Slitting device for soldering tin bar production and using method

By designing an automated solder bar slitting device, the problem of inaccurate slitting in solder rod processing is solved, automatic slitting and material collection is achieved, and production efficiency and safety are improved.

CN119304078APending Publication Date: 2025-01-14YICHENGDA TECH (JIANGXI) CO LTD
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Patent Information

Application Number
CN202310844934.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-11
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

During the process of welding rod processing, the prior art cannot realize automated slitting work, resulting in inaccurate cutting length and reducing the practicality of the equipment.

Method used

A slitting device for the production of solder strips is designed, including a work box, a positioning plate, a moving block, a motor, a threaded rod, a conveyor roller and a cutting machine. The feeding, slitting and collecting functions are realized through automated control, and the cutting size can be adjusted. and adapt to different sizes of solder rods.

Benefits of technology

It realizes automatic slitting and material collection of solder rods, improves slitting efficiency, reduces safety hazards and production costs, and enhances production convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119304078A_ABST
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Abstract

The slitting device comprises a working box, a positioning plate is arranged on the left side of the top of the working box, moving blocks are fixedly connected to the front end and the rear end of the bottom of the positioning plate, and the bottoms of the moving blocks penetrate into an inner cavity of the working box; a supporting seat is fixedly connected to the front end of the left side of the working box, a first motor is fixedly connected to the top of the supporting seat, and an output shaft of the first motor penetrates into an inner cavity of the working box and is fixedly connected with a first threaded rod. According to the tin welding rod slitting equipment, tin welding rods are slit, the automatic feeding, slitting and collecting functions can be achieved, the tin welding rods of different sizes can be conveyed, the cutting size can be adjusted, the use convenience of the tin welding rod slitting equipment is guaranteed, the slitting efficiency can be improved, and after manual work is replaced by machinery, the production efficiency is improved. And potential safety hazards and production cost are reduced, and great convenience is brought to production work of tin welding rods.
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Description

Technical Field

[0001] The invention relates to the technical field of solder bar production, and in particular to a slitting device for solder bar production and a use method thereof. Background Art

[0002] Tin soldering rod is a welding rod used for soldering. Tin soldering can be used for sealed metal welding under conditions that do not require high temperature and high pressure. According to the different critical points of the liquidus temperature, solder bars are divided into high-temperature solder bars and low-temperature solder bars. The solder bars with a liquidus temperature higher than the tin-lead eutectic melting point - 183 degrees are high-temperature solder bars. High-temperature solder bars are formed when a high proportion of silver, antimony or lead is added to the solder alloy. High-temperature solder bars are mainly used for component assembly that does not change during motherboard assembly; solder bars with a liquidus temperature lower than the tin-lead eutectic melting point - 183 degrees are low-temperature solder bars. Low-temperature solder bars are formed by adding bismuth, indium and cadmium to the solder alloy. They are mainly used for assembly of parts with low heat resistance such as microelectronic sensors. According to the chemical properties, commonly used types of solder bars include antioxidant solder bars and high-purity low-slag solder bars. Antioxidant solder bars: have good antioxidant ability, high fluidity, strong weldability, very little scum when melted, and very little oxidation during immersion and wave soldering. They are economical solder bars that save tin. Excellent wettability and solderability, full and uniform solder joints, excellent welding effect, high-purity low-slag solder bars: the raw materials used are 100% electrolytic tin, lead or tin-lead alloy, cast or extruded. Therefore, it has the characteristics of stable high weight, ultra-low slag and high wettability, making it suitable for various welding processes;

[0003] During the processing of tin soldering rods, they need to be cut. Currently, the cutting work is generally done by manual feeding by staff, and the cutting length cannot be accurately positioned, which reduces its practicality. Therefore, it is necessary to design an automatic cutting equipment. Summary of the invention

[0004] The object of the present invention is to provide a slitting device for solder bar production and a method of use, which has the advantage of being easy to use and solves the problems raised by the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a slitting device for producing solder bars, comprising a working box, a positioning plate is arranged on the left side of the top of the working box, the front end and the rear end of the bottom of the positioning plate are fixedly connected to moving blocks, the bottom of the moving block passes through the inner cavity of the working box, the left front end of the working box is fixedly connected to a support seat, the top of the support seat is fixedly connected to a first motor, the output shaft of the first motor passes through the inner cavity of the working box and is fixedly connected to a first threaded rod, the first threaded rod is threadedly connected to the moving block at the front end, the rear end of the top of the working box is fixedly connected to a bracket, the front end of the bottom of the bracket is fixedly connected to a first electric push rod, the bottom of the first electric push rod is fixedly connected to the A cutting machine is fixedly connected, the front end and the rear end of the bottom of the bracket are fixedly connected to the second electric push rod, the bottom of the second electric push rod is fixedly connected to the holding plate, the right side of the top of the working box is fixedly connected to the first mounting plate, the top of the first mounting plate is provided with a threaded hole, the inner cavity of the threaded hole is threadedly connected to the second threaded rod, the top of the second threaded rod is movably connected to the second mounting plate through a bearing, the number of the first mounting plate and the second mounting plate are both two, and conveying rollers are movably connected between the two first mounting plates and between the two second mounting plates through bearings, the surfaces of the first mounting plate and the second mounting plate are fixedly connected to the second motor, and the output shaft of the second motor is fixedly connected to the conveying roller.

