Rail fastener storage operation method

Abstract

The invention discloses a rail fastener storage operation method which comprises the following steps: S1) overturning a storage device to a set angle through an overturning mechanism to enable a discharge port to be in an inclined upward position; s2) controlling an opening and closing air cylinder to open an opening and closing baffle at the position of a discharge port, loading a rail fastener on a guide column at the position of the discharge port, and then controlling the opening and closing air cylinder to close the opening and closing baffle at the position of the discharge port; (S3) an inner barrel rotating mechanism is controlled to rotate the inner barrel assembly by a set angle, so that the rail fasteners on the adjacent guide columns rotate to the position of a discharge port; (S4) the steps (S2) to (S3) are repeatedly executed until all the guide columns formed by the inner cylinder are loaded with the track fasteners; and (S5) after all the storage devices are loaded, the turnover mechanism is controlled to turn over the whole storage devices to the operation station, and at the moment, the discharging port is vertically downward. The technical problems that an existing material storage device is low in operation efficiency and small in storage capacity and cannot meet the continuous operation requirement can be solved.

Description

Technical Field

[0001] The present application relates to the field of railway engineering technology, and in particular to a material storage operation method for railway track fasteners (such as spring bars and gauge baffles, etc.). Background Art

[0002] At present, the fastener delivery operation on the railway is mainly carried out manually, which has the technical defects of high labor intensity, low working efficiency and immature mechanical assembly technology. At the same time, due to the special shape of the spring clips and gauge baffles, the feeding process becomes complicated. Due to the special characteristics of railway spring clips and gauge baffles, their heavy weight and irregular shape will lead to unstable storage process and no feeding rhythm.

[0003] In the prior art, the following documents are mainly related to this application:

[0004] Document 1 is a Chinese utility model patent applied for by Baoji CRRC Times Engineering Machinery Co., Ltd. on July 30, 2020 and published on May 4, 2021, with publication number CN213106763U. The patent discloses a material box for storing railway fasteners, including a box body, the upper end of which is provided with a lifting fulcrum for easy lifting, a guide column for set fasteners is provided inside the box body along the height direction of the box body, and an automatic opening and closing mechanism is provided at the bottom of the box body to load the fasteners from the bottom of the box body or slide the fasteners out from the bottom of the box body along the guide column. Fasteners can be stored in order and in quantity by category, and material storage and retrieval are simple and easy to use, which can improve the utilization rate of storage space.

[0005] Document 2 is a Chinese invention application filed by Baoji CRRC Times Engineering Machinery Co., Ltd. on October 10, 2023, and published on December 8, 2023, with publication number CN117184867A. The application discloses a railway spring bar distribution mechanism, including a mounting frame and a receiving unit, a transverse movement unit and a driving distribution unit arranged on the mounting frame. The mounting frame can be detachably mounted on a bulk material vehicle provided with a storage mechanism. The receiving unit is connected to the transverse movement unit and cooperates with the transverse movement unit to periodically receive a whole row of spring bars falling from the storage mechanism. The driving distribution unit is arranged on the periphery of the receiving unit and cooperates with the receiving unit for the bulk material of the spring bars. The application also provides a railway spring bar distribution method. The application can realize the smooth and efficient dispersion of the spring bars between the two sleepers, and complete the rhythmic bulking of the whole row of spring bars.

[0006] Document 3 is a Chinese invention application filed by Baoji CRRC Times Engineering Machinery Co., Ltd. on October 10, 2023 and published on January 16, 2024, with publication number CN117401420A. The application discloses a railway gauge baffle material distribution mechanism, including a jacking unit, a pusher unit and a mounting seat, the jacking unit and the pusher unit are both mounted on the mounting seat, the mounting seat is detachably mounted on a fastener bulk material vehicle, the fastener bulk material vehicle is provided with a fastener storage mechanism and a bulk material plate, the jacking unit is arranged directly below the fastener storage mechanism for receiving a whole row of fasteners, the pusher unit is arranged on one side of the bulk material plate for pushing the fasteners back and forth for left and right bulk material distribution, and the left and right sides of the bulk material plate are provided with a drop opening; the application also provides a method for railway fastener bulk material distribution. The application can achieve the smooth and efficient distribution of fasteners to the middle of two sleepers, and complete the rhythmic bulk material distribution of a whole row of fasteners.

[0007] The above-mentioned documents 1-3 also have the following technical defects:

[0008] 1) The storage capacity of a single storage device is insufficient;

[0009] 2) The structure of the storage device is too simple and cannot meet the requirements of continuous operation;

[0010] 3) The spring bars and gauge baffles are very easy to disperse, resulting in uneven material storage. Summary of the invention

[0011] In view of this, the purpose of the present application is to provide a rail fastener material storage operation method to solve the technical problems of low operation efficiency, small storage capacity and inability to meet continuous operation requirements of existing material storage methods.

