Shipborne pressure filtration volume reduction equipment and application method thereof
By using multi-directional movement units and line cleaning components in the on-board filter pressing and volume reduction equipment, the problems of sludge peeling and uneven distribution of mud cakes in traditional filter presses are solved, and uniform clamping and efficient cleaning of the filter plates are achieved , improves the efficiency of sludge treatment and the service life of the equipment.
Patent Information
- Application Number
- CN202411619379.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-11-13
AI Technical Summary
When traditional filter presses treat high viscosity sludge, mud cakes are difficult to fall off automatically, and uneven sludge particles and unsuitable moisture content lead to uneven distribution of mud cakes, affecting filtration efficiency and equipment maintenance.
Design a ship-mounted filter pressure reduction equipment, adopting a multi-directional motion unit, positioning unit and cleaning unit, and the positioning unit is driven by the multi-directional motion unit to clamp the filter plate, the cleaning unit is driven by the lifting part and cleans the residual mud cakes, and passes the Line cleaning components improve the cleaning efficiency of high viscosity and moisture content sludge.
The uniform clamping and cleaning of the filter plate is achieved, production efficiency is improved, cleaning accuracy and consistency is ensured, equipment wear is reduced, and sludge treatment efficiency is improved.
Smart Images

Figure CN119285190A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of sludge filter pressing, and in particular relates to a ship-borne filter pressing volume reduction device and an application method thereof. Background Art
[0002] In the practice of river cleaning and environmental protection, the treatment and volume reduction of sludge has always been a key link. As an important equipment for solid-liquid separation, traditional filter presses are widely used in the treatment of river sludge.
[0003] River silt is usually composed of fine particles, organic matter, water, etc., and its physical and chemical properties are complex and changeable. The filter press applies pressure to discharge the water in the silt through the filter medium (such as filter cloth), while the solid particles are trapped on the filter cloth to form a mud cake. In this process, the viscosity, particle size, water content of the silt, and the material and structure of the filter medium will have an important impact on the formation and shedding of the mud cake.
[0004] Highly viscous sludge is more likely to form a solid mud cake on the filter plate, which is difficult to fall off automatically. The uneven size and distribution of particles in the sludge may cause the mud cake to be unevenly distributed on the filter plate, with thicker mud cakes in some areas that are difficult to fall off. Too high or too low a moisture content in the sludge may affect the formation and shedding of the mud cake. Too high a moisture content may cause the mud cake to be too soft and difficult to form a complete structure, while too low a moisture content may make the mud cake too dry, increasing its adhesion to the filter plate. The problem of mud cake residue when unloading by pulling the plate not only affects the filtration efficiency of the filter press, but also brings challenges to equipment maintenance. Summary of the invention
[0005] Purpose of the invention: In order to solve the above problems, the present invention provides a ship-borne filter pressure reduction device and an application method thereof.
[0006] Technical solution: A ship-borne filter pressure reduction equipment, comprising: The filter press unit comprises two sets of filter presses arranged in parallel; the filter presses at least comprise: a frame, and a plurality of filter plates slidably connected to the frame; handles are provided on both sides of each filter plate; each filter press is set in different working states; the working states include a plate pulling unloading state and a plate non-pulling unloading state; A multi-directional motion unit is arranged above the filter press unit; the multi-directional motion unit is used to realize movement in X, Y and Z directions; A positioning unit is arranged at the output end of the multi-directional motion unit; the positioning unit comprises: a mounting piece, and a positioning component mirror-mounted on the bottom surface of the mounting piece; the spacing between the positioning components is adjustable; A cleaning unit is arranged between the positioning components; the cleaning unit comprises: a plurality of lifting components connected to the mounting components, and cleaning components connected to the lifting components and arranged in a mirror image; When unloading by pulling the plate, under the drive of the multi-directional motion unit, the positioning assembly is arranged close to the current filter plate and clamps and positions the handle of the current filter plate, so as to separate the current filter plate from the adjacent filter plate; When the positioning assembly continuously clamps and positions the handle of the current filter plate, the cleaning assembly is arranged to be driven by the lifting member to reciprocate and lift to clean the residual mud cake on the current filter plate.
