Earth and rockfill dam material compaction quality real-time monitoring control device
By using real-time monitoring and intelligent control of earth and rock dam material compaction quality real-time monitoring and control devices in earth and rock dam construction, the problem that the existing technology cannot achieve real-time monitoring and control is solved, the construction efficiency and convenience are improved, and the quality is simplified Management process to ensure that the compaction quality of dam materials meets design requirements.
Patent Information
- Application Number
- CN202411268885.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing technology cannot realize real-time monitoring and control of the compaction quality of earth and rock dam materials, resulting in cumbersome construction process, labor-intensive labor-intensive, and the inability to adjust the construction process in time to ensure that the compaction quality meets the design requirements.
A real-time monitoring and control device for compacting quality of earth and rock dam materials including motherboard, driving mechanism and controller is designed. The compacting state parameters of dam materials are monitored through the front and rear force measurement units, and these parameters are calculated and analyzed in real time using the control module. Adaptively adjust the excitation force and compaction number to ensure that the compaction quality of the dam material is always maintained in the best condition.
Real-time monitoring and feedback on the compaction quality of earth and rock dam materials has been achieved, which significantly improves construction efficiency and convenience, reduces manpower and material investment, simplifies the quality management process, and can be widely used in the engineering field.
Smart Images

Figure CN119287832A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of earth-rock dam roller devices, and in particular relates to a real-time monitoring and control device for the compaction quality of earth-rock dam materials. Background Art
[0002] In the field of water conservancy and hydropower engineering, earth-rock dams are important hydraulic structures, and the compaction quality of their dam materials is directly related to the overall stability and service life of the dam body. Earth-rock dams generally refer to water retaining dams built with local soil, stone or mixed materials through dumping, rolling and other methods. When the dam body material is mainly soil and gravel, it is called an earth dam; when it is mainly composed of slag, pebbles, and blasted stones, it is called a rockfill dam; when both types of local materials account for a considerable proportion, it is called an earth-rock mixed dam. Earth-rock dams are one of the oldest types of dams.
[0003] However, during the construction of earth-rock dams, the compaction quality of dam materials is often affected by many factors, such as the nature of the filling materials, the filling process, the performance of the rolling machinery, and the skills of the operators. Therefore, how to control and accurately monitor the compaction quality of earth-rock dam materials has become a key issue that needs to be solved in the construction of water conservancy and hydropower projects.
[0004] The traditional dam material compaction quality monitoring method of the test pit test adopted in the earth-rock dam construction specifications is convenient and feasible, but it has the disadvantages of being time-consuming, poorly representative, unable to achieve full coverage detection, and being somewhat destructive to the construction surface.
[0005] In addition, when the number of compaction passes of traditional earth-rock dam materials approaches the target value, there may be a situation where the front section of a road surface has reached the target value, but the rear section has not yet reached the target compaction due to different particle size distributions. It is necessary to reduce the exciting force appropriately by the roller to avoid damage to the dam body caused by excessive compaction. When the pressure needs to be increased, the exciting force can be increased in real time to ensure that the compaction of the road surface is uniform.
[0006] In order to solve this problem, the existing patent "201310036698.8" "Real-time Monitoring Device for Compacted Earth-Rock Dam Material" adopts the following technical solution: a real-time monitoring device for compacted earth-rock dam material quality: including a roller acceleration monitoring module, a GPS positioning module, and a data processing module. The acceleration sensor of the roller acceleration monitoring module is installed on the vibrating wheel of the roller and does not rotate with the vibrating wheel; the acceleration spectrum data and the current sampling time are transmitted to the data processing module. Although the device can realize the remote transmission of compacted quality indicators, it can also realize the integrated quality management of earth-rock dam construction of "driver-contractor-supervisor-owner".
[0007] However, the following issues still exist:
[0008] The function that this device can achieve is to measure and feedback the compaction index, thereby realizing the integrated "driver-contractor-supervisor-owner" earth-rock dam construction quality management. The quality management process is long and cumbersome, and it cannot achieve real-time feedback and control of the compaction quality of earth-rock dam materials, which consumes a lot of manpower and a large workload.
