Energy-saving instant vermicelli drying device
By using a flip-turn conveyor belt and blocking heat loss design in the instant vermicelli drying device, combined with low temperature heating and regular extraction of humid air, the problems of low temperature loss and drying efficiency in the prior art are solved, and the further development is achieved Efficient, even fan drying and energy savings.
Patent Information
- Application Number
- CN202411630958.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-01-10
AI Technical Summary
The existing instant vermicelli drying device has a large temperature loss and low drying efficiency, and cannot turn the vermicelli to dry evenly, resulting in low drying efficiency and poor uniformity.
An energy-saving fast food vermicelli drying device is designed, using components such as transport conveyor belt, cover plate, heat insulation plate and electric telescopic rod. By flipping and rotating the conveyor belt and blocking the heat loss of the discharge port, combined with low temperature heating and Extract humid air regularly to achieve more complete drying and energy savings.
It effectively reduces heat loss, improves drying efficiency and uniformity, and achieves more sufficient drying by flipping fans, significantly saving energy consumption.
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Figure CN119289622A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of energy-saving drying technology, and in particular to an energy-saving instant vermicelli drying device. Background Art
[0002] Vermicelli is one of the most common foods in China. It is a silk-like food made from mung bean and sweet potato starch, hence the name vermicelli. It is often called vermicelli silk or winter noodles. The best vermicelli is made from mung bean, and can also be made from corn starch or sweet potato starch, but the quality is not as good as mung bean vermicelli, because mung bean contains the most amylose, it is not easy to rot when cooked, and has the smoothest taste. It is similar to thin noodles and is sold after drying. It is best to soak it in water before eating to make it soft. The diameter of vermicelli is generally about 0.5 mm, which is why it is called "silk".
[0003] In the production and processing of vermicelli, there is a very important process: drying the vermicelli. However, when ordinary instant vermicelli drying devices are used, the temperature loss is large, and during the drying process of instant vermicelli, they cannot be turned over to dry the other side. This makes the drying efficiency of instant vermicelli low and the drying uniformity uneven. Therefore, we proposed an energy-saving instant vermicelli drying device. Summary of the invention
[0004] The present application provides an energy-saving instant vermicelli drying device to solve the above-mentioned problems. The present application provides an energy-saving instant vermicelli drying device, comprising: A transfer conveyor belt, wherein the outer side of the conveyor belt of the transfer conveyor belt is evenly and evenly fixedly connected with a plurality of connecting round rods, the outer side of the round rods is evenly and evenly fixedly connected with a plurality of material storage shells, and the outer side of the transfer conveyor belt is evenly and evenly fixedly connected with a plurality of circular rings, and the outer side of the circular rings is rotatably connected to the inner side of the drying shell; A cover plate, the cover plate is movably arranged above the transfer conveyor belt, the upper ends of the cover plate are symmetrically fixedly connected with transmission rods of the electric telescopic rod on both sides, the upper end of the electric telescopic rod passes through the lower end of the connecting rod, and the upper end of the connecting rod is fixedly connected to the lower end of the positioning rod, and the positioning rod is fixedly connected to the inner side of the corresponding ring, the left side of the cover plate is also fixedly connected with an infrared sensor, and the left end of the transfer conveyor belt is also transmission-connected to a motor; A first heat insulation board, wherein the first heat insulation board is telescopically arranged on the upper and lower sides of the right side of the drying shell; A blanking plate is arranged obliquely, and the blanking plate is arranged obliquely on the lower side of the inner cavity of the discharge port opened at the lower left part of the drying shell. A storage groove is opened at the upper left end of the blanking plate, and a second heat insulation plate is rotatably arranged on the right side of the inner cavity of the storage groove. A transmission arc rod is also arranged at the left end of the second heat insulation plate, and a gear is meshed and connected through a rack on the outer side of the transmission arc rod, and the middle part of the gear is sleeved on the rotating shaft of the transmission motor.
[0005] Preferably, the right side of the transfer conveyor belt extends to the outside of the drying shell, and the left side of the transfer conveyor belt is located on the upper right side of the unloading plate, and a shell is provided on the outside of the transfer conveyor belt.
[0006] Preferably, a buffer shell is fixedly connected to the right sides of the upper and lower ends of the drying shell, a storage cavity is opened inside the buffer shell, a first insulation board is relatively inserted inside the storage cavity, and a plurality of springs are connected between the opposite end of the first insulation board and the inside of the buffer shell.