[0007] In a further embodiment, the cleaning component comprises: A shielding box body, a side of which close to the current filter plate is provided with an opening; the bottom of the shielding box body is provided with an output port; A first bracket, arranged inside the shielding box body along the length direction of the shielding box body; A second bracket, both ends of which correspond to the first bracket; a portion of the second bracket is placed outside the shielding box; A driving member, whose output end is connected to the second bracket; the driving member is used to drive the second bracket to rotate; A plurality of cleaning pieces are arranged in an array on the second bracket along the circumferential direction of the second bracket.
[0008] In a further embodiment, the first bracket comprises: Two groups of support plates are arranged vertically; the support plates extend upward from predetermined positions at the bottom thereof to form a connecting portion; Two groups of connecting rods, both ends of which are correspondingly connected to the bottoms of the two groups of support plates; a hollow space is formed between the connecting rods and the support parts; and the hollow space is located above the output port.
[0009] In a further embodiment, the second bracket comprises: A transmission shaft, both ends of which are correspondingly rotatably connected to the connecting portion; Two sets of rotating rings are correspondingly arranged at the two ends of the transmission shaft; the ends of the cleaning member are connected to the rotating rings; A plurality of support rods have one end connected to the rotating ring and the other end connected to the transmission shaft.
[0010] In a further embodiment, the cleaning unit further comprises: a plurality of wire cleaning components; wherein the wire cleaning components comprise: The first mounting block and the second mounting block are respectively arranged on different rotating rings; A plurality of parallel cleaning lines, both ends of which are connected to the first mounting block and the second mounting block respectively; When cleaning the residual mud cake on the current filter plate, the cleaning line is in a tensioned state.
[0011] In a further embodiment, the line cleaning component further comprises: A hollow tank body is provided inside the first mounting block; The same number of rotating posts as the number of cleaning lines are correspondingly arranged in the hollow slot body and connected to one end of the cleaning line; one end of the rotating post passes through the first mounting block and extends outward to form an extension portion; A transmission wheel, disposed on the extension portion; A transmission rod is disposed on the first mounting block and meshedly connected to the transmission wheel.
[0012] In a further embodiment, the positioning assembly comprises: A connecting plate is arranged on the mounting member; a telescopic member is arranged on the connecting plate; A movable column, the top end of which is slidably connected to the bottom surface of the connecting plate; the movable column is connected to the output end of the telescopic member; A clamping claw is provided at the bottom end of the movable column; the clamping claw is used to clamp and position the handle; In the non-clamping positioning state, the telescopic member is configured to drive the clamping claw to move closer to or away from the handle portion.
[0013] In another technical solution, an application method based on the above-mentioned ship-borne filter pressure reduction device is provided, comprising the following steps: Controlling different filter presses in the filter press unit to be in different working states; the working states include a plate pulling unloading state and a plate non-pulling unloading state; When one of the filter presses is in the plate pulling and unloading state, the multi-directional motion unit drives the positioning assembly to approach the current filter plate in the filter press; the positioning assembly clamps and positions the handle of the current filter plate, separating the current filter plate from the adjacent filter plate; When the positioning component continues to clamp and position the handle of the current filter plate, the cleaning component, driven by the lifting member, reciprocates and lifts to clean the residual mud cake on the current filter plate; After the current filter plate is cleaned, the multi-directional motion unit drives the positioning assembly and the cleaning assembly to approach the next filter plate, and after positioning, clamping and pulling the next filter plate, the next filter plate is cleaned; the above operation is repeated until all the filter plates on the filter press are cleaned.
[0014] Beneficial effects: (1) In the present invention, each filter press unit is equipped with a multi-directional motion unit, a positioning unit and a cleaning unit, so that the two filter presses in the filter press unit can work and clean alternately, thereby maximizing the utilization of equipment resources; while one filter press is cleaning, the other filter press continues to perform other operations, thereby improving the overall production efficiency.
