Welding device adaptive to installation of cable bridge
By designing a welding device suitable for cable trays, using precisely adjusted clamping components and automatic welding arms, the problems of unstable and difficult automation of the bridge tray during welding are solved, smooth flipping and efficient welding are achieved, and welding effect is improved and automation level.
Patent Information
- Application Number
- CN202411233805.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The cable tray needs to be flipped during welding, resulting in the welding part being easily displaced, affecting the welding effect, and it is difficult for the prior art to achieve smooth flip and automated welding.
A welding device including a base, frame, carrier table, clamping assembly and welding arm is designed. Through precisely adjusted clamping assembly and automatic welding arm, the stability of the bridge frame during flipping and welding stability is ensured, and through Gear and locking components enable quick positioning and unlocking.
The smooth flip of the cable tray during the welding process is achieved, labor intensity and rework are reduced, welding effect and automation are improved, part of the welding is avoided, and the universality and adaptability of the device are improved.
Smart Images

Figure CN119282591A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable bridge welding, in particular to a welding device suitable for cable bridge installation. Background Art
[0002] Cable trays are divided into trough type, tray type, ladder type, grid type and other structures, which are composed of brackets, supports and installation accessories; cable trays are mainly used for laying cables and protecting cables. Cable trays can be laid on various buildings and pipe gallery brackets. Cable trays have the characteristics of simple structure, beautiful appearance, flexible configuration and easy maintenance.
[0003] The cable tray needs to be flipped during welding so that all sides of the cable tray connection can be welded. Since a part of the cable tray has been welded, it is necessary to flip both trays at the same time, which can easily cause displacement of the welded part and affect the welding effect. Summary of the invention
[0004] The present invention provides a welding device suitable for cable tray installation, which can overcome certain defects of the prior art.
[0005] According to the welding device suitable for cable tray installation of the present invention, it includes a base, two frames are symmetrically arranged on the base, and a welding area is formed between the two frames; the frame has a circular flipping area along the length direction of the base, and a bearing platform for placing the bridge is rotatably provided on the inner wall of the flipping area, and a clamping component for limiting the side wall of the bridge in the width direction is provided at the top of the bearing platform.
[0006] The precise adjustment capability of the clamping assembly enables cable trays of different sizes and shapes to be reliably clamped, improving the versatility and adaptability of the device.
[0007] Preferably, an annular groove for mounting the supporting platform is formed on the inner wall of the flipping zone, the supporting platform has a connecting portion cooperating with the flipping zone, and a rotating ring rotatably cooperating with the annular groove is provided at the bottom of the connecting portion.
[0008] The above structure ensures that the supporting platform can rotate smoothly in the turning area.
[0009] Preferably, a slide groove cooperating with the clamping assembly is provided on the top of the support platform along the width direction of the bridge frame. The clamping assembly includes two side plates respectively arranged corresponding to the width directions of the bridge frame and a clamping arm symmetrically arranged in the slide groove. The clamping arm is arranged in an inverted L shape. A screw is threadedly connected at the two side plates. One end of the screw is rotatably arranged at the side wall of the clamping arm, and the other end of the screw is threadedly penetrated through the side plate. A turning handle is fixed at one end of the screw penetrating the side plate.
[0010] The setting of the slide groove allows the clamping assembly to slide in the width direction of the bridge, so as to limit the cable bridges of different widths. The inverted L-shaped clamping arm can firmly limit the side walls and top of the bridge, thereby improving safety during flipping.
[0011] Through the threaded screw, the user can easily rotate the handle to move the screw in the inner thread of the side plate, thereby pushing the clamping arm to slide along the slide groove to achieve precise adjustment of the clamping force of the cable tray.
[0012] Preferably, a welding arm is provided at the flipping area, and the welding arm is used to weld the connection between the bridge frame placed at the bearing platform.
[0013] Through the above structure, the welding arm can automatically weld the connection of the cable tray placed on the bearing platform without the need for manual operation of a hand-held welding gun, which greatly improves the automation level of welding and further improves work efficiency.
