Asset full life cycle monitoring system and monitoring method

Abstract

The invention relates to the technical field of monitoring systems, and discloses an asset full life cycle monitoring system and method, and the system comprises a production operation management module, a production scheduling monitoring module, a metering technology supervision management module, a metering asset full life cycle monitoring module, a large screen display module, an APP application module, a system auxiliary module, and a system support module. The output end of the production operation management module is connected with the input end of the production scheduling monitoring module, and the production scheduling monitoring module realizes operation control, laboratory environment monitoring, vehicle monitoring and production business analysis; the metering technology supervision and management module is connected with the metering asset full life cycle monitoring module; according to the invention, the transparency of the production process is enhanced, instant and visual production field information is provided for decision makers, rapid and accurate decision response is facilitated, and the intelligent level of production management is further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of monitoring systems, and in particular to an asset full life cycle monitoring system and a monitoring method. Background Art

[0002] With the development of my country's economy, the demand for metrology services is also growing. In order to meet this demand, we need to standardize and control the existing metrology services to improve our technical level and efficiency. This includes not only the standardization of metrology verification, but also the formulation of management standards for the entire metrology business process. In this way, we can better serve the society and provide more accurate and reliable metrology services.

[0003] Centralized management of metrology verification data is an important task we face. This will help us better grasp and understand the overall picture of metrology business, and also facilitate our in-depth research and application of metrology data. In addition, by establishing a unified production data storage warehouse and production data mining research model, we can further consolidate and develop our metrology authorization results.

[0004] Centralized monitoring and unified management are the key to achieving comprehensive monitoring of the entire life cycle of our metrological assets. In this way, we can promptly discover and solve problems in the metrological verification process, improve our work efficiency and service quality. In addition, by achieving unified operation and maintenance of metrological production facilities such as "four lines and one warehouse", we can also further improve our operation and maintenance management level.

[0005] The unified interaction with the marketing management information system and the material management system is an important step for us to achieve informatization and modernization. This will help us better integrate various resources and improve our work efficiency and service quality.

[0006] The centralized deployment of the system and the unified external interface are important means for us to achieve system integration and collaborative work. We will choose the common interface technology in the software industry to better connect and integrate with other systems.

[0007] In order to achieve effective monitoring of the entire life cycle of metering assets and improve our service quality and work efficiency, an asset life cycle monitoring system and monitoring method are proposed. Summary of the invention

[0008] The purpose of the present invention is to provide an asset full life cycle monitoring system and monitoring method to solve the problems raised in the above background technology.

[0009] To achieve the above object, the present invention provides the following technical solutions:

[0010] Asset life cycle monitoring system and monitoring method, including production operation management module, production scheduling monitoring module, metrology technology supervision management module, metrology asset life cycle monitoring module, large screen display module, APP application module, system auxiliary module and system support module;

[0011] The output end of the production operation management module is connected to the input end of the production scheduling monitoring module. The production operation management module is used for the management of the procurement, arrival acceptance, production verification, warehousing, and distribution of metering equipment. The production scheduling monitoring module realizes operation control, laboratory environment monitoring, vehicle monitoring, and production business analysis.

[0012] The metrology technology supervision management module is connected to the metrology asset life cycle monitoring module, which integrates multi-system data to perform visual monitoring and analysis of the entire asset life cycle from procurement to scrapping;

[0013] The large-screen display module and the APP application module transmit information with mobile users through the control center. The large-screen display module provides three-dimensional monitoring views, key business status and video monitoring, and the PP application supports mobile operations such as distribution and turnover box management;

[0014] The system auxiliary module includes data analysis tools and report generators, which are used to provide data processing for the production operation management module, production scheduling monitoring module, metrology technology supervision management module, metrology asset life cycle monitoring module, large screen display module, and APP application module;

[0015] The system support module provides database management, network security, and system maintenance functions for the monitoring system.

[0016] Preferably, the system auxiliary module includes statistical reports and business management tools;

[0017] The statistical reports are used to summarize and analyze data in various business areas and time periods;

[0018] The business management tool is used to help users manage their business efficiently.

[0019] Preferably, the production operation management module adopts a service-oriented architecture, utilizing open standards and modular product components for flexible system integration and service interaction.