[0015] (2) Compared with the plate pulling trolley in the prior art, the two sets of positioning components in the positioning unit of the present invention are of integrated design, which can ensure that the filter plate is subjected to uniform and synchronous clamping force on both sides when pulling the filter plate, thereby avoiding the problem of filter plate tilting caused by uneven pulling force on both sides.
[0016] (3) In the present invention, during the cleaning process, the positioning assembly continuously clamps and positions the filter plate. The positioning assembly can ensure that the filter plate maintains a fixed position and posture during the cleaning process, which helps the cleaning unit to accurately act on the filter plate, thereby improving the cleaning accuracy and consistency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the positioning unit and the cleaning unit; Figure 3 It is a schematic diagram of the structure of the gripper; Figure 4 is a schematic diagram of the structure of the cleaning unit; Figure 5 It is a schematic diagram of the structure of the shielding box; Figure 6 is a cross-sectional view of the cleaning assembly; Figure 7 It is a schematic diagram of the assembly structure of the first bracket, the second bracket and the cleaning piece; Figure 8 It is a structural diagram of the line cleaning component; Fig. 9 It is a partial structural diagram of the line cleaning component.
[0018] Figures 1 to 9 : The labels are: filter press unit 1, frame 11, filter plate 12, handle 13, multi-directional motion unit 2, positioning unit 3, mounting part 31, positioning assembly 32, connecting plate 321, telescopic part 322, movable column 323, clamping claw 324, cleaning unit 4, lifting part 41, cleaning assembly 42, shielding box body 421, output port 4211, first bracket 422, support plate 4221, connecting part 4222, connecting rod 4223, second bracket 423, transmission shaft 4231, rotating ring 4232, support rod 4233, cleaning part 424, line cleaning assembly 43, first mounting block 431, second mounting block 432, cleaning line 433, hollow trough body 434, rotating column 435, transmission wheel 436, transmission rod 437. DETAILED DESCRIPTION
[0019] Example 1 This embodiment provides a ship-borne filter pressing and volume reduction device, comprising: a filter pressing unit 1, a multi-directional motion unit 2, a positioning unit 3 and a cleaning unit 4.
[0020] The filter press unit 1 includes two groups of filter presses arranged side by side. The filter press is a diaphragm filter press. An operating platform is arranged between the filter presses, and the operating platform is provided for the staff to inspect the working condition of the filter press. The filter press includes at least a frame 11 and a plurality of filter plates 12 slidably arranged on the frame 11. Handles 13 are arranged on both sides of each filter plate 12. The filter press includes at least the following working states: tightening the filter plate 12, feeding and filtering, loosening the filter plate 12, and pulling the plate to unload; that is, the working state of the filter press can be summarized as the pulling plate unloading state or the non-pulling plate unloading state. In this embodiment, each filter press is controlled to be in the pulling plate unloading state and the non-pulling plate unloading state respectively.
[0021] The multi-directional motion unit 2 is arranged above the filter press unit 1. The multi-directional motion unit 2 is used to realize the movement in the X, Y and Z directions. In this embodiment, the X, Y and Z directions are perpendicular to each other. The X direction is set as the length direction of the filter press, the Y direction is perpendicular to the X direction, and the Z direction is vertical to the ground. Figure 1 As shown, the multi-directional motion unit 2 includes: a gantry frame arranged above the filter press, and an X-direction motion component, a Y-direction motion component, and a Z-direction motion component arranged on the gantry frame. The X-direction motion component, the Y-direction motion component, and the Z-direction motion component adopt a linear motion module, which is the prior art and will not be described in detail here.
[0022] The positioning unit 3 is arranged at the output end of the multi-directional motion unit 2, that is, the multi-directional motion unit 2 drives the positioning unit 3 to move in the X, Y, and Z directions. The positioning unit 3 includes a mounting member 31 and two sets of positioning components 32 mirror-imaged on the bottom surface of the mounting member 31. The mounting member 31 is arranged as a bearing plate. The distance between the two sets of positioning components 32 is adjustable.