[0009] In recent years, with the rapid development of sensor technology, data processing technology and automatic control technology, real-time monitoring devices have been widely used in the compaction quality monitoring of earth-rock dam materials, which can further solve the above-mentioned problems and realize real-time monitoring and control of the compaction of earth-rock dam materials. Summary of the invention
[0010] In view of the technical problems in the above-mentioned prior art that the compaction quality cannot be intuitively reflected and the real-time feedback and control of the compaction quality of earth-rock dam materials cannot be achieved, and the manpower consumption and workload are large, the present invention provides the following technical ideas and achieves excellent technical effects.
[0011] Technical idea: The present invention can realize real-time monitoring and feedback of the compaction quality of earth-rock dam materials by setting up a real-time monitoring and control device for actual quality. The controller can calculate and analyze the monitoring parameters in real time to provide real-time feedback for construction personnel, and can also provide a basis for on-site quality control personnel; at the same time, the exciting force can be intelligently controlled. When the dam material changes, the device can automatically sense it and adjust the output of the exciting force accordingly to ensure that the compaction quality of the dam material is always maintained in the best state. Through real-time monitoring and intelligent control, the device can significantly improve the efficiency and convenience of earth-rock dam material compaction construction. Construction personnel can adjust the construction process and parameters in time according to the real-time monitoring data to ensure that the compaction quality of the dam material meets the design requirements. Compared with the existing devices, the device of the present invention can respond to the compaction quality very intuitively and in real time, and the measurement process is very simple, and the force measuring device is simple and low-cost, and can be widely used in engineering fields.
[0012] In order to achieve the above technical effects, the technical solutions adopted by the present invention are as follows:
[0013] A real-time monitoring and control device for compaction quality of earth-rock dam materials, comprising a main board, and a driving mechanism and a controller arranged on the main board;
[0014] The driving mechanism includes a driving motor, a roller assembly and a rear wheel assembly. The driving motor is arranged on the main board, and the output end of the motor drives the roller assembly and the rear wheel assembly.
[0015] The controller is arranged on the main board, and includes a monitoring module and a control module, to realize the monitoring and control of the driving mechanism.
[0016] Preferably, the roller assembly includes a No. 1 transmission belt, a main shaft, a mounting frame, a frame and an eccentric roller, a mounting block is fixedly provided on the upper end surface of the main board, the main shaft is rotatably provided through the mounting block, the No. 1 transmission belt is provided on the main shaft and the output end of the driving motor, a No. 1 connecting plate is provided at both ends of the main shaft, the frame is fixedly installed on the main board, the mounting frame is slidably installed on the frame, the eccentric roller is rotatably installed in the U-shaped mounting frame, a No. 2 connecting plate is fixedly provided on both sides of the eccentric roller, and a No. 2 transmission belt is provided on the No. 1 connecting plate and the No. 2 connecting plate.
[0017] Preferably, a positioning rod is provided on the frame, and two arms of the mounting frame are slidably arranged on the positioning rod.
[0018] Preferably, the rear wheel assembly includes a rotating shaft and a No. 3 transmission belt. The rotating shaft is rotatably arranged in the tail end of the main board. The No. 3 transmission belt is arranged on the output shaft and the rotating shaft of the driving motor to drive the rotating shaft to rotate. The rear wheel is arranged on the rotating shaft.
[0019] Preferably, an auxiliary frame is fixedly provided on the lower end surface of the mainboard, and auxiliary wheels are provided on the auxiliary frame.
[0020] Preferably, the monitoring module includes a front-end force measuring unit and a rear-end force measuring unit, the front-end force measuring unit is installed on the lower end surface of the mounting frame, and the rear-end force measuring unit is installed on the lower end surface of the mainboard.
[0021] Preferably, the front-end force measuring unit and the rear-end force measuring unit monitor the compaction state parameters of the dam material, and the compaction state parameters include the compaction depth and the number of compaction passes;
[0022] The control module calculates and analyzes the compaction state parameters in real time according to the feedback from the monitoring module, and adaptively adjusts the output exciting force and controls the number of compaction passes.
