Diamond wire production device for cutting

Abstract

The invention discloses a diamond wire production device for cutting, which comprises a plating solution tank and an electroplating solution recovery device, an electroplating tank is arranged in the plating solution tank, the interior of the electroplating tank is used for electroplating a diamond wire bus, a recovery tank is arranged in the plating solution tank, the recovery tank is fixedly connected with the electroplating tank, and the electroplating solution recovery device is connected with the electroplating tank. A carborundum box is fixedly connected to one side of the outer wall of the plating solution tank, a through hole is formed in the bottom of the side face of the carborundum box, a sand conveying pipe is fixedly connected to the position of the through hole of the carborundum box, the sand conveying pipe is connected with the plating solution tank in a penetrating mode, a sand blasting flow divider is fixedly connected to the bottom end of the sand conveying pipe, and the sand blasting flow divider is electrically connected with a start-stop controller. The start-stop controller is used for controlling outflow and stop of carborundum in the sand blasting flow divider, the start-stop controller is fixedly connected to the side edge of the plating solution tank, and the device solves the problems that current diamond wire production equipment is single in function, and the carborundum is not evenly distributed on a bus.

Description

Technical Field

[0001] The invention relates to the technical field of diamond wires, in particular to a production device for diamond wires used for cutting. Background Art

[0002] Diamond wire production belongs to the high-tech material manufacturing industry, focusing on the production of diamond wire for cutting hard and brittle materials. This material plays an irreplaceable role in photovoltaic silicon wafer cutting, sapphire processing and other fields with its excellent hardness and cutting performance. With the acceleration of global energy transformation and scientific and technological innovation, the demand for diamond wire is also increasing year by year, and its processing demand is also increasing. The conventional production method of diamond wire on the current market is to use the sand dropping method and the sand burying method. Its production method is to release the diamond wire busbar from the pay-off wheel, and go through the processes of degreasing, depainting, pre-nickel plating, sanding, nickel plating thickening, cleaning, drying, and wire winding. Among them, the most important pre-nickel plating, sanding and nickel plating thickening processes are cumbersome and time-consuming. The speed of sanding is slow, and the diamond sand cannot be evenly distributed on the busbar. Therefore, a cutting diamond wire production device is provided to solve the problems of cumbersome processes and uneven sanding. Summary of the invention

