again. The turret 5 drives the tool holder 10 to be welded to rotate clockwise again, so that the second melting point at the top of the tool holder 10 to be welded rotates to the bottom side of the material chamber 12 again, and the second alloy cutter head in the material chamber 12 leaks downward and is welded to the second melting point at the top of the tool holder 10 to be welded. By analogy, all the alloy tool heads are welded on the tool holder 10 to be welded in sequence ( Figure 7 As shown in the figure), during the welding process, the operator does not need to manually place the alloy cutter head, nor does he need to manually straighten the alloy cutter head, which improves the welding efficiency.

[0031] When the eccentric shaft 9 rotates to the bottom end of the tilting rod 25 (about to enter the shaft groove of the Geneva driving plate 8), the ball head 28 is used to contact the lifting wheel 27 in advance, so that the lifting wheel 27 deflects the tilting rod 25 to the upper left, and the tilting rod 25 deflects the ceramic seat 29 to the upper left, and the ceramic seat 29 deflects the high-frequency heating tube 24 to the upper left. At this time, the spatial bending portion 30 at the end of the high-frequency heating tube 24 also deflects upward and leaves the top of the knife seat 10 to be welded, and the eccentric shaft 9 enters the shaft groove of the Geneva driving plate 8 and pushes the Geneva driving plate 8 to rotate, and the Geneva driving plate 8 rotates the turret 5, and the turret 5 rotates the knife seat 10 to be welded. The eccentric shaft 9 rotates to rotate the melting point position on the knife seat 10 to be welded to the bottom of the material chamber 12. At the same time, the ball head 28 at the top of the eccentric shaft 9 leaves the lifting wheel 27, the lifting wheel 27 loses the squeezing effect and descends, the tilting rod 25 rotates to the lower right, the tilting rod 25 leads the ceramic seat 29 to rotate to the lower right, and the ceramic seat 29 leads the high-frequency heating tube 24 to rotate to the lower right. When the spatial bending portion 30 falls to the next welding position of the knife seat 10 to be welded again, the eccentric shaft 9 leaves the shaft groove of the Geneva driving plate 8, the Geneva driving plate 8 stops rotating, the knife seat 10 to be welded no longer rotates, and the spatial bending portion 30 heats the next welding point to a high temperature. It can be seen from this that every time the knife seat 10 to be welded rotates an angle, the spatial bending portion 30 on the high-frequency heating tube 24 will heat the next heating point on the knife seat 10 to be welded once. The spatial bending portion 30 does not completely fall on the knife seat 10 to be welded, but when the knife seat 10 to be welded rotates and transports the heating point to the bottom of the material chamber 12, the spatial bending portion 30 is lifted from the knife seat 10 to be welded, preventing the non-welding position of the knife seat 10 to be welded from being completely melted, causing unnecessary plastic deformation of the welding area of ​​the knife seat 10 to be welded, affecting product quality.

[0032] The left and right sides of the base 1 are provided with inclined surfaces, and the setting of the two inclined surfaces makes the base 1 gradually narrower from the rear end to the front. The button 17 is located on the inclined surface on the right side. The operator sits on the front side of the base 1 with his legs resting on the inclined surfaces on both sides and his right leg close to the button 17. When starting the servo motor 16, the operator only needs to squeeze the button 17 with the right leg. When the right leg squeezes the button 17 again, the servo motor 16 is powered off and shut down, which is convenient to operate.

[0033] like Figure 1 , Figure 3As shown, a circle of positioning rods 18 are installed on the top surface of the Geneva drive plate 8 through a hinge shaft, and a bending spring 19 is connected between the free end of the positioning rod 18 and the top surface of the Geneva drive plate 8. The bending spring 19 provides elastic force to the free end of the positioning rod 18, so that the free end of the positioning rod 18 is deflected into the positioning hole 7. When the bottom end of the knife seat 10 to be welded is placed in the positioning hole 7, all the positioning rods 18 rotate outward, and the bending spring 19 is compressed and shortened and stores elastic force. After the bottom end of the knife seat 10 to be welded is completely placed in the positioning hole 7, the bending spring 19 elastically lengthens and rotates all the positioning rods 18 back to the positioning hole 7 in a clamping and pushing manner. The clamping effect generated by the rotation of these positioning rods 18 into the positioning hole 7 is used to prevent the knife seat 10 to be welded from falling off. When the turret 5 rotates, it is ensured that the knife seat 10 to be welded is rotated with it.

[0034] like Figure 3 As shown, the positioning rod 18 is arc-shaped, and the free end of the positioning rod 18 is provided with a positioning portion 20 bent toward the positioning hole 7, and a chamfer 21 is provided downward along the inner edge of the top surface of the positioning rod 18. When the bottom end of the welding knife seat 10 is placed in the positioning hole 7, the bottom end first falls on the chamfer 21, forcing the positioning rod 18 to deflect outward, which is conducive to the bottom end of the welding knife seat 10 to fall into the positioning hole 7 quickly.

