Column b inner plate stamping device capable of reducing galling effect
By using hydraulic telescopic rods, flip components and vibrating components in the b-pillar inner plate stamping device, and cleaning the inner wall of the stamping die with the air flow of the air pump, the hair pulling problem caused by foreign matter is solved and the efficiency and quality of stamping processing is improved.
Patent Information
- Application Number
- CN202411349719.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-01-14
AI Technical Summary
During the b-column inner plate stamping process, due to the foreign matter between the sheet material and the mold surface, the existing air gun sweeping method is difficult to clean quickly and effectively, affecting the quality and production efficiency of stamping parts.
A b-pillar inner plate stamping device including a processing table, a hydraulic telescopic rod, a flip assembly, a vibrating assembly and a cleaning assembly is designed. The punching punch is driven down and closed through the hydraulic telescopic rod, and the stamping die is driven by the flip assembly and a vibrating assembly. Flip and vibrate, clean the inner wall with the air flow of the air pump to ensure the inner wall of the mold is clean.
It effectively reduces the hair pulling phenomenon, improves the efficiency of stamping processing and the service life of the mold, and ensures the quality and production efficiency of stamping parts.
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Figure CN119304021A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stamping equipment, and more specifically to a B-pillar inner plate stamping device capable of reducing a roughening effect. Background Art
[0002] The stamping process is a process that separates or forms sheet metal to obtain a product. Stamping is a metal processing method that is based on the plastic deformation of metal. It uses molds and stamping equipment to apply pressure to the sheet metal to cause plastic deformation or separation of the sheet metal, thereby obtaining parts (stampings) with a certain shape, size and performance.
[0003] In the stamping production process, the burrs and marks on the sheet metal not only affect the quality of the stamping parts, but also affect the production efficiency, and have a certain impact on the service life of the mold. To solve the burr problem in the stamping part production process, the cause of the burr should be found. In the stamping process of the inner plate of the B-pillar, when there is foreign matter between the sheet metal and the mold surface, during the sheet metal stamping process, the foreign matter will slide on the surface of the sheet metal and cause burrs, and the forming surface of the mold will also have pits, affecting the quality of the inner plate of the B-pillar and the mold. The existing methods to reduce this kind of burr phenomenon are: first, before the stamping process, ensure the cleanliness of the sheet metal surface; second, use an air gun to sweep the inside of the concave surface of the mother mold before stamping to ensure the cleanliness of the mold and reduce the burrs. For the use of air gun sweeping, since the mother mold is usually fixed and installed with the concave surface facing up, when the air gun is used to sweep the foreign matter, it is difficult to quickly and smoothly discharge the foreign matter from the inside of the concave surface of the mother mold, and there is a defect of difficulty in sweeping, which reduces the efficiency of the overall stamping process.
[0004] In view of this, the present invention proposes a B-pillar inner panel stamping device capable of reducing the roughening effect. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a B-pillar inner panel stamping device capable of reducing the roughening effect, so as to solve the problems existing in the above-mentioned background technology.
[0006] The present invention provides the following technical solutions: a B-pillar inner panel stamping device capable of reducing the roughening effect, comprising a processing table, wherein the upper surface of the processing table is respectively provided with a top frame and a switching shaft, a hydraulic telescopic rod is embedded on the surface of the top frame, a lifting plate is fixedly installed on the telescopic end of the hydraulic telescopic rod, a stamping punch is fixedly installed on the bottom end of the lifting plate, a beam is fixedly installed on the top end of the switching shaft, a conversion table is fixedly installed on both ends of the beam, the upper surfaces of the two conversion tables are rotatably connected with a flip shaft, a stamping die is fixedly installed on the surface of the flip shaft, and a flip assembly is arranged between the conversion table and the flip shaft, the processing table is respectively provided with a stamping station and a cleaning station corresponding to the two stamping dies, the stamping punch corresponds to the position of the stamping die located at the stamping station, and the processing table is provided with a cleaning assembly corresponding to the stamping die located at the cleaning station;
[0007] The cleaning component includes two side plates fixedly mounted on the surface of the processing table, a transverse sliding rod fixedly mounted between the two side plates, a vibration plate slidably connected to the surface of the transverse sliding rod, a brush for cleaning the inner concave surface of the stamping die after flipping is provided on the top of the vibration plate, a vibration component is provided between the processing table and the vibration plate, air outlet holes are evenly opened on the top of the vibration plate, an air pump is fixedly mounted on the surface of the processing table, and the air outlet end of the air pump is connected to the air outlet hole through a spring telescopic tube.