[0012] In order to achieve the above-mentioned invention purpose, the present application specifically provides a technical implementation scheme for a rail fastener storage operation method, the storage device includes: an outer cylinder support component and an inner cylinder component concentrically arranged from the outside to the inside, an inner cylinder rotation mechanism rotatably arranged between the outer cylinder support component and the inner cylinder component, a flip mechanism arranged on the side of the outer cylinder support component, and a discharge port opening and closing mechanism arranged at the bottom of the inner cylinder component. The inner cylinder component is provided with a plurality of guide columns arranged in a circular array structure, and the discharge opening and closing mechanism includes an opening and closing cylinder and an opening and closing baffle. The method includes the following steps:

[0013] S1) flipping the storage device to a set angle through a flipping mechanism so that the discharge port is in an inclined upward position;

[0014] S2) opening the opening and closing baffle at the discharge port by controlling the opening and closing cylinder, loading the track fastener on the guide column at the discharge port, and then controlling the opening and closing cylinder to close the opening and closing baffle at the discharge port;

[0015] S3) controlling the inner cylinder rotating mechanism to rotate the inner cylinder assembly to a set angle so that the track fasteners on the adjacent guide columns rotate to the discharge port position;

[0016] S4) repeating steps S2) to S3) until all guide posts of the inner tube are loaded with track fasteners;

[0017] S5) After the storage device is fully loaded, the flipping mechanism is controlled to flip the entire storage device to the working position, at which time the discharge port is vertically downward;

[0018] S6) rotating and controlling the feeding port of the material distributing device to align with the discharging port of the material storage device, and locking the material distributing device and the material storage device;

[0019] S7) Controlling the opening and closing cylinder to open the opening and closing baffle at the discharge port position, so that the track fastener on the guide column at this position falls onto the material distribution device;

[0020] S8) starting the material distribution device to start material distribution, and the track fasteners on the guide column fall down until they are all empty;

[0021] S9) controlling the opening and closing cylinder to close the opening and closing baffle;

[0022] S10) starting the inner cylinder rotating mechanism to rotate the guide column near the discharge port to the discharge port after a set angle;

[0023] S11) Repeat steps S7) to S10) until all the track fasteners in the guide columns are completely emptied to complete the bulk material operation.

[0024] Furthermore, the inner cylinder component is connected and installed on the body of the bulk material handling vehicle through the outer cylinder support component. The outer cylinder support component is a circular frame structure composed of a top cover component, an outer frame component and a base component. The top cover component and the base component are connected to the outer frame component so that the inner cylinder component is installed into the inner part of the outer cylinder support component. The top cover component is movably connected to the inner cylinder component, and a material discharging opening and closing mechanism is provided on the base component.

[0025] Furthermore, the inner cylinder component also includes a connecting plate, a motor connecting seat, a connecting rod, a fixing plate and a guide seat. One end of the guide column is inserted into the corresponding hole on the connecting plate and fixedly connected thereto, and the other end of the guide column is a cantilever beam structure to facilitate the loading and unloading of the track fasteners. The connecting plate adopts a circular structure, and the motor connecting seat adopts a cylindrical structure and is connected to the center of the connecting plate, so that the inner cylinder rotating mechanism drives the connecting plate to rotate together after being installed in the motor connecting seat. One end of the connecting rod is connected to the connecting plate, and the other end is connected to the guide seat. The middle part of the connecting rod is fixed by a fixing plate to increase the overall rigidity. The connecting rod transfers the weight of the track fasteners loaded on the guide seat to the outer cylinder bracket component through the connecting plate.

[0026] Furthermore, the shape of the guide column is adjusted to accommodate the loading of the rail fasteners, so that the rail fasteners can be neatly arranged on one guide column. A plurality of guide columns arranged in a circular array are arranged in the inner cylinder to meet the rail fastener loading required by the bulk material handling vehicle.

[0027] Furthermore, the inner cylinder rotating mechanism includes a slewing support, a motor mounting seat, and a first reduction motor mounted on the motor mounting seat. The inner cylinder rotating mechanism provides power for the rotation of the inner cylinder component, so that the track fasteners loaded on the guide column are rotated to the discharge port position in sequence. The top cover component is movably connected to the inner cylinder component through the slewing support, and when the outer cylinder bracket component is fixed, the inner cylinder component rotates under the action of the first reduction motor.

[0028] Furthermore, the flipping mechanism includes a second reduction motor and a bearing seat, and the second reduction motor is installed on the rotating shaft through the bearing seat. The second reduction motor provides power for flipping the outer cylinder support component and the inner cylinder component together, so as to realize the switching of the storage device between the working state and the loading state.

[0029] Furthermore, the material discharging opening and closing mechanism includes an opening and closing cylinder and an opening and closing baffle, which are used to control whether the track fastener on the guide column falls onto the material distributing device of the bulk material operation vehicle. The opening and closing cylinder and the opening and closing baffle are connected in a detachable manner, and the opening and closing baffle is arranged along the circumference of the inner cylinder and located at the lower part of the guide column. When the material distributing device is aligned below the material discharging port, the piston rod of the opening and closing cylinder retracts to the shortest position, driving the opening and closing baffle at the material discharging port position to slide toward the direction of the opening and closing cylinder, and the track fastener on the guide column at this position falls onto the material distributing device of the bulk material operation vehicle.

[0030] Furthermore, when all the track fasteners on the guide column have fallen, the piston rod of the opening and closing cylinder extends out, driving the opening and closing baffle at this position to slide to the maximum position in the direction away from the closing cylinder, and the inner cylinder rotating mechanism rotates a set angle to make the adjacent guide column rotate to the discharge port position and start dropping the material, and the above action is repeated until all the track fasteners on all rows of guide columns have fallen.

[0031] Furthermore, a connector is provided at the piston rod end of the cylinder opening and closing cylinder, and a slide groove is provided at the bottom of the connector, so that the slide groove is detachably connected to the protrusion on the opening and closing baffle. The protrusion of the opening and closing baffle is driven to rotate in and out of the slide groove of the connector through the inner cylinder rotation mechanism, so as to realize the connection and separation of the opening and closing cylinder and the opening and closing baffle.

