Extruder for cable production and production process

By designing an extruder for cable production, including hot melt, extrusion, cooling and shaping collection structures, the adhesion problem caused by uneven cable packaging is solved, the cables are evenly cooled and wound, and the Improve the aesthetics and styling effect of the product.

CN119305162APending Publication Date: 2025-01-14KUNSHAN HERMAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202411610510.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

During the production process of the cable, the hot melt adhesive on the outside of the cable is unevenly packaged, resulting in the cable being easily stuck after packaging, which affects the aesthetics and shaping effect.

Method used

An extruder for cable production is designed, which includes an extruded concave bracket, a hot-melt structure, a shaping collection structure and a cooling structure. The hot-melt structure is used to evenly pack the outside of the cables. The cooling structure and limiting components evenly squeeze and cool the packaged cables to avoid adhesion. The cooled cables are evenly collected through the plastic collection structure. roll.

Benefits of technology

It achieves uniform cooling and winding of cables after packaging, avoids adhesion and stranding, and improves the aesthetics of cables and the shaping effect of hot melt adhesive.

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Abstract

The invention relates to the technical field of cable production, in particular to an extruder for cable production and a production technology.The extruder is characterized in that extruder equipment and a cooling box are arranged on the surface of a supporting seat, a positioning frame is arranged in the cooling box, a driving motor is arranged on the side of the positioning frame, a traction ring is arranged in a traction frame, and a cooling plate is arranged on the inner side face of the traction ring; a cooling gel bead and a refrigeration roller are arranged in the cooling plate; the cable winding device has the beneficial effects that a cable can penetrate through the traction frames, the traction frames are matched with the tensioning wheel arranged at one end of the other traction frame so that the cable can be conveniently wound subsequently, the refrigeration rollers arranged in the traction frames can make contact with the surface of the cable, and then the driving motor drives the traction ring to rotate; therefore, the multiple sets of refrigeration rollers can rotate around the cable to be matched with the cooling gel beads to cool the cable, the refrigeration rollers can uniformly rotate around the cable through rotation of the traction ring to enable the refrigeration rollers to be uniformly stressed, and the problem that the cable part protrudes cannot be caused.
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Description

Technical Field

[0001] The invention relates to the field of cable production, and in particular to an extruder and a production process for cable production. Background Art

[0002] Wires and cables all start with conductor processing, and insulation, shielding, cabling, sheaths, etc. are added layer by layer on the outside of the conductor to make wire and cable products. The more complex the product structure, the more superimposed layers there are. Currently, during cable processing, a large portion of the outer side of the cable needs to be covered with an insulating layer, and part of the insulating layer is achieved through extrusion.

[0003] China Patent Network CN214123591U discloses an extruder for wire and cable production, which relates to the technical field of wire and cable production. The present invention aims to solve the problem of the phenomenon that the plastic on the outside of the cable sticks together when the cable is directly collected after packaging. The present invention comprises: an extrusion concave bracket, on which a hot melt structure, a plastic collection structure and a cooling structure are installed; the beneficial technical effect is: the hot melt structure is used to uniformly package the outside of the cable with hot melt adhesive, and at the same time, the cooling structure and the auxiliary limiting assembly extrude and cool the packaged cable, thereby avoiding the phenomenon of adhesion when directly collected after packaging, and at the same time, the packaged and cooled cable is uniformly moved and rolled in the horizontal direction by the plastic collection structure, thereby avoiding the phenomenon of twisted wire.

[0004] However, in the above technical solution, when the cable is extruded and cooled, only the two sides of the cable are extruded and cooled by the limiting wheel. Since the cable is a cylindrical structure as a whole, only the two sides of the cable are extruded and cooled, which will make the cable unevenly stressed and cause a part of the hot melt adhesive to be squeezed out to produce bulges, affecting the appearance of the cable. At the same time, only the two sides of the cable can be directly cooled by the limiting wheel, and all parts around the cable cannot be cooled, which affects the shaping effect of the hot melt adhesive.

[0005] To this end, the present invention proposes an extruder and a production process for cable production to solve the above-mentioned technical problems. Summary of the invention

[0006] The object of the present invention is to provide an extruder and a production process for cable production to solve the problems raised in the above background technology.