[0035] A damping bearing 22 is fixed to the top of the base 1, and the drive shaft 14 is assembled on the damping bearing 22, and the drive shaft 14 enters the base 1 through the damping bearing 22. After the servo motor 16 rotates the drive shaft 14 by one angle, the damping bearing 22 prevents the drive shaft 14 from rotating by inertia, ensuring that the angle of each rotation of the drive shaft 14 is consistent, ensuring that the angle of each rotation of the drive wheel 6 is consistent, ensuring that the angle of each rotation of the eccentric shaft 9 is consistent, ensuring that the angle of each rotation of the Geneva drive plate 8 is consistent, ensuring that the angle of each rotation of the tool holder 10 to be welded is consistent, and ensuring that all alloy tool heads are distributed in an array after being welded on the tool holder 10 to be welded.

[0036] A lifting wheel 27 is provided at the bottom end of the tilting rod 25, and a ball head 28 is provided at the top end of the eccentric shaft 9. The lifting wheel 27 is close to the outer side of the shaft groove of the Geneva driving plate 8. When the eccentric shaft 9 rotates with the ball head 28 until it is about to enter the shaft groove of the Geneva driving plate 8, the lifting wheel 27 is triggered first, and the lifting wheel 27 pushes the tilting rod 25 to rise in advance. A hinge groove 35 is provided at the top end of the support plate 23, and a ceramic seat 29 is fixed at the rotating end of the high-frequency heating tube 24. The ceramic seat 29 is transferred in the hinge groove 35 through a rotating shaft. The top end of the tilting rod 25 is connected to the ceramic seat 29, and the ceramic seat 29 is provided with an electrical port for providing thermal current to the high-frequency heating tube 24.

[0037] A spring plate 34 is fixed in the hinge groove 35. The spring plate 34 is tilted upward and supported on the bottom end of the high-frequency heating tube 24. After the high-frequency heating tube 24 falls downward, the bottom surface falls on the spring plate 34, and its falling range is limited by the spring plate 34 to ensure that the lifting wheel 27 is always on the rotation trajectory of the eccentric shaft 9.

[0038] The material chamber 12 includes a large bucket chamber 31 at the top and a small bucket chamber 32 connected to the bottom of the large bucket chamber 31. The small bucket chamber 32 is vertically downward. In addition to a discharge port at the bottom of the small bucket chamber 32, a discharge side port 33 that is consistent with the rotation direction of the tool holder 10 to be welded is also opened on the side of the small bucket chamber 32. The large bucket chamber 31 at the top is convenient for placing multiple alloy tool bits at one time, and the small bucket chamber 32 is convenient for feeding a single alloy tool bit downward. When the tool holder 10 to be welded continues to rotate clockwise, the welded alloy tool bit is brought to the next position through the discharge side port 33, and the tool holder 10 to be welded sends the next point to be welded into the bottom of the small bucket chamber 32, and so on, and finally all the alloy tool bits are pressed. Figure 7 The welding is complete as shown.

[0039] The present invention also provides a laser welding process for alloy fitting production, which is applicable to the above-mentioned laser welding device for alloy fitting production, and comprises the following steps:

[0040] Step S01, measuring the diameter of the tool holder 10 to be welded, calculating the number of alloy tool bits according to the measured diameter value, and loading these alloy tool bits into the material cabin 12;

[0041] Step S02, insert the bottom end of the knife holder 10 to be welded into the positioning hole 7 and lock it;

[0042] Step S03, the servo motor 16 drives the tool holder 10 to be welded to rotate intermittently, the high-frequency heating tube 24 heats the top of the tool holder 10 to be welded, and the alloy tool heads are dropped from the material chamber 12 to the top of the tool holder 10 to be welded, and these alloy tool heads are welded to the top of the tool holder 10 to be welded in sequence.

[0043] The above orientation designations do not represent the specific orientations of the components in this implementation scheme. This implementation scheme is only for the convenience of describing the scheme, and the orientations are described relatively with reference to the figures. In essence, the specific orientations of the components are described according to their actual installation and actual use as well as the customary orientations of technicians in this field. This is hereby explained.

