LED lamp processing cloud analysis monitoring system

Abstract

The invention relates to a monitoring system, in particular to an LED lamp processing cloud analysis monitoring system which comprises two moving rails, a plurality of moving parts are arranged between the two moving rails, the moving rails are in a long kidney shape, and the moving parts are arranged on the moving rails. The multiple moving parts located on the upper side of the moving track and the multiple moving parts located on the lower side of the moving track at the corresponding positions can form moving circulation parts, monitoring parts are arranged on part of the moving circulation parts, and the moving circulation parts carrying the monitoring parts and the moving circulation parts not carrying the monitoring parts are arranged at intervals; each processing step of the LED lamp during processing on an assembly line can be continuously monitored and tracked, and the processing quality of the LED lamp is ensured.

Description

Technical Field

[0001] The present invention relates to a monitoring system, and more specifically to a cloud analysis monitoring system for LED lamp processing. Background Art

[0002] LED lamps need to go through many processes during the processing, such as material preparation, assembly, quality inspection, packaging, etc. In the prior art, the processing processes of LED lamps are varied, and the processes are also different. In order to ensure the processing quality of LED lamps in the prior art, monitoring equipment is set at each process of LED lamp processing to monitor the processing status of LED lamps. However, such monitoring method can only monitor the status of multiple LED lamps in one process, but cannot monitor the continuous processing status of an LED lamp in multiple processes during the entire processing process. Since the processing errors are cumulative, one process is qualified but the errors of multiple processes are accumulated, which may cause the LED lamp to fail in processing. Therefore, it is necessary to continuously monitor an LED lamp in multiple processes during the entire processing process. Summary of the invention

[0003] The purpose of the present invention is to provide a cloud analysis monitoring system for LED lamp processing, which can continuously monitor and track each processing step of the LED lamp in the process of processing on the assembly line to ensure the processing quality of the LED lamp.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] A cloud analysis monitoring system for LED lamp processing includes two moving tracks, a plurality of moving parts are arranged between the two moving tracks, the moving tracks are long waist-shaped, a plurality of moving parts located on the upper side of the moving tracks and a plurality of moving parts located on the lower side of the moving tracks at corresponding positions can form a moving circulation part, wherein some of the moving circulation parts are provided with monitoring parts, and the moving circulation parts carrying the monitoring parts and the moving circulation parts not carrying the monitoring parts are arranged at intervals;

[0006] A connecting bracket is fixedly connected between the two moving rails;

[0007] The moving component includes two moving seats I, each of which is rotatably connected to two moving wheels I, each of which is fixedly connected to a swing motor, the output shafts of the two swing motors are fixedly connected to telescopic mechanisms, a lifting bracket is fixedly connected between the telescopic ends of the two telescopic mechanisms, the lifting bracket is rotatably connected to a screw rod, the lifting bracket is slidably connected to a sliding seat, the sliding seat is connected to the screw rod by threads, and the sliding seat is fixedly connected to an arc track;

[0008] The two moving seats I are respectively slidably connected to the two moving rails, and the two moving wheels I are respectively in contact with the upper and lower sides of the corresponding moving rails;

[0009] The moving seat I is fixedly connected to a power mechanism I for driving the moving wheel I to rotate, and the power mechanism I is preferably a servo motor;

[0010] The lifting bracket is fixedly connected with a power mechanism II for driving the screw rod to rotate; the power mechanism II is preferably a servo motor;

[0011] The circular arc tracks on the moving parts on the upper and lower sides of the moving track can be combined and spliced ​​to form a complete circular track. At this time, the moving parts corresponding to the two circular arc tracks spliced ​​to each other are combined to form a moving circulation part.

