Beam and column reinforcement cage fixed-length binding device for fabricated building
By using devices such as supporting platforms and guide rails in prefabricated buildings, the problem of positioning and length measurement during the bundling of steel cages is solved, and the convenient adjustment and positioning of steel cages is achieved, and the integrity and production efficiency of beams and columns are improved. .
Patent Information
- Application Number
- CN202410027951.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2025-01-10
AI Technical Summary
In prefabricated buildings, the binding process of the steel cage is difficult to position and length measurement, and the combination with the connecting parts is inconvenient, resulting in difficulty in adjusting the integrity and length of the steel cage.
A device including a support platform, guide rail, slide assembly, baffle assembly and U-shaped connecting seat is designed. By sliding and welding the steel bars, the fixed-length binding of the steel cage is realized, which facilitates adjustment and positioning and reduces measurement errors.
It improves the integrity of the steel cage and the convenience of length adjustment, reduces errors, improves production efficiency, and is suitable for beam and column casting of different sizes and structures.
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Figure CN119288214A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of prefabricated buildings, in particular to a fixed-length binding device for beam and column reinforcement cages used in prefabricated buildings. Background Art
[0002] The main function of the steel cage is the same as the stress on the longitudinal steel bars of the column. It mainly plays a tensile role. The compressive strength of concrete is high but the tensile strength is very low. It restrains the concrete of the pile body so that it can withstand a certain axial tension. Among them, due to the long length of the steel cage, it is necessary to use the method of tying continuous stirrups around it to enhance its integrity.
[0003] At present, the process of bundling steel cages is mostly carried out directly on the ground. The steel bars are enclosed into a rectangle and then stirrups are tied on it in turn. However, for prefabricated buildings, in order to make the cast beams and columns able to be used together, corresponding connecting components need to be installed at both ends of the beams and columns. It is very inconvenient and difficult to position the steel cages and the combination of the steel cages and the connecting components on the ground. In addition, the length of the steel cages is not easy to measure and determine. Based on this, the present application proposes a fixed-length binding device for beam and column steel cages for prefabricated buildings to solve the above problems. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the present invention provides a fixed-length binding device for beams and columns of prefabricated buildings to solve the problems mentioned in the background technology and overcome the deficiencies in the prior art.
[0006] (II) Technical solution
[0007] In order to achieve the above purpose, this application adopts the following technical solutions:
[0008] A fixed-length binding device for reinforcement cages of beams and columns for prefabricated buildings comprises a support platform, the bottom surface of the support platform is provided with a plurality of support piles for support installed along a linear array, guide rails are installed on both sides of the top surface of the support platform, a plurality of slide seat assemblies are slidably installed between two of the guide rails, each two of them are a group, and mutually perpendicular baffle assemblies are installed thereon, assembly frames are installed on the rear sides of the plurality of groups of slide seat assemblies, both sides of the interior of the plurality of groups of slide seat assemblies are provided with plywood that can reciprocate relative to each other, and the plurality of groups of plywood can be fitted with the two guide rails, U-shaped connecting seats are slidably installed on both sides of the exterior of the plurality of groups of baffle assemblies, rectangular column heads or I-shaped column heads are installed between the plurality of groups of U-shaped connecting seats, each group of the rectangular column heads or I-shaped column heads is welded with a plurality of steel bars arranged in a rectangular shape, and a plurality of stirrups in a linear array are hooped on the outside thereof.
[0009] As a further description of the above technical solution:
[0010] A scale is installed on the top surface of the support platform and is located between the two guide rails.
[0011] As a further description of the above technical solution:
[0012] The two guide rails are both linear cylindrical guide rails, and two slide seats are installed on both sides of the bottom surface of the plurality of slide seat assemblies, which are respectively slidably matched with the two guide rails.
[0013] As a further description of the above technical solution:
[0014] The plurality of slide seat assemblies are composed of an upper plate, a middle piece and a lower plate. The middle piece is located between the upper plate and the lower plate for support. Three notches are provided on both sides of the top surfaces of the upper plate and the lower plate.
[0015] As a further description of the above technical solution:
[0016] The multiple baffle assemblies are composed of a base plate, a baffle and a reinforcement plate. The base plate and the baffle are perpendicular to each other. The reinforcement plate is a right-angled triangle, and the two right-angled sides are respectively welded to the base plate and the baffle. The four corners of the top surface of the base plate are provided with grooves for assembly with the sliding seat assembly, and the four corners of the outer surface of the baffle are provided with long grooves for assembly with the U-shaped connecting seat.
