Preparation method of novel waterproof quick-dry antibacterial blanket pad

Abstract

The invention discloses a preparation method of a novel waterproof quick-dry antibacterial blanket pad, and belongs to the technical field of blanket pad preparation. A stand column is installed on the outer surface of the box body, an air cylinder is installed at the top of the stand column, a first L-shaped rod is installed at the output end of the air cylinder, a first U-shaped plate is installed at one end of the first L-shaped rod, a half-tooth gear is installed on the first U-shaped plate, a discharging plate is arranged in the box body, and multiple rows of through holes are formed in the discharging plate. And a second L-shaped rod is mounted on the outer surface of the discharging plate, and a frame body is mounted at the top of the second L-shaped rod. The semi-tooth gear and the circulating frame are arranged to circularly move the discharging plate up and down, so that wool or other fiber materials can be circularly moved up and down, dye is ensured to be more uniformly distributed in the fiber materials, the dye can more fully permeate into each part of the fiber materials, and the quality of the wool or other fiber materials is improved. The phenomena that the dye is accumulated on the fiber surface and the local concentration is too high are reduced, so that the dyeing uniformity is improved.

Description

Technical Field

[0001] The invention relates to the technical field of carpet pad preparation, in particular to a method for preparing a novel waterproof, quick-drying and antibacterial carpet pad. Background Art

[0002] As a common household item, carpet pads usually refer to the mats laid under the carpets, also known as carpet pads or underlays. The preparation process of carpet pads has always attracted much attention. In the preparation process of traditional carpet pads, dyeing of wool or other fiber materials is a key link. These fiber materials are widely used in the production of carpet pads due to their unique texture and properties, such as wool's oil resistance, flame retardancy and strong resilience. Dyeing can not only give carpet pads rich colors and patterns, but also improve their aesthetics and market value.

[0003] The existing dyeing process usually involves dyeing wool or other fiber materials in a dyeing tank. Although this dyeing method is simple to operate, there are some problems in the actual operation process. The dye in the dyeing tank needs to be evenly distributed in the fiber material to ensure the consistency and uniformity of the dyeing effect. However, since the fiber material is often in a static state during the dyeing process, the dye is easy to accumulate on the surface of the fiber material, resulting in uneven dyeing and excessive local dye concentration, which affects the appearance and quality of the carpet. Summary of the invention

[0004] The purpose of the present invention is to provide a novel method for preparing a waterproof, quick-drying, antibacterial blanket pad, which solves the problem of dye accumulation on the surface of fiber materials when the fiber materials are stationary by means of a half-tooth gear and a circulation frame to move the unloading plate up and down in a circulation manner.

[0005] The present invention is achieved through the following technical solutions: The present invention is a method for preparing a novel waterproof, quick-drying, antibacterial blanket pad, and the preparation method comprises the following steps: S1. Material preparation: The prepared materials include fibers, base fabric materials and adhesives.

[0006] S2. Fiber dyeing: The fiber is dyed in a dyeing box, which has a box body, a column is installed on the outer surface of the box body, a cylinder is installed on the top of the column, a first L-shaped rod is installed on the output end of the cylinder, a first U-shaped plate is installed on one end of the first L-shaped rod, a half-tooth gear is installed on the first U-shaped plate, a discharge plate is arranged in the box body, a plurality of rows of through holes are provided on the discharge plate, a second L-shaped rod is installed on the outer surface of the discharge plate, a frame body is installed on the top of the second L-shaped rod, racks are installed on the inner walls of both sides of the frame body, the half-tooth gear is meshed with the racks, and the first A fixed plate is installed at the other end of an L-shaped rod, a movable groove and a first clamping slot are provided in the fixed plate, the movable groove and the first clamping slot are connected, a limit ring is used in the movable groove, a clamping rod is installed in the limit ring, the clamping rod is clamped in the first clamping slot, a third L-shaped rod is installed on the outer surface of the discharge plate, the number of the third L-shaped rods is two, vertical rods are installed on the top of the two third L-shaped rods, through grooves cooperating with the vertical rods are provided on both sides of the fixed plate, a row of second clamping slots is provided on the vertical rod, and one end of the clamping rod is clamped in the second clamping slot.

[0007] S3, weaving: After the fibers are dyed, they are woven using a flat weave method.

[0008] S4, Woven: Carry out pattern design and color matching, and use carpet loom to adopt double-layer weaving method to weave the finished product.

[0009] S5. Acupuncture: The fibers are loosened and mixed, and combed to form a fiber web. The fiber web layer is vertically pierced by hooked needles that move up and down to form a blanket.

