A cutting device for aluminum plate processing
By designing a cutting device for aluminum plate processing using closed-loop cutting tape and drive components, the problems of low cutting efficiency and design limitations of the existing band saw machine are solved, and efficient and multi-angle aluminum plate cutting is achieved, which improves production efficiency and equipment applicability.
Patent Information
- Application Number
- CN202411875205.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-19
AI Technical Summary
Existing band saw machines have low cutting efficiency in aluminum plate processing, which is difficult to meet the needs of efficient production, and are designed to support only straight cutting, making it difficult to meet the processing needs of complex shapes or non-standard angles.
A cutting device for aluminum plate processing is designed, using closed-loop cutting belt and driving assembly to realize the synchronous operation of the double cutting section, and the angle of the cutting section is adjusted through the adjustment mechanism, supporting multiple cutting angles.
It improves the cutting efficiency of aluminum plates, can complete multiple cuts in a single operation, ensures the stability and consistency of cutting quality, and improves the versatility and reliability of the equipment.
Smart Images

Figure CN119304265B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a cutting device for aluminum plate processing, belonging to the technical field of aluminum plate processing, and in particular to a cutting device for improving aluminum plate cutting efficiency. Background Art
[0002] Band saw is a common cutting equipment. It is widely used in the cutting of metal materials due to its simple structure, high cutting accuracy and strong adaptability. It is especially important in the field of aluminum plate cutting. The working principle of band saw is to drive the saw belt to move at high speed and complete material separation in a continuous linear cutting manner. Compared with traditional circular saws or wire cutting equipment, band saw has the advantages of low cutting loss and fast cutting speed, which can effectively reduce material waste and processing costs.
[0003] However, the application of existing band saws in aluminum plate processing still has the following technical limitations:
[0004] Traditional band saws mostly use a single saw blade cutting design, and each cut can only complete a straight cutting track, resulting in low cutting efficiency. Especially in the scenario where multiple cuts are required on large-area aluminum plates, frequent adjustments and repeated cutting operations are required, which takes a long time and is difficult to meet the needs of efficient production.
[0005] Band saws are generally designed to support only straight cutting, which makes it difficult to meet the special requirements of certain parts that require inclined cutting during the manufacturing process. This design limits the flexibility and scope of application of the equipment, especially when processing aluminum plate parts with complex shapes or non-standard angles, which requires the use of other processing equipment, increasing production costs and processing difficulty.
[0006] In summary, the above-mentioned problems of existing band saws in aluminum plate cutting applications limit their widespread application in efficient cutting and complex parts processing. There is an urgent need for an improved solution that can improve cutting efficiency and is suitable for a variety of cutting angles to meet the diverse needs of modern industry for aluminum plate cutting processing. Summary of the invention
[0007] Based on this, it is necessary to provide a cutting device for aluminum plate processing to address the problem of low efficiency in aluminum plate processing and cutting.
[0008] The above purpose is achieved through the following technical solutions:
[0009] A cutting device for aluminum plate processing, comprising:
[0010] A base having a carrier frame;
[0011] A pressing mechanism, connected to the carrier frame and configured to press the aluminum plate to be cut;
[0012] A cutting mechanism, connected to the carrier frame and configured to cut the aluminum plate to be cut;
[0013] Wherein, the pressing mechanism and the cutting mechanism can move up and down in a direction perpendicular to the base;
[0014] A feeding mechanism, connected to the base, located below the carrier, and configured to feed the aluminum plate to be cut;
[0015] Wherein, the cutting mechanism comprises at least a driving assembly and a cutting belt;
[0016] The cutting belt is sleeved on the driving assembly in the form of a closed loop to form two cutting sections above the aluminum plate to be cut, and the two cutting sections are configured to cut the aluminum plate to be cut at the same time under the action of the driving assembly;
[0017] Among them, it also includes the regulating mechanism;
[0018] The adjustment mechanism is in sliding connection with the cutting belt;
[0019] Wherein, the adjustment mechanism is configured to adjust the angle between one of the cutting segments and another of the cutting segments.
[0020] Preferably, there are two drive assemblies arranged opposite to each other, and each drive assembly comprises:
[0021] A cutting drive member connected to the carrier frame, and the two cutting drives have synchronous lifting and lowering motion;
[0022] a cutting drive wheel connected to the driving end of the cutting drive member;
[0023] Wherein, the cutting belt is sleeved on the two cutting drive wheels in the form of a closed loop.
[0024] Preferably, the cutting mechanism further comprises:
[0025] A lifting frame, screwed to the supporting frame;
[0026] Wherein, the lifting frame has a lifting movement in a direction perpendicular to the base;
[0027] A displacement assembly, disposed on the lifting frame;
[0028] Wherein, the driving assembly is connected to the lifting frame via the displacement assembly;
[0029] Furthermore, the displacement component is configured to drive the driving component to displace along a direction parallel to the base.
[0030] Preferably, the displacement assembly comprises:
[0031] A displacement track, arranged on the lifting frame;
[0032] Furthermore, the driving assembly is slidably connected to the displacement track;
[0033] The displacement driving member is configured to drive the driving assembly to move along the path of the displacement track.
[0034] Preferably, there are two adjusting mechanisms, and the two adjusting mechanisms are arranged on both sides of the same cutting section, and each of the adjusting mechanisms comprises:
[0035] An adjusting driving member, arranged on one side of the cutting driving wheel;
[0036] An adjusting wheel assembly connected to the adjusting drive member and configured to be displaced in a direction parallel to the length of the aluminum plate to be cut under the action of the adjusting drive member;
[0037] Wherein, the cutting belt is slidably clamped between the adjusting wheel groups.