[0017] As a further description of the above technical solution:
[0018] A threaded rod is rotatably installed inside the multiple assembly frames, which cooperates with the clamping plate threads. The threaded holes on the multiple groups of clamping plates rotate in opposite directions. The lower parts of the outer surfaces of the multiple groups of clamping plates are all arc-shaped, and anti-slip pads are installed inside the arc surfaces.
[0019] As a further description of the above technical solution:
[0020] Combined notches are provided on the upper and lower sides of three outer surfaces of the plurality of U-shaped connecting seats.
[0021] (III) Beneficial effects
[0022] Due to the adoption of the above technical solution, the beneficial effects of this application are:
[0023] The fixed-length binding device for the reinforcement cage of beams and columns for prefabricated buildings is made of an I-beam as a support platform, on which two guide rails are installed, and a slide assembly is slidably installed on the two guide rails, and a baffle assembly is installed on the two guide rails, and the two are arranged vertically. The column head matched with the present application is installed on the baffle assembly, the distance between the two column heads is adjusted, and the slide assembly is positioned, and the steel bars are welded between the two column heads, which is convenient for tying stirrups on the steel bars and installing shell plates, which is convenient for pouring concrete in the later stage, and the length of the beams and columns can also be adjusted according to usage.
[0024] Among them, a scale is installed on the top surface of the supporting platform, which is convenient for the staff to check the position and spacing of the two slide seat components without using other measuring equipment, thereby reducing errors.
[0025] Among them, an assembly frame is installed on the rear side of the slide assembly, and two positioning plates that can move relative to each other are installed inside it. The position of the positioning plate is adjusted so that it contacts the outside of the guide rail to position the slide assembly. An anti-slip pad is installed on it to increase the friction between the guide rail and protect the surface of the guide rail to avoid scratches.
[0026] The baffle assembly and the column head are assembled together through a U-shaped connecting seat, and slots are provided on three sides of the U-shaped connecting seat to facilitate the installation of different column heads and baffle assemblies together, thereby improving its practicality and applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the present invention;
[0028] Figure 2 It is a schematic diagram of the overall structure of the support platform in the present invention in an assembled state;
[0029] Figure 3 It is a schematic diagram of the overall structure of the slide assembly, the baffle assembly and the rectangular column head in the present invention in an assembled state;
[0030] Figure 4 It is a structural schematic diagram of the first perspective of the assembly state of the slide assembly, the baffle assembly and the slide in the present invention;
[0031] Figure 5 It is a structural schematic diagram of the slide assembly, the baffle assembly and the slide assembly in the second viewing angle of the present invention;
[0032] Figure 6 It is a schematic diagram of the overall structure of the assembly frame in the present invention in an assembled state;
[0033] Figure 7 It is a schematic diagram of the overall structure of the U-shaped connecting seat in the present invention;
[0034] Figure 8 This is a schematic diagram of the overall structure of Embodiment 2 of the present invention;
[0035] Fig. 9 It is a schematic diagram of the overall structure of the slide assembly, the baffle assembly and the I-shaped column head in the present invention.
[0036] In the figure: 1-support platform, 2-slide assembly, 2a-upper plate, 2b-middle piece, 2c-lower plate, 3-baffle assembly, 3a-bottom plate, 3b-baffle, 3c-reinforcement plate, 4-assembly frame, 5-rectangular column head, 6-rebar, 7-hoops, 8-plywood, 9-guide rail, 10-scale, 11-support pile, 12-slide mounting plate, 13-slide, 14-protective cover, 15-U-shaped connecting seat, 16-slot, 17-long slot, 18-gripping hole, 19-anti-slip pad, 20-threaded rod, 21-fixing plate, 22-combination slot, 23-I-shaped column head. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Embodiment 1:
[0039] See also Figure 1-7 The invention discloses a fixed-length binding device for steel cages of beams and columns for prefabricated buildings, comprising a supporting platform 1, a plurality of supporting piles 11 are installed below the supporting platform 1 for supporting, so that the device can be placed stably and has a certain height for the convenience of workers to tie stirrups and support shell plates. Two parallel guide rails 9 are installed on the top surface of the supporting platform 1, a plurality of slide assemblies 2 are slidably installed thereon, a baffle assembly 3 is installed on the slide assembly 2, the two are arranged vertically to form an L shape, a rectangular column head 5 is installed on the outer side of the baffle assembly 3, two rectangular column heads 5 are a group, the positions of the two slide assemblies 2 are adjusted and fixed, so that the distance between the two rectangular column heads 5 is the required length of the beam or column, and a plurality of steel bars 6 are installed between the two by welding, the plurality of steel bars 6 form a rectangle, and a plurality of stirrups 7 are installed on the outside of the plurality of steel bars 6, the number and spacing of the stirrups 7 are adjusted according to the design requirements and the use strength.
