Photovoltaic composite roof based on prefabricated pottery sand concrete trough plate and construction method

Abstract

The invention discloses a photovoltaic composite roof based on a prefabricated pottery sand concrete trough type plate and a construction method. In the roof, a concrete roof truss is provided with at least one concrete roof truss embedded steel plate; the groove-shaped plate is provided with at least one groove-shaped plate embedded part, and the groove-shaped plate embedded part is connected with the concrete roof truss embedded steel plate; gaps between the adjacent groove-shaped plates are filled with the waterproof mortar; the waterproof coiled material is laid on the multiple groove-shaped plates, and the waterproof coiled material is coated with a polyurethane waterproof coating layer; the Z-shaped purline is installed on the groove-shaped plate and located on the polyurethane waterproof coating layer. The roof sliding bracket is mounted on the Z-shaped purline; the photovoltaic roof panel is arranged on the roof sliding bracket; the polyurethane plate is laid on the polyurethane waterproof coating layer and located below the photovoltaic roof plate. The self weight of the photovoltaic composite roof is light, the indoor clearance height is increased, on-site wet operation is reduced through the prefabrication and hoisting construction technology, and the overall construction speed and construction quality of the roof and the utilization efficiency of photovoltaic modules are improved.

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic roofing, and in particular to a photovoltaic composite roof based on prefabricated ceramic sand concrete grooved plates and a construction method. Background Art

[0002] Photovoltaic roof is to install photovoltaic power generation device on the top of the house, and use photovoltaic technology to generate electricity in urban and rural construction fields to achieve the goal of energy conservation and emission reduction. The existing technology integrates multiple monocrystalline silicon or polycrystalline silicon power generation modules into a panel frame, and the whole is supported on the tile surface by a bracket. Since there is no integrated photovoltaic design of the building, adding photovoltaic power generation devices will also increase the roof load, which will affect the normal service life of the roof and even increase the replacement or maintenance frequency of the roof. Since the installation process of photovoltaic modules is mostly penetrating, it will cause roof leakage. Once the photovoltaic roof leaks, the operation of the photovoltaic module will be greatly affected, and waterproof renovation will be required. The photovoltaic modules of the photovoltaic roof need to be disassembled and reassembled before the roof waterproof renovation can be carried out. The workload is large, time-consuming and labor-intensive, which will cause the photovoltaic modules to be disassembled and reassembled many times during operation, affecting the long-term production capacity of the photovoltaic modules and low photovoltaic utilization efficiency.

[0003] The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known to a person of ordinary skill in the art. Summary of the invention

[0004] The purpose of the present invention is to provide a photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels and a construction method to improve the construction quality.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] A photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels of the present invention comprises:

[0007] A concrete roof truss, which is provided with at least one concrete roof truss embedded steel plate;

[0008] A plurality of grooved plates, each grooved plate being provided with at least one grooved plate embedded part, and the grooved plate embedded part being connected to the concrete roof truss embedded steel plate;

[0009] Waterproof mortar, which fills the gaps between adjacent grooved panels;

[0010] A waterproof coiled material is laid on a plurality of grooved plates, and a polyurethane waterproof coating layer is coated on the waterproof coiled material;

[0011] Z-shaped purlins, which are installed on the grooved plate and located on the polyurethane waterproof coating layer;

[0012] A roof sliding bracket, which is installed on the Z-shaped purlin;

[0013] A photovoltaic roof panel, which is arranged on the roof sliding bracket;

[0014] A polyurethane board is laid on the polyurethane waterproof coating layer and is located below the photovoltaic roof panel.

[0015] In the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the photovoltaic roof panels are prefabricated ceramic sand concrete roof panels.

[0016] In the photovoltaic composite roof based on the prefabricated ceramic sand concrete grooved plate, the grooved plate comprises a plate body and supporting feet extending downward from both ends of the plate body.

[0017] In the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the grooved panel embedded parts are arranged at the bottom of the support feet and welded to the concrete roof frame embedded steel plates.

[0018] In the photovoltaic composite roof based on the prefabricated ceramic sand concrete grooved plate, the grooved plate is provided with a bolt sleeve for hoisting.

[0019] In the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the roof sliding bracket is installed on the Z-shaped purlin via self-tapping screws.

[0020] In the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the concrete roof frame includes a steel structure beam and a steel plate connected to the steel structure beam via high-strength bolts.

[0021] In the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the concrete roof frame includes an inclined extending top plate.

[0022] A construction method of a photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels comprises:

[0023] The grooved plate embedded parts are connected to the embedded steel plates of the concrete roof truss to install a plurality of grooved plates adjacent to the concrete roof truss;

[0024] Waterproof mortar is used to fill the gaps between adjacent grooved plates;

[0025] The waterproof coiled material is laid on a plurality of grooved plates, and a polyurethane waterproof coating layer is coated on the waterproof coiled material;

[0026] Z-shaped purlins are installed on the grooved plate and located on the polyurethane waterproof coating layer;

[0027] The roof sliding bracket is installed on the Z-shaped purlin, and the photovoltaic roof panel is arranged on the roof sliding bracket;

[0028] The polyurethane board is laid on the polyurethane waterproof coating layer and is located below the photovoltaic roof panel.