[0008] Furthermore, the flipping assembly includes a flipping box fixedly mounted on the surface of the conversion table, the flipping shaft extends to the interior of the flipping box and is fixedly mounted with a worm gear, a stepping motor is fixedly mounted on the surface of the flipping box, the output shaft of the stepping motor extends to the interior of the flipping box and is fixedly mounted with a worm, and the worm is meshed with the worm gear; by setting up the flipping assembly, the stepping motor is used to drive the worm to rotate, and based on the meshing of the worm and the worm gear, the flipping shaft can be driven to flip, thereby achieving the purpose of driving the stamping die to flip.
[0009] Furthermore, a vertical slide bar is fixedly installed on the top of the lifting plate, and the vertical slide bar is slidably connected to the surface of the top frame; by providing the vertical slide bar, the stability of the lifting plate during lifting and moving can be improved.
[0010] Furthermore, the vibration component includes a driving motor fixedly mounted on the surface of the processing table, the output shaft surface of the driving motor is rotatably connected to a crankshaft, the surface of the crankshaft is rotatably connected to a transmission rod, the other end of the transmission rod is rotatably connected to a pull rod, and the other end of the pull rod passes through the side plate and is fixed to the right side of the vibration plate; by setting up the vibration component, the driving motor is used to drive the crankshaft to rotate, and the vibration plate is driven to vibrate under the transmission action of the transmission rod and the pull rod.
[0011] Furthermore, a protective cover is provided on the surface of the processing table corresponding to the drive motor and the crankshaft; by providing the protective cover, the rotating shaft of the rapidly rotating drive motor and the crankshaft can be shielded and protected, thereby improving the safety of the overall device.
[0012] Furthermore, a swap assembly is provided on the surface of the processing table corresponding to the swap shaft, and the swap assembly includes a drive box fixedly installed at the bottom end of the processing table, the swap shaft is rotatably connected to the drive box, and the bottom end of the swap shaft extends to the interior of the drive box and is fixedly installed with a gear disk, and a hydraulic rod is embedded on the surface of the drive box, and the telescopic end of the hydraulic rod extends to the interior of the drive box and is fixedly installed with a rack, and the rack is meshed with the gear disk; by setting up the swap assembly, the rack is driven to move by the telescopic end of the hydraulic rod, and the meshing of the rack and the gear disk can drive the swap shaft to rotate, thereby achieving the purpose of quickly swapping the two conversion tables and the stamping die.
[0013] Furthermore, an annular support slide rail is fixedly installed on the surface of the processing table with the central axis of the exchange shaft as the axis center, and the conversion table is slidably connected to the annular support slide rail; by setting the annular support slide rail, the smoothness and stability of the conversion table during rotation can be improved.
[0014] Technical effects and advantages of the present invention:
[0015] 1. The present invention places the sheet material of the inner panel of the B-pillar into the stamping die, and places the corresponding stamping die at the stamping station, and drives the stamping punch to descend and close the die through the hydraulic telescopic rod, so as to achieve the purpose of stamping the inner panel of the B-pillar. When cleaning the stamping die, the stamping die can be turned over by rotating the stamping die with the turning shaft and the conversion table, so that the concave surface of the stamping die faces downward. At this time, the vibration plate is driven to vibrate by the vibration component, and the inner wall of the stamping die can be brushed by the bristles. The air flow is blown to the concave surface of the stamping die through the air outlet by the air pump, and the inner wall of the stamping die can be swept to ensure the cleanliness of the concave surface of the stamping die, thereby achieving the purpose of reducing the roughening effect. In addition, since the stamping die is in a state where the concave surface faces downward, the cleaning difficulty is low, thereby ensuring the efficiency of the stamping process.