[0012] The monitoring component includes a mobile seat II, on which two mobile wheels II are rotatably connected, and a monitoring device is fixedly connected to the mobile seat II;

[0013] The moving seat II is slidably connected to the circular arc track, and the two moving wheels II are respectively in contact with the front and rear sides of the circular arc track, and the moving wheels II can drive the moving seat II to move from one circular arc track to another circular arc track;

[0014] The moving seat II is fixedly connected with a power mechanism III for driving the moving wheel II to rotate; the power mechanism III is preferably a servo motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a structural schematic diagram of the LED lamp processing cloud analysis and monitoring system of the present invention;

[0017] Figure 2 It is a side view of the LED lamp processing cloud analysis and monitoring system of the present invention;

[0018] Figure 3 It is a schematic diagram of the mobile track structure of the present invention;

[0019] Figure 4 It is a schematic diagram of the structure of the mobile circulation component carrying the monitoring component of the present invention;

[0020] Figure 5 It is a schematic diagram of the structure of the mobile circulation component of the present invention without carrying the monitoring component;

[0021] Figure 6 It is a schematic diagram of the structure of the moving parts of the present invention;

[0022] Figure 7 It is a schematic diagram of the structure of the moving parts of the present invention;

[0023] Figure 8 It is a schematic diagram of the structure of the monitoring component of the present invention.

[0024] In the figure: moving track 11; connecting bracket 12; moving component 20; moving seat I 21; swing motor 22; moving wheel I 23; telescopic mechanism 24; lifting bracket 25; screw rod 26; sliding seat 27; arc track 28; monitoring component 30; moving seat II 31; moving wheel II 32; monitoring equipment 33. DETAILED DESCRIPTION

[0025] The present invention is further described in detail below with reference to the accompanying drawings.

[0026] like Figures 1 to 8 As shown, in order to achieve the technical effect of "continuously monitoring and tracking each processing step of LED lamps in the production line to ensure the processing quality of LED lamps", the structure and functions of a LED lamp processing cloud analysis and monitoring system are described in detail below;

[0027] A cloud analysis monitoring system for LED lamp processing includes two moving rails 11, a plurality of moving parts 20 are arranged between the two moving rails 11, the moving rails 11 are long waist-shaped, a plurality of moving parts 20 located on the upper side of the moving rails 11 and a plurality of moving parts 20 located on the lower side of the moving rails 11 at corresponding positions can form a moving circulation part, wherein a monitoring part 30 is arranged on some of the moving circulation parts, and the moving circulation parts carrying the monitoring part 30 and the moving circulation parts not carrying the monitoring part 30 are arranged at intervals;

[0028] When using, Figure 1 As shown, the LED lamp processing line that needs to be monitored passes through the monitoring system, that is, the LED lamp processing line passes between the multiple moving parts 20 on the upper and lower sides, so that the multiple moving parts 20 are respectively located on the upper and lower sides of the LED lamp processing line, and the direction of the moving track 11 is the direction of the LED lamp processing line;

[0029] When it is necessary to monitor the whole processing process of one of the LED lamps, the raw materials of the LED lamp are placed on the assembly line for assembly line processing, and the multiple moving parts 20 are started at the same time, so that the multiple moving parts 20 move between the two moving tracks 11 at the same time, so that the moving parts 20 drive the monitoring part 30 to move with the LED lamp raw materials, thereby monitoring the whole processing process of one LED lamp under multiple processes;

[0030] A connecting bracket 12 is fixedly connected between the two moving rails 11;

[0031] The moving component 20 includes two moving seats Ⅰ21, each of which is rotatably connected to two moving wheels Ⅰ23, each of which is fixedly connected to a swing motor 22, and the output shafts of the two swing motors 22 are fixedly connected to telescopic mechanisms 24, and a lifting bracket 25 is fixedly connected between the telescopic ends of the two telescopic mechanisms 24, and the lifting bracket 25 is rotatably connected to a screw rod 26, and the lifting bracket 25 is slidably connected to a sliding seat 27, which is connected to the screw rod 26 by threads, and the sliding seat 27 is fixedly connected to an arc track 28;

[0032] The two moving seats Ⅰ21 are respectively slidably connected to the two moving rails 11, and the two moving wheels Ⅰ23 are respectively in contact with the upper and lower sides of the corresponding moving rails 11;

[0033] The moving seat Ⅰ21 is fixedly connected to a power mechanism Ⅰ for driving the moving wheel Ⅰ23 to rotate, and the power mechanism Ⅰ is preferably a servo motor;

[0034] The lifting bracket 25 is fixedly connected with a power mechanism II for driving the screw rod 26 to rotate; the power mechanism II is preferably a servo motor;

[0035] The arc tracks 28 on the moving parts 20 located on the upper and lower sides of the moving track 11 can be combined and spliced ​​to form a complete circular track. At this time, the moving parts 20 corresponding to the two spliced ​​circular tracks 28 are combined to form a moving circulation part.