[0029] In the method, the photovoltaic roof panel can be slidably adjusted on the roof sliding bracket.

[0030] The present invention adopts ceramic sand concrete prefabricated roof panels, which are lighter in weight than cast-in-place concrete panels, can save building materials, increase indoor clearance height, and the prefabrication and hoisting construction process can reduce on-site wet operations, improve construction quality, reduce construction difficulty, and ensure the safety of facilities and equipment. The photovoltaic roof is combined with the building, and the layout of the solar photovoltaic array is beautiful. The waterproof membrane and the polyurethane waterproof coating layer improve the waterproof performance and do not require penetrating installation, thereby improving the utilization efficiency of the photovoltaic components, making full use of solar energy and increasing the maximum power generation. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0032] Figure 1 A schematic structural diagram of a photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels provided in accordance with an embodiment of the present invention.

[0033] Figure 2 A schematic structural diagram of a concrete roof truss assembled with grooved panels of a photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels provided in one embodiment of the present invention.

[0034] Figure 3 A schematic diagram of the assembly structure of a photovoltaic roof panel of a photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels is provided in accordance with an embodiment of the present invention.

[0035] Description of reference numerals:

[0036] 1. Grooved plate; 2. Bolt sleeve; 3. Waterproof mortar; 4. Embedded steel plate in concrete roof truss; 5. Embedded parts of grooved plate; 6. Concrete roof truss; 7. Waterproof membrane; 8. Polyurethane waterproof coating layer; 9. Z-shaped purlin; 10. Polyurethane board; 11. Self-tapping screws; 12. Roof sliding bracket; 13. Photovoltaic roof panel; 14. High-strength bolts; 15. Steel structure beam; 16. Steel plate. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0040] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0044] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0045] See also Figure 1-3 As shown, in one embodiment, a photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels of the present invention comprises:

[0046] A concrete roof truss 6, which is provided with at least one concrete roof truss embedded steel plate 4;

[0047] A plurality of grooved plates 1, each grooved plate 1 being provided with at least one grooved plate embedded part 5, and the grooved plate embedded part 5 being connected to the concrete roof truss embedded steel plate 4;

[0048] Waterproof mortar 3, which fills the gaps between adjacent grooved plates 1;

[0049] A waterproof coiled material 7 is laid on a plurality of grooved plates 1, and a polyurethane waterproof coating layer 8 is coated on the waterproof coiled material 7;

[0050] Z-shaped purlins 9, which are installed on the grooved plate 1 and located on the polyurethane waterproof coating layer 8;

[0051] A roof sliding bracket 12, which is installed on the Z-shaped purlin 9;

[0052] A photovoltaic roof panel 13, which is arranged on the roof sliding bracket 12;

[0053] The polyurethane board 10 is laid on the polyurethane waterproof coating layer 8 and is located below the photovoltaic roof panel 13 .

[0054] In the preferred embodiment of the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the photovoltaic roof panel 13 is a prefabricated ceramic sand concrete roof panel.

[0055] In a preferred embodiment of the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the grooved panels 1 include a panel body and supporting legs extending downward from both ends of the panel body.

[0056] In the preferred embodiment of the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the grooved panel embedded parts 5 are arranged at the bottom of the support feet and welded to the concrete roof frame embedded steel plates 4.

[0057] In the preferred embodiment of the photovoltaic composite roof based on the prefabricated ceramic sand concrete grooved plate, the grooved plate 1 is provided with a bolt sleeve 2 for hoisting.

[0058] In the preferred embodiment of the photovoltaic composite roof based on the prefabricated ceramic sand concrete grooved plate, the roof sliding bracket 12 is installed on the Z-shaped purlin 9 via self-tapping screws 11.

[0059] In the preferred embodiment of the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the concrete roof truss 6 includes a steel structure beam 15 and a steel plate 16 connected to the steel structure beam 15 via high-strength bolts 14 .

[0060] In the preferred embodiment of the photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, the concrete roof truss 6 includes an inclined extending top plate.

[0061] A construction method of a photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels comprises:

[0062] The grooved plate embedded parts 5 are connected to the concrete roof frame embedded steel plates 4 to install a plurality of grooved plates 1 adjacent to the concrete roof frame 6;

[0063] The waterproof mortar 3 is filled in the gaps between adjacent grooved plates 1;

[0064] The waterproof coiled material 7 is laid on a plurality of grooved plates 1, and a polyurethane waterproof coating layer 8 is coated on the waterproof coiled material 7;

[0065] The Z-shaped purlin 9 is installed on the grooved plate 1 and is located on the polyurethane waterproof coating layer 8;

[0066] The roof sliding bracket 12 is installed on the Z-shaped purlin 9, and the photovoltaic roof panel 13 is arranged on the roof sliding bracket 12;

[0067] The polyurethane board 10 is laid on the polyurethane waterproof coating layer 8 and is located below the photovoltaic roof panel 13 .