[0023] like Figure 2 As shown, the cleaning assembly 42 is arranged between the two positioning assemblies 32. The cleaning unit 4 includes several sets of lifting members 41 (the lifting members 41 can be electric push rods, cylinders, etc.) installed on the bottom surface of the mounting member 31, and two sets of cleaning assemblies 42 arranged in a mirror image and connected to the lifting members 41.
[0024] When unloading by pulling the plate, under the drive of the multi-directional motion unit 2, the positioning assembly 32 is arranged close to the current filter plate 12 and clamps and positions the handle portion 13 of the current filter plate 12, separating the current filter plate 12 from the adjacent filter plate 12; When the positioning unit 3 continues to clamp and position the handle portion 13 of the current filter plate 12 , the cleaning assembly 42 is arranged to reciprocate and clean the residual mud cake on the current filter plate 12 under the drive of the lifting member 41 .
[0025] Through the clamping and positioning of the positioning assembly 32, the filter plate 12 remains stable during the cleaning process, avoiding shaking and movement. This enables the cleaning assembly 42 to more effectively remove the mud cake residue on the surface of the filter plate 12, thereby improving the cleaning quality.
[0026] In addition, the two filter presses are equipped with a multi-directional motion unit 2, a positioning unit 3 and a cleaning unit 4, and the two filter presses are allowed to work and clean alternately, thereby maximizing the use of equipment resources. While one filter press is cleaning, the other filter press continues to perform other operations, thereby improving the overall production efficiency.
[0027] In the prior art, the current filter plate 12 is pulled by a plate pulling trolley arranged on both sides of the filter plate 12. However, the plate pulling trolleys on both sides are not an integral structure, but are respectively installed on both sides of the filter plate 12. Since they work independently and lack synchronization and coordination, the following problems often occur in actual operation: since the force or speed of the plate pulling trolleys on both sides when pulling the filter plate 12 is inconsistent, the filter plate 12 will be subjected to uneven force. This unbalanced force condition will cause the filter plate 12 to tilt or deflect during the movement, thereby affecting the accuracy and efficiency of unloading.
[0028] When the filter plate 12 is tilted, the staff needs to spend more time and energy to adjust the position of the filter plate 12 to ensure that it can move smoothly to the designated unloading position. This not only increases the complexity of the operation, but may also reduce the efficiency of the entire production line. The tilt of the filter plate 12 will also increase the wear of the plate pulling trolley and related equipment. Since the filter plate 12 does not move smoothly during the movement, but will shake or jump, this will increase the friction between the plate pulling trolley and the filter plate 12, thereby accelerating the wear and aging of the equipment.
[0029] In order to solve the above problem, in this embodiment, Figure 2 and 3 As shown, each group of positioning components 32 includes: a connecting plate 321, a telescopic member 322, a moving column 323, and a clamping claw 324. The connecting plate 321 is fixed to the bottom surface of the mounting member 31. A telescopic member 322 is arranged on the bottom surface of the connecting plate 321, and the telescopic member 322 is an electric telescopic rod. The top surface of the moving column 323 is slidably connected with the bottom surface of the connecting plate 321, such as using a slide rail or a slider to achieve the sliding connection; the moving column 323 is connected to the output end of the telescopic member 322, and the telescopic member 322 drives the moving column 323 to slide. The clamping claw 324 is installed at the bottom end of the moving column 323. The clamping claw 324 is used to clamp and position the handle part 13. The clamping claw 324 includes two groups of clamping parts in contact with the handle part 13, and the spacing between the two groups of clamping parts is adjustable (such as using a gear rack transmission, pneumatic or other methods, which is a prior art and will not be repeated here), so as to achieve the size change of the positioning space.
[0030] In the non-clamping positioning state, the telescopic member 322 is configured to drive the clamping jaw 324 to approach or move away from the handle portion 13. In the clamping positioning state, the clamping jaw 324 continuously clamps and positions the handle portion 13 to keep the current filter plate 12 stable and immobile.