[0038] Preferably, the feeding mechanism comprises:
[0039] A conveying platform, arranged on the base and located below the supporting frame;
[0040] A first clamping structure is disposed on the base and located on both sides of the conveying platform;
[0041] Wherein, the first clamping structure is configured to provide a clamping force in the width direction and a conveying function in the length direction to the aluminum plate to be cut.
[0042] Preferably, the first clamping structure comprises:
[0043] A conveying driving member, rotatably connected to the lower side of the conveying platform;
[0044] A clamping drive member connected to the conveying drive member;
[0045] a clamping block connected to the clamping drive member;
[0046] Wherein, the conveying driving member is configured to drive the clamping driving member to move along the length direction of the aluminum plate to be cut;
[0047] Wherein, the clamping drive is configured to drive the clamping block to move along the width direction of the aluminum plate to be cut.
[0048] Preferably, the first clamping structure further comprises:
[0049] A sliding roller, rotatably connected to the clamping block;
[0050] Wherein, the sliding roller is configured to roll in contact with the side wall surface of the aluminum plate to be cut, and the sliding roller has a lifting movement in a direction perpendicular to the base.
[0051] Preferably, the feeding mechanism further comprises:
[0052] A second clamping structure;
[0053] The second clamping structure is disposed on the base and is located below the cutting mechanism;
[0054] Wherein, the second clamping structure comprises:
[0055] The clamping plate is configured to be in sliding contact with the side wall surface of the aluminum plate to be cut.
[0056] Preferably, the clamping block and the clamping plate provide elastic force to the side wall surface of the aluminum plate to be cut;
[0057] The elastic force provided by the clamping block and the clamping plate on the same side is greater than the elastic force provided by the clamping block and the clamping plate on the opposite side.
[0058] The beneficial effects of the present invention are:
[0059] The double cutting section of the cutting belt in the present invention can perform double cutting on the upper surface of the aluminum plate at the same time, so as to complete the processing of multiple cuts in a single operation, which is twice as efficient as the traditional single cut method;
[0060] The two cutting sections are controlled by the same closed-loop structure and drive assembly, which can maintain synchronous operation, avoid the misalignment problem that may occur when multiple cutting tools are driven separately, and ensure the stability and consistency of cutting quality;
[0061] By adjusting the angle, you can switch between different processing tasks, avoiding frequent replacement of equipment or tools due to changes in processing requirements, thereby improving the versatility and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0062] Figure 1 A perspective view of a cutting device for aluminum plate processing according to an embodiment of the present invention;
[0063] Figure 2 This is a structural exploded view of a cutting device for aluminum plate processing according to an embodiment of the present invention;
[0064] Figure 3 for Figure 2 A partial enlarged schematic diagram of the structure shown at position C;
[0065] Figure 4 for Figure 1 a top view of the structure shown;
[0066] Figure 5 for Figure 4 A cross-sectional view of the structure shown along the AA direction;
[0067] Figure 6 for Figure 1 a side view of the structure shown;
[0068] Figure 7 for Figure 6 The structure shown is a cross-sectional view along the BB direction.
[0069] in:
[0070] 1. Base; 101. Carrying frame; 1011. Column; 1012. Beam; 2. Pressing mechanism; 201. Pressing drive; 202. Pressing plate; 3. Aluminum plate; 4. Cutting mechanism; 401. Drive assembly; 4011. Cutting drive; 4012. Cutting drive wheel; 402. Cutting belt; 403. Lifting frame; 404. Displacement assembly; 4041. Displacement track; 4042. Displacement drive; 5. Feeding mechanism; 501. Conveying platform; 502. First clamping structure; 5021. Conveying drive; 5022. Clamping drive; 5023. Clamping block; 5024. Sliding roller; 5025. External driving mechanism; 503. Second clamping structure; 5031. Clamping plate; 6. Adjusting mechanism; 601. Adjusting drive; 602. Adjusting wheel set. DETAILED DESCRIPTION
[0071] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0072] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in the present invention, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
[0073] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0074] like Figures 1 to 3 As shown, the first embodiment of the present invention provides a cutting device for aluminum plate processing, comprising:
[0075] A base 1 having a carrier 101;
[0076] A pressing mechanism 2, connected to the carrier 101, and configured to press the aluminum plate 3 to be cut;
[0077] A cutting mechanism 4, connected to the carrier 101, and configured to cut the aluminum plate 3 to be cut;
[0078] The pressing mechanism 2 and the cutting mechanism 4 can move up and down in a direction perpendicular to the base 1;
[0079] The feeding mechanism 5 is connected to the base 1 and is located below the carrier 101 and is configured to feed the aluminum plate 3 to be cut;
[0080] The cutting mechanism 4 at least includes a driving assembly 401 and a cutting belt 402;
[0081] The cutting belt 402 is sleeved on the driving assembly 401 in the form of a closed loop to form two cutting sections above the aluminum plate 3 to be cut, and the two cutting sections are configured to cut the aluminum plate 3 to be cut at the same time under the action of the driving assembly 401;
[0082] Among them, it also includes an adjustment mechanism 6;
[0083] The adjustment mechanism 6 forms a sliding connection with the cutting belt 402;
[0084] The adjustment mechanism 6 is configured to adjust the angle between one cutting segment and another cutting segment.
[0085] In this embodiment, the base 1 is used to provide an installation station for other mechanisms, and the support frame 101 is a gantry structure, which is installed on the upper end surface of the base 1. The support frame 101 includes a column 1011 and a crossbeam 1012. The column 1011 is rotatably connected to the base 1 and is equipped with an independent rotation drive device (such as a motor), which can drive the column 1011 to rotate relative to the base 1.