[0010] Further, in step S1, the fibers include wool and bamboo fibers, and the base fabric material includes jute and polyester fibers.

[0011] Further, the weight of wool and bamboo fiber is 0.6KG-1.2KG, the weight of jute and polyester fiber is 0.15KG-0.3, and the weight of adhesive is 5G-15G.

[0012] Further, in step S2, the box body has a dye bin, and a pad is installed in the dye bin.

[0013] Further, in step S2, a reinforcing plate is installed on the first L-shaped rod, and the reinforcing plate is connected to the output end of the cylinder.

[0014] Furthermore, in step S2, a transverse plate is installed on the outer surface of the fixed plate, and a limiting groove is provided in the transverse plate, and the number of the limiting grooves is two.

[0015] Furthermore, a pull rod is installed at one end of the clamping rod, and the pull rod is slidably fitted in the limiting groove.

[0016] Furthermore, in step S5, the blanket is printed with cationic dyes, and a finished product is formed by steaming, washing and drying.

[0017] Furthermore, the steam temperature is 100°C-150°C, the drying temperature is 60°C-120°C, and when washing the blanket pad, first use cold water for pre-washing, then use hot water below 90°C for washing, add detergent, and rinse with clean water after washing.

[0018] The present invention has the following beneficial effects: The present invention can circularly move the unloading plate up and down through the half-tooth gear and the circulation frame, and then circularly move the wool or other fiber materials up and down, so as to ensure that the distribution of the dye in the fiber material is more uniform, the dye can more fully penetrate into various parts of the fiber material, and the accumulation of the dye on the fiber surface and the phenomenon of excessive local concentration are reduced, thereby improving the uniformity of dyeing, and making the color of the blanket pad more vivid and full, thereby improving the overall aesthetics of the product, and accelerating the diffusion and penetration process of the dye in the fiber material, thereby reducing the dyeing time.

[0019] The present invention takes out the discharge plate by means of the arranged cylinder and the first L-shaped rod, thereby shortening the time for removing the fiber material after dyeing is completed, reducing manual intervention, and thus significantly improving the efficiency of the entire preparation process, avoiding the time-consuming and labor-intensive manual process of fishing the fiber material out of the dyeing tank, thereby reducing labor costs and the labor intensity of workers, and avoiding fiber damage that may be caused by manual operation.

[0020] The present invention stabilizes the movement of the discharge plate by providing a vertical rod and a clamping rod, thereby improving the stability of the movement of the discharge plate, avoiding the problem of the discharge plate tilting and breaking caused by movement on one side, ensuring the stability of the dyeing of the fiber material, and thus improving the safety and service life of the device when in use.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the dyeing device; Figure 2 It is a structural diagram of the box body and the unloading plate; Figure 3 It is a schematic diagram of the structure inside the dyeing device; Figure 4 It is a structural schematic diagram of a half-toothed gear and a rack; Figure 5 It is a structural schematic diagram of the fixed plate and the vertical rod; Figure 6 It is a schematic diagram of the internal structure of the vertical rod; Figure 7 Schematic diagram of the steps for preparing a carpet pad.

[0023] In the figure: 1. box body; 101. dye bin; 102. pad; 2. column; 3. cylinder; 4. first L-shaped rod; 401. reinforcement plate; 5. first U-shaped plate; 6. second L-shaped rod; 7. frame; 8. rack; 9. half-tooth gear; 10. unloading plate; 11. fixing plate; 1101. through groove; 1102. movable groove; 1103. first clamping groove; 12. horizontal plate; 1201. limiting groove; 13. clamping rod; 14. pull rod; 15. third L-shaped rod; 16. vertical rod; 1601. second clamping groove; 17. limiting ring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-6 The present invention provides a technical solution: a method for preparing a novel waterproof, quick-drying, antibacterial blanket pad, the preparation method comprising the following steps: S1. Material preparation: The prepared materials include fibers, base fabric materials and adhesives. The fibers include wool and bamboo fibers. The base fabric materials include jute and polyester fibers. The weight of wool and bamboo fibers is 0.6KG-1.2KG, the weight of jute and polyester fibers is 0.15KG-0.3, and the weight of adhesives is 5G-15G. The selected materials will be pre-treated by washing, combing, dyeing, etc. Wool needs to go through steps such as washing, combing, spinning, and dyeing.