[0040] By adopting this solution, it is convenient to adjust and locate the position of the rectangular column head 5 and remove it from the baffle assembly 3, so that the required beam or column length can be cast, and multiple beams or columns can be cast simultaneously on a supporting platform 1, with high production efficiency.
[0041] In the present application embodiment:
[0042] Reference Figure 1 The supporting platform 1 and the plurality of supporting piles 11 are both made of I-beams, which are easy to obtain, and the two can be fixed together by welding or bolting, so that the structures of the two are firm and stable.
[0043] In the present application embodiment:
[0044] Reference Figure 1 and 2 A scale 10 is installed on the top surface of the support platform 1, which is located between the two guide rails 9, so that the staff can accurately adjust the slide assembly 2 and use a unified measurement standard to reduce errors and achieve fixed-length casting of beams or columns. The scale 10 can be fixed with bolts to facilitate its installation and disassembly.
[0045] In the present application embodiment:
[0046] Reference Figure 1 and 4 Both guide rails 9 use linear cylindrical guide rails. Slide mounting plates 12 are installed on both sides of the bottom surface of the slide assembly 2. Slides 13 are installed on both sides below them. Protective covers 14 are installed in the slides 13. The slides 13 are buckled on the guide rails 9 to complete the assembly, so that the slide assembly 2 can slide along the guide rails 9, and the protective covers 14 can provide a certain damping for the movement between the two to prevent the slide assembly 2 from sliding accidentally.
[0047] In the present application embodiment:
[0048] Reference Figure 4 and 5 The slide assembly 2 is composed of an upper plate 2a, a middle piece 2b and a lower plate 2c. The middle piece 2c is located between the upper plate 2a and the lower plate 2c. The three are welded together to form a whole. Three notches 16 are provided on both sides of the top surfaces of the upper plate 2a and the lower plate 2c, which facilitate the use of bolts to install other components above and below the slide assembly 2 and facilitate the adjustment of the installation position of the components.
[0049] In the present application embodiment:
[0050] Reference Figure 4 and 5 The baffle assembly 3 is composed of a base plate 3a, a baffle 3b and a reinforcing plate 3c. The base plate 3a and the baffle 3b are arranged vertically to form an L shape. The reinforcing plate 3c is a right triangle and is fixed between the two by welding to improve the structural strength and bearing capacity of the two. A gripping hole 18 is provided in the middle of the outer surface of the reinforcing plate 3c to facilitate the taking of the baffle assembly 3 and the pushing of the slide assembly 2 to move. Slots 16 are also provided at the four corners of the top surface of the base plate 3a. By passing bolts through the notches 16 and the upper plate 3a, the assembly between the baffle assembly 3 and the slide assembly 2 can be completed, and the direction and position of the baffle assembly 3 are convenient. Long slots 17 are provided at the four corners of the outer surface of the baffle 3b to accommodate column heads of different sizes and structures.
[0051] In the present application embodiment:
[0052] Reference Figure 1 and 6 An assembly frame 4 is installed on the rear side of the slide assembly 2, and fixing plates 21 are installed at both ends of one side of the assembly frame 4, which are assembled with the notch 16 of the upper plate 2a using bolts, and a threaded rod 20 is rotatably installed inside the assembly frame 4. Two clamping plates 8 are also installed inside the assembly frame 4, which are threadedly matched with the threaded rod 20, and the rotation directions of the threaded holes on the two clamping plates 8 are opposite, so that the two clamping plates 8 can realize relative reciprocating motion. The lower parts of the outer surfaces of the two clamping plates 8 are arc-shaped, and anti-skid pads 19 are installed on the arc surface. By rotating the threaded rod 20, the two clamping plates 8 are brought close to or away from each other and contact the outer surface of the guide rail 9, which is used to position the slide assembly 2, and the anti-skid pads 19 can increase the friction between the two and protect the guide rail 9 from scratches.
[0053] In the present application embodiment:
[0054] Reference Figure 1 and 3 U-shaped connecting seats 15 are installed on both sides of the outside of the baffle assembly 3, and combined slots 22 are opened on the upper and lower sides of the three outer sides. The long slots 17 and the combined slots 22 are penetrated by bolts to complete the combination of the two, and the rectangular column head 5 is installed between the two U-shaped connecting seats 15. By adjusting the position and spacing of the U-shaped connecting seats 15, column heads of different sizes and structures can be installed between the two.
