Cement sample manufacturing device for prefabricating slits with various angles and lengths
By designing a cement sample production device with adjustable angle and length, the waste and cost increase caused by the fixation of the cut joint structure is solved, flexible splicing and efficient sample production are achieved, and experimental efficiency and success rate are improved.
Patent Information
- Application Number
- CN202411574080.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-01-14
AI Technical Summary
The length of the cut joint structure in existing cement samples is fixed and the angle cannot be adjusted, resulting in the need of a variety of cut joint structures of different lengths and angles, resulting in waste and increased experimental costs, affecting the experimental process.
A cement sample production device with prefabricated cutting joints of multiple angles and lengths is designed, including a frame, a rotating electric cylinder, a plug-in rail and a cut-off unit. The length of the cut-off structure is realized by splicing the cut-off unit and the rotating mechanism. Angle adjustment, equipped with a humidity sensor and a drying device to improve the success rate of sample production.
It realizes flexible splicing and angle adjustment of the cut joint structure, reduces waste, reduces sample production costs, improves experimental efficiency, and improves the sample production success rate through humidity detection and heating treatment.
Smart Images
Figure CN119305003A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cement sample preparation, in particular to a cement sample preparation device for prefabricating slits with various angles and lengths. Background Art
[0002] As people's research on gas extraction continues to deepen, the demand for samples in physical experiments has gradually increased. Cement samples with prefabricated slits are a kind of experimental consumables that simulate fracture zones. Slits of different angles and lengths are prefabricated on cement samples to generate fracture zones after fracturing, and the law of gas flow in fracture zones is studied. When the cement sample is not solidified, the slit structure is embedded inside it. When the cement sample is semi-solidified, the slit structure is pulled out, leaving the cement sample with slits.
[0003] The length of the existing slit structure is generally fixed, and the angle cannot be adjusted. In practice, slits of different angles and lengths are required, so many different slit structures are needed, which will cause great waste and increase the experimental cost. The production process will also affect the progress of the experiment. Therefore, it is urgent to provide a cement sample production device with prefabricated slits of multiple angles and lengths to solve the above technical problems. Summary of the invention
[0004] In order to solve the technical problems existing in the above-mentioned prior art that the length of the slit structure is generally fixed and the angle cannot be adjusted; in implementation, slits with different angles and lengths are required, so many different slit structures are required, which will cause great waste and increase the experimental cost, and at the same time affect the progress of the experiment during the production process, the present invention provides a cement sample production device with prefabricated slits of various angles and lengths.
[0005] To realize the above technical scheme, the present invention provides a cement sample making device with prefabricated slits of various angles and lengths, comprising a frame, a top plate is detachably mounted on the top of the frame, and a slitting cylinder is mounted in the middle position above the top plate; a table for placing a cement mold is provided on the side of the bottom of the frame close to the ground, a double-layer mounting frame is fixedly arranged below the top plate, a rotating electric cylinder is fixed inside the double-layer mounting frame, and is used to control the mounting plate arranged below the rotating electric cylinder to move up, down, left and right; an insertion rail is detachably arranged below the mounting plate, and a plurality of insertion grooves are provided on the surface of the insertion rail, and the slitting unit is fixed to the surface of the insertion rail through the insertion grooves.
[0006] Furthermore, a cement mold is placed on the top surface of the table and a plurality of humidity sensors are arranged.
[0007] Furthermore, a plurality of guide limit rods are provided on the top plate.
[0008] Furthermore, the rotary electric cylinder is installed on one side of the L-shaped mounting frame, and a rack is installed on its output end. The rack is slidably installed on the inner surface of the other side of the L-shaped mounting frame through a sliding component, driving the gear meshing therewith to rotate.
[0009] Furthermore, a limiting component is provided on the L-shaped mounting frame for blocking and protecting.
[0010] Furthermore, an inserting portion is provided on the top of the slitting unit, and a slitting blade surface is provided on the bottom surface of the slitting unit.
[0011] Furthermore, a positioning hole is provided on the insertion portion, and a positioning pin hole is provided on the insertion rail.
[0012] Furthermore, a drying device is detachably provided on the table top, and the drying device is placed on the cement mold to form a closed cavity; ventilation holes are provided on both sides of the drying device, and an opening and closing device is provided at the middle position of the top; ventilation devices are symmetrically provided at positions on the inner wall surface of the drying device corresponding to the ventilation holes, and heating lamps are symmetrically provided on the inner wall surface of the drying device perpendicular to the ventilation holes.
[0013] Furthermore, a stopwatch is provided on the outer surface of the drying device.