[0007] Preferably, the area of the cover plate is the same as the area of the transfer conveyor belt inside the drying shell, and a plurality of ventilation holes are opened through the cover plate from top to bottom.
[0008] Preferably, the side walls and the lower side plate of the material storage shell are evenly provided with a plurality of through holes, and the upper end of the material storage shell and the upper end surface of the shell of the transfer conveyor belt are located on the same horizontal plane.
[0009] Preferably, a groove is formed at the lower outer side of the transmission arc rod, and a rack is provided inside the groove.
[0010] Preferably, a limiting hole is opened on the left side of the lower end of the drying shell, and the inside of the limiting hole is movably inserted into the right side of the transmission arc rod, and the inner side of the transmission arc rod is also fixedly connected to the connecting shaft of the second insulation board through a connecting rod.
[0011] Preferably, a bracket is fixedly connected to the lower end of the transmission motor, and the bracket is fixedly connected to the left side of the lower end of the drying shell.
[0012] Preferably, the thickness of the second heat insulation board is equal to the depth of the receiving groove.
[0013] Preferably, air outlet pipes are respectively inserted at the left side and the middle of the upper end of the drying shell, and a fan is fixedly connected inside the air outlet pipe, and a plurality of heaters are fixedly connected to the lower end of the inner cavity of the drying shell.
[0014] The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art: The structure provided in the embodiment of the present application, after drying inside the drying shell for a period of time, starts the electric telescopic rod to drive the cover plate to move downward, so as to cover the upper part of the transfer conveyor belt, and then starts the motor to drive the transfer conveyor belt to rotate, so as to flip the transfer conveyor belt and flip the instant vermicelli inside the material storage shell, so as to dry the instant vermicelli inside the material storage shell more fully; During the drying process, the second insulation board blocks the discharge port, thereby reducing heat loss at the discharge port and greatly saving energy. In addition, under the action of the spring, the opposite ends of the first insulation board are always in contact with the upper and lower ends of the transfer conveyor belt, thereby reducing heat loss at the feed port and greatly saving energy.
[0015] The setting of the circular ring can also enable the transfer conveyor belt to rotate stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a cross-sectional view of the present invention; Figure 3 For the present invention Figure 1 Enlarged view of point A in the middle; Figure 4 It is a right side sectional view of the present invention; Figure 5 For the present invention Figure 2 Enlarged view of point B in the middle; Figure 6 It is the overall structure diagram of the circular ring of the present invention.
[0019] In the figure: 1. drying shell; 2. air outlet duct; 3. buffer shell; 4. first heat insulation board; 5. transfer conveyor belt; 6. round rod; 7. storage shell; 8. through hole; 9. fan; 10. spring; 11. storage chamber; 12. heater; 13. ring; 14. positioning rod; 15. connecting rod; 16. electric telescopic rod; 17. cover plate; 18. infrared sensor; 19. motor; 20. discharge port; 21. unloading plate; 22. storage slot; 23. second heat insulation board; 24. connecting rod; 25. rack; 26. groove; 27. gear; 28. limit hole; 29. transmission arc rod. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0021] Various embodiments of the present application may exist in the form of a range. It should be understood that the description in the form of a range is only for convenience and simplicity and should not be understood as a hard limit to the scope of the present application; therefore, it should be considered that the range description has specifically disclosed all possible sub-ranges and single values within the range. For example, it should be considered that the range description from 1 to 6 has specifically disclosed sub-ranges, such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., as well as single numbers within the range, such as 1, 2, 3, 4, 5 and 6, which are applicable regardless of the range. In addition, whenever a numerical range is indicated in the present application, it is meant to include any quoted numbers (fractions or integers) within the indicated range. Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present application, etc., can be purchased from the market or can be prepared by existing equipment.
[0022] In the present application, in the absence of any contrary description, the directional words used, such as "upper" and "lower", are specifically the directions of the drawings in the accompanying drawings. In addition, in the present application, the terms "include", "comprise", etc. refer to "including but not limited to". In the present application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. In the present application, "and / or" describes the association relationship of the associated objects, indicating that three relationships may exist, for example, A and / or B, which can represent: A exists alone, A and B exist at the same time, and B exists alone. Wherein A, B can be singular or plural. In the present application, "at least one" refers to one or more, and "plural" refers to two or more. "At least one", "at least one of the following" or similar expressions refer to any combination of these items, including any combination of singular items or plural items. For example, "at least one of a, b, or c" or "at least one of a, b and c" can both mean: a, b, c, ab, i.e. a and b, ac, bc, or abc, where a, b, c can be single or plural, respectively.