[0032] Furthermore, a plurality of guide posts are arranged along the circumference of the inner cylinder to form a circular array.

[0033] By implementing the technical solution of the rail fastener storage operation method provided by the present application, the following beneficial effects are achieved:

[0034] (1) The rail fastener storage operation method of the present application has a simple storage device structure and a greatly increased storage capacity, which can achieve a storage capacity of thousands of pieces. At the same time, the storage device is equipped with a transmission device inside, which can achieve continuous material replenishment operation requirements, and the operation efficiency is doubled;

[0035] (2) In the rail fastener storage operation method of the present application, the inner cylinder composition uses a guide column with a shape similar to that of the spring bar or the gauge baffle to arrange the material, so that the spring bar and the gauge baffle can enter the material distribution device smoothly and orderly from the storage device. The spring bar and the gauge baffle are arranged neatly and orderly inside the storage device and are not easy to be scattered. At the same time, the storage spring bar and the gauge baffle can be replaced according to the shape of the guide column, and the material has good compatibility;

[0036] (3) The rail fastener storage operation method of the present application adopts a circular matrix arrangement of the guide columns for storage and an inner cylinder rotating device, which can ensure the orderly connection of materials, save the storage space and conveying space of the storage device, and at the same time, the overall slewing support bearing method is adopted, which can meet both the rotation operation requirements and the force requirements when fully loaded;

[0037] (4) The rail fastener storage operation method of the present application has 20 rows of materials inside the storage device and only one discharge port. The 20 rows of materials are rotated one by one to the discharge port position for discharge through an internal rotating device. The discharge port of the storage device is also the loading port, which can solve technical problems such as the difficulty of orderly storage caused by irregular materials of spring bars or gauge baffles. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions. Obviously, the drawings described below are only some embodiments of the present application, and for ordinary technicians in this field, other embodiments can be obtained based on these drawings without creative work.

[0039] Figure 1 It is a schematic front view of the structure of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0040] Figure 2 It is a schematic top view of the structure of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0041] Figure 3 It is a schematic front view of the structure of the outer frame of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0042] Figure 4 It is a schematic side view of the structure of the outer frame of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0043] Figure 5 It is a schematic top view of the structure of the outer frame of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0044] Figure 6 It is a schematic front view of the structure of the inner cylinder of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0045] Figure 7 It is a schematic side view of the structure of the inner cylinder of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0046] Figure 8 It is a structural schematic diagram of an inner cylinder rotating mechanism of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0047] Fig. 9 It is a schematic diagram of the operating state of a turning mechanism of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0048] Fig.10 It is a schematic diagram of the loading state of a flipping mechanism of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0049] Fig.11 It is a schematic front view of the structure of a discharge port opening and closing mechanism of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0050] Fig.12 yes Fig.11 Schematic diagram of the local enlarged structure in;

[0051] Fig.13 It is a schematic top view of the structure of a discharge port opening and closing mechanism of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0052] Fig.14 It is a front view of the installation structure of a specific embodiment of the rail fastener storage device based on the method of the present application on a bulk material operation vehicle;

[0053] Fig.15 It is a side view of the installation structure of a specific embodiment of the rail fastener storage device based on the method of the present application on a bulk material operation vehicle;

[0054] Fig.16 It is a top view of the installation structure of a specific embodiment of the rail fastener storage device based on the method of the present application on a bulk material operation vehicle;

[0055] Fig.17 It is a schematic bottom view of the structure of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0056] Fig.18 It is a three-dimensional structural schematic diagram of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0057] Fig.19 It is a schematic diagram of the three-dimensional structure of a specific embodiment of the rail fastener storage device based on the method of the present application at another viewing angle;

[0058] Fig. 20 It is a schematic diagram of the three-dimensional structure of a specific embodiment of the rail fastener storage device based on the method of the present application at a third viewing angle;

[0059] Fig.21 It is a schematic diagram of a three-dimensional installation structure of a specific embodiment of the rail fastener storage device based on the method of the present application;

[0060] Fig. 22 It is a schematic diagram of a three-dimensional installation structure of a specific embodiment of the rail fastener storage device based on the method of the present application from another perspective;

[0061] In the figure: 1-outer cylinder bracket component, 2-inner cylinder component, 3-inner cylinder rotating mechanism, 4-turning mechanism, 5-discharging port opening and closing mechanism, 6-mounting frame, 7-bearing seat, 8-bulk material operation vehicle, 9-sleeper, 10-storage device, 11-top cover component, 12-outer frame component, 13-base component, 14-track fastener, 15-rotating shaft, 16-discharging port, 20-distributing device, 21-connecting plate, 22-motor connecting seat, 23-guide column, 24-connecting rod, 25-fixed plate, 26-guide seat, 31-slewing support, 32-motor mounting seat, 33-first reduction motor, 41-second reduction motor, 51-opening and closing cylinder, 52-opening and closing baffle, 53-connecting head, 54-slide groove, 55-protrusion. DETAILED DESCRIPTION

[0062] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0063] As attached Figure 1 To Attachment Fig. 22As shown, a specific embodiment of the rail fastener material storage operation method of the present application is given, and the present application is further explained below in conjunction with the drawings and specific embodiments.