[0020] Preferably, the production scheduling and monitoring module integrates three-dimensional industrial simulation technology to simulate and monitor the production process, production line data and real-time fault alarms, providing an interactive three-dimensional experience.

[0021] Preferably, the metrology technology supervision management module uses data visualization technology to perform three-dimensional scene reconstruction and monitoring of real-time production data and equipment operation status.

[0022] Preferably, the metering asset life cycle monitoring module is designed based on the J2EE three-tier architecture to achieve separation of presentation logic, business logic and data logic.

[0023] Preferably, the large-screen display module and the APP application module are used to implement auxiliary decision-making analysis functions.

[0024] Preferably, the statistical report generates a visual report by collecting and integrating business information, and the business management tool sets task allocation, progress tracking, and resource scheduling functions to achieve all-round control of the business.

[0025] Preferably, the asset life cycle monitoring method is applied to the asset life cycle monitoring system.

[0026] It includes the following steps: data collection and integration, real-time monitoring and analysis, life cycle management, decision support and scheduling optimization. By integrating multi-source data, dynamic monitoring and intelligent analysis of the entire life cycle are implemented to guide production activities and optimize asset utilization efficiency and maintenance strategies.

[0027] Preferably, the three-dimensional industrial simulation technology and data visualization technology are used to realize real-time simulation monitoring of the production process, providing decision makers with intuitive and accurate production site information.

[0028] The present invention has at least the following beneficial effects:

[0029] The asset life cycle monitoring system of the present invention collects data from various business modules, and integrates information on procurement, calibration, warehousing, distribution and other links of metering equipment, as well as laboratory environmental data, vehicle operating status, etc. through standardized interfaces to form a unified data pool. Using SOA architecture and three-dimensional industrial simulation technology, the system monitors and analyzes the production process in real time. When an abnormality occurs or deviations from predetermined parameters occur, the early warning mechanism is immediately triggered. At the same time, data visualization technology converts real-time data into an intuitive 3D scene, which facilitates managers to quickly understand the current production status. The metering asset life cycle monitoring module is based on the J2EE three-tier system, which continuously tracks the asset status and realizes the full visual management of assets from introduction to retirement, including performance evaluation, maintenance prediction and retirement decision-making. The large-screen display module and APP application module integrate auxiliary decision-making analysis functions. Based on historical data and current real-time information, the system can automatically compile production plans, conduct fault warnings and intelligent diagnosis, provide accurate suggestions for production scheduling, optimize resource allocation, and improve overall operational efficiency. Special emphasis is placed on the application of three-dimensional industrial simulation technology and data visualization technology. The system not only enhances the transparency of the production process, but also provides decision makers with instant and intuitive production site information, which helps to make quick and accurate decision responses, further improving the level of intelligent production management. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0031] Figure 1 This is a system structure block diagram of the present invention. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1 , the present invention provides a technical solution: an asset life cycle monitoring system and a monitoring method, including a production operation management module, a production scheduling monitoring module, a metrology technology supervision management module, a metrology asset life cycle monitoring module, a large-screen display module, an APP application module, a system auxiliary module, and a system support module;

[0034] The output end of the production operation management module is connected to the input end of the production scheduling monitoring module. The production operation management module is used for the management of the procurement, arrival acceptance, production verification, warehousing, and distribution of metering equipment. The production scheduling monitoring module realizes operation control, laboratory environment monitoring, vehicle monitoring, and production business analysis.

[0035] The metrology technology supervision management module is connected to the metrology asset life cycle monitoring module, which integrates multi-system data to perform visual monitoring and analysis of the entire asset life cycle from procurement to scrapping;

[0036] The large-screen display module and the APP application module transmit information with mobile users through the control center. The large-screen display module provides three-dimensional monitoring views, key business status and video monitoring, and the PP application supports mobile operations such as distribution and turnover box management;

[0037] The system auxiliary module includes data analysis tools and report generators, which are used to provide data processing for the production operation management module, production scheduling monitoring module, metrology technology supervision management module, metrology asset life cycle monitoring module, large screen display module, and APP application module;

[0038] The system support module provides database management, network security, and system maintenance functions for the monitoring system.