[0086] The pressing mechanism 2 is mounted on the crossbeam 1012 and faces the aluminum plate 3 to be cut. Specifically, the pressing mechanism 2 includes a pressing drive 201 and a pressing plate 202. The pressing drive 201 drives the pressing plate 202 to move toward or away from the aluminum plate 3 to be cut, so that during processing, multiple stacked aluminum plates 3 with cutting are pressed together by the pressing plate 202 to avoid deviation during cutting. The pressing drive 201 can be a cylinder, a hydraulic cylinder or an electric push rod. In addition, the end face of the pressing plate 202 facing the aluminum plate 3 to be cut has a ball structure to reduce the wear on the surface of the aluminum plate 3 to be cut.
[0087] The feeding mechanism 5 is used to transport the aluminum plate 3 to be cut so that it continuously enters under the cutting mechanism 4 .
[0088] The cutting mechanism 4 is used to cut the aluminum plate 3 to be cut. Specifically, the cutting mechanism 4 has a lifting movement in a direction perpendicular to the base 1. The lifting movement is performed by a lifting drive device. The lifting drive device can be an electric screw drive device or a hydraulic drive device, which is used to lift the cutting mechanism 4 above the aluminum plate 3 to be cut or lower it to the cutting position to meet the processing requirements of aluminum plates 3 of different thicknesses.
[0089] On the basis of the above, a cutting belt 402 is further added, and the cutting belt 402 adopts a closed loop structure, is made of wear-resistant high-strength material, and is provided with a multi-tooth cutting blade. The cutting belt 402 is sleeved on the driving component 401 of the cutting mechanism 4 to form two parallel cutting sections - the two cutting sections are both located above the aluminum plate 3, and run synchronously under the action of the driving component 401, so that the aluminum plate 3 can be cut at the same time.
[0090] The double cutting section of the cutting belt 402 can perform double cutting on the upper surface of the aluminum plate 3 at the same time, thereby completing the processing of multiple cuts in a single operation, which is twice as efficient as the traditional single cut method.
[0091] The two cutting sections are controlled by the same closed-loop structure and driving assembly 401, and can maintain synchronous operation, avoiding the misalignment problem that may occur when multiple cutting tools are driven separately, and ensuring the stability and consistency of cutting quality.
[0092] Furthermore, an adjustment mechanism 6 is added to make the angle between the two cutting sections of the cutting belt 402 adjustable, supporting parallel cutting or non-parallel cutting requirements at different angles, and broadening the application scope of the device, such as processing aluminum plate structures with various cutting requirements.
[0093] Specifically, the angle between the two cutting sections of the cutting belt 402 can be adjusted within a certain range, so that the device can flexibly adapt to the needs of straight cutting and special-shaped cutting.
[0094] In parallel mode, the device can cut multiple aluminum plates 3 synchronously to ensure consistent cutting quality and reduce cutting time;
[0095] In non-parallel mode, cutting at different angles can be achieved by adjusting the angle, which can meet the needs of special angle splicing or special-shaped aluminum plate forming, without the need for additional cutting with the help of other processing tools.
[0096] By adjusting the angle, you can switch between different processing tasks, avoiding frequent replacement of equipment or tools due to changes in processing requirements, thereby improving the versatility and reliability of the equipment. And by flexibly adjusting the angle, you can reasonably plan the cutting path when cutting the aluminum plate 3, reduce processing errors caused by repeated positioning or adjustment, and improve cutting efficiency. The risk of material waste and workpiece rework is significantly reduced. Especially for a variety of aluminum plates 3, such as aluminum plates 3 that require multi-angle splicing or edge trimming, the function of adjusting the angle can directly achieve one-time cutting, avoiding the problem of multi-step processing or even secondary positioning in traditional devices, greatly simplifying the process flow.
[0097] Under another demand, such as in a multi-variety and small batch production mode, the processing task may involve aluminum plates of different shapes, specifications and angles. By quickly adjusting the angle, the device can seamlessly switch between different tasks, thereby reducing downtime adjustment time and improving production line operation efficiency.
[0098] Therefore, traditional cutting modes usually require the configuration of special equipment for different tasks or manual adjustment of the cutting trajectory, while the adjustable angle structure realizes multiple uses of one machine, reduces the number of equipment required, and reduces the complexity of manual operation and maintenance costs.
[0099] This embodiment solves the problem of limited application range of the cutting device for aluminum plate processing by adjusting the angle of the cutting section. It not only provides high-precision straight cutting, but also meets the processing requirements of complex angles, significantly improving the diversified processing capabilities of the equipment.
[0100] like Figure 1 to Figure 2 As shown, the second embodiment of the present invention provides a cutting device for aluminum plate processing, and based on the above embodiment, there are two drive assemblies 401, which are arranged opposite to each other, and each drive assembly 401 includes:
[0101] The cutting drive member 4011 is connected to the carrier 101, and the two cutting drive members 4011 have synchronous lifting and lowering motion;
[0102] A cutting drive wheel 4012 connected to a drive end of the cutting drive member 4011;
[0103] The cutting belt 402 is sleeved on the two cutting driving wheels 4012 in a closed loop.
[0104] In this embodiment, the cutting belt 402 is sleeved on two driving components 401 (specifically, sleeved on the cutting driving wheel 4012) to form a closed loop structure. Each driving component 401 includes a cutting driving member 4011 and a cutting driving wheel 4012 to ensure the continuous operation of the cutting belt 402 and to synchronously drive the cutting belt 402 to cut the aluminum plate 3.
[0105] Specifically, two cutting drive wheels 4012 are respectively located at the two ends of the cutting belt 402, driving the cutting belt 402 to circulate back and forth on its path. The closed loop design avoids the risk of the cutting belt 402 being loosened and ensures its stability. Through the joint action of the two drive assemblies 401, the cutting belt 402 can continuously and stably cut the aluminum plate 3, thereby improving the cutting accuracy and efficiency.