[0064] The present application proposes a material storage operation method for spring bars and gauge baffles for railway bulk material operation vehicles. The material storage device 10 is composed of an outer cylinder support component 1, an inner cylinder component 2, an inner cylinder rotating device 3, a flipping mechanism 4, and a material outlet opening and closing mechanism 5, etc., which can realize the stable and efficient delivery of spring bars and gauge baffles to the material distribution device 20. In view of the particularity of spring bars and gauge baffles, the material storage device 10 designed in the present application has a simple structure, a large storage capacity, and a high operating efficiency, and can realize the continuous material replenishment operation requirements.

[0065] Example 1

[0066] As attached Figure 1 and attached Figure 2 As shown, an embodiment of a rail fastener storage device based on the method of the present application specifically includes:

[0067] An outer cylinder support component 1 and an inner cylinder component 2 are arranged concentrically from outside to inside, and the inner cylinder component 2 adopts a circular rotating array structure for orderly storing the track fasteners 14 to be scattered (the track fasteners 14 are scattered on the sleepers 9);

[0068] An inner cylinder rotating mechanism 3 rotatably disposed between the outer cylinder support component 1 and the inner cylinder component 2, the inner cylinder rotating mechanism 3 can drive the inner cylinder component 2 to rotate relative to the outer cylinder support component 1, and is used to rotate the track fastener 14 to the discharge port position;

[0069] The turning mechanism 4 arranged on the side of the outer tube support component 1 provides power for turning the outer tube support component 1 and the inner tube component 2;

[0070] The discharge port opening and closing mechanism 5 arranged at the bottom of the inner cylinder component 2 is used to control the track fastener 14 to fall onto the material distribution device 20, and the discharge port 16 is also the loading port.

[0071] The rail fastener 14 mainly includes spring bars and gauge baffles, etc. The inner cylinder component 2 is surrounded by elliptical guide pillars to form a circular array (wherein, the spring bar storage device is surrounded by 40 guide pillars to form a circular array, and the gauge baffle storage device is surrounded by 20 elliptical guide pillars to form a circular array). A single storage device in the prior art can store about 100 pieces of material, while the storage device 10 described in this embodiment can store up to 1760 pieces of material.

[0072] When bulk material is being processed, the flip mechanism 4 controls the outer cylinder support assembly 1 and the inner cylinder assembly 2 to flip, so that the discharge port 16 is vertically downward. When loading is required, the flip mechanism 4 controls the outer cylinder support assembly 1 and the inner cylinder assembly 2 to flip, so that the discharge port 16 is converted into a loading port and maintains an oblique upward posture for loading.

[0073] The inner cylinder assembly 2 is connected and installed to the body of the bulk material handling vehicle 8 through the outer cylinder bracket assembly 1. Figure 3 , 4 As shown in Figures 5 and 6, the outer cylinder support component 1 is a circular frame structure composed of a top cover component 11, an outer frame component 12 and a base component 13. The top cover component 11 and the base component 13 are connected to the outer frame component 12 by bolts, and this movable connection method allows the inner cylinder component 2 to be installed into the inner part of the outer cylinder support component 1. Rotating shafts 15 are arranged on both sides of the outer frame component 12, the top cover component 11 can be movably connected to the inner cylinder component 2, and the discharge opening and closing mechanism 5 is arranged on the base component 13.

[0074] The main function of the inner cylinder component 2 is to store the spring bars or gauge baffles in an orderly manner as required. Figure 6 and attached Figure 7 As shown, the inner cylinder component 2 further includes a connecting plate 21, a motor connecting seat 22, a guide column 23, a connecting rod 24, a fixing plate 25 and a guide seat 26. One end of the guide column 23 is inserted into the corresponding hole on the connecting plate 21 and fixedly connected thereto, and the other end of the guide column 23 is a cantilever beam structure to facilitate the loading and unloading of the track fastener 14. The connecting plate 21 adopts a circular structure, and the motor connecting seat 22 adopts a cylindrical structure and is connected to the center of the connecting plate 21, so that the inner cylinder rotating mechanism 3 is installed in the motor connecting seat 22 and drives the connecting plate 21 to rotate together. One end of the connecting rod 24 is connected to the connecting plate 21, and the other end is connected to the guide seat 26. The middle part of the connecting rod 24 is fixed by a fixing plate 25 to increase the overall rigidity. The weight of the track fastener 14 loaded on the guide seat 26 is transferred to the outer cylinder bracket component 1 through the connecting rod 24 through the connecting plate 21.

[0075] Spring bars and gauge baffles are easy to disperse, resulting in uneven storage. The rail fastener storage device described in Example 1 adapts to the loading of rail fasteners 14 by adjusting the shape of the guide column 23, so that the rail fasteners 14 can be neatly arranged on a guide column 23. The inner cylinder component 2 is provided with a plurality of guide columns 23 arranged in a circular array structure to meet the rail fastener loading capacity required by the bulk material operation vehicle 8. A plurality of guide columns 23 are arranged along the circumference of the inner cylinder component 2 to form a circular array. The entire inner cylinder component 2 is provided with 20 guide columns 23, all of which are arranged in an array, to meet the fastener (i.e., spring bars) loading capacity required by the bulk material operation vehicle 8. The function of the 10 connecting rods 24 is to bear the weight of the material, transfer the weight to the connecting plate 21, and then transfer it to the outer frame component 12. The function of the fixed plate 25 is to increase the rigidity of the inner cylinder component 2 when it rotates.