[0026] S2. Fiber dyeing: Among them, the fiber is dyed in the dyeing box, the dyeing box has a box body 1, the box body 1 has a dye bin 101, the dye bin 101 stores the dye, a pad 102 is installed in the dye bin 101, the pad 102 can be used to prevent the discharge plate 10 from moving too far, and the discharge plate 10 is limited, the outer surface of the box body 1 is installed with a column 2, the top of the column 2 is installed with a cylinder 3, the output end of the cylinder 3 is installed with a first L-shaped rod 4, the first L-shaped rod 4 is installed with a reinforcing plate 401, the reinforcing plate 401 is connected to the output end of the cylinder 3, the reinforcing plate 401 can increase the stability of the connection between the cylinder 3 and the first L-shaped rod 4, and the fiber falling caused by loosening can be avoided, a first U-shaped plate 5 is installed at one end of the first L-shaped rod 4, and a half-tooth gear 9 is installed on the first U-shaped plate 5, a discharge plate 10 is arranged in the box body 1, and a plurality of rows of through holes are provided on the discharge plate 10, A second L-shaped rod 6 is installed on the outer surface of the discharge plate 10, and a frame 7 is installed on the top of the second L-shaped rod 6. Racks 8 are installed on the inner walls of both sides of the frame 7, and the half-toothed gear 9 is meshed with the rack 8. After the discharge plate 10 is moved to the inside of the dye bin 101, the half-toothed gear 9 is driven to rotate by starting the motor. Since the half-toothed gear 9 is half-toothed, the half-toothed gear 9 can drive the rack 8 on one side of the frame 7 to move upward, thereby driving the second L-shaped rod 6 to move the discharge plate 10, and the half-toothed gear 9 is meshed with the other side of the frame 7, driving the rack 8 to move to the bottom, so that the discharge plate 10 moves downward. After the fiber is placed on the discharge plate 10, the first L-shaped rod 4 is driven by starting the cylinder 3 to move the discharge plate 10 to the inside of the dye bin 101 for dyeing. After the dyeing is completed, the discharge plate 10 can be taken out of the dye bin 101 by starting the cylinder 3 again.

[0027] The other end of the first L-shaped rod 4 is installed with a fixed plate 11, and the outer surface of the fixed plate 11 is installed with a horizontal plate 12. A limiting groove 1201 is provided in the horizontal plate 12. The number of the limiting grooves 1201 is two. The size of the limiting grooves 1201 is smaller than the moving groove 1102, so that the clamping rod 13 cannot move out of the moving groove 1102, and the clamping rod 13 is limited. A pull rod 14 is installed at one end of the clamping rod 13, and the pull rod 14 is slidably matched in the limiting groove 1201. By setting The pull rod 14 can be pulled to facilitate the movement of the clamping rod 13. A moving groove 1102 and a first clamping groove 1103 are provided in the fixed plate 11. The moving groove 1102 and the first clamping groove 1103 are connected. A limiting ring 17 is used in the moving groove 1102. The clamping rod 13 is installed in the limiting ring 17. The clamping rod 13 is clamped in the first clamping groove 1103. A third L-shaped rod 15 is installed on the outer surface of the discharge plate 10. The number of the third L-shaped rods 15 is two. The top of the third L-shaped rod 15 is installed with a vertical rod 16, and both sides of the fixed plate 11 are provided with through grooves 1101 that match the vertical rod 16. The vertical rod 16 is provided with a row of second slots 1601, and one end of the clamping rod 13 is clamped in the second slot 1601. When the discharge plate 10 needs to be taken out or moved, the pull rod 14 is pulled so that one end of the clamping rod 13 is taken out from the first slot 1103 and enters the moving slot 1102. At this time, the limit ring 17 is in the moving slot 1102. Move the clamping rod 13 inwardly to prevent it from moving out of the movable groove 1102, and then move the pull rod 14 to make the clamping rod 13 move along the movable groove 1102 to the second clamping groove 1601. At this time, the clamping rod 13 is clamped into the second clamping groove 1601 to fix the vertical rod 16, and then the first L-shaped rod 4 is pulled by the cylinder 3 to drive the first U-shaped plate 5 and the fixed plate 11 to provide pulling force to the second L-shaped rod 6 and the third L-shaped rod 15 at the same time to take out or move the discharge plate 10 from the dye bin 101.

[0028] S3, weaving: After the fibers are dyed, they are woven using the flat weaving method, or the traditional hand-tufting method is used, using machetes, iron rakes, twisting sticks, shuttles and other tools to weave on a vertical iron and wooden beam frame. After weaving is completed, the pieces are cut, the blankets are washed, and they are dried.