[0003] The purpose of the present invention is to provide a production device for cutting diamond wire to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: The first aspect of the present invention provides a production device for diamond wire for cutting, comprising a plating solution tank and a plating solution recovery device, wherein the plating solution tank is provided with a plating tank inside, the inside of the plating tank is used to electroplate the diamond wire busbar, and the plating solution tank is provided with a recovery tank inside, and the recovery tank is fixedly connected to the plating tank; A corundum box is fixedly connected to one side of the outer wall of the plating tank, a through hole is provided at the bottom of the side of the corundum box, a sand delivery pipe is fixedly connected to the through hole of the corundum box, the sand delivery pipe is connected through the plating tank, a sand blasting diverter is fixedly connected to the bottom of the sand delivery pipe, the sand blasting diverter can evenly divide the corundum flowing into the sand delivery pipe into five parts for outflow, five nozzles are fixedly connected to the corundum outflow of the sand blasting diverter, the nozzles are used to increase the ejection area of ​​the corundum, the sand blasting diverter is electrically connected to a start-stop controller, the start-stop controller is used to control the outflow and stop of the corundum in the sand blasting diverter, and the start-stop controller is fixedly connected to the side of the plating tank; A support column is fixedly connected to the other side of the outer wall of the plating tank, a through hole is provided inside the support column, a pin shaft 1 is connected through the through hole of the support column, one end of the pin shaft 1 is rotatably connected to a lifting beam, and both ends of the lifting beam are fixedly connected to traction rods, and the two traction rods are respectively fixedly connected to the inner walls of the electroplating tank and the recovery tank. A lifting gear is fixedly connected to the outer surface of the pin shaft 1, and the lifting gear is meshed and connected to a rack, and the rack is fixedly connected to the support column, and the other end of the pin shaft 1 is fixedly connected to a first pulley, a V-belt is provided in the pulley groove of the first pulley, the first pulley is rotatably connected to the second pulley through the V-belt, and the second pulley is fixedly connected to a first motor, the first motor is fixedly connected to the ground, and the first motor is controlled by a start-stop controller; A first guide rod is fixedly connected to the two inner wall surfaces of the recovery tank, and a pay-off wheel is rotatably connected to the outer surface of the first guide rod. The pay-off wheel is used to guide the diamond wire mother wire to be processed into the electroplating tank. A second guide rod is fixedly connected to the inner wall side of the electroplating tank, and a take-up wheel is rotatably connected to the outer surface of the second guide rod. The take-up wheel is used to guide the processed diamond wire out of the electroplating tank. The pay-off wheel and the take-up wheel are made of metal, and the first guide rod and the second guide rod are connected to the cathode of the power supply; The bottom of the recovery tank is provided with a cylindrical depression, the inner wall of the depression of the recovery tank is provided with a guide hole toward the outside, the guide hole is used to flow the electroplating solution in the recovery tank to the electroplating tank, and the wall surface of the recovery tank connected to the electroplating tank is provided with an overflow hole, the overflow hole is used to flow the excess electroplating solution in the electroplating tank to the recovery tank; The bottom surface of the electroplating tank is provided with a plurality of through holes, a plating liquid recovery device is fixedly connected to the top of the bottom plate of the electroplating tank, a liquid inlet is provided on one side of the electroplating liquid recovery device, a conduit is fixedly connected to the liquid inlet, and the liquid inlet is connected to the guide hole through the conduit; Two bearings are fixedly connected to the two sides of the inner wall of the electroplating tank. The bearings are connected to the anode of the power supply. The two bearings are fixedly connected to a hollow guide rod. The hollow guide rod is hollow inside and has a through hole on the surface. A nickel rod is placed inside the hollow guide rod. The outer surface of the hollow guide rod is fixedly connected to a wire wheel. The two wire wheels are used to guide and fix the diamond wire busbar. The two wire wheels are located directly below the sandblasting diverter. The electroplating liquid recovery device comprises a liquid inlet, a vacuum cylinder and a liquid outlet, wherein the liquid inlet is connected through the electroplating liquid recovery device, the liquid inlet is fixedly connected to the vacuum cylinder, the vacuum cylinder is a U-shaped tube, the vacuum cylinder is fixedly connected to the bottom of the electroplating recovery device, a through hole is provided at the connection portion between the vacuum cylinder and the liquid inlet, a liquid inlet piston is arranged inside the vacuum cylinder, one end face of the liquid inlet piston has a rectangular protrusion, the protrusion of the liquid inlet piston is fixedly connected with a pin shaft 1, the pin shaft 1 is rotatably connected with a liquid inlet piston rod, the liquid inlet piston rod is rotatably connected with the liquid inlet piston, one end of the liquid inlet piston rod is fixedly connected with a pin shaft 2, the pin shaft 2 is rotatably connected with a connecting rod; A through hole is provided in the center of the connecting rod, and a pin shaft three is rotatably connected to the through hole of the connecting rod, and the pin shaft three is fixedly connected to the bottom plate of the electroplating liquid recovery device, and the connecting rod is rotatably connected to the bottom inside the electroplating liquid recovery device, one end of the connecting rod is fixedly connected to a pin shaft four, and the pin shaft four is rotatably connected to a liquid outlet piston rod, and the liquid outlet piston rod is rotatably connected to the connecting rod, and the other end of the liquid outlet piston rod is fixedly connected to a pin shaft five, and the pin shaft five is rotatably connected to the liquid outlet piston, and a rectangular protrusion is provided on one end surface of the liquid outlet piston, and the protrusion of the liquid outlet piston is rotatably connected to the liquid outlet piston rod, and the liquid outlet piston is inside the vacuum cylinder, and an L-shaped through hole is provided inside the liquid outlet piston, and another cross tube of the vacuum cylinder is provided with a through hole, and the through hole of the other cross tube of the vacuum cylinder is fixedly connected to the liquid outlet, and the liquid outlet is connected through the electroplating liquid recovery device; The pin shaft 2 is rotatably connected to a transmission rod, and the transmission rod is rotatably connected to the liquid inlet piston rod and the connecting rod. The other end of the transmission rod is fixedly connected to a pin shaft 6, and the pin shaft 6 is rotatably connected to a transmission gear. A through hole is provided on the surface of the rotating gear. The transmission gear is rotatably connected to the transmission rod. The center of the transmission rod is fixedly rotatably connected to a pin shaft 7, and the pin shaft 7 is fixedly connected to the bottom surface inside the electroplating liquid recovery device. The transmission gear is rotatably connected to the inner bottom surface of the electroplating liquid recovery device. The transmission gear is meshedly connected with a driving gear, and the driving gear is fixedly connected to a second motor, and the second motor is fixedly connected to the inner bottom surface of the electroplating liquid recovery device. The second motor is controlled by a start-stop controller, and the rotating shaft of the second motor is connected through the top plate of the electroplating liquid recovery device. A stirring blade is fixedly connected to the top of the second motor main shaft, and the stirring blade is used to stir the electroplating liquid.

[0005] The present invention further describes that the bottom plate of the recovery tank is thicker at the edges and becomes thinner towards the center.

[0006] The present invention further illustrates that the V-belt is made of polyurethane material, and the pay-off wheel and the take-up wheel are made of metal material.

[0007] The present invention further describes that a fall arrester is installed below the lifting beam.

[0008] The present invention further describes that a plurality of through holes are provided on the bottom surface of the electroplating tank.