[0031] When the plate is pulled to unload, the multi-directional motion unit 2 drives the positioning assembly 32 to move or descend for position adjustment, and moves to the vicinity of the current filter plate 12. The telescopic member 322 drives the clamping claw 324 to approach the handle portion 13 to clamp and position the plate pull handle portion 13. Then the multi-directional motion unit 2 drives the positioning assembly 32 to move, driving the current filter plate 12 to separate from the adjacent filter plate 12.
[0032] In this embodiment, the two sets of positioning components 32 are integrated to ensure that the filter plate 12 is subjected to uniform and synchronous clamping force on both sides when the filter plate 12 is pulled, thereby avoiding the problem of the filter plate 12 tilting due to uneven pulling force on both sides. Through the integrated design, the filter plate 12 can remain stable during the movement, reducing the possibility of shaking and offset, thereby improving the accuracy and efficiency of unloading. Since the filter plate 12 remains stable during the movement, the staff does not need to frequently adjust the position of the filter plate 12, thereby simplifying the operation process and reducing labor intensity. The integrated positioning component 32 makes the plate pulling and unloading process smoother and more efficient, which helps to improve the efficiency of the entire production line.
[0033] When the clamping jaws 324 continue to clamp and position the handle portion 13 of the current filter plate 12, the position of the current filter plate 12 is ensured to remain unchanged; the cleaning assembly 42 is reciprocated and lifted under the drive of the lifting member 41 to perform cleaning. A stable filter plate 12 can reduce the areas that are missed due to shaking or displacement; this helps to ensure that all areas on the filter plate 12 are fully cleaned. When the filter plate 12 remains stable, the cleaning assembly 42 moves faster and covers the entire surface of the filter plate 12; this helps to shorten the cleaning time and improve the cleaning efficiency.
[0034] When designing the actual size, the length of the handle portion 13 is lengthened so that when the clamping jaws 324 clamp the handle portion 13 and position it, the cleaning assembly 42 can be lifted and lowered back and forth between the two sets of clamping jaws 324 without causing any obstruction to the cleaning work of the cleaning assembly 42 .
[0035] like Figure 4 and Figure 5 As shown, the cleaning assembly 42 includes: a shielding box body 421, a first bracket 422, a second bracket 423, a driving member, and a plurality of cleaning members 424. The shielding box body 421 is provided with an opening on one side close to the current filter plate 12. The bottom of the shielding box body 421 is provided with an output port 4211, and the output port 4211 is used for the cleaned mud cake to fall out of it.
[0036] like Figure 6As shown, the first bracket 422 is installed inside the shielding box body 421 along the length direction of the shielding box body 421; the two ends of the second bracket 423 are correspondingly connected to the first bracket 422. Part of the second bracket 423 is placed outside the shielding box body 421. The driving member is a driving motor, and its output end is connected to the second bracket 423 for driving the second bracket 423 to rotate. A plurality of groups of cleaning members 424 are installed on the second bracket 423 in an array along the circumferential direction of the second bracket 423. The cleaning member 424 is a cleaning scraper.
[0037] Specifically, Figure 7 As shown, the first bracket 422 includes two groups of support plates 4221 and two groups of connecting rods 4223. The two groups of support plates 4221 are vertically arranged in the shielding box body 421; the support plates 4221 extend upward from a predetermined position (such as the middle position) at the bottom thereof to form a connecting portion 4222. The two ends of each group of connecting rods 4223 are correspondingly connected to the bottom of the two groups of support plates 4221. A hollow space is formed between the connecting rods 4223 and the support portion; the hollow space is located above the output port 4211. The cleaned mud cake can fall from the hollow space and will not accumulate in the shielding box body 421, so as to avoid affecting the rotation of the second bracket 423.