[0068] In a preferred embodiment of the method, the photovoltaic roof panel 13 can be slidably adjusted on the roof sliding bracket 12 .

[0069] In one embodiment, the invention comprises high-strength bolts 14, steel structure beams 15, steel plates 16, concrete roof trusses 6, trough plates 1, waterproof membranes 7, polyurethane waterproof coatings 8, waterproof mortars 3, concrete roof truss embedded steel plates 4, trough plate embedded parts 5 and bolt sleeves 2; the invention also comprises hoisting the trough plates 1 and aligning and installing them with the concrete roof trusses 6 through bolt sleeves 2, welding and fixing the trough plate embedded parts 5 and the concrete roof truss embedded steel plates 4 at the lower end of the trough plates 1, and filling and compacting the gaps between the trough plates 1 and the trough plates 1 with waterproof mortars 3; laying waterproof membranes 7 on the surface of the trough plates 1 and using polyurethane waterproof coatings 8 for waterproof protection on the surface layer; installing Z-shaped purlins 9 after the construction of the polyurethane waterproof coatings 8 is completed, and installing the roof sliding brackets 12 with self-tapping screws 11, and then laying polyurethane plates 10; and completing the installation of photovoltaic roof panels 13. This method uses prefabricated ceramic sand concrete roof panels, which are lighter than cast-in-place concrete panels, can save building materials, improve construction quality, reduce construction difficulty, ensure the safety of facilities and equipment, combine photovoltaic roofs with buildings, and layout of solar arrays is beautiful and elegant, which improves the utilization efficiency of photovoltaic components, fully utilizes solar energy, and increases maximum power generation.

[0070] Finally, it should be noted that the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the present application.

[0071] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels, characterized in that: These include, A concrete roof truss, which is provided with at least one concrete roof truss embedded steel plate; A plurality of grooved plates, each grooved plate being provided with at least one grooved plate embedded part, and the grooved plate embedded part being connected to the concrete roof truss embedded steel plate; Waterproof mortar, which fills the gaps between adjacent grooved panels; A waterproof coiled material is laid on a plurality of grooved plates, and a polyurethane waterproof coating layer is coated on the waterproof coiled material; Z-shaped purlins, which are installed on the grooved plate and located on the polyurethane waterproof coating layer; A roof sliding bracket, which is installed on the Z-shaped purlin; A photovoltaic roof panel, which is arranged on the roof sliding bracket; A polyurethane board is laid on the polyurethane waterproof coating layer and is located below the photovoltaic roof panel.

2. A photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels according to claim 1, characterized in that: The photovoltaic roof panel is a prefabricated ceramic sand concrete roof panel.

3. A photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels according to claim 1, characterized in that: The grooved plate comprises a plate body and supporting feet extending downward from two ends of the plate body.

4. A photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels according to claim 3, characterized in that: The grooved plate embedded part is arranged at the bottom of the support foot and is welded to the concrete roof truss embedded steel plate.

5. The photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels according to claim 1, characterized in that: The grooved plate is provided with a bolt sleeve for hoisting.

6. The photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels according to claim 1, characterized in that: The roof sliding bracket is installed on the Z-shaped purlin via self-tapping screws.

7. The photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels according to claim 1, characterized in that: The concrete roof frame includes steel structural beams and steel plates connected to the steel structural beams via high-strength bolts.

8. The photovoltaic composite roof based on prefabricated ceramic sand concrete grooved panels according to claim 1, characterized in that: The concrete roof truss includes a top plate extending at an angle.

9. A construction method of a photovoltaic composite roof based on a prefabricated ceramic sand concrete grooved plate according to any one of claims 1 to 8, characterized in that: These include, The grooved plate embedded parts are connected to the embedded steel plates of the concrete roof truss to install a plurality of grooved plates adjacent to the concrete roof truss; Waterproof mortar is used to fill the gaps between adjacent grooved plates; The waterproof coiled material is laid on a plurality of grooved plates, and a polyurethane waterproof coating layer is coated on the waterproof coiled material; Z-shaped purlins are installed on the grooved plate and located on the polyurethane waterproof coating layer; The roof sliding bracket is installed on the Z-shaped purlin, and the photovoltaic roof panel is arranged on the roof sliding bracket; The polyurethane board is laid on the polyurethane waterproof coating layer and is located below the photovoltaic roof panel.

10. The method according to claim 9, characterized in that The photovoltaic roof panel can be slidably adjusted in position on the roof sliding bracket.

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