[0006] Preferably, a moving groove is provided at the front end and the rear end on the left side of the top of the working box, and the moving block is slidably connected to the inner cavity of the moving groove.

[0007] Preferably, a limiting rod is fixedly connected to the rear end of the inner cavity of the working box, and the limiting rod is slidably connected to the moving block at the rear end.

[0008] Preferably, a material leakage port is provided on the top of the working box, and a material receiving box is provided in the inner cavity of the working box.

[0009] Preferably, an arc-shaped groove is provided at the bottom of the holding plate, and a rubber pad is fixedly connected to the inner cavity of the arc-shaped groove.

[0010] Preferably, a cutout for use with a cutting machine is provided on the right side of the top of the working box, and the width of the cutout is greater than the width of the cutting blade.

[0011] Preferably, a scale line is provided at the top front end of the working box, and the top of the second threaded rod penetrates to the top of the second mounting plate and is fixedly connected with a hand wheel.

[0012] A method for using a slitting device for producing solder bars, comprising the following steps:

[0013] A. First, turn the hand wheel to drive the second threaded rod to rotate, and the second threaded rod can drive the second mounting plate to move upward. At this time, the distance between the upper and lower conveying rollers can be adjusted to adapt to the size of the soldering rod to be conveyed;

[0014] B. Then the first motor drives the first threaded rod to move, the first threaded rod drives the moving block to move, the moving block drives the positioning plate to move, and the distance to be adjusted can be known by observing the scale line, so as to determine the required cutting size;

[0015] C. Then put the uncut soldering rod between the upper and lower conveying rollers, and then drive the conveying rollers to rotate through the second motor. The upper and lower conveying rollers rotate towards each other to convey the soldering rod. When the left end of the soldering rod contacts the positioning plate, the conveying work can be stopped.

[0016] D. Then start the cutting machine, and at the same time, use the second electric push rod to drive the holding plate to move downward to hold and fix the tin soldering rod, and then use the first electric push rod to drive the rotating cutting machine to move downward to perform the cutting operation. After the cutting is completed, the second electric push rod contracts and drives the holding plate to move upward to release the fixation of the tin soldering rod. At this time, under the gravity of the tin soldering rod itself, it can fall into the inner cavity of the receiving box.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention uses the equipment to cut the soldering rods, which can realize the functions of automatic feeding, cutting and receiving, and can transport soldering rods of different sizes and adjust the cutting size, thereby ensuring its convenience of use and improving the cutting efficiency. After the machine replaces manual labor, it reduces safety hazards and production costs, and brings great convenience to the production of soldering rods.

[0019] 2. The present invention can provide moving space for the moving block by setting a moving groove, and can limit the moving block by setting a limiting rod, so as to ensure the stability of the positioning plate when it moves left and right. By setting a leakage port and a material receiving box, the function of automatic material unloading and receiving can be realized, and by setting a hand wheel, the second threaded rod can be easily rotated. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the front and cross-sectional view of the structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the connection structure between the first mounting plate and the second mounting plate of the present invention;

[0023] Figure 4 It is a side view schematic diagram of the connection structure between the positioning plate and the moving block of the present invention.