[0014] Preferably, a connecting frame is fixedly provided between the two frames, and the connecting frame is used to connect the two frames and keep them parallel.
[0015] The above structure ensures that the two frames are always in a parallel state, so that there is better stability when flipping, and at the same time the bridge frame at the bearing platform can always be in a relatively horizontal state.
[0016] Preferably, a welding interval is formed between adjacent bearing platforms, and the welding arm is located at the welding interval.
[0017] The above structure ensures that the welding arm has enough space to weld the connection between the two bridge frames, while also reducing the interference between the two bearing platforms.
[0018] Preferably, a rubber pad is provided at the contact point between the clamping arm and the side wall of the bridge frame.
[0019] Through the above structure, the pressure and friction force of the clamping arm on the side wall of the bridge frame can be effectively buffered.
[0020] Preferably, the frame body is provided with a mounting cavity corresponding to the ring groove, a gear is rotatably provided in the mounting cavity, an outer tooth portion is provided on the outer wall of the rotating ring, and the outer tooth portion meshes with the gear;
[0021] A groove is arranged at the axis of the gear, and a locking component is slidably arranged on the groove and the frame body, and the locking component is used to limit the gear.
[0022] Through the above structure, when in use, after the bearing platform is rotated, the gear pair can be limited by the locking assembly, thereby limiting the bearing platform, making it convenient for the user to position the bearing platform at different angles to meet welding requirements at different angles.
[0023] Preferably, the locking assembly includes a sleeve arranged at the groove and an extension tube arranged at the frame, the sleeve and the extension tube are arranged through, and a spline groove is formed on the inner wall of the sleeve;
[0024] A locking piece is slidably provided in the extension tube, and the locking piece has an expansion portion, and the expansion portion is located at one end corresponding to the spline groove. A spring is provided between the expansion portion and the inner wall of the extension tube, and the spring is used to provide an elastic force to maintain tightness in the direction of the spline groove. The locking piece passes through one end of the extension tube and is provided with a connecting handle. A plug-in end extending into the spline groove is formed on the side of the expansion portion corresponding to the spline groove, and a spline matching the spline groove is formed on the outer wall of the plug-in end.
[0025] Through the above structure, the user can quickly unlock or lock the gear, the operation is simple, fast and stable, and the user can easily achieve the locking and unlocking operations by simply pushing and pulling the connecting handle.
[0026] Preferably, the frame body is provided with two locking components corresponding to the annular groove, and the two locking components are symmetrically arranged on the frame body along the center of the flipping area.
[0027] Through the above structure, the bearing platform is further limited by two symmetrically arranged locking components, thereby improving the stability of the limit.
[0028] The beneficial effects of the present invention are as follows:
[0029] 1. Compared with the existing technology, the cable tray can be turned over smoothly during the welding process without manual handling, which reduces the labor intensity, reduces the welding interruption and rework caused by improper turning, avoids the displacement of the welded parts when turning over two cable trays at the same time, and improves the welding effect;
[0030] 2. Through the coordinated arrangement of the gears, rotating rings and locking components, the user can quickly unlock or lock the gears. The operation is simple, fast and stable. The user can easily achieve locking and unlocking operations by simply pushing and pulling the connecting handle. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 The figure is a schematic diagram of the overall structure of a welding device suitable for cable tray installation.
[0032] Figure 2 The schematic diagram of the structure of the welding device after the support platform is turned over is suitable for cable tray installation.
[0033] Figure 3 It is a schematic diagram of the overall side cross-sectional structure of a welding device suitable for cable tray installation.
[0034] Figure 4 The figure is a schematic diagram of the cross-sectional structure of the annular groove of a welding device suitable for cable tray installation.
[0035] Figure 5 The present invention is a schematic diagram of the cross-sectional structure of a locking assembly of a welding device suitable for installation on a cable tray.
[0036] Figure 6 for Figure 5 Schematic diagram of the local enlarged structure at point A in the middle.