[0014] In summary, the present invention has the following beneficial effects compared with the prior art:
[0015] The present invention is provided with a slitting unit and an insertion rail, and a plurality of slitting units are spliced in the insertion rail to form a slitting structure with adjustable length. The operation is simple, and most sample production requirements are met. The sample can be recycled and reused, and the splicing operation is convenient. The slitting structure that meets the size requirements can be quickly obtained without customization, thereby reducing waste and effectively reducing the sample production cost.
[0016] In addition, it is equipped with a rotating mechanism, which is suitable for the angle adjustment of the slit structure, realizing 360° full range angle adjustment. Combined with the above-mentioned length adjustment, it can effectively reduce the cost of sample production and improve the efficiency of sample production.
[0017] The present invention is also designed with a humidity sensor, which can be used to detect the humidity of the cement sample, to avoid the phenomenon that the cutting seam collapses due to the cement sample not being formed, and the cutting seam structure cannot be extracted due to excessive cement forming, and the like, and can improve the success rate of cement sample production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0019] Figure 1 It is a three-dimensional schematic diagram of the present invention;
[0020] Figure 2 It is a front view schematic diagram of the present invention;
[0021] Figure 3 is a three-dimensional schematic diagram of a slitting unit in the present invention;
[0022] Figure 4 It is a three-dimensional schematic diagram of the rotating mechanism in the present invention;
[0023] Figure 5 It is a three-dimensional schematic diagram of the cement mold in the present invention;
[0024] Figure 6 is a schematic diagram of a second embodiment of the present invention;
[0025] Figure 7 It is a schematic diagram of the external structure of the drying device;
[0026] Figure 8 Schematic diagram of the internal structure of the drying device.
[0027] The above drawings include the following reference numerals:
[0028] 1. Rack; 2. Table; 3. Humidity sensor; 4. Top plate; 5. Slitting cylinder; 6. Guide limit rod; 7. Double-layer mounting frame; 81. Rotating electric cylinder; 82. Rack; 83. Gear; 84. L-shaped mounting frame; 85. Sliding assembly; 86. Limit assembly; 9. Mounting plate; 10. Insertion rail; 101. Insertion slot; 11. Positioning pin hole; 12. Slitting unit; 121. Insertion part; 122. Positioning hole; 123. Slitting blade surface; 13. Cement mold; 14. Drying device; 141. Opening and closing device; 142. Heating lamp; 143. Ventilation device; 144. Ventilation hole; 15. Stopwatch. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0030] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0031] See also Figures 1 to 5As shown, the present invention provides a cement sample making device with prefabricated slits of various angles and lengths, comprising: a frame 1, a table 2, a slit cylinder 5, a double-layer mounting frame 7, a rotating mechanism, an insert rail 10 and a slit unit 12. A plurality of slit units 12 are assembled and fixed in the insert rail 10. The length adjustment of the slit structure can be achieved by changing the number of assemblies. The device has strong flexibility and can select a proper amount of slit units 12 for assembly as required. In addition, the assembled insert rail 10 and the slit unit 12 can be driven to rotate by the rotating mechanism to achieve angle adjustment. Combined with the above-mentioned length adjustment, cement samples with various angles and different lengths can be produced, and the overall practicality is strong.
[0032] A table top 2 is installed on the frame 1, and a cement mold 13 is placed on the top of the table top 2. The cement mold 13 is transparent from top to bottom, and the shape and size can be positioned to meet the needs of sample production.
[0033] The slitting cylinder 5 is installed on the top surface of the top plate 4, and a double-layer mounting frame 7 is installed at the output end of the slitting cylinder 5. The slitting cylinder 5 can drive the double-layer mounting frame 7 and the structures, mechanisms, components, etc. installed on the double-layer mounting frame 7 to rise and fall.
[0034] The rotating mechanism includes a rotating electric cylinder 81, and a rack 82 is installed at the output end of the rotating electric cylinder 81. The moving rack 82 drives the gear 83 meshing with it to rotate. The rotating electric cylinder 81 can be extended to drive the rack 82 to move, thereby driving the gear 83 to rotate, and then realize the angle adjustment. After the adjustment is completed, because the gear 83 is meshed with the rack 82, the gear 83 is not easy to rotate and is at the rotated angle.
[0035] The insertion rail 10 is driven to deflect by the gear 83, and a plurality of slit units 12 are inserted in the insertion rail 10, and the plurality of slit units 12 are assembled into a slit assembly. The slit units 12 are assembled in the insertion rail 10, and the slit units 12 are fixed to the insertion rail 10, and the plurality of slit units 12 are attached to each other, and the plurality of slit units 12 and the insertion rail 10 form a sheet-like slit structure.