[0009] The second aspect of the present invention provides a production method of a diamond wire production device, comprising: the diamond wire busbar bypasses the pay-off wheel and contacts the two guide wheels, the diamond wire busbar passes through the two guide wheels and then bypasses the take-up wheel to be led out, after the diamond wire busbar is fixed, the first motor is controlled to start, the rotating shaft of the first motor drives the second pulley, the second pulley drives the rotation of the first pulley and the lifting gear through the transmission of the V-belt, the lifting gear and the rack are meshed and connected, the lifting beam drives the recovery tank and the electroplating tank to move downward, the electroplating solution in the plating tank enters the electroplating tank through the through hole at the bottom of the electroplating tank, after the power is turned on, the nickel ions in the electroplating solution move to the diamond wire busbar under the action of the potential difference to form a coating, and the nickel rod in the hollow guide rod forms nickel ions that enter the electroplating solution to maintain the nickel ion concentration of the electroplating solution.

[0010] Furthermore, the method includes that when the plating liquid in the plating tank flows to the recovery tank through the overflow hole, the plating liquid in the recovery tank will flow to the groove of the bottom plate under the action of gravity, and then flow to the vacuum cylinder through the guide hole and the conduit, start the second motor, the rotating shaft of the second motor drives the driving gear to rotate, the driving gear drives the transmission rod and the liquid inlet piston rod to move the liquid inlet piston in the bending direction of the vacuum cylinder until the liquid inlet piston completely blocks the liquid inlet, at the same time, the transmission rod drives the liquid outlet piston rod and the liquid outlet piston to move in the vacuum cylinder toward the outlet direction through the action of the connecting rod, when the through hole in the liquid outlet piston coincides with the liquid outlet, the plating liquid in the vacuum cylinder flows toward the liquid outlet piston under the action of pressure, and then the plating liquid flows to the plating tank through the through hole in the liquid outlet piston and the liquid outlet, and the liquid inlet piston and the liquid outlet piston return to their initial positions through the rotation of the driving gear.

[0011] Furthermore, the method includes that when the diamond wire production equipment is electroplating, the start-stop controller controls the second motor to start, and the rotating shaft of the second motor drives the stirring blade to rotate, stirring the electroplating solution to make the nickel ions in the electroplating solution more evenly distributed.

[0012] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention adopts a lifting device to separate the electroplating liquid from the electroplating tank, thereby solving the problems of single function and complicated production process of traditional diamond wire production equipment; through the electroplating liquid recovery device, the problem of waste of electroplating liquid in the electroplating process of traditional diamond wire production equipment is solved; by setting stirring blades, the problem of uneven distribution of electroplating layer and corundum on the diamond wire busbar of traditional diamond wire production equipment during the electroplating process is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 is a schematic diagram of the overall front structure of an embodiment of the present invention; Figure 2 is a schematic diagram of the overall back structure of an embodiment of the present invention; Figure 3 This is a schematic diagram of the internal structure of the recovery tank of an embodiment of the present invention; Figure 4 is a schematic diagram of the internal structure of an electroplating tank according to an embodiment of the present invention; Figure 5 It is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 6 Schematic diagram of the internal structure of the electroplating liquid recovery device according to an embodiment of the present invention; Figure 7 1. is an overall cross-sectional view of an electroplating liquid recovery device according to an embodiment of the present invention; In the figure: 1, plating tank; 2, electroplating tank; 3, recovery tank; 301, guide hole; 302, overflow hole; 4, support column; 5, lifting beam; 6, traction rod; 7, lifting gear; 8, rack; 9, first pulley; 10, V-belt; 11, second pulley; 12, first motor; 13, first guide rod; 14, pay-off wheel; 15, second guide rod; 16, take-up wheel; 17, corundum box; 18, sand delivery pipe; 19, sandblasting diverter; 20, nozzle; Electroplating liquid recovery device; 2101, liquid inlet; 2102, vacuum cylinder; 2103, liquid inlet piston; 2104, liquid inlet piston rod; 2105, connecting rod; 2106, liquid outlet piston rod; 2107, liquid outlet piston; 2108, liquid outlet; 2109, transmission rod; 2110, transmission gear; 2111, driving gear; 2112, second motor; 2113, stirring blade; 22. Conduit; 23. Hollow guide rod; 24. Guide wheel; 25. Start-stop controller. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] See also Figure 1 — Figure 5The present invention provides a technical solution: a production device for diamond wire for cutting, including a plating solution tank 1 and a plating solution recovery device 21.

[0016] An electroplating tank 2 is arranged inside the plating tank 1 . The interior of the electroplating tank 2 is used to electroplate the diamond wire busbar. A recovery tank 3 is arranged inside the plating tank 1 . The recovery tank 3 is fixedly connected to the electroplating tank 2 .

