Intelligent welding system and method for steel beam accessories
By introducing pretreatment components and flipped components into the steel beam attachment welding system, flipped time-consuming and labor-intensive flipped and surface impurities are solved, and an efficient and safe welding process is achieved, ensuring the improvement of welding quality.
Patent Information
- Application Number
- CN202411558563.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing steel beam accessories welding system is time-consuming and labor-intensive during the flip process, has poor safety, and fails to effectively remove rust, oil and impurities on the surface of the steel beam, resulting in low welding quality and defects such as pores and slag inclusions.
An intelligent welding system for steel beam accessories is designed, including pretreatment components and flip components. The pretreatment components remove impurities on the surface of the steel beam through positioning plates, conical cylinders and elastic components, and the flip components are passed through drive parts, transmission gears and elastic components. Achieve stable flips and ensure accurate position through laser rangefinder and vision systems.
Improve welding quality and safety, ensure clean surface of steel beams, reduce welding defects, and realize automated and efficient welding process.
Smart Images

Figure CN119282716A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a steel beam welding technology, and in particular to an intelligent welding system and a welding method for steel beam accessories. Background Art
[0002] Structural steel beams are widely used in large-span, ultra-high or ultra-heavy buildings such as factories, stadiums, and super-high-rise buildings due to their high strength, light weight, and good plasticity. There are usually many accessories welded on structural steel beams to meet the needs of steel beam connection and steel beam structure reinforcement. These accessories are located on multiple sides of the structural steel beam. In order to ensure that the welding position of each accessory can be at the best angle during welding, the structural steel beam needs to be flipped several times during the accessory welding process. At present, the flipping work is mainly achieved by manual cooperation with the flipping mode of the crane and tooling. This flipping mode is time-consuming and labor-intensive, with poor safety, and can no longer meet the current needs of automated and large-scale production of structural steel beams.
[0003] The Chinese invention patent with publication number CN114669926B discloses an intelligent welding system for steel beam accessories. In this intelligent welding system for steel beam accessories, after the accessories required for welding of the steel beam are manually placed on the placement platform in sequence, the identification device identifies and memorizes the accessories in sequence. The assembly robot finds the accessories from the identified and memorized accessories in sequence according to the welding sequence, picks them up and places them to the designated position of the steel beam on the positioner, and the welding robot spot welds each accessory in real time. During the process of picking up, placing, and spot welding all accessories, the positioner cooperates to rotate and displace the construction steel beam until all accessories are spot welded. The welding process is also coordinated by the rotation and displacement of the positioner. In this way, the present invention realizes the full automation of steel beam accessory welding as a whole, reduces human participation, improves operation safety and efficiency, and ensures the final welding quality.
[0004] When the existing equipment is in use, rust, oil, dust and other impurities on the surface of the steel beam are not removed, which makes it easy for defects such as pores and slag inclusions to appear on the surface of the steel beam during subsequent processing. At the same time, during the welding process, the direction cannot be correctly adjusted, resulting in blind spots and dead angles in the welding, resulting in defects in the weld, affecting the subsequent normal use. Therefore, an intelligent welding system and welding method for steel beam accessories have been developed. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent welding system and welding method for steel beam accessories to solve the above-mentioned deficiencies in the prior art.
[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: an intelligent welding system for steel beam accessories, comprising a base, a circular ring is arranged at the upper end of the base, an annular groove is opened on the inner wall of the circular ring, and a clamping plate is slidably installed on the inner wall of the annular groove, and a pretreatment component is arranged at the upper end of the clamping plate, and impurities on the outer surface of the steel beam are removed by the pretreatment component;
[0007] Wherein, the pretreatment component comprises a bottom plate connected to the clamping plate, a slide groove is provided at the upper end of the bottom plate, a slide plate is slidably mounted on the inner wall of the slide groove, a conical cylinder is symmetrically arranged at the upper end of the slide plate, a limit rod is slidably mounted on the inner wall of the conical cylinder, a third elastic member is sleeved on the outer surface of the limit rod, and both ends of the third elastic member are respectively connected to the opposite ends of the two conical cylinders, and a positioning plate is arranged on the outer surface of the conical cylinder;
[0008] Telescopic rods are arranged at the upper end of the bottom plate and on both sides of the slide groove, and a protective plate is arranged at the upper end of the telescopic rods. A plurality of positioning grooves are arranged at the upper end of the protective plate, and the plurality of positioning grooves are evenly distributed at the upper end of the protective plate, and a positioning rod is slidably installed on the inner wall of the positioning groove;
[0009] A disc is rotatably mounted at the middle position of the upper end of the protection plate, a rotating rod corresponding to the positioning rod is rotatably mounted on the outer surface of the disc, one end of the rotating rod away from the disc is rotatably connected to the upper end of the positioning rod, and a power piece is arranged at the upper end of the disc;
[0010] An arc plate is arranged at one end of the positioning rod away from the disc, a second elastic member is symmetrically arranged at the end of the arc plate, an extrusion plate is arranged at one end of the second elastic member away from the arc plate, and the end of the extrusion plate is rotatably connected to the outer surface of the arc plate, and the steel beam is limited by multiple groups of the arc plates and the extrusion plates;
[0011] A turning assembly, which is mounted on the upper end of the base and is used to turn the steel beam;
[0012] A positioning assembly is assembled on the upper end of the flip assembly, and the steel beam is fixed by the positioning assembly.