[0037] 100, base; 110, frame; 120, bearing platform; 130, locking assembly; 140, connecting frame; 150, welding arm; 210, clamping assembly; 310, ring groove; 320, rotating ring; 330, slide groove; 410, external tooth portion; 420, gear; 430, side plate; 440, lead screw; 450, turning handle; 460, clamping arm; 510, connecting handle; 610, sleeve; 620, spline groove; 630, extension tube; 640, locking piece; 650, expansion portion; 660, plug end; 670, spline; 680, spring. DETAILED DESCRIPTION
[0038] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the embodiments. It should be understood that the embodiments are only for explaining the present invention and are not intended to limit it.
[0039] Example 1
[0040] See also Figure 1-3 The present embodiment provides a welding device suitable for cable tray installation, which includes a base 100, and two frames 110 are symmetrically arranged on the base 100, and a welding area is formed between the two frames 110; the frame 110 has a circular flipping area along the length direction of the base 100, and a bearing platform 120 for placing the bridge is rotatably provided on the inner wall of the flipping area, and a clamping component 210 for limiting the side wall of the bridge in the width direction is provided at the top of the bearing platform 120.
[0041] When the welding device of this embodiment suitable for cable tray installation is actually used, the corresponding ends of the two cable trays to be welded are placed on the supporting platform 120, and the seam alignment operation is performed. Then, the side walls are limited and clamped by the clamping assembly 210. When welding the connection, the cable trays at both ends can be smoothly turned over by rotating the supporting platform 120. Compared with the prior art, the cable tray can be smoothly turned over during the welding process without manual handling, which reduces labor intensity and welding interruptions and rework caused by improper turning over, and avoids the displacement of the welded parts when turning over the two cable trays at the same time, thereby improving the welding effect.
[0042] The clamping assembly 210 disposed on the top of the supporting platform 120 can effectively limit the side wall of the cable bridge in the width direction, thereby ensuring the stability of the bridge during the welding process.
[0043] The precise adjustment capability of the clamping assembly 210 enables cable trays of different sizes and shapes to be reliably clamped, thereby improving the versatility and adaptability of the device.
[0044] In this embodiment, an annular groove 310 for mounting the support platform 120 is formed on the inner wall of the flipping area. The support platform 120 has a connecting portion that cooperates with the flipping area. A rotating ring 320 that rotates with the annular groove 310 is provided at the bottom of the connecting portion.
[0045] The above structure ensures that the supporting platform 120 can rotate smoothly in the turning area.
[0046] In this embodiment, a slide groove 330 cooperating with the clamping assembly 210 is provided at the top of the support platform 120 along the width direction of the bridge frame. The clamping assembly 210 includes two side panels 430 respectively arranged corresponding to the width directions of the bridge frame and a clamping arm 460 symmetrically arranged in the slide groove 330. The clamping arm 460 is arranged in an inverted L shape. The two side panels 430 are both threadedly connected with a screw 440. One end of the screw 440 is rotatably arranged on the side wall of the clamping arm 460, and the other end of the screw 440 is threadedly penetrated through the side panel 430. The screw 440 penetrates the side panel 430 and one end is fixed with a turning handle 450.
[0047] The setting of the slide groove 330 allows the clamping assembly 210 to slide in the width direction of the bridge, so as to limit the cable bridges of different widths. The inverted L-shaped clamping arm 460 can firmly limit the side walls and top of the bridge, thereby improving safety during flipping.
[0048] Through the threaded screw 440, the user can easily rotate the handle 450 to move the screw 440 in the inner thread of the side plate 430, thereby pushing the clamping arm 460 to slide along the slide groove 330 to achieve precise adjustment of the clamping force of the cable tray.
[0049] In this embodiment, a welding arm 150 is provided at the flipping area, and the welding arm 150 is used to weld the connection between the bridge frame placed on the supporting platform 120 .
[0050] Through the above structure, the welding arm 150 can automatically weld the connection of the cable tray placed on the supporting platform 120 without manual operation of a handheld welding gun, which greatly improves the automation level of welding and further improves work efficiency.