[0055] Embodiment 2:
[0056] See also Figure 8 and 9 It is another way of using and installing the column head. The components, installation method and use process are the same as those in the first embodiment, except that the rectangular column head 5 is replaced with an I-shaped column head 23. During use, the spacing between the two U-shaped connecting seats 15 is adjusted, or a single U-shaped connecting seat 15 is used, and the I-shaped column head 23 is installed on the outside of the U-shaped connecting seat 15, and its installation direction and position can be adjusted according to actual conditions.
[0057] When in use, the required column heads are respectively installed on the two baffle assemblies 3, the positions of the two slide seat assemblies 2 are adjusted, and the distance between the two is determined. After positioning, multiple steel bars are welded between the two column heads, and the spacing and number of stirrups are determined according to the design requirements and the structural strength of the beams and columns to form a steel cage. The shell plate is used to cover the outside of the steel cage and the column heads, and the exposed part of the column heads is convenient for later assembly and pouring of concrete, so that the required beams and columns are formed.
[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fixed-length binding device for beams and columns of prefabricated buildings, characterized by: The invention comprises a support platform (1), wherein a plurality of support piles (11) for supporting are installed along a linear array on the bottom surface of the support platform (1), guide rails (9) are installed on both sides of the top surface of the support platform (1), a plurality of slide seat assemblies (2) are slidably installed between two of the guide rails (9), and each of the two slide seat assemblies (2) is provided with mutually perpendicular baffle assemblies (3), and an assembly frame (4) is installed on the rear side of the plurality of slide seat assemblies (2), and a plurality of baffle assemblies (3) are installed on the inner sides of the plurality of slide seat assemblies (2) so as to move relative to each other. A plurality of groups of reciprocating splints (8) can be fitted with two guide rails (9), and U-shaped connecting seats (15) are slidably installed on both sides of the exterior of the plurality of groups of baffle assemblies (3), and rectangular column heads (5) or I-shaped column heads (23) are installed between the plurality of groups of U-shaped connecting seats (15), and a plurality of steel bars (6) arranged in a rectangular shape are welded between each group of rectangular column heads (5) or I-shaped column heads (23), and a plurality of stirrups (7) in a linear array are hooped on the exterior.
2. The fixed-length binding device for beams and columns of prefabricated buildings according to claim 1 is characterized in that: A scale (10) is installed on the top surface of the support platform (1) and is located between the two guide rails (9).
3. The fixed-length binding device for beams and columns of prefabricated buildings according to claim 1 is characterized in that: The two guide rails (9) are both linear cylindrical guide rails, and two slide seats (13) are installed on both sides of the bottom surface of the plurality of slide seat assemblies (2), which are respectively slidably matched with the two guide rails (9).
4. The fixed-length binding device for beams and columns of prefabricated buildings according to claim 1 is characterized in that: The plurality of slide seat assemblies (2) are each composed of an upper plate (2a), a middle piece (2b) and a lower plate (2c); the middle piece (2b) is located between the upper plate (2a) and the lower plate (2c) for support; three notches (16) are provided on both sides of the top surface of the upper plate (2a) and the lower plate (2c).
5. The fixed-length binding device for beams and columns of prefabricated buildings according to claim 1 is characterized in that: The plurality of baffle assemblies (3) are each composed of a base plate (3a), a baffle (3b) and a reinforcing plate (3c); the base plate (3a) and the baffle (3b) are perpendicular to each other; the reinforcing plate (3c) is in the form of a right triangle, and its two right-angled sides are respectively welded to the base plate (3a) and the baffle (3b); the four corners of the top surface of the base plate (3a) are each provided with a notch (16) for assembling with the slide seat assembly (2); the four corners of the outer surface of the baffle (3b) are each provided with a long notch (17) for assembling with the U-shaped connecting seat (15).
6. The fixed-length binding device for beams and columns of prefabricated buildings according to claim 1 is characterized in that: A plurality of assembly frames (4) are rotatably installed with threaded rods (20) which are threadedly matched with the clamping plates (8). The threaded holes on the plurality of clamping plates (8) are rotated in opposite directions. The lower parts of the outer surfaces of the plurality of clamping plates (8) are all arc-shaped, and anti-slip pads (19) are installed inside the arc surfaces.
7. The fixed-length binding device for beams and columns of prefabricated buildings according to claim 1 is characterized in that: Combined notches (22) are provided on the upper and lower sides of three outer surfaces of the plurality of U-shaped connecting seats (15).