[0106] In addition, although the two cutting drive members 4011 are distributed at both ends of the cutting belt 402, their lifting and lowering movements are synchronized, avoiding cutting errors caused by asynchronous lifting and lowering, and ensuring the stability of cutting quality. At the same time, the closed-loop structure and synchronous lifting ensure that the cutting belt 402 maintains constant tension and stable operation throughout the process, thereby ensuring a high-precision cutting effect.
[0107] Therefore, this embodiment ensures the closed loop structure of the cutting belt 402 by setting two driving components 401. The closed loop structure enables the two ends of the cutting belt 402 to be stably sleeved on the two driving components 401, avoiding the problem of the belt material loosening during the cutting process. In addition, through the synchronous lifting movement, the stability of the cutting belt 402 during the working process is ensured, and the cutting efficiency and accuracy are improved.
[0108] In a specific embodiment, the cutting drive member 4011 is a motor. The two ends of the cutting belt 402 are sleeved on the circumferential wall surfaces of the cutting drive wheels 4012 on both sides.
[0109] like Figure 1 to Figure 2 As shown, the third embodiment of the present invention provides a cutting device for aluminum plate processing, and based on the above embodiment, the cutting mechanism 4 further includes:
[0110] The lifting frame 403 is screwed to the supporting frame 101;
[0111] The lifting frame 403 has a lifting motion in a direction perpendicular to the base 1;
[0112] The displacement assembly 404 is disposed on the lifting frame 403;
[0113] Wherein, the driving assembly 401 is connected to the lifting frame 403 via the displacement assembly 404;
[0114] Furthermore, the displacement component 404 is configured to drive the driving component 401 to displace along a direction parallel to the base 1 .
[0115] In this embodiment, a lifting frame 403 and a displacement assembly 404 are specifically added to make the movement range of the cutting mechanism 4 more flexible, which not only supports vertical lifting, but also enables the adjustment of the driving assembly 401 to move closer or farther away from each other in the horizontal direction, thereby broadening the application scope and processing capacity of the device.
[0116] Specifically, the lifting frame 403 is installed on the carrier frame 101 (column 1011) by rotation, and can be lifted and lowered in a direction perpendicular to the base 1. The main function of the lifting frame 403 is to support the cutting mechanism 4 and adjust the position of the cutting belt 402 through lifting movement to meet the cutting requirements of aluminum plates 3 of different thicknesses.
[0117] Specifically, both ends of the lifting frame 403 are connected to the columns 1011 of the support frame 101 in a rotational manner. When the columns 1011 rotate, the lifting frame 403 is moved up or down.
[0118] The displacement assembly 404 is mounted on the lifting frame 403, and is used to connect the driving assembly 401 and control them to move closer or farther from each other in a direction parallel to the base 1. Through the action of the displacement assembly 404, the tension of the cutting belt 402 and the flexibility of the cutting track are effectively improved. The displacement assembly 404 is slidably connected to the lifting frame 403 through a slide rail or a ball screw to ensure the stability and accuracy of the displacement movement.
[0119] The displacement assembly 404 can be driven by a motor, in conjunction with a gear rack or a lead screw nut transmission structure, to achieve synchronous adjustment and precise positioning of the two drive assemblies 401 .
[0120] By means of the horizontal displacement of the displacement assembly 404, the distance between the two drive assemblies 401 can be adjusted, thereby controlling the tension of the cutting belt 402. This tension adjustment directly affects the cutting process. If the cutting belt 402 is too loose, it will cause slippage during operation, and the cutting belt 402 will not be able to maintain a stable running track, which may cause cutting deviation or rough cuts. By adjusting the tension, it is ensured that the cutting belt 402 always maintains appropriate tension to avoid jitter and deviation during operation. In addition, an overly tight cutting belt 402 will increase the load of the drive assembly 401, resulting in increased wear of the drive motor or cutting wheel, and may even cause the cutting belt 402 to break. The tension adjustment function can prevent the cutting belt 402 from being overstretched, thereby extending the service life of the cutting belt 402 and the drive assembly 401.
[0121] In addition, aluminum plates 3 of different thicknesses and materials have different tension requirements for the cutting belt 402. For example, thin aluminum plates 3 require higher tension to maintain cutting stability, while thicker aluminum plates 3 may need to appropriately reduce tension to adapt to greater cutting resistance. The displacement component 404 can quickly adjust the tension state to meet diverse processing requirements.
[0122] like Figure 1 to Figure 2 As shown, the fourth embodiment of the present invention provides a cutting device for aluminum plate processing, and based on the above embodiment, the displacement component 404 includes:
[0123] The displacement track 4041 is disposed on the lifting frame 403;
[0124] Furthermore, the driving assembly 401 is slidably connected to the displacement track 4041;
[0125] The displacement driving member 4042 is configured to drive the driving assembly 401 to move along the path of the displacement track 4041 .
[0126] In this embodiment, by introducing the displacement track 4041 and the displacement driving member 4042, the sliding control of the cutting mechanism 4 is achieved, so that the cutting accuracy, adaptability and operating convenience of the equipment are further improved.
[0127] Specifically, the displacement track 4041 is fixedly mounted on the lifting frame 403 and forms a sliding connection with the driving assembly 401. Its main function is to provide a stable sliding path for the driving assembly 401 and limit its movement direction.
[0128] The length of the displacement track 4041 is set according to the processing range of the cutting device, and can cover the entire processing area of the aluminum plate 3, ensuring that the cutting mechanism 4 can complete the cutting task at any position.