[0023] The monitoring and control method of the real-time monitoring and control device for the compaction quality of earth-rock dam materials comprises:
[0024] S1: Start running, the default initial value gives the maximum throttle opening, so that the exciting force of the eccentric roller is the maximum;
[0025] S2: The monitoring module collects the displacement difference Δh when the roller starts to press, and defines h max is the initial soil softness;
[0026] If Δh<0.1h max , the earth-rock dam begins to be in a hard state, and the exciting force F is controlled according to the value of ΔF J ;
[0027] If Δh≧0.1h max , then the roller will roll at the maximum throttle opening;
[0028] S3: Calculate the difference in compaction:
[0029] ΔF / ΔF max
[0030] Wherein, ΔF=K1F1-K1F2, F1 is the force measured by the front force measuring unit, and F2 is the force measured by the rear force measuring unit;
[0031] S4: If ΔF / ΔF max <2%, it means the compaction meets the standard and the roller is completed;
[0032] If ΔF / ΔF max ≧2%, then return to S2 and recycle.
[0033] Preferably, in S2, if Δh<0.1 hmax , the earth-rock dam begins to be in a hard state, and the exciting force F is controlled according to the value of ΔF J , specifically:
[0034] If Δh<0.1h max , then θ=K1ΔF, where K1 is the proportional constant;
[0035] Further, construct the exciting force F J The solution formula is:
[0036]
[0037] Among them, R is the large radius of the eccentric block, r is the small radius of the eccentric block, B is the thickness of the eccentric block, ρ is the density of the eccentric block, K2 is the proportional constant, Rd is the resistance, θ is the throttle opening, θ max is the maximum throttle opening, is the magnetic flux, and I is the input current.
[0038] Preferably, if Δh≧0.1h max , continue to press the roller with the maximum throttle opening, that is: θ=θ max ; Then the maximum exciting force is used for compaction:
[0039] Compared with the prior art, the present invention has the following beneficial effects:
[0040] The real-time monitoring and control device for compaction quality of earth-rock dam materials of the present invention combines sensor technology, data processing technology and automatic control technology, and has the following significant features:
[0041] 1. Real-time monitoring and feedback: The device can monitor the compaction status of dam materials in real time, including key parameters such as compaction force, compaction depth and compaction passes, and calculate and analyze these parameters in real time through the data processing module to provide real-time feedback to construction personnel.
[0042] 2. Intelligent control of exciting force: The device can determine the depth of the compacted material before and after, and intelligently control the output of the exciting force based on this information. When the compaction depth is shallow, the device will output the maximum power to maximize the exciting force, ensuring that the dam material is fully compacted; when the compaction depth is deep, the device will appropriately reduce the exciting force to avoid damage to the dam body caused by excessive compaction.
[0043] The device can adaptively adjust the output of the exciting force according to the measured reaction force. When the dam material changes, the device can automatically sense it and adjust the output of the exciting force accordingly to ensure that the compaction quality of the dam material is always maintained in the best state.
[0044] 3. Efficiency and convenience: Through real-time monitoring and intelligent control, the device can significantly improve the efficiency and convenience of earth-rock dam material compaction construction. Construction personnel can adjust the construction process and parameters in time according to real-time monitoring data to ensure that the compaction quality of the dam material meets the design requirements. Compared with the existing devices, the device of the present invention can very intuitively and in real time respond to the compaction quality, and the measurement process is very simple, and the force measuring device is simple and low-cost, and can be widely used in engineering fields.
[0045] 4. The device of the present invention has low application difficulty in the engineering field. Since the personnel in the engineering field are generally poorly educated, more complex quality management cannot be well implemented. Therefore, simple and direct operation is the easiest way to achieve quality control. The device of the present invention does not require complex quality management processes and can achieve real-time monitoring and control of the compaction quality of earth-rock dam materials, which greatly saves manpower and material resources, reduces costs and improves efficiency.