[0023] like Figure 1-Figure 6 As shown, the embodiment of the present application provides an energy-saving instant vermicelli drying device, comprising: A transfer conveyor belt 5, wherein a plurality of connecting round rods 6 are evenly and evenly fixedly connected to the outer side of the conveyor belt of the transfer conveyor belt 5, a plurality of material storage shells 7 are evenly and evenly fixedly connected to the outer side of the round rods 6, and a plurality of circular rings 13 are evenly and evenly fixedly connected to the outer side of the transfer conveyor belt 5, and the outer side of the circular ring 13 is rotatably connected to the inner side of the drying shell 1; The cover plate 17 is movably arranged above the transfer conveyor belt 5. The transmission rods of the electric telescopic rod 16 are symmetrically fixedly connected to both sides of the upper end of the cover plate 17. The electric telescopic rod 16 adopts the existing telescopic rod on the market, which is a prior art device. The upper end of the electric telescopic rod 16 passes through the lower end of the connecting rod 15, and the upper end of the connecting rod 15 is fixedly connected to the lower end of the positioning rod 14, and the positioning rod 14 is fixedly connected to the inner side of the corresponding ring 13. The left side of the cover plate 17 is also fixedly connected to an infrared sensor 18. The infrared sensor 18 adopts the existing sensor on the market, which is a prior art. The left end of the transfer conveyor belt 5 is also transmission-connected to the motor 19; A first heat insulation board 4, which is telescopically arranged on the upper and lower sides of the right side of the drying shell 1; A blanking plate 21 is arranged obliquely. The blanking plate 21 is arranged obliquely on the lower side of the inner cavity of the discharge port 20 opened at the lower left part of the drying shell 1. A receiving groove 22 is opened at the upper left end of the blanking plate 21, and a second heat insulation plate 23 is rotatably arranged on the right side of the inner cavity of the receiving groove 22. A transmission arc rod 29 is also arranged at the left end of the second heat insulation plate 23. A gear 27 is meshed and connected to the outer side of the transmission arc rod 29 through a rack 25. The middle part of the gear 27 is sleeved on the rotating shaft of the transmission motor.
[0024] Specifically, the setting of the ring 13 enables the transfer conveyor belt 5 to rotate stably.
[0025] like Figure 2 As shown: the right side of the transfer conveyor belt 5 extends to the outside of the drying shell 1, and the left side of the transfer conveyor belt 5 is located on the upper right side of the unloading plate 21, and a shell is provided on the outside of the transfer conveyor belt 5.
[0026] Specifically, the transfer conveyor belt 5 adopts the existing belt conveyor on the market. When the transfer conveyor belt 5 is running, when it moves to the left side, the opening of the material storage shell 7 will be downward, so that the material inside will fall and fall on the upper end of the unloading plate 21.
[0027] like Figure 2 As shown: the upper and lower ends of the drying shell 1 are fixedly connected to the right side with a buffer shell 3, the interior of the buffer shell 3 is provided with a storage cavity 11, the interior of the storage cavity 11 is relatively plugged with a first insulation board 4, and a plurality of springs 10 are connected between the opposite end of the first insulation board 4 and the interior of the buffer shell 3.
[0028] Specifically: the spring 10 is always in a squeezed state, thereby applying an outward force to the first heat insulation board 4, and when the transfer conveyor belt 5 rotates, the first heat insulation board 4 can be stored inside the storage cavity 11.
[0029] like Figure 3 As shown: the area of the cover plate 17 is the same as the area of the transfer conveyor belt 5 located inside the drying shell 1, and a plurality of ventilation holes 30 are opened from top to bottom of the cover plate 17.
[0030] Specifically, the ventilation holes 30 can allow external air to enter the interior of the material storage shell 7 to dry the instant vermicelli inside the material storage shell 7 .
[0031] like Figure 3 As shown: the side wall and the lower side plate of the material storage shell 7 are evenly opened with a plurality of through holes 8, and the upper end of the material storage shell 7 and the upper end surface of the shell of the transfer conveyor belt 5 are located on the same horizontal plane.
[0032] Specifically, the provision of the through hole 8 enables external air to enter the interior of the material storage housing 7 .