[0013] As a further optimization solution of the present invention, the cross section of the positioning plate is arc-shaped.
[0014] As a further optimization solution of the present invention, the flip assembly includes a fixed block connected to the base, a driving member is provided at the upper end of the fixed block, and a transmission gear is provided at the output end of the driving member.
[0015] As a further optimization scheme of the present invention, a support plate is provided at the upper end of the fixed block and on one side of the driving member, and a ring gear plate is rotatably installed on the end of the support plate, and the inner wall of the ring gear plate is meshed with the outer surface of the transmission gear.
[0016] As a further optimization solution of the present invention, the outer surface of the annular gear plate is symmetrically provided with extension blocks, the ends of the extension blocks are provided with guide blocks, and one end of the guide block away from the extension block is provided with a guide groove.
[0017] As a further optimization solution of the present invention, the positioning assembly includes an adjustment block slidably connected to the inner wall of the guide groove, and adjustment rods are rotatably installed at both ends of the adjustment block.
[0018] As a further optimization solution of the present invention, a rotating block is rotatably mounted on one end of the adjusting rod away from the adjusting block, and the two rotating blocks are rotatably connected via a telescopic member.
[0019] As a further optimization scheme of the present invention, a movable rod is rotatably installed on the outer surface of the adjusting rod, and a push rod is provided at one end of the rotating block, and the end of the push rod passes through and extends to the other end of the rotating block. A limiting groove is opened on one side of the push rod, and the inner wall of the limiting groove is slidably connected to the end of the movable rod.
[0020] As a further optimization scheme of the present invention, a clamping block is rotatably installed at the end of the push rod, a first elastic member is provided at one end of the clamping block close to the rotating block, and an end of the first elastic member away from the clamping block is connected to the rotating block.
[0021] A method for intelligent welding of steel beam accessories comprises the following steps:
[0022] S1. Pretreatment: Clean the steel beams and accessories to be welded to ensure that there is no oil or rust on the welding surface;
[0023] S2. Positioning: Use laser rangefinder and vision system to confirm the position of the attachment and ensure its relative position with the steel beam is accurate;
[0024] S3, welding preparation: automatically adjust welding parameters according to material type and thickness;
[0025] S4. Welding operation: According to the real-time situation, make appropriate adjustments to the steel beam until the welding is completed.
[0026] Compared with the prior art, the intelligent welding system and welding method for steel beam accessories provided by the present invention have the following beneficial effects: when the steel beam is placed on the pretreatment assembly, the two sides of the steel beam are first limited by two positioning plates, and when the steel beam slowly descends, the two conical cylinders are pushed to move to both sides along the limit rod, and at the same time, the two conical cylinders are supported by the third elastic member, wherein the third elastic member is a spring or other elastic member, thereby preliminarily limiting the outer surface of the steel beam. At the same time, the outer surface of the positioning plate is provided with a grinding plate or other grinding effect member, thereby enabling the outer surface of the steel beam to be cleaned when the pretreatment assembly is moved as a whole, thereby improving the strength and durability of the weld.