[0046] In summary, the real-time monitoring device for the compaction quality of earth-rock dam materials of the present invention has the characteristics of real-time monitoring and feedback, intelligent control of exciting force, adaptive adjustment, high efficiency and convenience, etc., which provides strong technical support for the compaction quality monitoring of earth-rock dam materials in the construction of water conservancy and hydropower projects. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0048] In the attached picture:
[0049] Figure 1 It is a schematic diagram of the main structure of the monitoring and control device of the present invention;
[0050] Figure 2It is a bottom view structural schematic diagram of the monitoring and control device of the present invention;
[0051] Figure 3 A top view of the monitoring and control device of the present invention;
[0052] Figure 4 It is a structural schematic diagram of the frame of the present invention;
[0053] Figure 5 It is a structural schematic diagram of the mounting frame of the present invention;
[0054] Figure 6 It is a structural schematic diagram of the eccentric roller of the present invention;
[0055] Figure 7 It is a structural schematic diagram of the mainboard of the present invention;
[0056] Figure 8 It is a flow chart of the measurement control method of the present invention;
[0057] Fig. 9 It is the curve diagram of compaction passes and compaction degree of the present invention;
[0058] Fig.10 It is a schematic diagram of the pressure roller of the present invention;
[0059] Among them: 1. Main board, 2. Controller, 3. Drive motor, 4. No. 1 transmission belt, 5. Main shaft, 6. No. 1 connecting plate, 7. Mounting frame, 8. Frame, 801. Positioning rod, 9. Eccentric roller, 901. Eccentric block, 10. Mounting block, 11. No. 2 connecting plate, 12. No. 2 transmission belt, 13. Rotating shaft, 14. No. 3 transmission belt, 15. Auxiliary frame, 16. Auxiliary wheel, 17. Front end force measuring unit, 18. Rear end force measuring unit, 19. Power supply, 20. Rear wheel, 21. Reducer. DETAILED DESCRIPTION
[0060] The following is combined with Figure 1-10 The preferred embodiments of the present invention are described. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0061] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "front end", "back end", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present application.
[0062] In the description of this application, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0063] During the construction of earth-rock dams, the compaction quality of the dam materials needs to be monitored by special quality control personnel. After monitoring, the data is fed back to the engineering project department. The engineering project department further determines the compaction process parameters, such as compaction variables and roller agitation force, and notifies the driver for execution.
[0064] The entire process is cumbersome and cannot provide real-time feedback on the compaction quality to achieve accurate quality control. At the same time, it reduces the quality control process and enables real-time monitoring and control of the dam material compaction quality at the driver's end.
[0065] Based on the above-mentioned problems, the present application provides a real-time monitoring and control device for the compaction quality of earth-rock dam materials, comprising a main board 1, and a driving mechanism and a controller 2 arranged on the main board 1; the driving mechanism comprises a driving motor 3, a roller assembly and a rear wheel assembly, the driving motor 3 is arranged on the main board 1, and the output end of the motor drives the roller assembly and the rear wheel assembly; the controller 2 is arranged on the main board 1, and comprises a monitoring module and a control module, which realize the monitoring and control of the driving mechanism, thereby realizing a real-time monitoring and control device for the compaction quality of earth-rock dam materials.
[0066] Embodiment 1:
[0067] A real-time monitoring and control device for compaction quality of earth-rock dam materials, comprising a main board 1, and a driving mechanism and a controller 2 arranged on the main board 1;
[0068] The driving mechanism comprises a driving motor 3, a roller assembly and a rear wheel assembly. The driving motor 3 is arranged on the main board 1, and the output end of the motor drives the roller assembly and the rear wheel assembly.
[0069] The roller assembly includes a No. 1 transmission belt 4, a main shaft 5, a mounting frame 7, a frame 8 and an eccentric roller 9. A rectangular mounting block 10 and a driving motor 3 are fixedly arranged on the upper end surface of the main board 1. The main shaft 5 passes through the mounting block 10 and is rotatably arranged. The No. 1 transmission belt 4 is arranged on the main shaft 5 and the output end of the driving motor 3. The driving motor 3 rotates, driving the No. 1 transmission belt 4 to transmit, and then driving the main shaft 5 to rotate.