[0036] As a preferred embodiment, a humidity sensor 3 is provided on the top surface of the table 2. A plurality of humidity sensors 3 can be provided. Figure 1 and Figure 2 Specifically, after placing the cement mold 13 on the table 2, at least one humidity sensor 3 is located in the lower opening of the cement mold 13. When cement is added to the cement mold 13 to make a sample, the humidity sensor 3 can monitor the humidity of the sample to facilitate the subsequent cutting operation, avoid the cement sample from being unformed and causing the cutting seam to collapse, and avoid excessive cement forming that makes the unit mold unable to be pulled out.
[0037] As a preferred embodiment, a through hole is provided on the top plate 4 for the output end of the slotting oil cylinder 5 to pass through, and the guide limit rod 6 installed on the top plate of the double-layer mounting frame 7 passes through the sleeve on the top plate 4. Figure 1 and Figure 3 Specifically, it is ensured that the output end of the slitting cylinder 5 is extended to drive the double-layer mounting frame 7 to move downward stably to avoid deviation, thereby ensuring the accuracy of the slitting angle and improving the stability of the device operation.
[0038] As a preferred embodiment, the rotary electric cylinder 81 is mounted on one side of the L-shaped mounting frame 84, and the rack 82 is slidably mounted on the inner surface of the other side of the L-shaped mounting frame 84 through a sliding assembly 85. Figure 1 and Figure 4 , so that the rack 82 moves more smoothly, avoids the rack 82 from falling or tilting outward, and ensures that the rack 82 and the gear 83 are firmly engaged.
[0039] As a preferred embodiment, a stopper assembly 86 is provided on the L-shaped mounting frame 84 to play a blocking and protective role. Figure 4 , the protection of the rack 82 and the rotary electric cylinder 81 is strengthened by blocking.
[0040] As a preferred embodiment, the insertion rail 10 is provided with an insertion slot 101, the insertion slot 101 includes two ports and an opening arranged on the bottom surface of the insertion rail 10, the top of the slitting unit 12 is provided with an insertion portion 121, and the bottom surface of the slitting unit 12 is provided with a slitting blade surface 123, combined with Figure 1 and Figure 3 Specifically, the insertion portion 121 is stuck in the insertion slot 101 of the insertion rail 10. When installing the slitting unit 12, the insertion portion 121 can be inserted from the openings at both ends of the insertion slot 101 of the insertion rail 10. The middle part of the slitting unit 12 is held to drive the slitting unit 12 to slide to a suitable position. The opening on the bottom surface of the insertion slot 101 is used to accommodate the upper and middle part of the slitting unit 12, so that the slitting unit 12 can slide in the insertion slot 101.
[0041] As a preferred embodiment, a positioning hole 122 is provided on the insertion portion 121, and a positioning pin hole 11 is provided on the insertion rail 10. A positioning pin is inserted into the positioning pin hole 11 and the slitting blade surface 123 to fix the slitting unit 12 to the insertion rail 10. Figure 1 and Figure 3 Specifically, by inserting positioning pins, the fixation between a single slitting unit 12 and the insertion rail 10 is achieved. In actual use, after assembling several slitting units 12, positioning pins can be inserted into the slitting units 12 at both ends; or positioning pins can be inserted into each slitting unit 12.
[0042] When making cement samples, first pre-place the cement mold 13 to ensure that there are one or more humidity sensors 3 in the lower opening of the cement mold 13 at the bottom of the cement mold 13, then lay a bottom film with openings, and expose the humidity sensors 3 from the openings of the bottom film. Then place the cement mold 13 and add the prepared cement slurry into the cement mold 13.
[0043] According to the cutting requirements, an appropriate amount of cutting units 12 are selected to be assembled on the plug-in rail 10, and the slitting unit 12 is fixed by inserting the locating pin into the locating pin hole 11, and then the rotating electric cylinder 81 is controlled to extend, and the gear 83 is driven to rotate through the rack 82. The rotating shaft of the gear 83 drives the mounting plate 9 and the plug-in rail 10 installed with the mounting plate 9 to rotate. After rotating to the required angle, the rotating electric cylinder 81 is turned off to complete the length and angle adjustment.
[0044] The humidity sensor 3 is used to detect the humidity of the cement sample. After the humidity sensor 3 detects that the humidity of the cement sample reaches a threshold value, the slitting cylinder 5 is started, and the slitting cylinder 5 extends downward, driving the double-layer mounting frame 7 to move downward, so that the slitting assembly composed of a plurality of slitting units 12 is buried in the cement sample. The humidity sensor 3 continues to detect the humidity of the cement sample. After reaching another threshold value, the slitting cylinder 5 is started, and the output end of the slitting cylinder 5 retracts.