[0017] like Figure 4 As shown, a corundum box 17 is fixedly connected to one side of the outer wall of the plating tank 1, and a through hole is provided at the bottom of the side of the corundum box. A sand conveying pipe 18 is fixedly connected to the through hole of the corundum box 17. The sand conveying pipe 18 is connected through the plating tank 1, and a sandblasting diverter 19 is fixedly connected to the bottom of the sand conveying pipe 18. The sandblasting diverter 19 can evenly divide the corundum flowing into the sand conveying pipe 18 into five parts for outflow. Five nozzles 20 are fixedly connected to the corundum outflowing part of the sandblasting diverter 19. The nozzle 20 is used to increase the ejection area of ​​the corundum. The sandblasting diverter 19 is electrically connected to a start-stop controller 25. The start-stop controller 25 is used to control the outflow and stop of the corundum in the sandblasting diverter 19. The start-stop controller 25 is fixedly connected to the side of the plating tank 1.

[0018] A support column 4 is fixedly connected to the other side of the outer wall of the plating tank 1. A through hole is opened inside the support column 4. A pin shaft 1 is connected through the through hole of the support column 4. One end of the pin shaft 1 is rotatably connected to a lifting beam 5. Both ends of the lifting beam 5 are fixedly connected to traction rods 6. The two traction rods 6 are fixedly connected to the inner walls of the electroplating tank 2 and the recovery tank 3 respectively. Figure 2 As shown, a lifting gear 7 is fixedly connected to the outer surface of the pin shaft 1, and the lifting gear 7 is meshed with a rack 8, and the rack 8 is fixedly connected to the support column 4. The other end of the pin shaft 1 is fixedly connected to a first pulley 9, and a V-belt 10 is arranged in the pulley groove of the first pulley 9. The first pulley 9 is rotatably connected to the second pulley 11 through the V-belt 10, and the second pulley 11 is fixedly connected to the first motor 12. The first motor 12 is fixedly connected to the ground, and the first motor 12 is controlled by the start-stop controller 25. When the motor 12 is started, it can drive the second pulley 11 to rotate, and the second pulley 12 drives the first pulley 9 and the lifting gear 7 to rotate through the V-belt 10. The lifting gear 7 drives the lifting beam 5 to move up and down through the gear rack transmission, and the lifting beam 5 drives the electroplating tank 2 and the recovery tank 3 to move up and down through the traction rod 6.

[0019] A first guide rod 13 is fixedly connected to the two inner wall surfaces of the recovery tank 3, and a pay-off wheel 14 is rotatably connected to the outer surface of the first guide rod 13. The pay-off wheel 14 is used to guide the diamond wire busbar to be processed into the electroplating tank 2. A second guide rod 15 is fixedly connected to the inner wall side of the electroplating tank 2, and a take-up wheel 16 is rotatably connected to the outer surface of the second guide rod 15. The take-up wheel 16 is used to guide the processed diamond wire out of the electroplating tank 2. The pay-off wheel 14 and the take-up wheel 16 are made of metal, and the first guide rod 13 and the second guide rod 15 are connected to the cathode of the power supply.

[0020] like Figure 3 As shown, a cylindrical depression is provided at the bottom of the recovery tank 3, and a guide hole 301 is opened on the inner wall of the depression toward the outside of the recovery tank 3. The guide hole 301 is used to flow the electroplating liquid in the recovery tank 3 to the electroplating tank 2. An overflow hole 302 is opened on the wall connecting the recovery tank 3 and the electroplating tank 2. The overflow hole 302 is used to flow the excess electroplating liquid in the electroplating tank 2 to the recovery tank 3.

[0021] like Figure 3-5 As shown, a plurality of through holes are provided on the bottom surface of the electroplating tank 2, a plating liquid recovery device 21 is fixedly connected to the top of the bottom plate of the electroplating tank 2, a liquid inlet 2101 is provided on one side of the electroplating liquid recovery device 21, a conduit 22 is fixedly connected to the liquid inlet 2101, and the liquid inlet 2101 is connected to the guide hole 301 through the conduit 22.

[0022] Two bearings are fixedly connected to the two sides of the inner wall of the electroplating tank 2. The bearings are connected to the anode of the power supply. The two bearings are fixedly connected to a hollow guide rod 23. The hollow guide rod 23 is hollow inside and has a through hole on the surface. A nickel rod is placed inside the hollow guide rod 23. When the bearing is energized, nickel ions generated on the surface of the nickel rod enter the electroplating solution through the through hole on the surface of the hollow guide rod 23. A wire wheel 24 is fixedly connected to the outer surface of the hollow guide rod 23. The two wire wheels 24 are used to guide and fix the diamond wire busbar. The two wire wheels 24 are located directly below the sandblasting diverter 19.