[0076] As attached Figure 8As shown, the inner cylinder rotating mechanism 3 further includes a slewing support 31, a motor mounting seat 32, and a first reduction motor 33 mounted on the motor mounting seat 32. The inner cylinder rotating mechanism 3 provides power for the rotation of the inner cylinder component 2, so as to rotate the track fasteners 14 loaded on the guide column 23 to the discharge port position in sequence. The top cover component 11 is movably connected to the inner cylinder component 2 through the slewing support 31, and the inner cylinder component 2 can rotate under the action of the first reduction motor 33 when the outer cylinder support component 1 is fixed.

[0077] The turning mechanism 4 further includes a second reduction motor 41 and two bearing seats 7. The second reduction motor 41 is mounted on the rotating shaft 15 through the bearing seats 7. The second reduction motor 41 provides power for the outer cylinder support component 1 and the inner cylinder component 2 to turn over together, so as to realize the storage device 10 in the working state (such as the attached Fig. 9 A in the figure shows the working position) and the loading status (see the attached Fig.10 B in the figure shows the loading position) to switch between them.

[0078] As attached Fig.11 , 12 As shown in Figure 13, the material discharging opening and closing mechanism 5 further includes an opening and closing cylinder 51 and an opening and closing baffle 52, which are used to control whether the track fastener 14 on the guide column 23 falls onto the material distributing device 20 of the bulk material operation vehicle 8. The opening and closing cylinder 51 is detachably connected to the opening and closing baffle 53, which is arranged along the circumference of the inner cylinder component 2 and located at the lower part of the guide column 23, and adopts a circular matrix structure like the guide column 23. When the material distributing device 20 is aligned to the bottom of the material discharging port 16, the piston rod of the opening and closing cylinder 51 retracts to the shortest position, driving the opening and closing baffle 52 at the material discharging port position to slide toward the direction of the opening and closing cylinder 51, and the track fastener 14 on the guide column 23 at this position falls onto the material distributing device of the bulk material operation vehicle. When all the track fasteners 14 on the guide column 23 have fallen, the piston rod of the opening and closing cylinder 51 extends, driving the opening and closing baffle 52 at this position to slide to the maximum position in the direction away from the closing cylinder 51, and the inner cylinder rotating mechanism 3 rotates the set angle to make the adjacent guide column 23 rotate to the discharge port position and start to drop the material, and the above action is repeated until all the track fasteners 14 on all rows of guide columns 23 have fallen.

[0079] As attached Fig.12 As shown, a connector 53 is further provided at the piston rod end of the cylinder opening and closing cylinder 51, and a slide groove 54 is provided at the bottom of the connector 53, and the slide groove 54 is detachably connected to the protrusion 55 on the opening and closing baffle 51. The protrusion 55 of the opening and closing baffle 53 is driven to rotate in and out of the slide groove 54 of the connector 53 by the inner cylinder rotating mechanism 3, so as to realize the connection and separation between the opening and closing cylinder 51 and the opening and closing baffle 53.

[0080] Example 2

[0081] As attached Fig.14 To Attachment Fig. 22 As shown, an embodiment of a bulk material handling vehicle 8 based on the method of the present application specifically includes: a rail fastener storage device 10 as described in Example 1, and a rotating shaft 15 of an outer frame component 12 is arranged on a mounting frame 6 of the bulk material handling vehicle 8 through a bearing seat 7.

[0082] Example 3

[0083] As attached Fig.14 To Attachment Fig. 22 As shown, an embodiment of the rail fastener storage operation method of the present application, the storage device 10 includes: an outer cylinder support component 1 and an inner cylinder component 2 arranged concentrically from the outside to the inside, an inner cylinder rotation mechanism 3 rotatably arranged between the outer cylinder support component 1 and the inner cylinder component 2, a flip mechanism 4 arranged on the side of the outer cylinder support component 1, and a discharge port opening and closing mechanism 5 arranged at the bottom of the inner cylinder component 2. The inner cylinder component 2 is provided with a plurality of guide columns 23 arranged in a circular array structure, and the discharge opening and closing mechanism 5 includes an opening and closing cylinder 51 and an opening and closing baffle 52. The method specifically includes the following steps:

[0084] S1) performing a loading operation on the storage device 10 at the base, and operating the flipping mechanism 4 to flip the storage device 10 to a set angle (e.g., about 110°), so that the discharge port 16 at the bottom is in an inclined upward position;

[0085] S2) opening the opening and closing baffle 52 at the position of the discharge port 16 by controlling the opening and closing cylinder 51, loading the rail fasteners 14 on the guide column 23 at the position of the discharge port 16 in an orderly manner until the guide column 23 is full (e.g., 88 pieces), and then controlling the opening and closing cylinder 51 to close the opening and closing baffle 52 at the position of the discharge port 16;

[0086] S3) controlling the inner cylinder rotating mechanism 3 to rotate the inner cylinder assembly 2 by a set angle (e.g., 18°) so that the track fastener 14 on the adjacent guide column 23 rotates to the position of the discharge port 16;

[0087] S4) repeating steps S2) to S3) until all guide posts 23 (e.g., 20 posts) of the inner tube assembly 2 are loaded with the track fasteners 14;

[0088] S5) After the storage device 10 is fully loaded, the flip mechanism 3 is controlled to rotate about 110° in the opposite direction to step S1) to flip the entire storage device 10 to the working position, so that the discharge port 16 at the bottom is vertically downward and then stops, and the loading operation is completed at this time;

[0089] When the (fastener) bulk material operation vehicle 8 arrives at the construction site, the next device (material distribution device 20) of the material storage device 10 is in operation;