[0038] The second bracket 423 includes: a transmission shaft 4231, two groups of rotating rings 4232 and multiple groups of support rods 4233. The two ends of the transmission shaft 4231 are rotatably connected to the connecting parts 4222 on both sides respectively. Each rotating ring 4232 is connected to one end of the transmission shaft 4231 through multiple groups of support rods 4233. The cleaning member 424 is arranged between the two groups of rotating rings 4232, and the two ends of the cleaning member 424 are connected to the rotating rings 4232 respectively.
[0039] When cleaning the residual mud cake on the surface of the current filter plate 12, first the lifting member 41 drives the cleaning assembly 42 to lift and lower for cleaning, and then the driving member drives the transmission shaft 4231 to rotate, thereby driving the rotating ring 4232 and the cleaning member 424 to rotate. After the cleaning member 424 rotates out of the shielding box body 421, it contacts the surface of the mud cake on the surface of the filter plate 12, scrapes off the mud cake, and completes the mud cake on the current filter plate 12; the scraped mud cake falls from the outside of the shielding box body 421 due to gravity, or is driven by the cleaning member 424 to fall from the output port 4211.
[0040] In the above technical solution, the cleaning piece 424 is in surface contact with the mud cake. Although the surface contact between the cleaning piece 424 and the mud cake means that the contact area is relatively large, this helps the cleaning piece 424 to more effectively apply force to remove the mud cake. However, in some scenarios, the cleaning effect of surface contact is not particularly ideal. For example, a mud cake with high viscosity may be more difficult to scrape off, and a mud cake with too high a water content may form a sliding layer, resulting in the cleaning piece 424 being unable to effectively contact and remove the mud cake. In order to solve this problem, the following technical solution is proposed: Furthermore, if Figure 6 and Figure 8 As shown, the cleaning unit 4 also includes: multiple groups of line cleaning components 43. Among them, the line cleaning components 43 include: a first mounting block 431, a second mounting block 432 and multiple groups of parallel cleaning lines 433. The first mounting block 431 and the second mounting block 432 are respectively installed on different rotating rings 4232. The two ends of the multiple groups of parallel cleaning lines 433 are respectively connected to the first mounting block 431 and the second mounting block 432. When cleaning the residual mud cake on the current filter plate 12, the cleaning line 433 is in a tensioned state.
[0041] By adding the cleaning line 433, the contact mode between the cleaning piece 424 and the mud cake is changed from surface contact to surface contact + line contact. Compared with surface contact alone, when dealing with high-viscosity mud cakes and mud cakes with too high water content, the cleaning line 433 has a certain sharpness and can generate stronger shear force when the cleaning piece 424 rotates. This shear force helps to cut off the fibers or viscous substances in the high-viscosity mud cake, making it easier to scrape off. The cleaning line 433 penetrates the sliding layer of the mud cake with too high water content. This penetration helps to break the sliding layer of the mud cake, allowing the cleaning piece 424 to contact and remove the mud cake more effectively. The setting of the cleaning line 433 significantly improves the cleaning efficiency of the scraper for high-viscosity and high-water-content mud cakes. This helps to reduce cleaning time and labor costs and improve the overall operating efficiency of the equipment.
[0042] The material and surface treatment of the cleaning line 433 reduce the adhesion of the mud cake. By optimizing the material of the cleaning line 433 (such as using wear-resistant, corrosion-resistant, and anti-adhesion materials), the residue of the mud cake on the scraper can be further reduced.
[0043] In addition, the line contact design can reduce the direct wear of the cleaning member 424 on the filter plate 12. Since the cleaning wires 433 are usually made of wear-resistant materials and have a small contact area, they have a relatively low degree of wear on the filter plate 12. This helps to extend the service life of the filter plate 12 and reduce replacement costs.
[0044] The cleaning line 433 is always in a tensioned state, which is achieved by adopting the following technical solutions: Furthermore, if Figure 8 and Fig. 9As shown, the line cleaning assembly 43 also includes: a hollow trough body 434, a rotating column 435, a transmission wheel 436, and a transmission rod 437. The hollow trough body 434 is arranged inside the first mounting block 431. The number of the rotating column 435, the transmission wheel 436, and the transmission rod 437 is the same as that of the cleaning line 433. The rotating column 435 is installed in the hollow trough body 434 (and is rotatably connected to the first mounting block 431), and the rotating column 435 is fixedly connected to one end of the cleaning line 433. One end of the rotating column 435 extends outward through the first mounting block 431 to form an extension. The transmission wheel 436 is installed on the extension. The transmission rod 437 is installed on the first mounting block 431 and is meshed and connected with the transmission wheel 436.