[0129] The displacement driving member 4042 is installed on the lifting frame 403 and is connected to the driving assembly 401 through a transmission device (such as a gear rack, a ball screw, etc.) to control the sliding of the driving assembly 401 along the displacement track 4041.
[0130] For example, using a stepper motor or servo motor in conjunction with a control system can provide precise displacement control.
[0131] Alternatively, it can be equipped with a ball screw or rack and pinion drive to ensure efficient transmission of driving force and high precision of movement.
[0132] The operating parameters of the displacement drive member 4042 are adjusted through a PLC or other automated control system to achieve precise positioning and dynamic adjustment of the drive assembly 401 .
[0133] Therefore, the displacement track 4041 provides a stable sliding path to prevent the driving component 401 from being offset; the displacement driving member 4042 ensures the accuracy of the cutting position adjustment, thereby improving the straightness of the cutting line and the processing quality.
[0134] like Figure 2 , Figure 3 and Figure 7 As shown, the fifth embodiment of the present invention provides a cutting device for aluminum plate processing, and on the basis of the above embodiment, there are two adjustment mechanisms 6, and the two adjustment mechanisms 6 are respectively located at the two ends of the length direction of the same cutting section, and each adjustment mechanism 6 includes:
[0135] The adjusting driving member 601 is arranged on one side of the cutting driving wheel 4012;
[0136] The adjusting wheel set 602 is connected to the adjusting driving member 601 and is configured to move in a direction parallel to the length of the aluminum plate 3 to be cut under the action of the adjusting driving member 601;
[0137] The cutting belt 402 is slidably clamped between the adjusting wheel sets 602 .
[0138] In this embodiment, by adjusting the coordination between the driving member 601 and the adjusting wheel group 602, not only the dynamic adjustment of the tension of the cutting belt 402 is achieved, but also the flexible adjustment capability of the angle between the cutting segments is further given, thereby being able to meet more complex cutting requirements.
[0139] Specifically, the main function of the adjustment drive 601 is to drive the adjustment wheel set 602 to move in a direction parallel to the length of the aluminum plate 3. Each adjustment wheel set 602 is controlled by an independent adjustment drive 601, so that the two adjustment wheel sets 602 can achieve different displacements. When the displacement amounts of the two adjustment wheel sets 602 are different, the positions of the two ends of the cutting segment produce position deviations (position deviations in the same plane), thereby changing the angle of the cutting segment relative to the other cutting segment, thereby changing the direction of the cutting track.
[0140] The adjusting wheel set 602 includes two rolling wheels for clamping the cutting belt 402 and providing smooth sliding support. The two rolling wheels are arranged in parallel, and the cutting belt 402 is clamped therein, which can prevent the cutting belt 402 from deviating and effectively reduce friction loss. The clamping force between the rolling wheels is optimized, which can ensure the stability of the cutting belt 402 and enable it to slide smoothly when the adjusting wheel set 602 is displaced, thereby achieving accurate position adjustment.
[0141] By adjusting the cutting section angle, the cutting device can achieve complex trajectory cutting functions and adapt to diverse processing needs. The high-precision control capability of the adjustment drive 601 ensures that the angle adjustment is accurate and repeatable, greatly improving the accuracy and consistency of complex trajectory cutting.
[0142] In a specific implementation, the adjusting driving member 601 is a cylinder, a hydraulic cylinder or an electric push rod.
[0143] In addition, when the adjustment mechanism 6 adjusts the angle of the cutting belt 402, the aforementioned displacement assembly 404 needs to cooperate synchronously to ensure that the cutting belt 402 is at an appropriate tension level.
[0144] like Figures 2 to 6 As shown, the sixth embodiment of the present invention provides a cutting device for aluminum plate processing, and based on the above embodiment, the feeding mechanism 5 includes:
[0145] The conveying platform 501 is disposed on the base 1 and is located below the carrier 101;
[0146] The first clamping structure 502 is disposed on the base 1 and located on both sides of the conveying platform 501;
[0147] The first clamping structure 502 is configured to provide a clamping force in the width direction and a conveying function in the length direction to the aluminum plate 3 to be cut.
[0148] In this embodiment, the feeding mechanism 5 not only realizes accurate positioning and stable transportation of the aluminum plate 3 during the cutting process, but also further improves the processing efficiency and cutting quality.
[0149] Specifically, the conveyor table 501 is the core supporting component of the feeding mechanism 5, and its main function is to carry the aluminum plate 3 to be processed and provide a stable conveying path for it. The conveyor table 501 is arranged above the base 1, corresponding to the position of the carrier 101, to ensure that the cutting device can cut the aluminum plate 3 directly above the conveying path. The surface of the conveyor table 501 can be made of low-friction, high-wear-resistant materials (such as engineering plastics or stainless steel coatings) to reduce resistance during transportation and the risk of scratches on the surface of the aluminum plate 3. The width and length of the conveyor table 501 can be adjusted according to the specifications of the aluminum plate 3 to meet the processing requirements of various sizes.
[0150] The first clamping structure 502 is arranged on both sides of the conveying platform 501, and its main function is to provide a clamping force in the width direction of the aluminum plate 3 and to convey the aluminum plate 3 in the length direction. The first clamping structure 502 ensures the stability of the aluminum plate 3 during the conveying process through an adjustable clamping force, and avoids a decrease in cutting accuracy due to shaking or sliding.
[0151] In a specific embodiment, the first clamping structure 502 includes:
[0152] A conveying driving member 5021 is rotatably connected to the lower side of the conveying platform 501;
[0153] A clamping drive member 5022 connected to the conveying drive member 5021;
[0154] A clamping block 5023 connected to the clamping driving member 5022;
[0155] The conveying driving member 5021 is configured to drive the clamping driving member 5022 to move along the length direction of the aluminum plate 3 to be cut;
[0156] Among them, the clamping driving member 5022 is configured to drive the clamping block 5023 to move along the width direction of the aluminum plate 3 to be cut.