[0051] In this embodiment, a connecting frame 140 is fixedly disposed between the two frames 110 , and the connecting frame 140 is used to connect the two frames 110 and keep them parallel.
[0052] The above structure ensures that the two frames 110 are always in a parallel state, so that they have better stability when flipping, and at the same time, the bridge frame at the supporting platform 120 can always be in a relatively horizontal state.
[0053] In this embodiment, a welding interval is formed between adjacent carriers 120 , and the welding arm 150 is located at the welding interval.
[0054] The above structure ensures that the welding arm 150 has enough space to weld the connection between the two bridge frames, while reducing the interference between the two supporting platforms 120 .
[0055] In this embodiment, a rubber pad is provided at the contact point between the clamping arm 460 and the side wall of the bridge.
[0056] Through the above structure, the pressure and friction force of the clamping arm 460 on the side wall of the bridge can be effectively buffered.
[0057] Example 2
[0058] See Figure 3-6 This embodiment also provides a welding device suitable for cable tray installation, which differs from the first embodiment in that: a mounting cavity corresponding to the ring groove 310 is provided at the frame body 110, a gear 420 is rotatably provided in the mounting cavity, an outer tooth portion 410 is provided at the outer wall of the rotating ring 320, and the outer tooth portion 410 is meshed with the gear 420;
[0059] A groove is disposed at the axis of the gear 420 , and a locking assembly 130 is slidably disposed in the groove and the frame 110 . The locking assembly 130 is used to limit the gear 420 .
[0060] Through the above structure, when in use, after the supporting platform 120 is rotated, the gear 420 can be limited by the locking assembly 130, thereby limiting the supporting platform 120, making it convenient for the user to position the supporting platform 120 at different angles to meet welding requirements at different angles.
[0061] In this embodiment, the locking assembly 130 includes a sleeve 610 disposed at the groove and an extension tube 630 disposed at the frame 110. The sleeve 610 and the extension tube 630 are arranged through each other, and a spline groove 620 is formed on the inner wall of the sleeve 610.
[0062] A locking piece 640 is slidably provided in the extension tube 630, and the locking piece 640 has an expansion portion 650, and the expansion portion 650 is located at the end corresponding to the spline groove 620. A spring 680 is provided between the expansion portion 650 and the inner wall of the extension tube 630, and the spring 680 is used to provide an elastic force to maintain tightness in the direction of the spline groove 620. The locking piece 640 passes through one end of the extension tube 630 and is provided with a connecting handle 510. A plug-in end 660 extending into the spline groove 620 is formed on the side corresponding to the expansion portion 650 and the spline groove 620, and a spline 670 matching the spline groove 620 is formed on the outer wall of the plug-in end 660.
[0063] Through the above structure, the user can quickly unlock or lock the gear 420. The operation is simple, fast and stable. The user can easily achieve the locking and unlocking operations by simply pushing and pulling the connecting handle 510.
[0064] Specifically, in a normal state, due to the elastic force of the spring 680, the spline 670 on the plug end 660 will fit tightly in the spline groove 620, thereby preventing the rotation of the gear 420. At this time, the locking assembly 130 is in a locked state;
[0065] When unlocking is required, the user can pull the locking piece 640 outward through the connecting handle 510. As the locking piece 640 moves, the plug-in end 660 gradually withdraws from the spline groove 620, and the fit between the spline 670 and the spline groove 620 is released. At this time, the gear 420 can rotate freely, and the locking assembly 130 is in an unlocked state.
[0066] In this embodiment, two locking components 130 corresponding to the annular groove 310 are disposed on the frame 110 , and the two locking components 130 are symmetrically disposed on the frame 110 along the center of the flipping area.
[0067] Through the above structure, the two symmetrically arranged locking components 130 are used to further limit the position of the support platform 120, thereby improving the stability of the limit.
[0068] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of this template.