[0045] When the tension of the cleaning line 433 needs to be adjusted, the transmission rod 437 is twisted, and the transmission rod 437 drives the transmission wheel 436 to rotate, thereby driving the rotating column 435 to rotate, and then driving the cleaning line 433 to move, thereby adjusting the tension of the cleaning line 433.
[0046] When the cleaning line 433 is in a tensioned state, the cleaning line 433 can contact the mud cake more effectively and apply enough pressure to remove the mud cake. This enhanced contact pressure helps to cut off the fibers or viscous materials in the mud cake, especially for the high viscosity mud cake.
[0047] The tensioned cleaning line 433 can reduce slippage and deflection during the cleaning process. This helps ensure that the cleaning line 433 always remains in the correct position, thereby removing the mud cake more accurately.
[0048] By adjusting the tension, it is ensured that the cleaning line 433 maintains a stable position during the movement of the scraper. This helps to reduce the risk of poor cleaning effect or equipment damage caused by the deviation of the cleaning line 433.
[0049] The adjustable tension enables the cleaning line 433 to adapt to mud cakes of different properties. For example, for harder mud cakes, the tension can be increased to improve the cleaning effect; while for softer mud cakes, the tension can be appropriately reduced to reduce damage to the equipment.
[0050] Example 2 This embodiment provides an application method of a ship-borne filter pressure reduction device as described in Embodiment 1, comprising the following steps: Controlling different filter presses in the filter press unit 1 to be in different working states; the working states include a plate pulling unloading state and a plate non-pulling unloading state; When one of the filter presses is in the plate pulling and unloading state, the multi-directional motion unit 2 drives the positioning assembly 32 to approach the current filter plate 12 in the filter press; the positioning assembly 32 clamps and positions the handle portion 13 of the current filter plate 12, separating the current filter plate 12 from the adjacent filter plate 12; When the positioning assembly 32 continues to clamp and position the handle portion 13 of the current filter plate 12, the cleaning assembly 42, driven by the lifting member 41, reciprocates and lifts to clean the residual mud cake on the current filter plate 12; After the current filter plate 12 is cleaned, the multi-directional motion unit 2 drives the positioning assembly 32 and the cleaning assembly 42 to approach the next filter plate 12, and after positioning, clamping and pulling the next filter plate 12, the next filter plate 12 is cleaned; the above operation is repeated until all the filter plates 12 on the filter press are cleaned.
Claims
1. A ship-borne filter pressure reduction equipment, characterized in that: include: The filter press unit comprises two sets of filter presses arranged in parallel; The filter press at least comprises: a frame, and a plurality of filter plates slidably connected to the frame; handles are provided on both sides of each filter plate; each filter press is set in different working states; the working states include a plate pulling unloading state and a plate non-pulling unloading state; A multi-directional motion unit is arranged above the filter press unit; the multi-directional motion unit is used to realize movement in X, Y and Z directions; A positioning unit is arranged at the output end of the multi-directional motion unit; the positioning unit comprises: a mounting piece, and a positioning component mirror-mounted on the bottom surface of the mounting piece; the spacing between the positioning components is adjustable; A cleaning unit is arranged between the positioning components; the cleaning unit comprises: a plurality of lifting components connected to the mounting components, and cleaning components connected to the lifting components and arranged in a mirror image; When unloading by pulling the plate, under the drive of the multi-directional motion unit, the positioning assembly is arranged close to the current filter plate and clamps and positions the handle of the current filter plate, so as to separate the current filter plate from the adjacent filter plate; When the positioning assembly continuously clamps and positions the handle of the current filter plate, the cleaning assembly is arranged to be driven by the lifting member to reciprocate and lift to clean the residual mud cake on the current filter plate.