[0039] It should be noted that the production operation management module is responsible for the management of all aspects of the measurement equipment from procurement, arrival acceptance, calibration production, warehousing to distribution. It ensures the accuracy of data in each step through standardized processes and information entry, and uses these data as input to directly connect to the production scheduling monitoring module; the production scheduling monitoring module is used to receive information from the production operation management module. This module not only realizes real-time operation control, but also monitors and analyzes the laboratory environment, vehicle usage and production business data to identify potential production bottlenecks or efficiency improvement points; the metrology technology supervision management module and the metrology asset life cycle monitoring module: these two modules are closely linked. The former focuses on the quality control and laboratory management of the metrology system, while the latter integrates the asset data in the metrology center, marketing system and material system, and displays the entire process of assets from procurement to scrapping through a visual interface, supporting managers to conduct in-depth analysis of asset status; large-screen display module and APP application module: the large-screen display module provides a macro perspective in the control center, showing three-dimensional monitoring images, key business indicators and video monitoring, while the APP application module provides mobile users with convenient operation tools, such as delivery progress tracking and turnover box management. The two synchronize data through the cloud to ensure information consistency. System auxiliary and system support modules: The system auxiliary module has built-in statistical reports, report generators and business management tools, providing data processing and report output services for other modules. The system support module maintains the normal operation of the entire system, including database management, network security protection and regular system maintenance.

[0040] In some embodiments, the system auxiliary module includes statistical reports and business management tools;

[0041] The statistical reports are used to summarize and analyze data in various business areas and time periods. By collecting and integrating various business information and generating visual reports, managers can intuitively understand the business status and provide a basis for making strategic decisions;

[0042] The business management tool is used to help users manage their business efficiently. For example, you can set up tasks, progress tracking, resource scheduling and other functions according to specific needs, so as to achieve all-round control of the business; at the same time, you can also customize and develop relevant business management templates according to actual business scenarios to meet diverse business needs.

[0043] In some embodiments, the production operation management module adopts a service-oriented system (SOA) architecture, utilizes open standards and modular product components for flexible system integration and service interaction, enhances system scalability and interoperability, reduces information silos, and promotes data integration and sharing.

[0044] SOA packages different applications and services into independent service units to achieve better interoperability and reusability. In SOA, each service has a clear input and output interface, as well as a set of properties and methods. In this way, developers can easily understand and modify existing services, and can also easily integrate them into new systems.

[0045] In some embodiments, the production scheduling and monitoring module integrates three-dimensional industrial simulation technology to simulate and monitor production processes, production line data and real-time fault alarms, providing an interactive three-dimensional experience to facilitate intuitive understanding and rapid response to production status.

[0046] In some embodiments, the metrology technology supervision management module uses data visualization technology to reconstruct and monitor the real-time production data and equipment operation status in three dimensions, realize a "transparent factory", and improve the efficiency and accuracy of production scheduling.

[0047] In some embodiments, the metering asset life cycle monitoring module is designed based on the J2EE three-tier architecture to achieve separation of presentation logic, business logic and data logic, improve system performance, maintainability and scalability, and simplify the development and deployment process.

[0048] In some embodiments, the large-screen display module and APP application module are used to implement auxiliary decision-making analysis functions, automatically prepare production plans based on historical data and real-time information, perform fault warning and intelligent diagnosis, assist operation and maintenance decisions, optimize production scheduling and resource allocation, and improve overall operational efficiency.

[0049] In some embodiments, the statistical report generates a visual report by collecting and integrating various business information, and the business management tool sets task allocation, progress tracking, and resource scheduling functions to achieve all-round control of the business.

[0050] In some embodiments, the asset life cycle monitoring method is applied to the asset life cycle monitoring system.

[0051] It includes the following steps: data collection and integration, real-time monitoring and analysis, life cycle management, decision support and scheduling optimization. By integrating multi-source data, dynamic monitoring and intelligent analysis of the entire life cycle are implemented to guide production activities and optimize asset utilization efficiency and maintenance strategies.