[0027] When the driving member is started, it synchronously drives the transmission gear arranged at its output end to rotate. Since the outer surface of the transmission gear meshes with the inner wall of the annular gear plate, the annular gear plate rotates and is fixed by the support plate to ensure that the annular gear plate will not be disturbed during rotation. At the same time, when the clamping block is subjected to force, the force is synchronously transmitted to the movable rod through the push rod, and the clamping block is supported by the first elastic member, wherein the first elastic member is an elastic component such as a spring, so that the clamping block is tightly pressed against the outer surface of the steel beam, and cooperates with the clamping block to limit the end of the steel beam, so that the steel beam is in a stable state when the steel beam is flipped. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0029] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;
[0030] Figure 2 A schematic diagram of the overall structure of the embodiment of the present invention;
[0031] Figure 3 A first schematic diagram of a flip assembly structure provided by an embodiment of the present invention;
[0032] Figure 4 A second schematic diagram of a flip assembly structure provided by an embodiment of the present invention;
[0033] Figure 5 A schematic diagram of the structure of a positioning component provided in an embodiment of the present invention;
[0034] Figure 6 A cross-sectional view of the internal structure of a positioning assembly provided by an embodiment of the present invention;
[0035] Figure 7 A schematic diagram of the structure of a preprocessing component provided in an embodiment of the present invention;
[0036] Figure 8 A cross-sectional view of the internal structure of a pre-treatment component provided in an embodiment of the present invention;
[0037] Fig. 9 A cross-sectional view of the internal structure of the protective plate provided by an embodiment of the present invention;
[0038] Fig.10 The present invention provides an overall flow chart of the embodiment of the present invention.
[0039] Description of reference numerals:
[0040] 1. Base; 2. Flip assembly; 3. Positioning assembly; 4. Pretreatment assembly; 11. Circular ring; 12. Circular groove; 13. Snap-on plate; 21. Fixed block; 22. Driving member; 23. Transmission gear; 24. Support plate; 25. Circular gear plate; 26. Extension block; 27. Guide block; 271. Guide groove; 31. Adjustment block; 32. Adjustment rod; 33. Movable rod; 34. Rotation block; 35. Push rod; 351. Limiting groove; 36. Clamping block; 37. First elastic member; 38. Telescopic member; 41. Bottom plate; 411. Slide groove; 42. Telescopic rod; 43. Protective plate; 44. Positioning groove; 441. Positioning rod; 45. Arc plate; 451. Second elastic member; 452. Extrusion plate; 46. Disc; 461. Rotating rod; 47. Power member; 48. Slide plate; 481. Conical cylinder; 482. Limiting rod; 483. Third elastic member; 49. Positioning plate. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] Embodiment 1:
[0044] See also Figure 1-Figure 9 A steel beam accessory intelligent welding system includes a base 1, a circular ring 11 is arranged at the upper end of the base 1, an annular groove 12 is opened on the inner wall of the circular ring 11, and a clamping plate 13 is slidably installed on the inner wall of the annular groove 12, and a pretreatment component 4 is arranged on the upper end of the clamping plate 13, and impurities on the outer surface of the steel beam are removed by the pretreatment component 4.
[0045] In this solution, the clamping plate 13 is limited by the circular ring 11, and at the same time, a moving track is provided for the clamping plate 13 when it rotates, ensuring that the clamping plate 13 as a whole is always in a stable state, and a driving groove is provided at the upper end of the clamping plate 13, through which the position of the pretreatment component 4 can be appropriately adjusted to make it suitable for different scenarios.
[0046] Further, the pretreatment component 4 includes a bottom plate 41 connected to the clamping plate 13, a slide groove 411 is provided at the upper end of the bottom plate 41, a slide plate 48 is slidably installed on the inner wall of the slide groove 411, a conical cylinder 481 is symmetrically arranged on the upper end of the slide plate 48, a limit rod 482 is slidably installed on the inner wall of the conical cylinder 481, a third elastic member 483 is sleeved on the outer surface of the limit rod 482, and the two ends of the third elastic member 483 are respectively connected to the opposite ends of the two conical cylinders 481, and a positioning plate 49 is provided on the outer surface of the conical cylinder 481. The cross section of the positioning plate 49 is arc-shaped.
[0047] In this embodiment, the lower end of the base plate 41 is connected to the inner wall of the driving groove on the clamping plate 13, so that the entire base plate 41 can be adjusted on the clamping plate 13, so that when the accessory is welded, the welding point can be supported by the pretreatment component 4.
[0048] When the steel beam is placed on the pretreatment component 4, the two sides of the steel beam are first limited by two positioning plates 49. When the steel beam slowly descends, the two conical cylinders 481 are pushed to move to both sides along the limit rod 482. At the same time, the two conical cylinders 481 are supported by the third elastic member 483, wherein the third elastic member 483 is an elastic component such as a spring, thereby preliminarily limiting the outer surface of the steel beam.