[0069] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0070] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0071] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A welding device suitable for cable tray installation, characterized in that: The invention comprises a base (100), wherein two frames (110) are symmetrically arranged on the base (100), and a welding area is formed between the two frames (110); the frames (110) have a circular turning area along the length direction of the base (100), a bearing platform (120) for placing a bridge frame is rotatably arranged on the inner wall of the turning area, and a clamping assembly (210) for limiting the side wall of the bridge frame in the width direction is arranged at the top of the bearing platform (120).
2. The welding device adapted for cable tray installation according to claim 1 is characterized in that: An annular groove (310) for mounting a support platform (120) is formed on the inner wall of the turnover zone. The support platform (120) has a connecting portion that matches the turnover zone. A rotating ring (320) that rotates with the annular groove (310) is provided at the bottom of the connecting portion.
3. The welding device adapted for cable tray installation according to claim 2 is characterized in that: The frame body (110) is provided with a mounting cavity corresponding to the ring groove (310), a gear (420) is rotatably provided in the mounting cavity, an outer tooth portion (410) is provided on the outer wall of the rotating ring (320), and the outer tooth portion (410) is meshed with the gear (420); A groove is provided at the axis of the gear (420), and a locking assembly (130) is slidably provided in the groove and the frame (110), and the locking assembly (130) is used to limit the gear (420).
4. The welding device adapted for cable tray installation according to claim 3 is characterized in that: The locking assembly (130) comprises a sleeve (610) arranged at the groove and an extension tube (630) arranged at the frame (110); the sleeve (610) and the extension tube (630) are arranged in a through-connected manner, and a spline groove (620) is formed at the inner wall of the sleeve (610); A locking member (640) is slidably provided in the extension tube (630), and the locking member (640) has an expansion portion (650), and the expansion portion (650) is located at one end corresponding to the spline groove (620). A spring (680) is provided between the expansion portion (650) and the inner wall of the extension tube (630), and the spring (680) is used to provide an elastic force to maintain tightness in the direction of the spline groove (620). The locking member (640) passes through one end of the extension tube (630) and is provided with a connecting handle (510). A plug-in end (660) extending into the spline groove (620) is formed on the side of the expansion portion (650) corresponding to the spline groove (620), and a spline (670) matching the spline groove (620) is formed on the outer wall of the plug-in end (660).
5. The welding device adapted for cable tray installation according to claim 4 is characterized in that: Two locking components (130) corresponding to the annular groove (310) are provided on the frame body (110), and the two locking components (130) are symmetrically arranged on the frame body (110) along the center of the flipping zone.
6. The welding device adapted for cable tray installation according to claim 1, characterized in that: A slide groove (330) cooperating with the clamping assembly (210) is provided at the top of the support platform (120) along the width direction of the bridge frame. The clamping assembly (210) includes two side plates (430) respectively arranged corresponding to the width direction of the bridge frame and a clamping arm (460) symmetrically arranged in the slide groove (330). The clamping arm (460) is arranged in an inverted L shape. The two side plates (430) are both threadedly connected with a lead screw (440). One end of the lead screw (440) is rotatably arranged on the side wall of the clamping arm (460), and the other end of the lead screw (440) is threadedly penetrated through the side plate (430). The lead screw (440) penetrates the side plate (430) and is fixed with a turning handle (450) at one end.
7. The welding device adapted for cable tray installation according to claim 1, characterized in that: A welding arm (150) is provided at the turning area, and the welding arm (150) is used to weld the connection between the bridge frame placed at the bearing platform (120).
8. The welding device adapted for cable tray installation according to claim 1, characterized in that: A connecting frame (140) is fixedly provided between the two frames (110), and the connecting frame (140) is used to connect the two frames (110) and keep them parallel.
9. The welding device adapted for cable tray installation according to claim 1, characterized in that: A welding interval is formed between adjacent bearing platforms (120), and the welding arm (150) is located at the welding interval.
10. The welding device adapted for cable tray installation according to claim 1, characterized in that: A rubber pad is provided at the contact point between the clamping arm (460) and the side wall of the bridge frame.