[0033] like Figure 5 As shown, a groove 26 is formed at the lower outer side of the transmission arc rod 29 , and a rack 25 is disposed inside the groove 26 .
[0034] Specifically, the outer end of the rack 25 does not extend out of the groove 26 .
[0035] like Figure 5 As shown: a limiting hole 28 is opened on the left side of the lower end of the drying shell 1, and the inside of the limiting hole 28 is movably inserted into the right side of the transmission arc rod 29, and the inner side of the transmission arc rod 29 is also fixedly connected to the connecting shaft of the second insulation board 23 through a connecting rod 24.
[0036] Specifically, the limiting hole 28 can make the displacement of the transmission arc rod 29 more stable, and the rotation center of the transmission arc rod 29 is the connecting shaft of the second heat insulation board 23 .
[0037] like Figure 5 As shown: the lower end of the transmission motor is fixedly connected with a bracket, and the bracket is fixedly connected to the left side of the lower end of the drying shell 1.
[0038] Specifically, the transmission motor adopts an existing motor on the market, which is the existing technology. The transmission motor can rotate forward and reverse, thereby driving the gear 27 to rotate, and the rack 25 and the transmission arc rod 29 rotate around the connecting shaft of the second insulation board 23.
[0039] like Figure 5 As shown: the thickness of the second heat insulation board 23 is equal to the depth of the receiving groove 22.
[0040] Specifically, when the second heat insulation board 23 is accommodated in the accommodation groove 22 , the upper end surface of the second heat insulation board 23 and the upper end surface of the blanking plate 21 can be located in the same plane.
[0041] like Figure 1 As shown: the air outlet pipe 2 is respectively inserted into the upper left side and the middle of the drying shell 1, and the inside of the air outlet pipe 2 is fixedly connected with a fan 9, and the lower end of the inner cavity of the drying shell 1 is fixedly connected with a plurality of heaters 12.
[0042] Specifically: the fan 9 adopts the existing fan on the market, which is the existing technology. The fan 9 can extract the humid air inside the drying shell 1, and the low-temperature humid air extracted by the air outlet 2 is used as the air inlet source of the heater 12 after dehumidification, so that the extracted air can be reused, thereby increasing the heating rate of the heater 12 and reducing the energy consumption of the heater 12. The heater 12 also adopts the existing heater on the market, which is the existing technology.
[0043] Principle of use: When the equipment is in use, the external transfer conveyor belt 5 is started, and the external workers or robots place the instant vermicelli from the right side of the transfer conveyor belt 5 into the storage shell 7 in sequence, and are continuously transferred into the inner cavity of the drying shell 1 until the infrared sensor 18 detects that the storage shell 7 where the instant vermicelli is initially placed at the upper end of the transfer conveyor belt 5 is transferred to the lower end of the infrared sensor 18, and then the heater 12 is started to extract external gas for heating, thereby heating the inside of the drying shell 1, and the heating temperature is relatively low, and low temperature is used for drying, and the fan 9 inside the air outlet duct 2 is intermittently turned on, so as to regularly and quickly extract the hot and humid air inside the drying shell 1; In the drying process, the second heat insulation board 23 blocks the discharge port 20, thereby reducing the heat loss of the discharge port 20, and greatly saving energy. In addition, under the action of the spring 10, the opposite ends of the first heat insulation board 4 are always in contact with the upper and lower ends of the transfer conveyor belt 5, thereby reducing the heat loss of the feed port, and greatly saving energy. At the same time, after drying for a period of time inside the drying shell 1, the electric telescopic rod 16 is started to drive the cover plate 17 to move downward, so as to cover the top of the transfer conveyor belt 5, and then the motor 19 is started to drive the transfer conveyor belt 5 to rotate 180 degrees, so as to overturn the transfer conveyor belt 5 and overturn the instant vermicelli inside the storage shell 7, so that the instant vermicelli inside the storage shell 7 can be dried more fully; After drying is completed, when unloading, the motor 19 is started and flipped 180 degrees in the opposite direction again, so that the transfer conveyor belt 5 returns to the initial position, and then the transmission motor is started to drive the gear 27 to rotate, and the transmission arc rod 29 is driven to rotate, so that the second insulation plate 23 is rotated to the inside of the storage groove 22, so that the upper end of the second insulation plate 23 and the upper end surface of the unloading plate 21 are located on the same plane, and then the transfer conveyor belt 5 is started again to move, and the instant vermicelli falling from the storage shell 7 by gravity falls on the upper end surface of the unloading plate 21, and unloading is carried out.