[0070] Furthermore, a power supply 19 is provided on the mainboard 1 , and the power supply 19 provides power to the driving motor 3 and the controller 2 .
[0071] A No. 1 connecting plate 6 is provided at both ends of the main shaft 5, the frame 8 is fixedly mounted on the main board 1, and the mounting frame 7 is slidably mounted on the frame 8. Specifically, U-shaped arms are provided at both ends of the frame 8, a vertical positioning rod 801 is fixedly provided on the U-shaped arm, and two arms of the mounting frame 7 are slidably provided on the positioning rod 801.
[0072] The eccentric roller 9 is rotatably mounted in a U-shaped mounting frame 7 , and an eccentric block 901 is arranged in the eccentric roller 9 .
[0073] When the eccentric roller 9 rotates to compact the dam material, up and down fluctuations will occur. In order to avoid rigid vibration, the U-shaped arms of the mounting frame 7 at both ends of the frame 8 move up and down.
[0074] A No. 2 connection plate 11 is fixedly arranged on both sides of the eccentric roller 9, and a No. 2 transmission belt 12 is arranged on the No. 1 connection plate 6 and the No. 2 connection plate 11. The main shaft 5 rotates to drive the No. 1 connection plate 6 to rotate, and the No. 1 connection plate 6 further drives the No. 2 transmission belt 12 to drive, and the No. 2 transmission belt 12 drives the No. 2 connection plate 11 to rotate, thereby driving the eccentric roller 9 to rotate, so as to realize the compaction of the earth-rock dam material.
[0075] An auxiliary frame 15 is fixedly arranged on the lower end surface of the main board 1, and an auxiliary wheel 16 is arranged on the auxiliary frame 15. The arrangement of the auxiliary wheel 16 can ensure the steady-state operation of the entire device.
[0076] The rear wheel assembly includes a rotating shaft 13 and a No. 3 transmission belt 14. A rotating hole is opened at the rear end of the main board 1. The rotating shaft 13 is rotatably set in the rotating hole at the rear end of the main board 1. The No. 3 transmission belt 14 is set on the output shaft of the driving motor 3 and the rotating shaft 13 to drive the rotating shaft 13 to rotate. The rear wheel 20 is set on the rotating shaft 13 to drive the rear wheel 20 to rotate.
[0077] The monitoring module includes a front-end force measuring unit 17 and a rear-end force measuring unit 18 . The front-end force measuring unit 17 is mounted on the lower end surface of the mounting frame 7 , and the rear-end force measuring unit 18 is mounted on the lower end surface of the mainboard 1 .
[0078] The front force measuring unit 17 and the rear force measuring unit 18 are the same device. When working, the front force measuring unit 17 and the rear force measuring unit 18 can be extended. After being extended to a certain length, they are in contact with the surface of the earth-rock dam and receive a reaction force. The reaction force is the measured force value. According to the principle of force, the force is the measured resistance of the earth-rock dam material, which reflects the compaction of the earth-rock dam. The higher the compaction of the earth-rock dam, the greater the reaction, and the smaller the compaction of the earth-rock dam, the smaller the reaction force. Fig.10 As shown, F1 is the force measured by the front-end force measuring unit, and F2 is the force measured by the rear-end force measuring unit.
[0079] The controller 2 is arranged on the main board 1, and includes a monitoring module and a control module, to monitor and control the driving mechanism. The front force measuring unit 17 and the rear force measuring unit 18 monitor the compaction state parameters of the dam material, and the compaction state parameters include the compaction depth and the number of compaction passes.
[0080] The control module calculates and analyzes the compaction state parameters in real time according to the feedback from the monitoring module, and adaptively adjusts the output exciting force and controls the number of compaction passes. The control principle of the control module is based on the monitoring control method of the second embodiment.
[0081] Furthermore, during each rolling process, the control module can record the number of times each rolling is performed.