[0157] By adding the structures of the conveying driving member 5021, the clamping driving member 5022 and the clamping block 5023, the first clamping structure 502 has the ability of bidirectional independent adjustment and precise control, which further improves the positioning stability and conveying accuracy of the aluminum plate 3.
[0158] Specifically, the conveying driving member 5021 is mainly responsible for driving the clamping driving member 5022 to move along the length direction (conveying direction) of the aluminum plate 3 to be cut, so as to achieve stable conveying of the aluminum plate 3 .
[0159] The conveying drive member 5021 is usually a ball screw transmission system, which is driven by a motor to ensure a stable conveying speed.
[0160] The clamping drive 5022 is connected to the clamping block 5023 and is responsible for adjusting the position of the clamping block 5023 in the width direction, thereby achieving the clamping of the aluminum plate 3 in the width direction. The clamping drive 5022 can adopt an electric push rod, a cylinder or a servo motor to provide precise lateral displacement adjustment capabilities. In this way, it works in coordination with the conveying drive 5021 to ensure that the clamping force is always evenly distributed in the width direction of the aluminum plate 3; the clamping block 5023, as the part that directly contacts the aluminum plate 3, mainly realizes the clamping effect on the aluminum plate 3 to ensure its stability during the conveying process. And the material is selected to be a highly elastic and non-slip material (such as rubber or polyurethane) to avoid damage to the surface of the aluminum plate 3; a grooved or flat structure can be used to match the shape of the aluminum plate 3 to increase the contact area and clamping force.
[0161] The aluminum plate 3 to be cut is placed on the conveying table 501, and the clamping block 5023 is adjusted to a position matching the width of the aluminum plate 3 by the clamping driver 5022 to achieve preliminary clamping. The clamping driver 5022 accurately adjusts the position of the clamping block 5023 according to the width of the aluminum plate 3 to ensure that the aluminum plate 3 is always in a stable clamping state to avoid shaking or cutting errors caused by width deviation. The conveying driver 5021 is started to drive the clamping driver 5022 to move along the length direction to convey the aluminum plate 3 to the working area of the cutting device.
[0162] During the conveying process, the clamping drive 5022 dynamically adjusts the clamping force according to the actual situation of the aluminum plate 3 to adapt to the possible deformation or displacement of the aluminum plate 3; the conveying drive 5021 cooperates with the clamping drive 5022 to ensure smooth conveying and the aluminum plate 3 in the cutting area always maintains an ideal positioning state.
[0163] Therefore, this specific embodiment not only ensures the positioning accuracy and conveying stability of the aluminum plate 3 during the processing, but also enhances the applicability and processing capacity of the device through the bidirectional adjustment of the conveying drive member 5021 and the clamping drive member 5022.
[0164] like Figure 2 , Figure 5 and Figure 6 As shown, the seventh embodiment of the present invention provides a cutting device for aluminum plate processing, and based on the above embodiment, the first clamping structure 502 further includes:
[0165] The sliding roller 5024 is rotatably connected to the clamping block 5023;
[0166] The sliding roller 5024 is configured to be in rolling contact with the side wall surface of the aluminum plate 3 to be cut, and the sliding roller 5024 has a lifting movement in a direction perpendicular to the base 1.
[0167] In this embodiment, by introducing the sliding roller 5024, the cutting device for processing the aluminum plate 3 can gradually release the restrictions on the completed part (referring to the upper aluminum plate 3 that has been cut) after the cutting is completed, thereby ensuring the continuity and efficiency of the cutting process.
[0168] Specifically, the sliding roller 5024 is arranged on the clamping block 5023, and can be gradually moved down during the cutting process. Its main function is to gradually release the lateral restriction on the portion of the aluminum plate 3 after the portion is separated by the cutting belt 402, thereby providing space for subsequent transportation and cutting. The sliding roller 5024 is connected to the clamping block 5023 through a rotating shaft, and can be in rolling contact with the side wall surface of the aluminum plate 3, thereby reducing friction loss and improving the smoothness during cutting.
[0169] The sliding roller 5024 has the ability to rise and fall in a direction perpendicular to the base 1, and its downward movement is controlled by an external driving mechanism 5025 (such as a cylinder or an electric push rod) to accurately match the progress of the cutting process.
[0170] Specifically, after the aluminum plate 3 to be cut enters the clamping area, the clamping block 5023 provides a clamping force in the width direction to the aluminum plate 3 , and the sliding roller 5024 is located at the top position of the side wall of the aluminum plate 3 , maintaining rolling contact with the aluminum plate 3 .
[0171] As the cutting belt 402 cuts the aluminum plate 3 in layers, the sliding roller 5024 gradually moves downward under the action of the driving mechanism, gradually removing the lateral clamping force from the completed part to avoid squeezing or obstruction of the cut completed part.
[0172] When the cutting belt 402 completes the cutting task of the aluminum plate 3, the sliding roller 5024 moves down to the lowest point, completely removing the lateral restriction on the cut portion, and reserving sufficient space for subsequent conveying or separation operations.
[0173] In addition, the lifting and lowering of the sliding roller 5024 can be realized by a cylinder and an electric push rod, and its position can be accurately adjusted according to the cutting progress. The surface of the sliding roller 5024 is made of wear-resistant material (such as rubber or high molecular polymer), which can not only protect the side wall of the aluminum plate 3, but also reduce the running noise. The downward movement range of the sliding roller 5024 is optimized according to the thickness of the aluminum plate 3 and the cutting path to ensure that the lateral restriction is released in synchronization with the cutting progress.