[0007] To achieve the above object, the present invention provides the following technical solution: an extruder for cable production, the extruder for cable production comprising: a support seat, an extruder device and a cooling box are arranged on the surface of the support seat, a bottom plate is arranged in the cooling box, a positioning frame is arranged on the surface of the bottom plate, and a driving motor is arranged on the side of the positioning frame; A traction frame is provided with a limited bearing inside the traction frame, a traction ring is provided on the surface of the limited bearing, a cooling plate is provided on the inner side of the traction ring, and cooling gel beads and a refrigeration roller are provided inside the cooling plate.

[0008] Preferably, the bottom plate is fixedly connected in the cooling box, two groups of bottom plates are provided, the two groups of bottom plates are symmetrically distributed about the center line of the long side of the cooling box, the positioning frame is fixedly connected to the surface of the bottom plate, and the traction frame is fixedly connected to the end face of the positioning frame.

[0009] Preferably, a motor support plate is fixedly connected to the side of the positioning frame, the driving motor is fixedly connected to the surface of the motor support plate, and a traction gear is sleeved on the transmission end of the driving motor.

[0010] Preferably, the traction frames are provided with two groups, and a storage groove is provided on the side of one group of traction frames, a threaded hole is provided on the surface of the storage groove, a vertical plate is provided in the storage groove, a support rod is inserted in the vertical plate, a support plate is sleeved on the surface of the support rod, the support plate can rotate around the support rod, and the support plate can be stored in the storage groove, and two groups of storage grooves are provided, and the two groups of storage grooves are symmetrically distributed about the center point of the traction frame surface.

[0011] Preferably, a lifting bolt is threaded inside the support plate, a slot is provided on the end face of the lifting bolt, a baffle is provided on the side of the vertical plate, and the baffle can be used to support the bottom after the support plate is unfolded, and the baffle is a square plate-shaped structure.

[0012] Preferably, a support shaft is placed in the slot, a bearing is sleeved on the surface of the support shaft, a tensioning wheel is sleeved on the surface of the bearing, the tensioning wheel can rotate with the help of the bearing, and one end of the lifting bolt can be screwed into the threaded hole.

[0013] Preferably, the traction frame is an annular plate structure as a whole, a slide groove is provided on the inner side of the traction frame, the inner ring surface of the limit bearing is fixedly connected to the surface of the slide groove, the traction ring is fixedly connected to the outer ring surface of the limit bearing, the outer ring surface of the traction ring is provided with a tooth plate, and the traction gear and the tooth plate are meshed with each other for transmission.

[0014] Preferably, the cooling plate is fixedly connected to the inner ring surface of the traction ring by bolts, a second threaded hole is opened on the side of the cooling plate, a limiting bolt is threaded in the second threaded hole, and the two groups of cooling plates can be spliced ​​using the limiting bolts.

[0015] Preferably, a placement groove is opened on the side of the cooling plate, a rotating rod is arranged on the side of the placement groove, the refrigeration roller is sleeved on the rotating rod, the refrigeration roller can rotate around the rotating rod, a storage frame is arranged in the placement groove, the cooling gel beads are placed in the storage frame, a plurality of cooling gel beads are arranged, and the plurality of cooling gel beads are placed in the storage frame, porous cotton is arranged in one end of the storage frame, and the side of the porous cotton is in contact with the surface of the refrigeration roller.