[0023] like Figure 7As shown, the electroplating liquid recovery device 21 includes a liquid inlet 2101, a vacuum cylinder 2102 and a liquid outlet 2108. The liquid inlet 2101 is connected through the electroplating liquid recovery device 21, and the liquid inlet 2101 is fixedly connected to the vacuum cylinder 2102. The vacuum cylinder 2102 is a U-shaped tube, and the vacuum cylinder 2102 is fixedly connected to the bottom of the electroplating recovery device 21. A through hole is provided at the connecting portion between the vacuum cylinder 2102 and the liquid inlet 2101. A liquid inlet piston 2103 is arranged inside the vacuum cylinder 2102. A rectangular parallelepiped protrusion is provided on one end face of the liquid inlet piston 2103. The protrusion of the liquid inlet piston 2103 is fixedly connected with a pin shaft 1, and the pin shaft 1 is rotatably connected with a liquid inlet piston rod 2104. The liquid inlet piston rod 2104 is rotatably connected to the liquid inlet piston 2103. One end of the liquid inlet piston rod 2104 is fixedly connected with a pin shaft 2, and the pin shaft 2 is rotatably connected with a connecting rod 2105.

[0024] A through hole is provided in the center of the connecting rod 2105, and the through hole of the connecting rod 2105 is rotatably connected with a pin shaft 3, and the pin shaft 3 is fixedly connected to the bottom plate of the electroplating liquid recovery device 21, and the connecting rod 2105 is rotatably connected to the bottom of the electroplating liquid recovery device 21, and one end of the connecting rod 2105 is fixedly connected with a pin shaft 4, and the pin shaft 4 is rotatably connected with the liquid outlet piston rod 2106, and the liquid outlet piston rod 2106 is rotatably connected to the connecting rod 2105, and the other end of the liquid outlet piston rod 2106 is fixedly connected with a pin shaft 5, and the pin shaft 5 is rotatably connected to the bottom plate of the electroplating liquid recovery device 21. It is connected to a liquid outlet piston 2107, and a rectangular protrusion is provided on one end face of the liquid outlet piston 2107. The protrusion of the liquid outlet piston 2107 is rotatably connected to the liquid outlet piston rod 2106. The liquid outlet piston 2107 is inside the vacuum cylinder 2102, and an L-shaped through hole is opened inside the liquid outlet piston 2107. A through hole is opened on another transverse tube of the vacuum cylinder 2102. The through hole of the other transverse tube of the vacuum cylinder 2102 is fixedly connected to a liquid outlet 2108, and the liquid outlet 2108 is connected to the electroplating liquid recovery device 21 through-through.

[0025] like Figure 6As shown, the second pin is rotatably connected to the transmission rod 2109, and the transmission rod 2109 is rotatably connected to the liquid inlet piston rod 2104 and the connecting rod 2105. The other end of the transmission rod 2109 is fixedly connected to the sixth pin, and the sixth pin is rotatably connected to the transmission gear 2110. A through hole is provided on the surface of the rotating gear 2110. The transmission gear 2110 is rotatably connected to the transmission rod 2109. The center of the transmission rod 2109 is fixedly rotatably connected to the seventh pin, and the seventh pin is fixedly connected to the bottom surface of the electroplating liquid recovery device 21. The transmission gear 2110 is connected to the electroplating liquid recovery device 21. The inner bottom surface of the electroplating liquid recovery device 21 is rotatably connected, the transmission gear 2110 is meshedly connected with the driving gear 2111, the driving gear 2111 is fixedly connected with the second motor 2112, the second motor 2112 is fixedly connected to the inner bottom surface of the electroplating liquid recovery device 21, the second motor 2112 is controlled by the start-stop controller 25, the rotating shaft of the second motor 2112 is through-connected with the top plate of the electroplating liquid recovery device 21, and the top of the main shaft of the second motor 2112 is fixedly connected with a stirring blade 2113, and the stirring blade 2113 is used to stir the electroplating liquid.

[0026] Embodiment 1: In this embodiment, electroplating is performed by using the electroplating solution and the conductor device in the electroplating tank to electroplate the diamond wire busbar.

[0027] Specifically, the diamond wire busbar is passed around the pay-off wheel 14 and contacts with the two guide wheels 24. After passing through the two guide wheels 24, the diamond wire busbar is passed around the take-up wheel 16 and led out. After the diamond wire busbar is fixed, the first motor 12 is started, and the rotating shaft of the first motor 12 drives the second pulley 11. The second pulley 11 drives the first pulley 9 and the lifting gear 7 to rotate through the transmission of the V-belt 10. The lifting beam 5 connected by the meshing of the lifting gear 7 and the rack 8 drives the recovery tank 3 and the electroplating tank 2 to move downward, and the electroplating solution in the plating tank 1 enters the electroplating tank 2 through the through hole at the bottom of the electroplating tank 2. After the power is turned on, the nickel ions in the electroplating solution move to the diamond wire busbar under the action of the potential difference to form a coating, and the nickel rod in the hollow guide rod 23 forms nickel ions and enters the electroplating solution to maintain the nickel ion concentration of the electroplating solution.