[0049] At the same time, the outer surface of the positioning plate 49 is provided with a component having a grinding effect, such as a grinding plate, so that when the pretreatment component 4 is moved as a whole, the outer surface of the steel beam can be cleaned.
[0050] Furthermore, telescopic rods 42 are provided at the upper end of the bottom plate 41 and on both sides of the slide groove 411, and a protective plate 43 is provided at the upper end of the telescopic rod 42. A plurality of groups of positioning grooves 44 are provided at the upper end of the protective plate 43, and the plurality of groups of positioning grooves 44 are evenly distributed at the upper end of the protective plate 43, and a positioning rod 441 is slidably installed on the inner wall of the positioning groove 44.
[0051] Specifically, the telescopic rod 42 is a device with a telescopic function such as an electric telescopic rod, and is connected to an external control device. When the telescopic rod 42 is started, the protective plate 43 arranged at its output end is synchronously driven to move.
[0052] The positioning rod 441 is restricted by the positioning groove 44 on the protective plate 43, so that the positioning rod 441 is always in a stable state when moving, thereby ensuring that no deviation occurs during the subsequent positioning process.
[0053] Furthermore, a disc 46 is rotatably mounted in the middle position of the upper end of the protective plate 43, and a rotating rod 461 corresponding to the positioning rod 441 is rotatably mounted on the outer surface of the disc 46. One end of the rotating rod 461 away from the disc 46 is rotatably connected to the upper end of the positioning rod 441, and a power part 47 is provided at the upper end of the disc 46.
[0054] Specifically, the power member 47 is a device with power output such as a motor, and is connected to an external control device. When the power member 47 is started, it synchronously drives the disc 46 arranged at its output end to rotate. Since a rotating rod 461 is rotatably installed on the outer surface of the disc 46, when the rotating rod 461 moves, the positioning rod 441 can be driven to move.
[0055] Furthermore, an arc plate 45 is provided at one end of the positioning rod 441 away from the disc 46, a second elastic member 451 is symmetrically provided at the end of the arc plate 45, an extrusion plate 452 is provided at one end of the second elastic member 451 away from the arc plate 45, and the end of the extrusion plate 452 is rotatably connected to the outer surface of the arc plate 45, and the steel beam is limited by multiple groups of arc plates 45 and extrusion plates 452.
[0056] Specifically, the second elastic member 451 is an elastic component such as a spring, which is used to support the extrusion plate 452. When the extrusion plate 452 is subjected to force and fits against the inner wall of the steel beam, the extrusion plate 452 is supported by the second elastic member 451, thereby ensuring that the steel beam is tightly supported.
[0057] At the same time, the outer surface of the extrusion plate 452 is provided with a component having a grinding effect, such as a grinding plate, so that the extrusion plate 452 can clean the inner wall of the steel beam.
[0058] Furthermore, a flip assembly 2 is assembled on the upper end of the base 1 and is used to flip the steel beam; the flip assembly 2 includes a fixed block 21 connected to the base 1, a driving member 22 is provided at the upper end of the fixed block 21, and a transmission gear 23 is provided at the output end of the driving member 22.
[0059] A support plate 24 is provided at the upper end of the fixing block 21 and at one side of the driving member 22 . A ring gear plate 25 is rotatably mounted on the end of the support plate 24 . The inner wall of the ring gear plate 25 meshes with the outer surface of the transmission gear 23 .
[0060] In this embodiment, the driving member 22 is a device with power output such as a motor, and is connected to an external control device. When the driving member 22 is started, it synchronously drives the transmission gear 23 arranged at its output end to rotate. Since the outer surface of the transmission gear 23 is meshed with the inner wall of the annular gear plate 25, the annular gear plate 25 is rotated and fixed by the support plate 24, thereby ensuring that the annular gear plate 25 will not be disturbed when rotating.
[0061] Furthermore, the outer surface of the ring gear plate 25 is symmetrically provided with extension blocks 26 , the ends of the extension blocks 26 are provided with guide blocks 27 , and one end of the guide block 27 away from the extension block 26 is provided with a guide groove 271 .
[0062] Specifically, when the annular gear plate 25 rotates, the extension block 26 and the guide block 27 are synchronously driven to rotate, and at the same time, the positioning assembly 3 is limited by the guide groove 271 on the guide block 27, so that the positioning assembly 3 can move on the inner wall of the guide groove 271, making it suitable for most scenarios.