[0016] A production process of an extruder for cable production, specifically comprising the following steps: S1: First, the cable is produced by the extruder equipment and then passed through the traction frame, and then the cable is reeled by the reeling equipment; S2: Then, the driving motor can be started to cooperate with the limit bearing to drive the traction ring to rotate, so that the refrigeration roller in the cooling plate can rotate, so that multiple refrigeration rollers can rotate evenly around the cable, and the cold air emitted by the cooling gel beads in the cooling plate can be used to cool the cable; S3: Finally, the lifting bolt can be turned to remove the support plate from the storage slot, and the support shaft can be inserted into the slot. The tensioning wheel on the support shaft can be used to tension the cable, which is convenient for subsequent cable winding.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention proposes an extruder and a production process for cable production. After the cable is extruded by the extruder equipment, the cable can be passed through a traction frame, and the traction frame can be used in conjunction with a tensioning wheel provided at one end of another group of traction frames to facilitate subsequent winding of the cable; on the other hand, a cooling roller provided in the traction frame can contact the surface of the cable, and a traction ring can be driven to rotate by a driving motor, so that multiple groups of cooling rollers can rotate around the cable and cooperate with cooling gel beads to cool the cable. The rotation of the traction ring can make the cooling roller rotate evenly around the cable so that the force is evenly applied, so that the cable portion will not bulge. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a partial cross-sectional view of the structure of the present invention; Figure 3 for Figure 2 The enlarged structural diagram at A in the middle; Figure 4 It is a schematic diagram of the internal structure of the structure of the present invention; Figure 5 This is a schematic diagram of the structure of the traction frame of the present invention when it is tilted; Figure 6 for Figure 5 The enlarged structural diagram at B in the middle; Figure 7 This is a schematic diagram of the structure of the present invention in which the structural support plate is stored in the storage groove; Figure 8 It is a partial cross-sectional view of the traction frame of the present invention; Fig. 9 for Figure 8 The enlarged structural diagram at C in the middle; Fig.10This is a schematic diagram of the structure of the present invention after two groups of cooling plates are combined; Fig.11 This is a schematic diagram of the internal structure of the cooling plate of the present invention; Fig.12 for Fig.11 Enlarged structural diagram at D in the middle.

[0018] In the figure: 1. support seat; 2. extruder equipment; 3. cooling box; 4. bottom plate; 5. positioning frame; 6. driving motor; 7. traction frame; 8. limit bearing; 9. traction ring; 10. cooling plate; 11. cooling gel beads; 12. refrigeration roller; 13. motor support plate; 14. traction gear; 15. storage groove; 16. threaded hole; 17. vertical plate; 18. support rod; 19. support plate; 20. lifting bolt; 21. slot; 22. baffle; 23. support shaft; 24. bearing; 25. tension wheel; 26. slide groove; 27. tooth plate; 28. second threaded hole; 29. ​​limit bolt; 30. placement groove; 31. rotating rod; 32. storage frame; 33. porous cotton. DETAILED DESCRIPTION

[0019] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Embodiment 1 See also Figure 1-Figure 12 The present invention provides a technical solution: an extruder for cable production, the extruder for cable production comprising: a support seat 1, an extruder device 2 and a cooling box 3 are arranged on the surface of the support seat 1, a bottom plate 4 is arranged in the cooling box 3, a positioning frame 5 is arranged on the surface of the bottom plate 4, and a driving motor 6 is arranged on the side of the positioning frame 5; A traction frame 7, wherein a limited bearing 8 is arranged inside the traction frame 7, a traction ring 9 is arranged on the surface of the limited bearing 8, a cooling plate 10 is arranged on the inner side of the traction ring 9, and cooling gel beads 11 and a refrigeration roller 12 are arranged inside the cooling plate 10; During use, after the cable is extruded by the extruder device 2, the cable can be passed through the traction frame 7. The traction frame 7 can be used in conjunction with the tensioning wheel 25 set at one end of another group of traction frames 7 to facilitate the subsequent winding of the cable; on the other hand, the refrigeration roller 12 set in the traction frame 7 can contact the surface of the cable, and the traction ring 9 is driven by the driving motor 6 to rotate, so that multiple groups of refrigeration rollers 12 can rotate around the cable and cooperate with the cooling gel beads 11 to cool the cable. The rotation of the traction ring 9 can make the refrigeration roller 12 rotate evenly around the cable so that the force is evenly applied, so that it will not cause the problem of bulging of the cable part.

[0021] Embodiment 2 On the basis of the first embodiment, a traction frame 7 is provided for conveniently guiding the cable, the bottom plate 4 is fixedly connected in the cooling box 3, two groups of bottom plates 4 are provided, and the two groups of bottom plates 4 are symmetrically distributed about the center line of the long side of the cooling box 3, the positioning frame 5 is fixedly connected to the surface of the bottom plate 4, and the traction frame 7 is fixedly connected to the end surface of the positioning frame 5; When in use, after the cables are produced by the extruder device 2, the produced cables can be guided and supported by two sets of traction frames 7, so as to facilitate the subsequent winding and avoid the problem of deviation and falling of the cables after production.