[0082] Embodiment 2:
[0083] A monitoring and control method for a real-time monitoring and control device for compaction quality of earth-rock dam materials, comprising:
[0084] S1: Start running, the default initial value gives the maximum throttle opening, so that the exciting force of the eccentric roller 9 is the maximum;
[0085] S2: The monitoring module collects the displacement difference Δh when the roller starts rolling. The eccentric roller 9 of the roller uses the same force before and after rolling. The front force measuring unit 17 measures the uncompacted earth-rock dam to obtain the displacement value before compaction. The rear force measuring unit 18 measures the compacted earth-rock dam to obtain the displacement value after compaction. The displacement value before compaction is subtracted from the displacement value after compaction to obtain the displacement difference Δh. Definition h max It is the initial soil softness, which is obtained by measuring the uncompacted earth-rock dam with the set maximum force by the front-end force measuring unit 17.
[0086] If Δh<0.1h max , the earth-rock dam begins to be in a hard state, and the exciting force F is controlled according to the value of ΔF J ; Specifically:
[0087] If Δh<0.1h max , then θ=K1ΔF, where K1 is the proportional constant;
[0088] Further, construct the exciting force F J The solution formula is:
[0089]
[0090] Among them, R is the large radius of the eccentric block, r is the small radius of the eccentric block, B is the thickness of the eccentric block, ρ is the density of the eccentric block, K2 is the proportional constant, Rd is the resistance, θ is the throttle opening, θ max is the maximum throttle opening, is the magnetic flux, and I is the input current.
[0091] If Δh≧0.1h max , then the roller is rolled at the maximum throttle opening, that is: θ = θ max ; Then the maximum exciting force is used for compaction:
[0092] S3: Calculate the difference in compaction:
[0093] ΔF / ΔF max
[0094] Wherein, ΔF=K1F1-K1F2, F1 is the force measured by the front force measuring unit, and F2 is the force measured by the rear force measuring unit;
[0095] S4: If ΔF / ΔF max <2%, it means the compaction meets the standard and the roller is completed;
[0096] If ΔF / ΔF max ≧2%, then return to S2 and recycle.
[0097] Due to the inconsistency of particle size, the compaction degree will be different. This system can prevent partial over-pressing. By judging the ratio of ΔF and the maximum ΔF, the compaction degree can be known. When the ratio is greater than 2%, the x value is the number of rolling times plus 1, and the judgment is repeated and the cycle is repeated until the ratio is less than 2%, which proves that the compaction meets the standard and the rolling can be completed.
[0098] In the above method, the derivation process of the algorithm is:
[0099]
[0100] θ=K1ΔF
[0101] in, is the angular velocity of the eccentric mass, θ is the throttle opening, θ max is the maximum throttle opening, where N is the speed, U is the power supply voltage, and E b is the back electromotive force, K1 and K2 are proportional constants, is the magnetic flux, Rd is the resistance, I is the input current, is the angular velocity of the eccentric mass, F J Exciting force.
[0102] R is the large radius of the eccentric block, r is the small radius of the eccentric block, B is the thickness of the eccentric block, and ρ is the density of the eccentric block.
[0103] Table 1 below is a parameter table of gradation of earth-rock dam materials, and rolling is performed based on this parameter table.
[0104] Table 1 Grading parameters of earth-rock dam materials
[0105]
[0106] like Fig. 9 As shown, when the number of roller pressing times exceeds 4, the compaction degree is close to 98%. As the number of rolling times increases, the compaction degree will approach 100%.
[0107] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A real-time monitoring and control device for the compaction quality of earth-rock dam materials, characterized in that: It comprises a main board (1), and a driving mechanism and a controller (2) arranged on the main board (1); The driving mechanism comprises a driving motor (3), a roller assembly and a rear wheel assembly; the driving motor (3) is arranged on the main board (1); and the output end of the motor drives the roller assembly and the rear wheel assembly; The controller (2) is arranged on the main board (1), and comprises a monitoring module and a control module, so as to realize monitoring and control of the driving mechanism.
2. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 1 is characterized by: The roller assembly comprises a first transmission belt (4), a main shaft (5), a mounting frame (7), a frame (8) and an eccentric roller (9); a mounting block (10) is fixedly arranged on the upper end surface of the main board (1); the main shaft (5) passes through the mounting block (10) and is rotatably arranged; the first transmission belt (4) is arranged on the main shaft (5) and the output end of the driving motor (3); a first connecting disk (6) is arranged at both ends of the main shaft (5); the frame (8) is fixedly installed on the main board (1); the mounting frame (7) is slidably installed on the frame (8); the eccentric roller (9) is rotatably installed in the U-shaped mounting frame (7); a second connecting disk (11) is fixedly arranged on both sides of the eccentric roller; and a second transmission belt (12) is arranged on the first connecting disk (6) and the second connecting disk (11).
3. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 2 is characterized by: A positioning rod (801) is arranged on the frame (8), and two arms of the mounting frame (7) are slidably arranged on the positioning rod (801).
4. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 3 is characterized by: The rear wheel assembly comprises a rotating shaft (13) and a third transmission belt (14); the rotating shaft (13) is rotatably arranged in the rear end of the main board (1); the third transmission belt (14) is arranged on the output shaft of the driving motor (3) and the rotating shaft (13) to drive the rotating shaft (13) to rotate; and a rear wheel (20) is arranged on the rotating shaft (13).
5. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 4 is characterized by: An auxiliary frame (15) is fixedly arranged on the lower end surface of the main board (1), and an auxiliary wheel (16) is arranged on the auxiliary frame (15).
6. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 5 is characterized by: The monitoring module comprises a front-end force measuring unit (17) and a rear-end force measuring unit (18), wherein the front-end force measuring unit (17) is mounted on the lower end surface of the mounting frame (7), and the rear-end force measuring unit (18) is mounted on the lower end surface of the mainboard (1).
7. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 6 is characterized by: The front force measuring unit (17) and the rear force measuring unit (18) monitor the compaction state parameters of the dam material, and the compaction state parameters include the compaction depth and the number of compaction passes; The control module calculates and analyzes the compaction state parameters in real time according to the feedback from the monitoring module, and adaptively adjusts the output exciting force and controls the number of compaction passes.
8. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 7 is characterized by: The control algorithm of the control module includes the following steps: S1: Start running, the default initial value gives the maximum throttle opening, so that the exciting force of the eccentric roller (9) is the maximum; S2: The monitoring module collects the displacement difference Δh when the roller starts to press, and defines h max is the initial soil softness; If Δh<0.1h max , the earth-rock dam begins to be in a hard state, and the exciting force F is controlled according to the value of ΔF J ; If Δh≧0.1h max , then the roller will roll at the maximum throttle opening; S3: Calculate the difference in compaction: ΔF / ΔF max Wherein, ΔF=K1F1-K1F2, F1 is the force measured by the front force measuring unit, and F2 is the force measured by the rear force measuring unit; S4: If ΔF / ΔF max <2%, it means the compaction meets the standard and the roller is completed; If ΔF / ΔF max ≧2%, then return to S2 and recycle.
9. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 8, characterized in that: In S2, if Δh<0.1 hmax , the earth-rock dam begins to be in a hard state, and the exciting force F is controlled according to the value of ΔF J , specifically: If Δh<0.1h max , then θ=K1ΔF, where K1 is the proportional constant; Further, construct the exciting force F J The solution formula is: Among them, R is the large radius of the eccentric block, r is the small radius of the eccentric block, B is the thickness of the eccentric block, ρ is the density of the eccentric block, K2 is the proportional constant, Rd is the resistance, θ is the throttle opening, θ max is the maximum throttle opening, is the magnetic flux, and I is the input current.
10. The real-time monitoring and control device for compaction quality of earth-rock dam materials according to claim 9, characterized in that: If Δh≧0.1h max , continue to press the roller with the maximum throttle opening, that is: θ=θ max ; Then the maximum exciting force is used for compaction:
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Real-time monitoring device of earth-rock dam material compaction quality
CN103061323A