[0036] The monitoring component 30 includes a moving seat II 31, on which two moving wheels II 32 are rotatably connected, and a monitoring device 33 is fixedly connected to the moving seat II 31;

[0037] The moving seat II 31 is slidably connected to the arc track 28, and the two moving wheels II 32 are respectively in contact with the front and rear sides of the arc track 28, and the moving wheels II 32 can drive the moving seat II 31 to move from one arc track 28 to another arc track 28;

[0038] The moving seat II 31 is fixedly connected with a power mechanism III for driving the moving wheel II 32 to rotate; the power mechanism III is preferably a servo motor;

[0039] When using, Figure 1As shown, when it is necessary to start the moving component 20 to follow the movement of the LED lamp, the power mechanism I is started, the output shaft of the power mechanism I starts to rotate, and the output shaft of the power mechanism I drives the moving wheel I23 to rotate, so that the moving wheel I23 moves on the moving track 11, and then the moving wheel I23 drives the moving component 20 to move on the moving track 11, and the moving component 20 drives the monitoring component 30 to move, so that the monitoring component 30 follows the movement of the LED lamp, and then the entire process of the LED lamp processing is recorded;

[0040] Further, the swing motor 22 can be started, the output shaft of the swing motor 22 starts to rotate, the output shaft of the swing motor 22 drives the telescopic mechanism 24 to move, the telescopic mechanism 24 drives the lifting bracket 25 to move, the lifting bracket 25 drives the sliding seat 27 to move, the sliding seat 27 drives the circular arc track 28 to move, and then adjusts the angle of the circular arc track 28, the circular arc track 28 drives the monitoring component 30 to move, and then adjusts the monitoring angle of the monitoring component 30 to meet different monitoring requirements;

[0041] Further, the telescopic mechanism 24 is started. The telescopic mechanism 24 may be a hydraulic cylinder or an electric push rod. The telescopic end of the telescopic mechanism 24 drives the lifting bracket 25 to move. The lifting bracket 25 drives the sliding seat 27 to move. The sliding seat 27 drives the circular arc track 28 to move, thereby adjusting the height of the circular arc track 28. The circular arc track 28 drives the monitoring component 30 to move, thereby adjusting the height of the monitoring component 30 to meet different monitoring requirements.

[0042] Furthermore, the power mechanism II can be started, and the output shaft of the power mechanism II starts to rotate, and the output shaft of the power mechanism II drives the screw rod 26 to rotate, and when the screw rod 26 rotates, it drives the sliding seat 27 to move through the thread, and the sliding seat 27 drives the circular arc track 28 to move, thereby adjusting the position of the circular arc track 28, and the circular arc track 28 drives the monitoring component 30 to move, thereby adjusting the position of the monitoring component 30 to meet different monitoring requirements;

[0043] Furthermore, the power mechanism III can be started, and the output shaft of the power mechanism III starts to rotate, and the output shaft of the power mechanism III drives the moving wheel II 32 to rotate, so that the moving wheel II 32 moves on the arc track 28, and the moving wheel II 32 drives the moving seat II 31 to move on the arc track 28, and the moving seat II 31 drives the monitoring device 33 to move, and then the position of the monitoring device 33 around the LED lamp is adjusted to meet more monitoring requirements. The monitoring device 33 here can be a camera, a temperature sensor or other commonly used equipment for monitoring the processing of LED lamps;

[0044] Further, such as Figure 4As shown, the two arc tracks 28 on the upper and lower sides of the same position can be combined and spliced ​​to form a complete circular track, and the power mechanism III is started to make the monitoring component 30 move on the circular track, thereby completing the switching of the monitoring component 30 from one moving component 20 to another moving component 20, and at the same time, the monitoring component 30 can move around the LED lamp comprehensively, ensuring that there is no blind spot for monitoring during the processing of the LED lamp;