2. A ship-borne filter pressure reduction equipment according to claim 1, characterized in that: The cleaning component includes: A shielding box body, a side of which close to the current filter plate is provided with an opening; the bottom of the shielding box body is provided with an output port; A first bracket, arranged inside the shielding box body along the length direction of the shielding box body; A second bracket, both ends of which correspond to the first bracket; a portion of the second bracket is placed outside the shielding box; A driving member, whose output end is connected to the second bracket; the driving member is used to drive the second bracket to rotate; A plurality of cleaning pieces are arranged in an array on the second bracket along the circumferential direction of the second bracket.
3. A ship-borne filter pressure reduction equipment as claimed in claim 2, characterized in that: The first bracket comprises: Two groups of support plates are arranged vertically; the support plates extend upward from predetermined positions at the bottom thereof to form a connecting portion; Two groups of connecting rods, both ends of which are correspondingly connected to the bottoms of the two groups of support plates; a hollow space is formed between the connecting rods and the support parts; and the hollow space is located above the output port.
4. A ship-borne pressure filtration and volume reduction device as claimed in claim 3, characterized in that: The second bracket comprises: A transmission shaft, both ends of which are correspondingly rotatably connected to the connecting portion; Two sets of rotating rings are correspondingly arranged at the two ends of the transmission shaft; the ends of the cleaning member are connected to the rotating rings; A plurality of support rods have one end connected to the rotating ring and the other end connected to the transmission shaft.
5. A ship-borne filter pressure reduction equipment as claimed in claim 4, characterized in that: The cleaning unit further comprises: a plurality of wire cleaning components; wherein the wire cleaning components comprise: The first mounting block and the second mounting block are respectively arranged on different rotating rings; A plurality of parallel cleaning lines, both ends of which are connected to the first mounting block and the second mounting block respectively; When cleaning the residual mud cake on the current filter plate, the cleaning line is in a tensioned state.
6. A ship-borne pressure filtration and volume reduction device as claimed in claim 5, characterized in that: The line cleaning component also includes: A hollow tank body is provided inside the first mounting block; The same number of rotating posts as the number of cleaning lines are correspondingly arranged in the hollow slot body and connected to one end of the cleaning line; one end of the rotating post passes through the first mounting block and extends outward to form an extension portion; A transmission wheel, disposed on the extension portion; A transmission rod is disposed on the first mounting block and meshedly connected to the transmission wheel.
7. The shipborne pressure filtration and volume reduction equipment according to claim 1, characterized in that: The positioning component comprises: A connecting plate is arranged on the mounting member; a telescopic member is arranged on the connecting plate; A movable column, the top end of which is slidably connected to the bottom surface of the connecting plate; the movable column is connected to the output end of the telescopic member; A clamping claw is provided at the bottom end of the movable column; the clamping claw is used to clamp and position the handle; In the non-clamping positioning state, the telescopic member is configured to drive the clamping claw to move closer to or away from the handle portion.
8. The application method of the shipborne filter pressure reduction equipment according to any one of claims 1 to 7 is characterized in that: The following steps are involved: Controlling different filter presses in the filter press unit to be in different working states; the working states include a plate pulling unloading state and a plate non-pulling unloading state; When one of the filter presses is in the plate pulling and unloading state, the multi-directional motion unit drives the positioning assembly to approach the current filter plate in the filter press; the positioning assembly clamps and positions the handle of the current filter plate, separating the current filter plate from the adjacent filter plate; When the positioning component continues to clamp and position the handle of the current filter plate, the cleaning component, driven by the lifting member, reciprocates and lifts to clean the residual mud cake on the current filter plate; After the current filter plate is cleaned, the multi-directional motion unit drives the positioning assembly and the cleaning assembly to approach the next filter plate, and after positioning, clamping and pulling the next filter plate, the next filter plate is cleaned; the above operation is repeated until all the filter plates on the filter press are cleaned.
Citation Information
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