[0090] S6) rotating and controlling the feeding port of the material distribution device 20 to align with the discharging port 16 of the material storage device 10, and locking the material distribution device 20 and the material storage device 10;

[0091] S7) Controlling the opening and closing cylinder 51 to open the opening and closing baffle 52 at the position of the discharge port 16, so that the track fastener 14 on the guide column 23 at this position falls onto the material distribution device 20;

[0092] S8) starting the material distribution device 20 to start material distribution, and the track fasteners 14 on the guide column 23 fall down until they are all empty;

[0093] S9) After the sensor recognizes that all the materials in the column have finished falling, the opening and closing cylinder 51 is controlled to close the opening and closing baffle 52;

[0094] S10) starting the inner cylinder rotating mechanism 3 to rotate the guide column 23 near the discharge port 16 by a set angle (e.g., 18°) so that the material on the second row of guide columns 23 is transported to the discharge port 16;

[0095] S11) Repeat steps S7) to S10) until all the rail fasteners 14 in all guide columns 23 (such as 20 columns) are emptied to complete the bulk material operation.

[0096] Among them, the cylinder can further adopt other types of pushing devices, such as oil cylinders, electric cylinders and other pushing methods, to ensure that the material can be stored rhythmically and periodically.

[0097] The inner cylinder component 2 is connected and installed on the body of the bulk material handling vehicle 8 through the outer cylinder support component 1. The outer cylinder support component 1 is a circular frame structure composed of a top cover component 11, an outer frame component 12 and a base component 13. The top cover component 11 and the base component 13 are connected to the outer frame component 12 so that the inner cylinder component 2 is installed into the inner part of the outer cylinder support component 22. The top cover component 11 is movably connected to the inner cylinder component 2, and a material discharging opening and closing mechanism 5 is set on the base component 13.

[0098] The inner cylinder component 2 further includes a connecting plate 21, a motor connecting seat 22, a connecting rod 24, a fixing plate 25 and a guide seat 26. One end of the guide column 23 is inserted into the corresponding hole on the connecting plate 21 and fixedly connected thereto, and the other end of the guide column 23 is a cantilever beam structure to facilitate the loading and unloading of the track fastener 14. The connecting plate 21 adopts a circular structure, and the motor connecting seat 22 adopts a cylindrical structure and is connected to the center of the connecting plate 21, so that the inner cylinder rotating mechanism 3 is installed in the motor connecting seat 22 and drives the connecting plate 21 to rotate together. One end of the connecting rod 24 is connected to the connecting plate 21, and the other end is connected to the guide seat 26. The middle part of the connecting rod 24 is fixed by a fixing plate 25 to increase the overall rigidity. The connecting rod 24 transfers the weight of the track fastener 14 loaded on the guide seat 26 to the outer cylinder bracket component 1 through the connecting plate 21.

[0099] The shape of the guide column 23 is adjusted to accommodate the loading of the rail fasteners 14, so that the rail fasteners 14 can be neatly arranged on one guide column 23. A plurality of guide columns 23 arranged in a circular array structure are provided in the inner cylinder component 2 to meet the rail fastener loading required by the bulk material handling vehicle 8. A plurality of guide columns 23 are arranged along the circumference of the inner cylinder component 2 to form a circular array.

[0100] The inner cylinder rotating mechanism 3 further includes a slewing support 31, a motor mounting seat 32, and a first reduction motor 33 mounted on the motor mounting seat 32. The inner cylinder rotating mechanism 3 provides power for the rotation of the inner cylinder component 2, so that the track fasteners 14 loaded on the guide column 23 are rotated to the discharge port position in sequence. The top cover component 11 is movably connected to the inner cylinder component 2 through the slewing support 31, and the inner cylinder component 2 can rotate under the action of the first reduction motor 33 when the outer cylinder support component 1 is fixed.

[0101] The flipping mechanism 4 further includes a second reduction motor 41 and two bearing seats 7, and the second reduction motor 41 is installed on the rotating shaft 15 through the bearing seats 7. The second reduction motor 41 provides power for the outer cylinder support component 1 and the inner cylinder component 2 to flip together, so as to realize the switching of the storage device 10 between the working state and the loading state.

[0102] The material discharging opening and closing mechanism 5 further includes an opening and closing cylinder 51 and an opening and closing baffle 52, which are used to control whether the track fastener 14 on the guide column 23 falls onto the material distributing device 20 of the bulk material operation vehicle. The opening and closing cylinder 51 is detachably connected to the opening and closing baffle 53, and the opening and closing baffle 53 is arranged along the circumference of the inner cylinder component 2 and located at the lower part of the guide column 23. When the material distributing device 20 is aligned to the lower part of the material discharging port 16, the piston rod of the opening and closing cylinder 51 is retracted to the shortest position, driving the opening and closing baffle 52 at the material discharging port position to slide toward the direction of the opening and closing cylinder 51, and the track fastener 14 on the guide column 23 at this position falls onto the material distributing device 20 of the bulk material operation vehicle 8.

[0103] When all the track fasteners 14 on the guide column 23 have fallen, the piston rod of the opening and closing cylinder 51 extends, driving the opening and closing baffle 52 at this position to slide to the maximum position in the direction away from the closing cylinder 51, and the inner cylinder rotating mechanism 3 rotates a set angle (such as 18°) to make the adjacent guide column 23 rotate to the discharge port position and start to drop the material, and the above action is repeated until all the track fasteners 14 on the guide columns 23 in all rows (such as 20 rows) have fallen.