[0024] In the figure: 1. working box; 2. positioning plate; 3. moving block; 4. supporting seat; 5. first motor; 6. first threaded rod; 7. bracket; 8. first electric push rod; 9. cutting machine; 10. second electric push rod; 11. holding plate; 12. first mounting plate; 13. threaded hole; 14. second threaded rod; 15. second mounting plate; 16. conveying roller; 17. second motor; 18. moving groove; 19. limiting rod; 20. leakage port; 21. receiving box; 22. hand wheel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] The components of the present invention are all universal standard components or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0027] See also Figure 1-4A slitting device for producing solder bars comprises a working box 1, a positioning plate 2 is arranged on the left side of the top of the working box 1, a moving block 3 is fixedly connected to the front and rear ends of the bottom of the positioning plate 2, the bottom of the moving block 3 passes through the inner cavity of the working box 1, a supporting seat 4 is fixedly connected to the front end of the left side of the working box 1, a first motor 5 is fixedly connected to the top of the supporting seat 4, the output shaft of the first motor 5 passes through the inner cavity of the working box 1 and is fixedly connected to a first threaded rod 6, the first threaded rod 6 is threadedly connected to the moving block 3 at the front end, a bracket 7 is fixedly connected to the rear end of the top of the working box 1, a first electric push rod 8 is fixedly connected to the front end of the bottom of the bracket 7, a cutting machine 9 is fixedly connected to the bottom of the first electric push rod 8, a second electric push rod 10 is fixedly connected to the front and rear ends of the bottom of the bracket 7, a holding plate 11 is fixedly connected to the bottom of the second electric push rod 10, a first mounting plate 12 is fixedly connected to the right side of the top of the working box 1, the first mounting plate 12 A threaded hole 13 is provided on the top, and the inner cavity of the threaded hole 13 is threadedly connected to a second threaded rod 14, and the top of the second threaded rod 14 is movably connected to a second mounting plate 15 through a bearing. There are two first mounting plates 12 and two second mounting plates 15, and a conveying roller 16 is movably connected between the two first mounting plates 12 and the two second mounting plates 15 through a bearing. The surfaces of the first mounting plates 12 and the second mounting plates 15 are fixedly connected to a second motor 17, and the output shaft of the second motor 17 is fixedly connected to the conveying roller 16. The present invention uses the equipment to cut tin soldering rods, and can realize automatic feeding, cutting and receiving functions, and can transport tin soldering rods of different sizes, and can adjust the cutting size, thereby ensuring its convenience of use and improving the efficiency of cutting. After the machine replaces manual labor, it reduces safety hazards and production costs, and brings great convenience to the production of tin soldering rods.

[0028] A moving groove 18 is provided at the front and rear ends of the left side of the top of the working box 1 , and the moving block 3 is slidably connected to the inner cavity of the moving groove 18 . By setting the moving groove 18 , a moving space can be provided for the moving block 3 .

[0029] The rear end of the inner cavity of the working box 1 is fixedly connected with a limiting rod 19, and the limiting rod 19 is slidably connected with the moving block 3 at the rear end. By setting the limiting rod 19, the moving block 3 can be limited, thereby ensuring the stability of the positioning plate 2 when it moves left and right.

[0030] A material leakage port 20 is provided at the top of the working box 1, and a material receiving box 21 is provided in the inner cavity of the working box 1. By providing the material leakage port 20 and the material receiving box 21, the function of automatic material unloading and receiving can be realized.

[0031] The bottom of the holding plate 11 is provided with an arc groove, and the inner cavity of the arc groove is fixedly connected with a rubber pad. The right side of the top of the working box 1 is provided with a cutout for use with the cutting machine 9, and the width of the cutout is greater than the width of the cutting blade.

[0032] A scale line is provided at the top front end of the working box 1 , and the top of the second threaded rod 14 passes through the top of the second mounting plate 15 and is fixedly connected with a hand wheel 22 . By providing the hand wheel 22 , the second threaded rod 14 can be easily rotated.

[0033] A method for using a slitting device for producing solder bars, comprising the following steps:

[0034] A. First, turn the hand wheel 22 to drive the second threaded rod 14 to rotate, and the second threaded rod 14 can drive the second mounting plate 15 to move upward. At this time, the distance between the upper and lower conveying rollers 16 can be adjusted to adapt to the size of the soldering rod to be conveyed;

[0035] B. Then the first motor 5 drives the first threaded rod 6 to move, the first threaded rod 6 drives the moving block 3 to move, the moving block 3 drives the positioning plate 2 to move, and the distance to be adjusted can be known by observing the scale line, so as to determine the required cutting size;

[0036] C. Then put the uncut soldering rod between the upper and lower conveying rollers 16, and then drive the conveying rollers 16 to rotate through the second motor 17. The upper and lower conveying rollers 16 rotate towards each other to convey the soldering rod. When the left end of the soldering rod contacts the positioning plate 2, the conveying work can be stopped.

[0037] D. Then, the cutting machine 9 is started, and the second electric push rod 10 drives the holding plate 11 to move downward to hold and fix the tin soldering rod. Then, the first electric push rod 8 drives the rotating cutting machine 9 to move downward to perform the cutting operation. After the cutting is completed, the second electric push rod 10 contracts and drives the holding plate 11 to move upward to release the fixation of the tin soldering rod. At this time, the tin soldering rod can fall into the inner cavity of the receiving box 21 under its own gravity.