[0044] The specific implementation methods described above further describe the invention purpose, technical solutions, and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the protection scope of the present invention. It is particularly pointed out that for those skilled in the art, any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A laser welding device for alloy parts production, characterized in that: The invention comprises a base (1), a rotating mechanism (2) is fixed on the base (1), a feeding mechanism (3) located at the rear side of the rotating mechanism (2) is fixed on the base (1), and a control mechanism (4) is arranged inside the base (1); the rotating mechanism (2) comprises a turret (5) fixed on the top of the base (1) and a driving wheel (6) fixed on the top of the base (1) and located near the turret (5), a positioning hole (7) is opened on the top of the turret (5), and a Geneva driving plate (8) is fixed on the outer surface of the turret (5). The top surface of the driving wheel (6) is fixed with an eccentric shaft (9) which matches the Geneva driving plate (8), the bottom end of the welding knife seat (10) is positioned in the positioning hole (7), the feeding mechanism (3) includes a vertical plate (11) fixed to the top of the base (1), and also includes a material cabin (12) fixed to the top of the vertical plate (11) and extending forward to the top of the welding knife seat (10), the base (1) is provided with an operating chamber (13), the bottom end of the driving wheel (6) is installed with a driving shaft (14), and the driving shaft (14) ) enters the operating cavity (13), the operating mechanism (4) comprises a servo motor (16) arranged in the operating cavity (13), the operating mechanism (4) further comprises a button (17) fixed to one side of the base (1), the button (17) is electrically connected to the servo motor (16), the bottom end of the drive shaft (14) is connected to the servo motor (16), the operating mechanism (4) further comprises a high-frequency heating element mounted on the base (1), the high-frequency heating element comprises a high-frequency heating element fixed to the top of the base (1) A support plate (23) and a high-frequency heating tube (24) are provided on one side of the support plate (23), one end of the high-frequency heating tube (24) is transferred to the support plate (23), a free end is provided with a spatial bending portion (30), the spatial bending portion (30) is buckled on the top end of the knife seat (10) to be welded, the operating mechanism (4) further comprises a tilting rod (25) sliding up and down on the support plate (23), the top end of the tilting rod (25) is connected to the transfer end of the high-frequency heating tube (24), and the bottom end of the tilting rod (25) is located downward on the rotation track of the eccentric shaft (9); A circle of positioning rods (18) is installed on the top surface of the Geneva drive plate (8) via a hinge shaft, and a bending spring (19) is connected between the free end of the positioning rod (18) and the top surface of the Geneva drive plate (8), and the bending spring (19) provides elastic force to the free end of the positioning rod (18), so that the free end of the positioning rod (18) is deflected into the positioning hole (7); The bottom end of the tilting rod (25) is provided with a lifting wheel (27), and the top end of the eccentric shaft (9) is provided with a ball head (28). The lifting wheel (27) is close to the outer side of the shaft groove of the Geneva drive plate (8). When the eccentric shaft (9) rotates with the ball head (28) until it is about to enter the shaft groove of the Geneva drive plate (8), the lifting wheel (27) is first triggered, and the lifting wheel (27) pushes the tilting rod (25) to rise in advance. The top end of the support plate (23) is provided with a hinge groove (35 ), a ceramic seat (29) is fixed to the rotating end of the high-frequency heating tube (24), and the ceramic seat (29) is connected to the hinge groove (35) via a rotating shaft. The top end of the tilting rod (25) is connected to the ceramic seat (29), and the ceramic seat (29) is provided with an electrical connection port for providing thermal current to the high-frequency heating tube (24). A spring plate (34) is fixed in the hinge groove (35), and the spring plate (34) is tilted upward and supported on the bottom end of the high-frequency heating tube (24).

2. The laser welding device for alloy fitting production according to claim 1, characterized in that: The base (1) is provided with inclined surfaces on the left and right sides. The arrangement of the two inclined surfaces causes the base (1) to gradually narrow from the rear end to the front. The button (17) is located on the inclined surface on the right side.

3. The laser welding device for alloy fitting production according to claim 2, characterized in that: The positioning rod (18) is arc-shaped, and a positioning portion (20) is provided at the free end of the positioning rod (18) and is bent toward the positioning hole (7). A chamfer (21) is provided downwardly along the inner edge of the top surface of the positioning rod (18).

4. The laser welding device for alloy fitting production according to claim 3, characterized in that: A damping bearing (22) is fixed to the top end of the base (1), the driving shaft (14) is assembled on the damping bearing (22), and the driving shaft (14) enters the base (1) through the damping bearing (22).

5. The laser welding device for alloy fitting production according to claim 4, characterized in that: The material chamber (12) comprises a large chamber (31) at the top and a small chamber (32) connected to the bottom of the large chamber (31). The small chamber (32) is vertically downward. In addition to a discharge port at the bottom of the small chamber (32), a discharge side port (33) is also provided on the side of the small chamber (32) in the same direction as the rotation direction of the knife holder (10) to be welded.

6. A laser welding process for alloy parts production, applicable to the laser welding device for alloy parts production as claimed in claim 1, characterized in that: The following steps are involved: Step S01, measuring the diameter of the tool holder (10) to be welded, calculating the number of alloy tool heads according to the measured diameter value, and loading the alloy tool heads into the material cabin (12); Step S02, inserting the bottom end of the knife holder (10) to be welded into the positioning hole (7) and locking it in place; Step S03, the servo motor (16) drives the tool holder (10) to be welded to rotate intermittently, the high-frequency heating tube (24) heats the top of the tool holder (10) to be welded, the material chamber (12) drops alloy tool heads onto the top of the tool holder (10) to be welded, and the alloy tool heads are sequentially welded to the top of the tool holder (10).

Citation Information

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