[0016] 2. The present invention, by setting a flipping component, uses a stepper motor to drive the worm to rotate, based on the meshing of the worm and the worm wheel, can drive the flipping shaft to flip, thereby achieving the purpose of driving the stamping die to flip; by setting a vertical slide bar, the stability of the lifting plate during lifting and moving can be improved; by setting a protective cover, the rotating shaft and the crankshaft of the rapidly rotating driving motor can be shielded and protected, thereby improving the safety of the overall device; by setting a swap component, the rack is driven to move by the extension and retraction of the hydraulic rod, based on the meshing of the rack and the gear disk, the swap shaft can be driven to rotate, thereby achieving the purpose of quickly swapping two conversion tables and the stamping die. During the stamping process, the loading and unloading of the sheet metal and the cleaning and closing of the mold are carried out simultaneously, shortening the mold downtime, thereby further improving the processing efficiency of the overall stamping device; by setting an annular support slide rail, the smoothness and stability of the conversion table during rotation can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention from a first viewing angle;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention from a second viewing angle;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention from a third viewing angle;
[0020] Figure 4 for Figure 1 The enlarged structural diagram at A in the middle;
[0021] Figure 5 for Figure 2 The enlarged structural diagram at B in the middle;
[0022] Figure 6 This is a schematic diagram of a three-dimensional structure of a drive box of the present invention;
[0023] Figure 7 This is a schematic diagram of the three-dimensional structure of the flip box of the present invention.
[0024] The accompanying drawings are marked as follows: 1. processing table; 2. top frame; 3. exchange axis; 4. hydraulic telescopic rod; 5. lifting plate; 6. stamping punch; 7. beam; 8. conversion table; 9. flip axis; 10. stamping die; 11. side plate; 12. horizontal slide bar; 13. vibration plate; 14. bristles; 15. air outlet; 16. air pump; 17. flip box; 18. worm gear; 19. stepping motor; 20. worm; 21. vertical slide bar; 22. drive motor; 23. crankshaft; 24. transmission rod; 25. pull rod; 26. protective cover; 27. drive box; 28. toothed disc; 29. hydraulic rod; 30. rack; 31. annular support slide rail. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are only examples. The B-pillar inner panel stamping device capable of reducing the roughening effect involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0026] Reference Figures 1 to 7 The present invention provides a B-pillar inner panel stamping device capable of reducing the roughening effect, comprising a processing table 1, a top frame 2 and an exchange shaft 3 are respectively arranged on the upper surface of the processing table 1, and an exchange component is arranged on the surface of the processing table 1 corresponding to the exchange shaft 3.
[0027] A hydraulic telescopic rod 4 is embedded in the surface of the top frame 2, a lifting plate 5 is fixedly installed on the telescopic end of the hydraulic telescopic rod 4, a stamping punch 6 is fixedly installed on the bottom end of the lifting plate 5, a beam 7 is fixedly installed on the top of the exchange shaft 3, and conversion tables 8 are fixedly installed on both ends of the beam 7. The upper surfaces of the two conversion tables 8 are rotatably connected with a flip shaft 9, a stamping die 10 is fixedly installed on the surface of the flip shaft 9, and a flip assembly is arranged between the conversion table 8 and the flip shaft 9.
[0028] The processing table 1 is provided with a stamping station and a cleaning station corresponding to the two stamping dies 10 , respectively. The stamping punch 6 corresponds to the position of the stamping die 10 located at the stamping station.
[0029] When the present invention is in use, the whole device is connected to the external power control system in advance, and then the sheet material of the B-pillar inner panel after cleaning is placed in the inside of the stamping die 10, and the corresponding stamping die 10 is transferred to the stamping station, and the stamping punch 6 is driven down by the hydraulic telescopic rod 4 to close the mold with the stamping die 10, so as to achieve the purpose of stamping the B-pillar inner panel.
[0030] A vertical slide bar 21 is fixedly mounted on the top of the lifting plate 5 , and the vertical slide bar 21 is slidably connected to the surface of the top frame 5 .
[0031] By providing the vertical sliding rod 21 , the stability of the lifting plate 5 during lifting and lowering can be improved.
[0032] The exchange assembly includes a drive box 27 fixedly mounted at the bottom end of the processing table 1, the exchange shaft 3 is rotatably connected to the drive box 27, and the bottom end of the exchange shaft 3 extends to the interior of the drive box 27 and is fixedly mounted with a gear plate 28, a hydraulic rod 29 is embedded on the surface of the drive box 27, and the telescopic end of the hydraulic rod 29 extends to the interior of the drive box 27 and is fixedly mounted with a rack 30, which is meshed with the gear plate 28.