[0029] S4, Woven: Carry out pattern design and color matching, and use carpet loom to adopt double-layer weaving method to weave the finished product. The double-layer weaving method is woven by warp yarn, weft yarn, and pile yarn in plain weave, twill, double weft and other organizations. For tufted carpets, tufting, inspection and mending, gluing, composite base fabric, drying, shearing and other steps are also required. After weaving is completed, cutting, sewing, quality inspection and other finishing work are carried out.

[0030] S5. Acupuncture: The fibers are loosened and mixed, and combed to form a fiber web. A hooked needle moving up and down is used to vertically pierce the fiber web layer to form a blanket. The blanket is printed with cationic dyes and steamed, washed and dried to form a finished product. The steam temperature is 100℃-150℃, and the drying temperature is 60℃-120℃. When washing the blanket, first use cold water for pre-washing, then use hot water below 90℃ for washing, add detergent, and rinse with clean water after washing.

[0031] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A method for preparing a novel waterproof, quick-drying, antibacterial blanket pad, characterized in that: The preparation method comprises the following steps: S1. Material preparation: The prepared materials include fibers, base fabric materials and adhesives; S2. Fiber dyeing: The fibers are dyed in a dyeing box, the dyeing box comprising a box body (1), a column (2) being mounted on the outer surface of the box body (1), a cylinder (3) being mounted on the top of the column (2), a first L-shaped rod (4) being mounted on the output end of the cylinder (3), a first U-shaped plate (5) being mounted on one end of the first L-shaped rod (4), and a half-toothed gear (9) being mounted on the first U-shaped plate (5); A material discharge plate (10) is arranged in the box body (1), and a plurality of rows of through holes are provided on the material discharge plate (10). A second L-shaped rod (6) is installed on the outer surface of the material discharge plate (10), and a frame body (7) is installed on the top of the second L-shaped rod (6). Racks (8) are installed on the inner walls of both sides of the frame body (7), and the half-toothed gear (9) is meshed with the racks (8); A fixing plate (11) is installed at the other end of the first L-shaped rod (4), a movable groove (1102) and a first clamping groove (1103) are provided in the fixing plate (11), the movable groove (1102) and the first clamping groove (1103) are connected, a limiting ring (17) is provided in the movable groove (1102), a clamping rod (13) is installed in the limiting ring (17), and the clamping rod (13) is clamped in the first clamping groove (1103); A third L-shaped rod (15) is installed on the outer surface of the discharge plate (10), the number of the third L-shaped rods (15) is two, and a vertical rod (16) is installed on the top of the two third L-shaped rods (15). Through grooves (1101) cooperating with the vertical rods (16) are provided on both sides of the fixing plate (11), and a row of second clamping grooves (1601) are provided on the vertical rod (16), and one end of the clamping rod (13) is clamped in the second clamping groove (1601).

2. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 1, characterized in that: The following steps are also included: S3, weaving: After dyeing the fibers, they are woven using a flat weave method; S4, weaving: Carry out pattern design and color matching, and use a carpet loom to weave the finished product using a double-layer weaving method; S5. Acupuncture: The fibers are loosened and mixed, and combed to form a fiber web. The fiber web layer is vertically pierced by hooked needles that move up and down to form a blanket.

3. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 1, characterized in that: In step S1, the fibers include wool and bamboo fibers, and the base fabric material includes jute and polyester fibers.

4. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 3, characterized in that: The weight of wool and bamboo fiber is 0.6KG-1.2KG, the weight of jute and polyester fiber is 0.15KG-0.3, and the weight of adhesive is 5G-15G.

5. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 1, characterized in that: In step S2, the box body (1) has a dye bin (101), and a pad (102) is installed in the dye bin (101).

6. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 1, characterized in that: In step S2, a reinforcing plate (401) is installed on the first L-shaped rod (4), and the reinforcing plate (401) is connected to the output end of the cylinder (3).

7. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 1, characterized in that: In step S2, a transverse plate (12) is installed on the outer surface of the fixed plate (11), and a limiting groove (1201) is provided in the transverse plate (12), and the number of the limiting grooves (1201) is two.

8. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 7, characterized in that: A pull rod (14) is installed at one end of the clamping rod (13), and the pull rod (14) is slidably fitted in the limiting groove (1201).

9. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 2, characterized in that: In step S5, the blanket is printed with cationic dyes, and a finished product is formed by steaming, washing and drying.

10. The method for preparing a novel waterproof, quick-drying, antibacterial blanket pad according to claim 9, characterized in that: The steam temperature is 100℃-150℃, the drying temperature is 60℃-120℃. When washing the blanket, first use cold water for pre-washing, then use hot water below 90℃ for washing, add detergent, and rinse with clean water after washing.

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