[0038] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in the field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slitting device for solder bar production, comprising a working box (1), characterized in that: A positioning plate (2) is provided on the left side of the top of the working box (1), and the front end and rear end of the bottom of the positioning plate (2) are fixedly connected to a moving block (3), and the bottom of the moving block (3) passes through the inner cavity of the working box (1). The front end of the left side of the working box (1) is fixedly connected to a support seat (4), and the top of the support seat (4) is fixedly connected to a first motor (5), and the output shaft of the first motor (5) passes through the inner cavity of the working box (1) and is fixedly connected to a first threaded rod (6), and the first threaded rod (6) is threadedly connected to the moving block (3) at the front end. The rear end of the top of the working box (1) is fixedly connected to a bracket (7), and the front end of the bottom of the bracket (7) is fixedly connected to a first electric push rod (8), and the bottom of the first electric push rod (8) is fixedly connected to a cutting machine (9), and the front end and rear end of the bottom of the bracket (7) are fixedly connected to a second An electric push rod (10), the bottom of the second electric push rod (10) is fixedly connected to a holding plate (11), the right side of the top of the working box (1) is fixedly connected to a first mounting plate (12), the top of the first mounting plate (12) is provided with a threaded hole (13), the inner cavity of the threaded hole (13) is threadedly connected to a second threaded rod (14), the top of the second threaded rod (14) is movably connected to a second mounting plate (15) through a bearing, the number of the first mounting plate (12) and the number of the second mounting plate (15) are both two, and a conveying roller (16) is movably connected between the two first mounting plates (12) and between the two second mounting plates (15) through a bearing, the surfaces of the first mounting plate (12) and the second mounting plate (15) are both fixedly connected to a second motor (17), and the output shaft of the second motor (17) is fixedly connected to the conveying roller (16).

2. A slitting device for solder bar production according to claim 1, characterized in that: The front and rear ends of the left side of the top of the working box (1) are both provided with moving grooves (18), and the moving block (3) is slidably connected to the inner cavity of the moving groove (18).

3. A slitting device for solder bar production according to claim 1, characterized in that: A limiting rod (19) is fixedly connected to the rear end of the inner cavity of the working box (1), and the limiting rod (19) is slidably connected to the moving block (3) at the rear end.

4. A slitting device for solder bar production according to claim 1, characterized in that: The top of the working box (1) is provided with a material leakage port (20), and the inner cavity of the working box (1) is provided with a material receiving box (21).

5. A slitting device for solder bar production according to claim 1, characterized in that: An arc-shaped groove is provided at the bottom of the holding plate (11), and a rubber pad is fixedly connected to the inner cavity of the arc-shaped groove.

6. A slitting device for solder bar production according to claim 1, characterized in that: A cutout for use with a cutting machine (9) is provided on the right side of the top of the working box (1), and the width of the cutout is greater than the width of the cutting blade.

7. A slitting device for solder bar production according to claim 1, characterized in that: The front end of the top of the working box (1) is provided with a scale line, and the top of the second threaded rod (14) penetrates to the top of the second mounting plate (15) and is fixedly connected to a hand wheel (22).

8. A method for using a slitting device for solder bar production, characterized in that: The following steps are involved: A. First, the hand wheel (22) is rotated to drive the second threaded rod (14) to rotate, and the second threaded rod (14) can drive the second mounting plate (15) to move upward. At this time, the distance between the upper and lower conveying rollers (16) can be adjusted to adapt to the size of the soldering rod to be conveyed; B. Then, the first motor (5) drives the first threaded rod (6) to move, the first threaded rod (6) drives the moving block (3) to move, the moving block (3) drives the positioning plate (2) to move, and the distance to be adjusted can be known by observing the scale line, so as to determine the required cutting size; C. Then, the uncut soldering rod is placed between the upper and lower conveying rollers (16), and then the conveying rollers (16) are driven to rotate by the second motor (17). The upper and lower conveying rollers (16) rotate towards each other to convey the soldering rod. When the left end of the soldering rod contacts the positioning plate (2), the conveying operation is stopped. D. Then, the cutting machine (9) is started, and the second electric push rod (10) drives the holding plate (11) to move downward to hold and fix the soldering rod, and then the first electric push rod (8) drives the rotating cutting machine (9) to move downward to perform the cutting operation. After the cutting is completed, the second electric push rod (10) contracts and drives the holding plate (11) to move upward to release the fixation of the soldering rod. At this time, the soldering rod can fall into the inner cavity of the receiving box (21) under its own gravity.

Citation Information

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