[0063] Furthermore, the positioning assembly 3 is assembled on the upper end of the flip assembly 2, and the steel beam is fixed by the positioning assembly 3. The positioning assembly 3 includes an adjustment block 31 slidably connected to the inner wall of the guide groove 271, and both ends of the adjustment block 31 are rotatably mounted with adjustment rods 32. The end of the adjustment rod 32 away from the adjustment block 31 is rotatably mounted with a rotation block 34, and the two rotation blocks 34 are rotatably connected by a telescopic member 38.
[0064] In this embodiment, the telescopic member 38 is a device with a telescopic function such as an electric telescopic rod, and is connected to an external control device. When the telescopic member 38 is started, it synchronously drives the rotating block 34 to move, and then can clamp the outer surface of the steel beam, so that when the steel beam is rotated, it will not fall off.
[0065] Furthermore, a movable rod 33 is rotatably mounted on the outer surface of the adjustment rod 32, and a push rod 35 is disposed at one end of the rotating block 34, and the end of the push rod 35 penetrates and extends to the other end of the rotating block 34, and a limiting groove 351 is provided on one side of the push rod 35, and the inner wall of the limiting groove 351 is slidably connected to the end of the movable rod 33. A clamping block 36 is rotatably mounted on the end of the push rod 35, and a first elastic member 37 is disposed at one end of the clamping block 36 close to the rotating block 34, and an end of the first elastic member 37 away from the clamping block 36 is connected to the rotating block 34.
[0066] Specifically, when the clamp block 36 is subjected to force, the force is synchronously transmitted to the movable rod 33 through the push rod 35, and the clamp block 36 is supported by the first elastic member 37, wherein the first elastic member 37 is an elastic component such as a spring, so that the clamp block 36 is tightly pressed against the outer surface of the steel beam, and the clamp block 36 is used to limit the end of the steel beam, so that the steel beam is in a stable state when the steel beam is flipped.
[0067] The control device can select a single-chip microcomputer as the control end. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (Micro controller Unit), which is composed of an arithmetic unit, a controller, a memory, an input and output device, etc., and is equivalent to a microcomputer. Compared with the general-purpose microprocessor used in personal computers, it emphasizes self-supply (no external hardware) and cost saving. Its biggest advantage is that it is small in size and can be placed inside the instrument, but has a small storage capacity, a simple input and output interface, and low functional consumption.
[0068] Embodiment 2:
[0069] See also Fig.10 , a steel beam attachment intelligent welding method, comprising the following steps:
[0070] S1. Pretreatment: Clean the steel beams and accessories to be welded to ensure that there is no oil or rust on the welding surface;
[0071] S2. Positioning: Use laser rangefinder and vision system to confirm the position of the attachment and ensure its relative position with the steel beam is accurate;
[0072] S3, welding preparation: automatically adjust welding parameters according to material type and thickness;
[0073] S4. Welding operation: According to the real-time situation, make appropriate adjustments to the steel beam until the welding is completed.
[0074] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An intelligent welding system for steel beam accessories, characterized in that: The invention comprises a base (1), wherein a circular ring (11) is arranged at the upper end of the base (1), an annular groove (12) is provided on the inner wall of the circular ring (11), a clamping plate (13) is slidably mounted on the inner wall of the annular groove (12), and a pretreatment component (4) is arranged at the upper end of the clamping plate (13), and impurities on the outer surface of the steel beam are removed by the pretreatment component (4); Wherein, the pretreatment component (4) comprises a bottom plate (41) connected to the clamping plate (13), a slide groove (411) is provided at the upper end of the bottom plate (41), a slide plate (48) is slidably installed on the inner wall of the slide groove (411), a conical cylinder (481) is symmetrically arranged on the upper end of the slide plate (48), a limiting rod (482) is slidably installed on the inner wall of the conical cylinder (481), a third elastic member (483) is sleeved on the outer surface of the limiting rod (482), and the two ends of the third elastic member (483) are respectively connected to the opposite ends of the two conical cylinders (481), and a positioning plate (49) is arranged on the outer surface of the conical cylinder (481); A telescopic rod (42) is provided at the upper end of the bottom plate (41) and on both sides of the slide groove (411); a protective plate (43) is provided at the upper end of the telescopic rod (42); a plurality of groups of positioning grooves (44) are provided at the upper end of the protective plate (43); and the plurality of groups of positioning grooves (44) are evenly distributed at the upper end of the protective plate (43); and a positioning rod (441) is slidably installed on the inner wall of the positioning groove (44); A disc (46) is rotatably mounted at the middle position of the upper end of the protective plate (43); a rotating rod (461) corresponding to the positioning rod (441) is rotatably mounted on the outer surface of the disc (46); one end of the rotating rod (461) away from the disc (46) is rotatably connected to the upper end of the positioning rod (441); and a power member (47) is provided at the upper end of the disc (46); An arc-shaped plate (45) is arranged at one end of the positioning rod (441) away from the disc (46), a second elastic member (451) is symmetrically arranged at the end of the arc-shaped plate (45), an extrusion plate (452) is arranged at one end of the second elastic member (451) away from the arc-shaped plate (45), and the end of the extrusion plate (452) is rotatably connected to the outer surface of the arc-shaped plate (45), and the steel beam is limited by multiple groups of the arc-shaped plates (45) and the extrusion plates (452); A turning assembly (2), which is mounted on the upper end of the base (1) and is used to turn the steel beam; A positioning assembly (3) is assembled on the upper end of the flip assembly (2), and the steel beam is fixed by the positioning assembly (3).