[0028] The electroplating work of the diamond wire busbar can be realized through the above steps, and the electroplating efficiency is improved by the lifting device and the guiding device.

[0029] Embodiment 2: Based on embodiment 1, the diamond wire production equipment also has the function of recycling the electroplating liquid, and the overflowed electroplating liquid is recycled and reused, thereby solving the problem of waste of electroplating liquid in the electroplating process of traditional diamond wire production equipment.

[0030] Specifically, during the electroplating process, when the plating liquid in the electroplating tank 2 flows to the recovery tank 3 through the overflow hole 302, the plating liquid in the recovery tank 3 will flow into the groove of the bottom plate under the action of gravity, and then flow to the vacuum cylinder 2102 through the guide hole 301 and the conduit 22, and the second motor 2112 is started. The rotating shaft of the second motor 2112 drives the driving gear 2111 to rotate, and the actuating gear 2111 drives the transmission rod 2109 and the liquid inlet piston rod 2104 to move the liquid inlet piston 2103 in the bending direction of the vacuum cylinder 2102 until the liquid inlet piston 2103 completely blocks the liquid inlet 2101. At the same time, the transmission rod 2109 drives the liquid outlet piston rod 2106 and the liquid outlet piston 2107 to move toward the outlet direction in the vacuum cylinder 2102 through the action of the connecting rod 2105. When the through hole in the liquid outlet piston 2107 coincides with the liquid outlet 2108, the electroplating liquid in the vacuum cylinder 2102 flows toward the liquid outlet piston 2107 under the action of pressure, and then the electroplating liquid flows to the electroplating tank 2 through the through hole in the liquid outlet piston 2107 and the liquid outlet 2108. Through the rotation of the driving gear 2111, the liquid inlet piston 2103 and the liquid outlet piston 2107 return to the initial position, and this process is repeated.

[0031] Embodiment 3: Based on embodiment 1, the diamond wire production equipment also has the function of making the nickel ions in the electroplating solution evenly distributed, thereby solving the problem of uneven distribution of the electroplating layer on the diamond wire busbar during the electroplating process of the traditional diamond wire production equipment.

[0032] When the diamond wire production equipment is electroplating, the start-stop controller 25 controls the second motor 2112 to start, driving the stirring blade 2113 to rotate and stir the electroplating solution to make the nickel ions in the electroplating solution more evenly distributed.

[0033] Embodiment 4: In this embodiment, the sanding work is realized, and the sanding process in the production of diamond wire is realized by a sandblasting device and a guide device.

[0034] When the first electroplating is completed, the start-stop controller 25 controls the first motor 12 to start, the first motor 12 drives the second pulley 11 to rotate, the second pulley 11 drives the first pulley 9 and the lifting gear 7 to rotate coaxially through the V-belt 10, the lifting gear 7 drives the lifting beam 5 to move upward through the gear rack meshing, the lifting beam 5 drives the traction rod 5, the electroplating tank 2 and the recovery tank 3 to move upward until the electroplating liquid in the electroplating tank 2 completely flows to the plating liquid tank 1 through the through hole of the electroplating tank 2, the first motor 12 stops, the start-stop controller 25 controls the large internal channel of the sandblasting diverter 19 to open, and the corundum in the corundum box 17 flows out through the sand conveying pipe 18 through the nozzle 20 under the action of gravity, and is solidified on the corundum busbar when passing through the coating on the corundum busbar.

[0035] The above steps can realize the sanding work in the diamond wire production process, and the lifting device simplifies the production process and improves the production efficiency.

[0036] Embodiment 5: Based on embodiment 4, the diamond wire production equipment also has the function of evenly distributing the diamond sand on the diamond wire busbar, thus solving the problem of uneven sanding in traditional sanding operations.