[0174] This embodiment not only optimizes the lateral support of the aluminum plate 3 during the cutting process, but also further improves the processing efficiency and quality by introducing the sliding roller 5024. The sliding roller 5024 gradually moves downward in sync with the cutting progress, which not only avoids interference with the cut part, but also reserves sufficient space for subsequent processing.
[0175] like Figure 2 and Figure 7As shown, the eighth embodiment of the present invention provides a cutting device for aluminum plate processing, and on the basis of the above embodiment, the feeding mechanism 5 further includes:
[0176] A second clamping structure 503;
[0177] The second clamping structure 503 is disposed on the base 1 and is located below the cutting mechanism 4;
[0178] Wherein, the second clamping structure 503 includes:
[0179] The clamping plate 5031 is configured to be in sliding contact with the side wall surface of the aluminum plate 3 to be cut.
[0180] In this embodiment, by introducing the second clamping structure 503, the stability and accuracy of the cutting device for processing the aluminum plate 3 during the processing are further enhanced.
[0181] Specifically, the clamping plate 5031 is arranged on the base 1 and is located directly below the cutting mechanism 4. This layout enables it to provide additional lateral support for the aluminum plate 3 to be cut during the cutting process, effectively preventing the aluminum plate 3 from lateral deviation due to its own weight or processing force. The clamping plate 5031 and the side wall surface of the aluminum plate 3 adopt a sliding contact method. The sliding contact not only reduces friction loss, but also ensures that the aluminum plate 3 can successfully complete the cutting process under the support of the clamping plate 5031. The lateral support provided by the clamping plate 5031 can fix the position of the aluminum plate 3, so that it remains stable during the cutting process, and effectively improves the cutting accuracy.
[0182] When the aluminum plate 3 is delivered to the cutting position by the feeding mechanism 5 , the clamping plate 5031 of the second clamping structure 503 contacts the side wall surface of the aluminum plate 3 , providing stable lateral support for the aluminum plate 3 .
[0183] When the cutting mechanism 4 is working, the clamping plate 5031 maintains sliding contact with the aluminum plate 3, allowing the aluminum plate 3 to perform necessary displacement according to the movement trajectory of the cutting belt 402 without affecting the supporting effect.
[0184] After the cutting is completed, the clamping plate 5031 continues to provide support for the aluminum plate 3 to ensure that it is smoothly transported to the next process. By adding a lubricating coating or a rolling auxiliary structure (such as a micro ball) on the surface of the clamping plate 5031, the friction between the aluminum plate 3 and the clamping plate 5031 is further reduced, and the sliding performance is improved.
[0185] This embodiment further improves the stability and processing accuracy of the cutting device for processing the aluminum plate 3 by introducing the second clamping structure 503. The sliding contact of the clamping plate 5031 not only effectively reduces friction and wear, but also enhances the adaptability of the device to aluminum plates 3 of different specifications.
[0186] like Figure 5 and Figure 7 As shown, the ninth embodiment of the present invention provides a cutting device for aluminum plate processing, and based on the above embodiments, the clamping block 5023 and the clamping plate 5031 provide elastic force to the side wall surface of the aluminum plate 3 to be cut;
[0187] The elastic forces provided by the two opposite clamping blocks 5023 are different in magnitude;
[0188] Furthermore, the elastic forces provided by the two opposite clamping plates 5031 are different in magnitude;
[0189] Moreover, the elastic force provided by the clamping block 5023 is smaller than the elastic force provided by the clamping plate 5031 .
[0190] In this embodiment, after the aluminum plate 3 is cut, if the cutting belt 402 is in continuous contact with or excessively rubbed against the cut aluminum plate 3, it may cause wear or damage to the cutting belt 402. In particular, after the cutting is completed, if the aluminum plate 3 is not effectively guided or moved away, the cutting belt 402 may be scratched by the edge of the aluminum plate 3, thereby accelerating the wear of the cutting belt 402.
[0191] Based on this, by providing the clamping block 5023 and the clamping plate 5031 to provide elastic forces of different magnitudes respectively, the problem that the residual part of the plate after cutting the aluminum plate 3 may cause wear to the cutting belt 402 is solved. Specifically:
[0192] The two opposite clamping plates 5031 provide elastic forces of different magnitudes, wherein the clamping plate 5031 on one side has a larger elastic force, and the clamping plate 5031 on the other side has a smaller elastic force. After the cutting is completed, the cut aluminum plate 3 located in the annular space of the cutting belt 402 will preferentially move to the side of the clamping plate 5031 with a smaller elastic force, thereby quickly leaving the path of the cutting belt 402, avoiding direct contact between the cutting belt 402 and the edge of the cut aluminum plate 3, and effectively reducing the wear or damage of the cutting belt 402.
[0193] At the same time, the two opposite clamping blocks 5023 also provide different elastic forces, with the clamping block 5023 on one side having a smaller elastic force and the clamping block 5023 on the other side having a larger elastic force. This can not only stably clamp the uncut aluminum plate 3 to prevent it from deflecting during transportation, but also guide the remaining portion of the aluminum plate 3 after cutting (the portion outside the cutting belt 402) to move preferentially to the side of the clamping block 5023 with a smaller elastic force, thereby avoiding unnecessary contact between the cutting belt 402 and the aluminum plate 3 after it is cut, thereby reducing wear or damage to the cutting belt 402.