[0033] It is worth mentioning that by setting up a swap component, the hydraulic rod 29 is used to extend and retract to drive the rack 30 to move. Based on the engagement of the rack 30 and the toothed disc 28, the swap shaft 3 can be driven to rotate, thereby achieving the purpose of quickly swapping the two conversion tables 8 and the stamping die 10. During the stamping process, the loading and unloading of sheets, cleaning and closing of the mold are carried out simultaneously, shortening the mold downtime, thereby improving the processing efficiency of the overall stamping device.
[0034] An annular support slide rail 31 is fixedly installed on the surface of the processing table 1 with the central axis of the exchange shaft 3 as the axis center, and the conversion table 8 is slidably connected to the annular support slide rail 31 .
[0035] By providing the annular support rail 31 , the smoothness and stability of the rotation of the conversion platform 8 can be improved.
[0036] The flip assembly includes a flip box 17 fixedly mounted on the surface of the conversion table 8, the flip shaft 9 extends to the interior of the flip box 17 and is fixedly mounted with a worm gear 18, a stepper motor 19 is fixedly mounted on the surface of the flip box 17, the output shaft of the stepper motor 19 extends to the interior of the flip box 17 and is fixedly mounted with a worm 20, and the worm 20 is meshed with the worm gear 18.
[0037] Furthermore, by setting up a flip assembly, the stepping motor 19 is used to drive the worm 20 to rotate. Based on the meshing of the worm 20 and the worm wheel 18, the flip shaft 9 can be driven to flip, thereby achieving the purpose of driving the stamping die 10 to flip.
[0038] It is worth noting that the angle at which the stepper motor 19 drives the flip axis 9 to flip is specific and requires subsequent matching design calculations. In the stamping state, the bottom surface of the stamping die 10 fits tightly with the upper surface of the conversion table 8, and the stepper motor 19, under the control of an external control device, adopts a forward and reverse rotation method.
[0039] The processing table 1 is provided with a cleaning component corresponding to the stamping die 10 located at the cleaning station.
[0040] The cleaning component includes two side plates 11 fixedly mounted on the surface of the processing table 1, a transverse slide bar 12 fixedly mounted between the two side plates 11, a vibration plate 13 slidably connected to the surface of the transverse slide bar 12, a brush 14 for cleaning the inner concave surface of the stamping die 10 after flipping is provided on the top of the vibration plate 13, a vibration component is provided between the processing table 1 and the vibration plate 13, air outlet holes 15 are evenly opened on the top of the vibration plate 13, an air pump 16 is fixedly mounted on the surface of the processing table 1, and the air outlet end of the air pump 16 is connected to the air outlet hole 15 through a spring telescopic tube.
[0041] The vibration assembly includes a drive motor 22 fixedly mounted on the surface of the processing table 1, the output shaft surface of the drive motor 22 is rotatably connected to a crankshaft 23, the surface of the crankshaft 23 is rotatably connected to a transmission rod 24, the other end of the transmission rod 24 is rotatably connected to a pull rod 25, the other end of the pull rod 25 passes through the side plate 11 and is fixed to the right side of the vibration plate 13.
[0042] Furthermore, when cleaning the surface of the stamping die 10, the stamping die 10 can be flipped by rotating it with the turning shaft 9 and the conversion table 8 so that the concave surface of the stamping die 10 faces downward. At this time, the crankshaft 23 is driven to rotate by the driving motor 22, and the vibration plate 13 is driven to vibrate under the transmission action of the transmission rod 24 and the pull rod 25. The inner wall of the stamping die 10 can be brushed by the bristles 14, and the air pump 16 blows the air flow to the concave surface of the stamping die 10 through the air outlet 15, so as to flush and sweep the inner wall of the stamping die 10, thereby ensuring the cleanliness of the inner concave surface of the stamping die 10, thereby achieving the purpose of reducing the roughening effect. In addition, since the stamping die 10 is in a state with the concave surface facing downward, the cleaning difficulty is low, thereby ensuring the efficiency of the stamping process.
[0043] A protective cover 26 is provided on the surface of the processing table 1 corresponding to the driving motor 22 and the crankshaft 23 .
[0044] By providing the protective cover 26, the rotating shaft of the fast-rotating driving motor 22 and the crankshaft 23 can be shielded and protected, thereby improving the safety of the overall device.
[0045] Finally, it should be noted that the drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention, and other structures may refer to the usual design. In the absence of conflict, the same embodiment and different embodiments of the present invention may be combined with each other.