[0037] When the sanding work starts, the start-stop controller 25 controls the second motor 2112 to start, driving the stirring blade 2113 to rotate. The rotation of the stirring blade 2113 generates wind force to blow away the diamond sand sprayed from the nozzle 20, so that the diamond sand on the diamond wire busbar is evenly distributed.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A production device for cutting diamond wire, comprising a plating solution tank (1) and a plating solution recovery device (21), characterized in that: An electroplating tank (2) is arranged inside the plating tank (1), the interior of the electroplating tank (2) is used to electroplate the diamond wire busbar, and a recovery tank (3) is arranged inside the plating tank (1), the recovery tank (3) is fixedly connected to the electroplating tank (2); A support column (4) is fixedly connected to one side of the plating tank (1), a through hole is provided inside the support column (4), a pin shaft 1 is connected through the through hole of the support column (4), one end of the pin shaft 1 is rotatably connected to a lifting beam (5), both ends of the lifting beam (5) are fixedly connected to traction rods (6), the two traction rods (6) are respectively fixedly connected to the inner walls of the electroplating tank (2) and the recovery tank (3), a lifting gear (7) is fixedly connected to the outer surface of the pin shaft 1, the lifting gear (7) is meshingly connected to a rack (8), the rack (8) is fixedly connected to the support column (4), the other end of the pin shaft 1 is fixedly connected to a first pulley (9), a V-belt (10) is arranged in the pulley groove of the first pulley (9), the first pulley (9) is rotatably connected to a second pulley (11) through the V-belt (10), the second pulley (11) is fixedly connected to a first motor (12), and the first motor (12) is fixedly connected to the ground; A first guide rod (13) is fixedly connected to the two inner wall surfaces of the recovery tank (3); a pay-off wheel (14) is rotatably connected to the outer surface of the first guide rod (13); the pay-off wheel (14) is used to guide the diamond wire mother wire to be processed into the inside of the electroplating tank (2); a second guide rod (15) is fixedly connected to the inner wall side surface of the electroplating tank (2); a take-up wheel (16) is rotatably connected to the outer surface of the second guide rod (15); the take-up wheel (16) is used to guide the processed diamond wire out of the electroplating tank (2); The bottom of the recovery tank (3) is provided with a cylindrical depression, and the inner wall of the depression of the recovery tank (3) is provided with a guide hole (301) facing outwards, and the guide hole (301) is used to flow the electroplating liquid in the recovery tank (3) to the electroplating tank (2); the wall surface of the recovery tank (3) connected to the electroplating tank (2) is provided with an overflow hole (302), and the overflow hole (302) is used to flow the excess electroplating liquid in the electroplating tank (2) to the recovery tank (3); A plating liquid recovery device (21) is fixedly connected above the bottom plate of the electroplating tank (2), a liquid inlet (2101) is provided on the side of the electroplating liquid recovery device (21), a conduit (22) is fixedly connected to the liquid inlet (2101), and the liquid inlet (2101) is connected to the guide hole (301) via the conduit (22); The inner wall of the electroplating tank (2) is fixedly connected to bearings on both sides, the bearings are fixedly connected to a hollow guide rod (23), the hollow guide rod (23) is hollow inside and has a through hole on its surface, a nickel rod is placed inside the hollow guide rod (23), and the outer surface of the hollow guide rod (23) is fixedly connected to a guide wheel (24), the guide wheel (24) is used to guide and fix the diamond wire busbar; The electroplating liquid recovery device (21) comprises a liquid inlet (2101), a vacuum cylinder (2102) and a liquid outlet (2108); the vacuum cylinder (2102) is fixedly connected above the bottom of the electroplating liquid recovery device (21); the vacuum cylinder (2102) is provided with two through holes; the liquid inlet (2101) is connected to the electroplating liquid recovery device (21); and the liquid inlet (2101) is connected to a through hole of the vacuum cylinder (2102). The vacuum cylinder (2102) is fixedly connected, a liquid inlet piston (2103) is arranged inside, the liquid inlet piston (2103) is fixedly connected to a pin shaft 1, the pin shaft 1 is rotatably connected to a liquid inlet piston rod (2104), the liquid inlet piston rod (2104) is rotatably connected to the liquid inlet piston (2103), one end of the liquid inlet piston rod (2104) is fixedly connected to a pin shaft 2, the pin shaft 2 is rotatably connected to a connecting rod (2105); The center of the connecting rod (2105) is rotatably connected to a pin shaft three, and the pin shaft three is fixedly connected to the bottom plate of the electroplating liquid recovery device (21). The connecting rod (2105) is rotatably connected to the bottom of the electroplating liquid recovery device (21). One end of the connecting rod (2105) is fixedly connected to a pin shaft four, and the pin shaft four is rotatably connected to a liquid outlet piston rod (2106). The liquid outlet piston rod (2106) is rotatably connected to the connecting rod (2105), and one end of the liquid outlet piston rod (2106) is fixedly connected to the bottom plate of the electroplating liquid recovery device (21). A pin shaft five is connected, the pin shaft five is rotatably connected to a liquid outlet piston (2107), the liquid outlet piston (2107) is rotatably connected to a liquid outlet piston rod (2106), the liquid outlet piston (2107) is inside the vacuum cylinder (2102), an L-shaped through hole is provided inside the liquid outlet piston (2107), a liquid outlet (2108) is fixedly connected to another through hole of the vacuum cylinder (2102), and the liquid outlet (2108) is connected to the electroplating liquid recovery device (21) through-through; The second pin is rotatably connected to a transmission rod (2109), and the transmission rod (2109) is rotatably connected to the liquid inlet piston rod (2104) and the connecting rod (2105). The other end of the transmission rod (2109) is fixedly connected to a sixth pin, and the sixth pin is rotatably connected to a transmission gear (2110). The transmission gear (2110) is rotatably connected to the transmission rod (2109). The center of the transmission rod (2109) is fixedly rotatably connected to a seventh pin, and the seventh pin is fixedly connected to the bottom surface of the electroplating liquid recovery device (21). The transmission gear (2110) is rotatably connected to the electroplating liquid recovery device (21). The electroplating liquid recovery device (21) is rotatably connected to the inner bottom surface of the electroplating liquid recovery device (21), the transmission gear (2110) is meshedly connected to a driving gear (2111), the driving gear (2111) is fixedly connected to a second motor (2112), the second motor (2112) is fixedly connected to the inner bottom surface of the electroplating liquid recovery device (21), the rotation shaft of the second motor (2112) is connected through the top plate of the electroplating liquid recovery device (21), and the top of the main shaft of the second motor (2112) is fixedly connected to a stirring blade (2113), the stirring blade (2113) is used to stir the electroplating liquid; One end of the plating liquid tank (1) is fixedly connected to a start-stop controller (25), and the start-stop controller (25) controls the first motor (12) and the second motor (2112).