[0045] Furthermore, there are also settings such as Figure 5 The mobile component 20 shown does not carry the monitoring component 30, such as Figure 1 As shown, when the moving component 20 drives the monitoring component 30 to move and completes the monitoring of the entire processing process of the LED lamp, the moving component 20 will drive the monitoring component 30 to move to the lower part of the moving track 11, so that the moving component 20 moves around the moving track 11, and then drives the monitoring component 30 back to the front end of the moving track 11 again. At this time, due to the presence of the monitoring component 30 on the returning moving component 20, it is impossible to form a moving circulation component that allows the monitoring component 30 to rotate around the LED lamp with the moving component 20 located on the upper side. Therefore, a moving circulation component that does not carry the monitoring component 30 is provided to supplement the position of the moving component 20 to ensure that the monitoring component 30 can be reset while the monitoring component 30 can also perform comprehensive monitoring around the LED lamp.

Claims

1. A cloud analysis and monitoring system for LED lamp processing, comprising two moving tracks (11), characterized in that: A plurality of moving parts (20) are arranged between two moving rails (11); the moving rail (11) is in a long waist shape; the plurality of moving parts (20) located on the upper side of the moving rail (11) and the plurality of moving parts (20) located on the lower side of the moving rail (11) at corresponding positions can form a moving circulation part, wherein some of the moving circulation parts are provided with monitoring parts (30); and the moving circulation parts carrying the monitoring parts (30) and the moving circulation parts not carrying the monitoring parts (30) are arranged at intervals.

2. The LED lamp processing cloud analysis and monitoring system according to claim 1, characterized in that: A connecting bracket (12) is fixedly connected between the two movable rails (11).

3. The LED lamp processing cloud analysis and monitoring system according to claim 1, characterized in that: The moving component (20) comprises two moving seats I (21), each of which is rotatably connected to two moving wheels I (23), each of which is fixedly connected to a swing motor (22), the output shafts of the two swing motors (22) are fixedly connected to telescopic mechanisms (24), a lifting bracket (25) is fixedly connected between the telescopic ends of the two telescopic mechanisms (24), the lifting bracket (25) is rotatably connected to a screw rod (26), the lifting bracket (25) is slidably connected to a sliding seat (27), the sliding seat (27) is connected to the screw rod (26) by threads, and the sliding seat (27) is fixedly connected to an arc track (28).

4. The LED lamp processing cloud analysis and monitoring system according to claim 3 is characterized in that: The two moving seats I (21) are respectively slidably connected to the two moving rails (11), and the two moving wheels I (23) are respectively in contact with the upper and lower sides of the corresponding moving rails (11).

5. The LED lamp processing cloud analysis and monitoring system according to claim 3 is characterized by: The moving seat I (21) is fixedly connected with a power mechanism I for driving the moving wheel I (23) to rotate.

6. The LED lamp processing cloud analysis and monitoring system according to claim 3, characterized in that: The lifting bracket (25) is fixedly connected to a power mechanism II for driving the screw rod (26) to rotate.

7. The LED lamp processing cloud analysis and monitoring system according to claim 3 is characterized by: The circular arc tracks (28) on the moving parts (20) located on the upper and lower sides of the moving track (11) can be combined and spliced ​​to form a complete circular track. At this time, the moving parts (20) corresponding to the two circular arc tracks (28) spliced ​​to each other are combined to form a moving circulation part.

8. The LED lamp processing cloud analysis and monitoring system according to claim 7, characterized in that: The monitoring component (30) comprises a moving seat II (31), two moving wheels II (32) are rotatably connected to the moving seat II (31), and a monitoring device (33) is fixedly connected to the moving seat II (31).

9. The LED lamp processing cloud analysis and monitoring system according to claim 8, characterized in that: The moving seat II (31) is slidably connected to the circular arc track (28), and the two moving wheels II (32) are respectively in contact with the front and rear sides of the circular arc track (28). The moving wheels II (32) can drive the moving seat II (31) to move from one circular arc track (28) to another circular arc track (28).

10. The LED lamp processing cloud analysis and monitoring system according to claim 8, characterized in that: The moving seat II (31) is fixedly connected with a power mechanism III for driving the moving wheel II (32) to rotate.

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