[0104] A connector 53 is provided (threadedly connected) at the piston rod end of the cylinder opening and closing cylinder 51, and a slide groove 54 is provided at the bottom of the connector 53, so that the slide groove 54 is detachably connected to the protrusion 55 on the opening and closing baffle 51. The protrusion 55 of the opening and closing baffle 53 is driven to rotate in and out of the slide groove 54 of the connector 53 by the inner cylinder rotating mechanism 3, so as to realize the connection and separation between the opening and closing cylinder 51 and the opening and closing baffle 53.

[0105] In the description of this application, it should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly disposed on the other element or indirectly disposed on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0106] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0107] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.

[0108] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.

[0109] By implementing the technical solution of the rail fastener storage operation method described in the specific embodiment of the present application, the following technical effects can be produced:

[0110] (1) The rail fastener storage operation method described in the specific embodiment of the present application has a simple storage device structure and a greatly increased storage capacity, which can achieve a storage capacity of thousands of pieces. At the same time, the storage device is equipped with a transmission device inside, which can achieve continuous material replenishment operation requirements, and the operation efficiency is doubled;

[0111] (2) The rail fastener storage operation method described in the specific embodiment of the present application uses a guide column with a shape similar to that of a spring bar or a gauge baffle to arrange the material in the inner cylinder, so that the spring bar and the gauge baffle can enter the material distribution device smoothly and orderly from the storage device. The spring bar and the gauge baffle are arranged neatly and orderly inside the storage device and are not easy to be scattered. At the same time, the storage spring bar and the gauge baffle can be replaced according to the shape of the guide column, and the material has good compatibility;

[0112] (3) The rail fastener material storage operation method described in the specific embodiment of the present application adopts a circular matrix arrangement of the guide column of the material storage and an inner cylinder rotating device, which can ensure the orderly connection of the materials, save the material storage space and conveying space of the material storage device, and at the same time, the overall rotary support bearing method is adopted, which can meet the rotation operation requirements and the force requirements when the load is fully loaded;

[0113] (4) The rail fastener storage operation method described in the specific embodiment of the present application is that 20 rows of materials are arranged inside the storage device, and there is only one discharge port. The 20 rows of materials are rotated to the discharge port position one by one through the internal rotating device for discharge. The discharge port of the storage device is also the loading port, which can solve the technical problems such as the difficulty of orderly storage caused by the irregularity of the spring bar or the gauge baffle material.

[0114] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0115] The above is only a preferred embodiment of the present application, and does not constitute any formal limitation to the present application. Although the present application has been disclosed as above with a preferred embodiment, it is not intended to limit the present application. Any technician familiar with the art can use the above disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the present application, or modify it into an equivalent embodiment of equivalent changes, without departing from the spirit and technical solution of the present application. Therefore, any simple modification, equivalent replacement, equivalent change and modification made to the above embodiments according to the technical essence of the present application, which does not depart from the content of the technical solution of the present application, still falls within the scope of protection of the technical solution of the present application.

Claims

1. A rail fastener storage method, characterized in that: The material storage device (10) comprises: an outer cylinder support component (1) and an inner cylinder component (2) which are arranged concentrically from the outside to the inside, an inner cylinder rotating mechanism (3) which is rotatably arranged between the outer cylinder support component (1) and the inner cylinder component (2), a flipping mechanism (4) which is arranged on the side of the outer cylinder support component (1), and a discharge port opening and closing mechanism (5) which is arranged on the bottom of the inner cylinder component (2); the inner cylinder component (2) is provided with a plurality of guide columns (23) arranged in a circular array structure, and the discharge port opening and closing mechanism (5) comprises an opening and closing cylinder (51) and an opening and closing baffle (52); the method comprises the following steps: S1) turning the material storage device (10) to a set angle by means of a turning mechanism (4) so ​​that the material discharge port (16) is in an inclined upward position; S2) opening the opening and closing baffle (52) at the position of the material outlet (16) by controlling the opening and closing cylinder (51), loading the track fastener (14) on the guide column (23) at the position of the material outlet (16), and then controlling the opening and closing cylinder (51) to close the opening and closing baffle (52) at the position of the material outlet (16); S3) controlling the inner cylinder rotating mechanism (3) to rotate the inner cylinder component (2) to a set angle, so that the track fastener (14) on the adjacent guide column (23) rotates to the position of the discharge port (16); S4) repeating steps S2) to S3) until all guide posts (23) of the inner tube assembly (2) are fully loaded with track fasteners (14); S5) After the storage device (10) is fully loaded, the turning mechanism (3) is controlled to turn the entire storage device (10) to the working position, and the discharge port (16) is vertically downward; S6) rotating and controlling the feed opening of the material distribution device (20) to be aligned with the discharge opening (16) of the material storage device (10), and locking the material distribution device (20) and the material storage device (10); S7) controlling the opening and closing cylinder (51) to open the opening and closing baffle (52) at the position of the discharge port (16), so that the track fastener (14) on the guide column (23) at this position falls onto the material distribution device (20); S8) starting the material distribution device (20) to start material distribution, and the track fasteners (14) on the guide column (23) fall down until they are all empty; S9) controlling the opening and closing cylinder (51) to close the opening and closing baffle (52); S10) starting the inner cylinder rotating mechanism (3) to rotate the guide column (23) near the discharge port (16) to a set angle to the discharge port (16); S11) Repeat steps S7) to S10) until all the track fasteners (14) in the guide columns (23) are completely emptied to complete the bulk material operation.