2. A cutting diamond wire production device according to claim 1, characterized in that: The bottom plate of the recovery tank (3) is thicker at the edges and becomes thinner towards the center.

3. The cutting diamond wire production device according to claim 1, characterized in that: The V-belt (10) is made of polyurethane material, and the pay-off wheel (14) and the take-up wheel (16) are made of metal.

4. The cutting diamond wire production device according to claim 1, characterized in that: A fall arrester is installed below the lifting beam (5).

5. The cutting diamond wire production device according to claim 1, characterized in that: The overflow hole (302) is located between the horizontal plane where the nozzle (20) is located and the horizontal plane where the guide wheel (24) is located.

6. The cutting diamond wire production device according to claim 1, characterized in that: The bottom surface of the electroplating tank (2) is provided with a plurality of through holes.

7. The cutting diamond wire production device according to claim 1, characterized in that: The first guide rod (13) and the second guide rod (15) are connected to the cathode of the power supply, and the bearing is connected to the anode of the power supply.

8. A method for producing a diamond wire production device according to any one of claims 1 to 7, characterized in that: include: The diamond wire busbar passes around the pay-off wheel (14) and contacts the two guide wheels (24). The diamond wire busbar passes through the two guide wheels (24) and then passes around the take-up wheel (16) to be led out. After the diamond wire busbar is fixed, the first motor (12) is controlled to start. The rotating shaft of the first motor (12) drives the second pulley (11). The second pulley (11) drives the first pulley (9) and the lifting gear (7) to rotate through the transmission of the V-belt (10). Through the meshing connection between the lifting gear (7) and the rack (8), the lifting beam (5) drives the recovery tank (3) and the electroplating tank (2) to move downward. The electroplating solution in the plating tank (1) enters the electroplating tank (2) through the through hole at the bottom of the electroplating tank (2). After the power supply is turned on, the nickel ions in the electroplating solution move to the diamond wire busbar under the action of the potential difference to form a coating. The nickel rod in the hollow guide rod (23) forms nickel ions and enters the electroplating solution to maintain the nickel ion concentration of the electroplating solution.

9. The method according to claim 8, characterized in that: When the electroplating liquid in the electroplating tank (2) flows to the recovery tank (3) through the overflow hole (302), the electroplating liquid in the recovery tank (3) flows into the groove of the bottom plate under the action of gravity, and then flows to the vacuum cylinder (2102) through the guide hole (301) and the conduit (22), the second motor (2112) is started, and the rotating shaft of the second motor (2112) drives the driving gear (2111) to rotate, and the driving gear (2111) drives the transmission rod (2109) and the liquid inlet piston rod (2104) to move the liquid inlet piston (2103) in the bending direction of the vacuum cylinder (2102) until the liquid inlet piston (2103) completely blocks the liquid inlet (2101). At the same time, the transmission rod (2109) drives the liquid outlet piston rod (2106) and the liquid outlet piston (2107) to move in the vacuum cylinder (2102) toward the outlet direction through the action of the connecting rod (2105). When the through hole in the liquid outlet piston (2107) coincides with the liquid outlet (2108), the electroplating liquid in the vacuum cylinder (2102) flows toward the liquid outlet piston (2107) under the action of pressure, and then the electroplating liquid flows toward the electroplating tank (2) through the through hole in the liquid outlet piston (2107) and the liquid outlet (2108). Through the rotation of the driving gear (2111), the liquid inlet piston (2103) and the liquid outlet piston (2107) return to their initial positions.

10. The method according to claim 8, characterized in that: When the diamond wire production equipment is in electroplating operation, the start-stop controller (25) controls the second motor (2112) to start, and the rotating shaft of the second motor (2112) drives the stirring blade (2113) to rotate, stirring the electroplating solution, so that the nickel ions in the electroplating solution are more evenly distributed.

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