Claims
1. A B-pillar inner panel punching device capable of reducing the roughening effect, comprising a processing table (1), characterized in that: The upper surface of the processing table (1) is respectively provided with a top frame (2) and a switching shaft (3); a hydraulic telescopic rod (4) is embedded on the surface of the top frame (2); a lifting plate (5) is fixedly installed at the telescopic end of the hydraulic telescopic rod (4); a stamping punch (6) is fixedly installed at the bottom end of the lifting plate (5); a beam (7) is fixedly installed at the top of the switching shaft (3); a conversion table (8) is fixedly installed at both ends of the beam (7); the upper surfaces of the two conversion tables (8) are rotatably connected with a turning shaft (9); a stamping die (10) is fixedly installed on the surface of the turning shaft (9); and a turning assembly is arranged between the conversion table (8) and the turning shaft (9); a stamping station and a cleaning station are respectively arranged on the processing table (1) corresponding to the two stamping dies (10); the stamping punch (6) corresponds to the position of the stamping die (10) located at the stamping station; and a cleaning assembly is arranged on the processing table (1) corresponding to the stamping die (10) located at the cleaning station; The cleaning assembly comprises two side plates (11) fixedly mounted on the surface of a processing table (1), a transverse sliding bar (12) fixedly mounted between the two side plates (11), a vibration plate (13) slidably connected to the surface of the transverse sliding bar (12), a brush (14) for cleaning the inner concave surface of the turned stamping die (10) being arranged on the top of the vibration plate (13), a vibration assembly being arranged between the processing table (1) and the vibration plate (13), air outlet holes (15) being evenly arranged on the top of the vibration plate (13), an air pump (16) fixedly mounted on the surface of the processing table (1), and an air outlet end of the air pump (16) being connected to the air outlet hole (15) via a spring telescopic tube.
2. A B-pillar inner panel stamping device capable of reducing the roughening effect according to claim 1, characterized in that: The flip assembly comprises a flip box (17) fixedly mounted on the surface of a conversion table (8); a flip shaft (9) extends into the interior of the flip box (17) and is fixedly mounted with a worm gear (18); a stepper motor (19) is fixedly mounted on the surface of the flip box (17); an output shaft of the stepper motor (19) extends into the interior of the flip box (17) and is fixedly mounted with a worm gear (20); and the worm gear (20) is meshed with the worm gear (18).
3. The B-pillar inner panel punching device capable of reducing the roughening effect according to claim 1, characterized in that: A vertical sliding rod (21) is fixedly mounted on the top of the lifting plate (5), and the vertical sliding rod (21) is slidably connected to the surface of the top frame (5).
4. The B-pillar inner panel punching device capable of reducing the roughening effect according to claim 1, characterized in that: The vibration assembly comprises a driving motor (22) fixedly mounted on the surface of the processing table (1); the surface of the output shaft of the driving motor (22) is rotatably connected to a crankshaft (23); the surface of the crankshaft (23) is rotatably connected to a transmission rod (24); the other end of the transmission rod (24) is rotatably connected to a pull rod (25); the other end of the pull rod (25) passes through the side plate (11) and is fixed to the right side of the vibration plate (13).
5. A B-pillar inner panel punching device capable of reducing the roughening effect according to claim 4, characterized in that: A protective cover (26) is provided on the surface of the processing table (1) corresponding to the drive motor (22) and the crankshaft (23).
6. The B-pillar inner panel punching device capable of reducing the roughening effect according to claim 1, characterized in that: The surface of the processing table (1) is provided with an exchange component corresponding to the exchange axis (3).
7. A B-pillar inner panel punching device capable of reducing the roughening effect according to claim 6, characterized in that: The exchange assembly comprises a drive box (27) fixedly mounted at the bottom end of the processing table (1), a change shaft (3) being rotatably connected to the drive box (27), and a bottom end of the change shaft (3) extending into the interior of the drive box (27) and fixedly mounted with a toothed disc (28), a hydraulic rod (29) being embedded in the surface of the drive box (27), a telescopic end of the hydraulic rod (29) extending into the interior of the drive box (27) and fixedly mounted with a rack (30), and the rack (30) being meshed with the toothed disc (28).
8. The B-pillar inner panel punching device capable of reducing the roughening effect according to claim 1, characterized in that: An annular support slide rail (31) is fixedly mounted on the surface of the processing table (1) with the central axis of the exchange shaft (3) as the axis, and the conversion table (8) is slidably connected to the annular support slide rail (31).