[0052] Through the three-dimensional industrial simulation technology and data visualization technology, real-time simulation monitoring of the production process can be achieved, providing decision makers with intuitive and accurate production site information, promoting rapid decision-making and response

[0053] The workflow and principle of the present invention: First, the system collects data from each business module, integrates the information of the procurement, calibration, warehousing, distribution and other links of the metering equipment, as well as the laboratory environment data, vehicle operation status, etc. through the standardized interface, and forms a unified data pool. Using the SOA architecture and three-dimensional industrial simulation technology, the system monitors and analyzes the production process in real time. When an abnormality occurs or deviates from the predetermined parameters, the early warning mechanism is immediately triggered. At the same time, the data visualization technology converts the real-time data into an intuitive 3D scene, which is convenient for managers to quickly understand the current production status. The metering asset life cycle monitoring module is based on the J2EE three-tier system, which continuously tracks the asset status and realizes the visual management of the asset from introduction to retirement, including performance evaluation, maintenance prediction and retirement decision-making. The large-screen display module and the APP application module integrate auxiliary decision-making analysis functions. Based on historical data and current real-time information, the system can automatically compile production plans, perform fault warnings and intelligent diagnosis, provide accurate suggestions for production scheduling, optimize resource allocation, and improve overall operational efficiency.

[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Asset life cycle monitoring system, characterized by: It includes production operation management module, production scheduling monitoring module, metrology technology supervision management module, metrology asset full life cycle monitoring module, large screen display module, APP application module, system auxiliary module and system support module; The output end of the production operation management module is connected to the input end of the production scheduling monitoring module. The production operation management module is used for the management of the procurement, arrival acceptance, production verification, warehousing, and distribution of metering equipment. The production scheduling monitoring module realizes operation control, laboratory environment monitoring, vehicle monitoring, and production business analysis. The metrology technology supervision management module is connected to the metrology asset life cycle monitoring module, which integrates multi-system data to perform visual monitoring and analysis of the entire asset life cycle from procurement to scrapping; The large-screen display module and the APP application module transmit information with mobile users through the control center. The large-screen display module provides three-dimensional monitoring views, key business status and video monitoring, and the PP application supports mobile operations such as distribution and turnover box management; The system auxiliary module includes data analysis tools and report generators, which are used to provide data processing for the production operation management module, production scheduling monitoring module, metrology technology supervision management module, metrology asset life cycle monitoring module, large screen display module, and APP application module; The system support module provides database management, network security, and system maintenance functions for the monitoring system.

2. The asset life cycle monitoring system according to claim 1, characterized in that: The system auxiliary module includes statistical reports and business management tools; The statistical reports are used to summarize and analyze data in various business areas and time periods; The business management tool is used to help users manage their business efficiently.

3. The asset life cycle monitoring system according to claim 1, characterized in that: The production operation management module adopts a service-oriented architecture, uses open standards and modular product components, and is used for flexible system integration and service interaction.

4. The asset life cycle monitoring system according to claim 1, characterized in that: The production scheduling and monitoring module integrates three-dimensional industrial simulation technology to simulate and monitor production processes, production line data and real-time fault alarms, providing an interactive three-dimensional experience.

5. The asset life cycle monitoring system according to claim 1, characterized in that: The metrology technology supervision management module adopts data visualization technology to reconstruct and monitor the real-time production data and equipment operation status in three dimensions.

6. The asset life cycle monitoring system according to claim 1, characterized in that: The metering asset full life cycle monitoring module is designed based on the J2EE three-tier architecture to achieve the separation of presentation logic, business logic and data logic.

7. The asset life cycle monitoring system according to claim 1, characterized in that: The large-screen display module and the APP application module are used to realize auxiliary decision-making analysis functions.

8. The asset life cycle monitoring system according to claim 2, characterized in that: The statistical report generates a visual report by collecting and integrating business information. The business management tool sets task allocation, progress tracking, and resource scheduling functions to achieve all-round control of the business.

9. An asset life cycle monitoring method, applied to an asset life cycle monitoring system according to any one of claims 1 to 8, characterized in that: It includes the following steps: data collection and integration, real-time monitoring and analysis, life cycle management, decision support and scheduling optimization. By integrating multi-source data, dynamic monitoring and intelligent analysis of the entire life cycle are implemented to guide production activities and optimize asset utilization efficiency and maintenance strategies.

10. The asset life cycle monitoring method according to claim 9, characterized in that: Through the three-dimensional industrial simulation technology and data visualization technology, real-time simulation monitoring of the production process is achieved, providing decision makers with intuitive and accurate production site information.

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