[0194] Through the difference in the elastic force, the present embodiment realizes the orderly movement of the remaining part of the aluminum plate 3 after the cutting is completed. On the one hand, the aluminum plate 3 that has been cut can be smoothly separated from the cutting path; on the other hand, the aluminum plate 3 that has not been cut maintains a stable feeding state, thereby ensuring that the working environment of the cutting belt 402 is clean and free of interference, improving the service life of the cutting belt 402, and enhancing the reliability and stability of the entire processing process.
[0195] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0196] The above embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A cutting device for aluminum plate processing, characterized in that: include: A base (1) having a supporting frame (101); A pressing mechanism (2), connected to the carrier frame (101) and configured to press the aluminum plate (3) to be cut; A cutting mechanism (4), connected to the carrier frame (101) and configured to cut the aluminum plate (3) to be cut; The pressing mechanism (2) and the cutting mechanism (4) are capable of lifting and lowering movements in a direction perpendicular to the base (1); A feeding mechanism (5), connected to the base (1), located below the carrier (101), and configured to feed the aluminum plate (3) to be cut; Wherein, the cutting mechanism (4) comprises at least a driving component (401) and a cutting belt (402); The cutting belt (402) is sleeved on the driving assembly (401) in the form of a closed loop to form two cutting sections above the aluminum plate (3) to be cut, and the two cutting sections are configured to simultaneously cut the aluminum plate (3) to be cut under the action of the driving assembly (401); It also includes a regulating mechanism (6); The adjustment mechanism (6) is in sliding connection with the cutting belt (402); Wherein, the adjustment mechanism (6) is configured to adjust the angle between one of the cutting segments and another of the cutting segments.
2. The cutting device for aluminum plate processing according to claim 1, characterized in that: There are two drive assemblies (401) arranged opposite to each other, and each drive assembly (401) comprises: A cutting drive member (4011) connected to the carrier frame (101), and the two cutting drive members (4011) have synchronous lifting and lowering movements; A cutting drive wheel (4012) connected to the drive end of the cutting drive member (4011); Wherein, the cutting belt (402) is sleeved on the two cutting drive wheels (4012) in the form of a closed loop.
3. The cutting device for aluminum plate processing according to claim 2, characterized in that: The cutting mechanism (4) further comprises: A lifting frame (403) is screwed to the supporting frame (101); Wherein, the lifting frame (403) has a lifting movement in a direction perpendicular to the base (1); A displacement component (404), arranged on the lifting frame (403); Wherein, the driving component (401) is connected to the lifting frame (403) via the displacement component (404); Furthermore, the displacement component (404) is configured to drive the driving component (401) to displace in a direction parallel to the base (1).
4. The cutting device for aluminum plate processing according to claim 3, characterized in that: The displacement assembly (404) comprises: A displacement track (4041) is arranged on the lifting frame (403); Furthermore, the driving assembly (401) is slidably connected to the displacement track (4041); The displacement driving member (4042) is configured to drive the driving component (401) to move along the path of the displacement track (4041).
5. The cutting device for aluminum plate processing according to claim 2, characterized in that: There are two adjusting mechanisms (6), and the two adjusting mechanisms (6) are arranged on both sides of the same cutting section, and each adjusting mechanism (6) comprises: An adjusting driving member (601) is arranged on one side of the cutting driving wheel (4012); An adjusting wheel assembly (602) connected to the adjusting driving member (601) and configured to be displaced in a direction parallel to the length of the aluminum plate (3) to be cut under the action of the adjusting driving member (601); Wherein, the cutting belt (402) is slidably clamped between the adjusting wheel groups (602).
6. The cutting device for aluminum plate processing according to claim 1, characterized in that: The feeding mechanism (5) comprises: A conveying platform (501) is arranged on the base (1) and is located below the supporting frame (101); A first clamping structure (502) is arranged on the base (1) and is located on both sides of the conveying platform (501); The first clamping structure (502) is configured to provide a clamping force in the width direction and a conveying function in the length direction to the aluminum plate (3) to be cut.
7. The cutting device for aluminum plate processing according to claim 6, characterized in that: The first clamping structure (502) comprises: A conveying driving member (5021) rotatably connected to the bottom of the conveying platform (501); A clamping drive member (5022) connected to the conveying drive member (5021); A clamping block (5023), connected to the clamping drive member (5022); Wherein, the conveying driving member (5021) is configured to drive the clamping driving member (5022) to move along the length direction of the aluminum plate (3) to be cut; Wherein, the clamping drive member (5022) is configured to drive the clamping block (5023) to move along the width direction of the aluminum plate (3) to be cut.
8. The cutting device for aluminum plate processing according to claim 7, characterized in that: The first clamping structure (502) further comprises: A sliding roller (5024) rotatably connected to the clamping block (5023); The sliding roller (5024) is configured to be in rolling contact with the side wall surface of the aluminum plate (3) to be cut, and the sliding roller (5024) has a lifting movement in a direction perpendicular to the base (1).
9. The cutting device for aluminum plate processing according to claim 8, characterized in that: The feeding mechanism (5) further comprises: A second clamping structure (503); The second clamping structure (503) is arranged on the base (1) and is located below the cutting mechanism (4); Wherein, the second clamping structure (503) comprises: A clamping plate (5031) is configured to be in sliding contact with a side wall surface of the aluminum plate (3) to be cut.
10. The cutting device for aluminum plate processing according to claim 9, characterized in that: The clamping block (5023) and the clamping plate (5031) provide elastic force on the side wall surface of the aluminum plate (3) to be cut; The elastic force provided by the clamping block (5023) and the clamping plate (5031) on the same side is greater than the elastic force provided by the clamping block (5023) and the clamping plate (5031) on the opposite side.
Citation Information
Patent Citations
Aluminum profile cutting device
CN103878437A
Holographic projection man-machine interaction intelligent sawing machine
CN114433943A