2. The rail fastener storage method according to claim 1, characterized in that: The inner cylinder component (2) is connected and installed on the body of a bulk material handling vehicle (8) through the outer cylinder support component (1); the outer cylinder support component (1) is a circular frame structure composed of a top cover component (11), an outer frame component (12) and a base component (13); the top cover component (11) and the base component (13) are connected to the outer frame component (12) so that the inner cylinder component (2) can be installed into the interior of the outer cylinder support component (1); the top cover component (11) is movably connected to the inner cylinder component (2), and a material discharging opening and closing mechanism (5) is provided on the base component (13).

3. The rail fastener storage method according to claim 2, characterized in that: The inner cylinder component (2) further comprises a connecting plate (21), a motor connecting seat (22), a connecting rod (24), a fixing plate (25) and a guide seat (26); one end of the guide column (23) is inserted into a corresponding hole on the connecting plate (21) and fixedly connected thereto, and the other end of the guide column (23) is a cantilever beam structure to facilitate the loading and unloading of the track fastener (14); the connecting plate (21) adopts a circular structure, and the motor connecting seat (22) adopts a cylindrical structure and is connected to the connecting plate (21). ) so that the inner cylinder rotating mechanism (3) can drive the connecting plate (21) to rotate together after being installed in the motor connecting seat (22); one end of the connecting rod (24) is connected to the connecting plate (21), and the other end is connected to the guide seat (26); the middle part of the connecting rod (24) is fixed by a fixing plate (25) to increase the overall rigidity; the connecting rod (24) transfers the weight of the track fastener (14) loaded on the guide seat (26) to the outer cylinder bracket component (1) through the connecting plate (21).

4. The rail fastener storage method according to claim 3, characterized in that: The shape of the guide column (23) is adjusted to adapt to the loading of the track fasteners (14), so that the track fasteners (14) can be neatly arranged on a guide column (23); a plurality of guide columns (23) arranged in a circular array structure are provided in the inner cylinder component (2) to meet the track fastener loading required by the bulk material operation vehicle (8).

5. The rail fastener storage method according to claim 3 or 4, characterized in that: The inner cylinder rotating mechanism (3) comprises a slewing support (31), a motor mounting seat (32), and a first reduction motor (33) mounted on the motor mounting seat (32); the inner cylinder rotating mechanism (3) provides power for the rotation of the inner cylinder component (2), so that the track fasteners (14) loaded on the guide column (23) are rotated to the discharge port position in sequence; the top cover component (11) is movably connected to the inner cylinder component (2) through the slewing support (31), and when the outer cylinder support component (1) is fixed, the inner cylinder component (2) performs a rotational movement under the action of the first reduction motor (33).

6. The rail fastener storage method according to claim 5, characterized in that: The flipping mechanism (4) comprises a second reduction motor (41) and a bearing seat (7), and the second reduction motor (41) is mounted on the rotating shaft (15) via the bearing seat (7); the second reduction motor (41) provides power for flipping the outer cylinder support component (1) and the inner cylinder component (2) together, so as to realize the switching of the storage device (10) between the working state and the loading state.

7. The rail fastener storage method according to claim 3, 4 or 6, characterized in that: The material discharging opening and closing mechanism (5) comprises an opening and closing cylinder (51) and an opening and closing baffle (52), which are used to control whether the track fastener (14) on the guide column (23) falls onto the material distributing device (20) of the bulk material operation vehicle; the opening and closing cylinder (51) and the opening and closing baffle (53) are connected in a detachable manner, and the opening and closing baffle (53) is arranged along the circumference of the inner cylinder component (2) and located at the lower part of the guide column (23); when the material distributing device (20) is aligned below the material discharging port (16), the piston rod of the opening and closing cylinder (51) is retracted to the shortest position, driving the opening and closing baffle (52) at the material discharging port position to slide in the direction of the opening and closing cylinder (51), and the track fastener (14) on the guide column (23) at this position falls onto the material distributing device (20) of the bulk material operation vehicle (8).

8. The rail fastener storage method according to claim 7, characterized in that: When all the track fasteners (14) on the guide column (23) have fallen completely, the piston rod of the opening and closing cylinder (51) extends, driving the opening and closing baffle (52) at that position to slide to the maximum position in the direction away from the closing cylinder (51), and the inner cylinder rotating mechanism (3) rotates to a set angle, so that the adjacent guide column (23) rotates to the discharge port position and starts to drop the material, and the above-mentioned action is repeated until all the track fasteners (14) on all rows of guide columns (23) have fallen completely.

9. The rail fastener storage method according to claim 3, 4, 6 or 8, characterized in that: A connecting head (53) is arranged at the piston rod end of the cylinder opening and closing cylinder (51), and a sliding groove (54) is arranged at the bottom of the connecting head (53), so that the sliding groove (54) is detachably connected to the protrusion (55) on the opening and closing baffle (51); the protrusion (55) of the opening and closing baffle (53) is driven to rotate in and out of the sliding groove (54) of the connecting head (53) through the inner cylinder rotating mechanism (3), so as to realize the connection and separation of the opening and closing cylinder (51) and the opening and closing baffle (53).

10. The rail fastener storage method according to claim 9, characterized in that: A plurality of guide posts (23) are arranged along the circumference of the inner cylinder component (2) to form a circular array.

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