2. The intelligent welding system for steel beam accessories according to claim 1 is characterized in that: The cross section of the positioning plate (49) is arc-shaped.
3. The intelligent welding system for steel beam accessories according to claim 1 is characterized in that: The turning assembly (2) comprises a fixing block (21) connected to the base (1), a driving member (22) is arranged at the upper end of the fixing block (21), and a transmission gear (23) is arranged at the output end of the driving member (22).
4. The intelligent welding system for steel beam attachments according to claim 3 is characterized in that: A support plate (24) is provided at the upper end of the fixed block (21) and on one side of the driving member (22); a ring gear plate (25) is rotatably mounted on the end of the support plate (24); the inner wall of the ring gear plate (25) is meshed with the outer surface of the transmission gear (23).
5. The intelligent welding system for steel beam attachments according to claim 4 is characterized in that: The outer surface of the annular gear plate (25) is symmetrically provided with extension blocks (26), the end of the extension block (26) is provided with a guide block (27), and one end of the guide block (27) away from the extension block (26) is provided with a guide groove (271).
6. The intelligent welding system for steel beam accessories according to claim 1 is characterized in that: The positioning assembly (3) comprises an adjustment block (31) slidably connected to the inner wall of the guide groove (271), and adjustment rods (32) are rotatably mounted on both ends of the adjustment block (31).
7. The intelligent welding system for steel beam attachments according to claim 6 is characterized in that: A rotating block (34) is rotatably mounted on one end of the adjusting rod (32) away from the adjusting block (31), and the two rotating blocks (34) are rotatably connected via a telescopic member (38).
8. The intelligent welding system for steel beam attachments according to claim 7 is characterized in that: A movable rod (33) is rotatably mounted on the outer surface of the adjusting rod (32), and a push rod (35) is provided at one end of the rotating block (34), and the end of the push rod (35) passes through and extends to the other end of the rotating block (34), and a limiting groove (351) is provided on one side of the push rod (35), and the inner wall of the limiting groove (351) is slidably connected to the end of the movable rod (33).
9. The intelligent welding system for steel beam attachments according to claim 8 is characterized in that: A clamping block (36) is rotatably mounted on the end of the push rod (35); a first elastic member (37) is provided at one end of the clamping block (36) close to the rotating block (34); and an end of the first elastic member (37) away from the clamping block (36) is connected to the rotating block (34).
10. An intelligent welding method for steel beam accessories, characterized in that: The following steps are involved: S1. Pretreatment: Clean the steel beams and accessories to be welded to ensure that there is no oil or rust on the welding surface; S2. Positioning: Use laser rangefinder and vision system to confirm the position of the attachment and ensure its relative position with the steel beam is accurate; S3, welding preparation: automatically adjust welding parameters according to material type and thickness; S4. Welding operation: According to the real-time situation, make appropriate adjustments to the steel beam until the welding is completed.
Citation Information
Patent Citations
Intelligent welding system for steel beam accessories
CN114669926B
Assembly type building prefabricated steel structure connecting and positioning machine and construction method
CN110886498A
Omnibearing automatic welding device
CN219310553U
Cited By
Door ring welding equipment with welding movable opening and welding manufacturing process
CN119566608A