[0045] As a preferred embodiment, in order to speed up the process of specimen production and improve the efficiency of specimen production. A drying device 14 is detachably provided on the table 2, and the drying device 14 is placed on the cement mold 13 to form a closed cavity; ventilation holes 144 are provided on both sides of the drying device 14, and an opening and closing device 141 is provided in the middle of the top; ventilation devices 143 are symmetrically provided at the position corresponding to the ventilation holes 144 on the inner wall surface of the drying device 14, and heating lamps 142 are symmetrically provided on the inner wall surface of the drying device 14 perpendicular to the ventilation holes 144. In actual use, the cement mold 13 is first installed, and the materials required for the specimen are cast, and then the drying device 14 is fixed around the cement mold 13, and the sample making device is controlled to make the slitting unit 12 penetrate into the cement mold 13. Finally, the drying device 14 is started, and the specimen can be heated to speed up the specimen making process.
[0046] As a preferred embodiment, a timer 15 is provided on the outer surface of the drying device 14. That is, during the specimen preparation process, the heating time and ventilation time of the drying device 14 can be set by the timer 15. When the time reaches the preset value, the drying device 14 stops the heating and ventilation process and sends a message to the experimenter through the wireless network to facilitate the experimenter to perform the next operation.
[0047] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0048] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cement sample making device for prefabricating slits of various angles and lengths, comprising a frame (1), a top plate (4) being detachably mounted on the top of the frame (1), a slit cylinder (5) being mounted in the middle above the top plate (4); a table (2) for placing a cement mold (13) is provided on one side of the bottom of the frame (1) close to the ground, and characterized in that: A double-layer mounting frame (7) is fixedly arranged below the top plate (4), and a rotating electric cylinder (81) is detachably arranged inside the double-layer mounting frame (7). The rotating electric cylinder (81) controls the mounting plate (9) to move in four directions, namely, up, down, left, and right, through a connecting rod; an insertion rail (10) is detachably arranged below the mounting plate (9), and a plurality of insertion grooves (101) are arranged on the surface of the insertion rail (10), and the slitting unit (12) is fixed to the surface of the insertion rail (10) through the insertion grooves (101).
2. The cement sample making device for prefabricating slits of various angles and lengths according to claim 1 is characterized in that: A cement mould (13) is placed on the top surface of the table top (2) and a plurality of humidity sensors (3) are arranged.
3. The cement sample making device for prefabricating slits of various angles and lengths according to claim 1 is characterized in that: A plurality of guide limit rods (6) are provided on the top plate (4).
4. The cement sample making device for prefabricating slits of various angles and lengths according to claim 1 is characterized in that: The rotary electric cylinder (81) is mounted on one side of an L-shaped mounting frame (84), and a rack (82) is mounted on the output end thereof. The rack (82) is slidably mounted on the inner surface of the other side of the L-shaped mounting frame (84) through a sliding assembly (85), driving a gear (83) meshing therewith to rotate.
5. The cement sample making device for prefabricating slits of various angles and lengths according to claim 4 is characterized in that: The L-shaped mounting frame (84) is provided with a limiting component (86) which plays a blocking and protective role.
6. The cement sample making device for prefabricating slits of various angles and lengths according to claim 1 is characterized in that: The top of the slitting unit (12) is provided with an inserting portion (121), and the bottom surface of the slitting unit (12) is provided with a slitting blade surface (123).
7. The cement sample making device for prefabricating slits of various angles and lengths according to claim 6 is characterized in that: The insertion portion (121) is provided with a positioning hole (122), and the insertion rail (10) is provided with a positioning pin hole (11).
8. The cement sample making device for prefabricating slits of various angles and lengths according to any one of claims 1 to 7, characterized in that: A drying device (14) is detachably provided on the table top (2), and the drying device (14) is placed on the cement mold (13) to form a closed cavity; ventilation holes (144) are provided on both sides of the drying device (14), and an opening and closing device (141) is provided at the middle position of the top; ventilation devices (143) are symmetrically provided at positions corresponding to the ventilation holes (144) on the inner wall surface of the drying device (14), and heating lamps (142) are symmetrically provided on the inner wall surface of the drying device (14) perpendicular to the inner wall surface where the ventilation holes (144) are provided.
9. The cement sample making device for prefabricating slits of various angles and lengths according to claim 8 is characterized in that: The outer surface of the drying device (14) is provided with a stopwatch (15).