[0044] The above is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. It will be apparent to those skilled in the art that various modifications to these embodiments are possible, and the general principles defined in the present application can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown in the present application, but will conform to the widest scope consistent with the principles and novel features applied for by the present application.
Claims
1. An energy-saving instant vermicelli drying device, characterized in that: include: A transfer conveyor belt (5), wherein the outer side of the conveyor belt of the transfer conveyor belt (5) is evenly and evenly fixedly connected to a plurality of connecting round rods (6), the outer side of the round rods (6) is evenly and evenly fixedly connected to a plurality of material storage shells (7), and the outer side of the transfer conveyor belt (5) is evenly and evenly fixedly connected to a plurality of circular rings (13), and the outer side of the circular rings (13) is rotatably connected to the inner side of the drying shell (1); A cover plate (17), wherein the cover plate (17) is movably arranged above the transfer conveyor belt (5), and transmission rods of an electric telescopic rod (16) are symmetrically fixedly connected to both sides of the upper end of the cover plate (17), the upper end of the electric telescopic rod (16) passes through the lower end of the connecting rod (15), and the upper end of the connecting rod (15) is fixedly connected to the lower end of the positioning rod (14), and the positioning rod (14) is fixedly connected to the inner side of the corresponding ring (13), the left side of the cover plate (17) is also fixedly connected to an infrared sensor (18), and the left end of the transfer conveyor belt (5) is also transmission-connected to a motor (19); A first heat insulation plate (4), the first heat insulation plate (4) being telescopically arranged on the upper and lower sides of the right side of the drying shell (1); A material discharge plate (21) is arranged obliquely. The material discharge plate (21) is arranged obliquely at the lower side of the inner cavity of a material discharge port (20) opened at the lower left side of the drying shell (1). A storage groove (22) is opened at the upper left end of the material discharge plate (21), and a second heat insulation plate (23) is rotatably arranged on the right side of the inner cavity of the storage groove (22). A transmission arc rod (29) is also arranged at the left end of the second heat insulation plate (23). A gear (27) is meshed and connected to the outer side of the transmission arc rod (29) through a rack (25), and the middle part of the gear (27) is sleeved on the rotating shaft of the transmission motor.
2. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: The right side of the transfer conveyor belt (5) extends to the outside of the drying shell (1), and the left side of the transfer conveyor belt (5) is located on the upper right side of the unloading plate (21), and a shell is provided on the outside of the transfer conveyor belt (5).
3. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: The right sides of the upper and lower ends of the drying shell (1) are fixedly connected to a buffer shell (3), the interior of the buffer shell (3) is provided with a storage cavity (11), the interior of the storage cavity (11) is relatively plugged with a first heat insulation board (4), and a plurality of springs (10) are connected between the opposite end of the first heat insulation board (4) and the interior of the buffer shell (3).
4. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: The area of the cover plate (17) is the same as the area of the transfer conveyor belt (5) located inside the drying shell (1), and a plurality of ventilation holes (30) are formed through the cover plate (17) from top to bottom.
5. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: The side walls and lower side plates of the material storage shell (7) are evenly provided with a plurality of through holes (8), and the upper end of the material storage shell (7) and the upper end surface of the shell of the transfer conveyor belt (5) are located on the same horizontal plane.
6. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: A groove (26) is formed at the lower outer portion of the transmission arc rod (29), and a rack (25) is provided inside the groove (26).
7. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: A limiting hole (28) is provided on the left side of the lower end of the drying shell (1), and the inside of the limiting hole (28) is movably plugged into the right side of the transmission arc rod (29), and the inside of the transmission arc rod (29) is also fixedly connected to the connecting shaft of the second heat insulation board (23) via a connecting rod (24).
8. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: The lower end of the transmission motor is fixedly connected to a bracket, and the bracket is fixedly connected to the left side of the lower end of the drying shell (1).
9. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: The thickness of the second heat insulation board (23) is equal to the depth of the storage groove (22).
10. The energy-saving instant vermicelli drying device according to claim 1, characterized in that: An air outlet pipe (2) is respectively plugged into the left upper end and the middle of the drying shell (1), and a fan (9) is fixedly connected inside the air outlet pipe (2). A plurality of heaters (12) are fixedly connected to the lower end of the inner cavity of the drying shell (1).