[0022] In order to facilitate uniform cooling of the cable surface, a traction ring 9 is provided, a motor support plate 13 is fixedly connected to the side of the positioning frame 5, a drive motor 6 is fixedly connected to the surface of the motor support plate 13, a traction gear 14 is sleeved on the transmission end of the drive motor 6, the traction frame 7 is an annular plate structure as a whole, a slide groove 26 is provided on the inner side of the traction frame 7, the inner ring surface of the limit bearing 8 is fixedly connected to the surface of the slide groove 26, the traction ring 9 is fixedly connected to the outer ring surface of the limit bearing 8, a tooth plate 27 is provided on the outer ring surface of the traction ring 9, and the traction gear 14 and the tooth plate 27 are meshed with each other for transmission; When in use, the driving motor 6 can be started to make the traction gear 14 drive the tooth plate 27 to rotate, so that the traction ring 9 can rotate in cooperation with the limit bearing 8, and the multiple groups of refrigeration rollers 12 arranged in the traction ring 9 can rotate, so that the refrigeration rollers 12 can evenly contact the cable surface to cool the cable surface.

[0023] In order to facilitate cooling and lowering the temperature of the cable surface by the refrigeration roller 12, cooling gel beads 11 are provided. The cooling plate 10 is fixedly connected to the inner ring surface of the traction ring 9 by bolts. A second threaded hole 28 is provided on the side of the cooling plate 10. A limiting bolt 29 is screwed in the second threaded hole 28. The two groups of cooling plates 10 can be spliced ​​by the limiting bolt 29. A placement groove 30 is provided on the side of the cooling plate 10. A rotating rod 31 is provided on the side of the placement groove 30. The refrigeration roller 12 is sleeved on the rotating rod 31. The refrigeration roller 12 can rotate around the rotating rod 31. A storage frame 32 is provided in the placement groove 30. The cooling gel beads 11 are placed in the storage frame 32. A plurality of cooling gel beads 11 are provided. The plurality of cooling gel beads 11 are placed in the storage frame 32. A porous cotton 33 is provided in one end of the storage frame 32. The side of the porous cotton 33 contacts the surface of the refrigeration roller 12. The cooling plate 10 is fixed to the inside of the traction ring 9 by bolts, so that it can be easily disassembled. The two sets of cooling plates 10 can be conveniently spliced ​​and used by using the limit bolts 29. The arrangement of multiple cooling gel beads 11 in the storage frame 32 can conveniently distribute cold air. The arrangement of the porous cotton 33 can, on the one hand, fix the multiple cooling gel beads 11 in the storage frame 32, and on the other hand, the multiple holes on the surface of the porous cotton 33 can conveniently guide the cold air to the surface of the refrigeration roller 12, so that the refrigeration roller 12 can be used to cool the cable surface.

[0024] Embodiment 3 On the basis of the second embodiment, in order to tension the cable and facilitate subsequent winding, a tensioning wheel 25 is provided, a lifting bolt 20 is threadedly connected to the support plate 19, a slot 21 is provided on the end face of the lifting bolt 20, and a baffle 22 is provided on the side of the vertical plate 17. After the support plate 19 is unfolded, the baffle 22 can be used to support the bottom. The baffle 22 is a square plate structure, a support shaft 23 is placed in the slot 21, a bearing 24 is sleeved on the surface of the support shaft 23, and a tensioning wheel 25 is sleeved on the surface of the bearing 24. The tensioning wheel 25 can rotate with the help of the bearing 24, and one end of the lifting bolt 20 can be screwed into the threaded hole 16; When in use, the support shaft 23 can be inserted into the slot 21, and then the tensioning wheel 25 can cooperate with the bearing 24 to tension the cable. When tensioning is not needed, the support shaft 23 can be taken out from the slot 21, which is more convenient. The setting of the baffle 22 can improve the stability of the support plate 19 after unfolding and support the bottom of the support plate 19.

[0025] In order to facilitate the storage of the support plate 19 when not in use, a storage groove 15 is provided. The traction frame 7 is provided with two groups, one of which is provided with a storage groove 15 on the side of the traction frame 7, and a threaded hole 16 is provided on the surface of the storage groove 15. A vertical plate 17 is provided in the storage groove 15, and a support rod 18 is inserted into the vertical plate 17. The surface of the support rod 18 is sleeved with a support plate 19, and the support plate 19 can rotate around the support rod 18. The support plate 19 can be stored in the storage groove 15. There are two groups of storage grooves 15, and the two groups of storage grooves 15 are symmetrically distributed about the center point of the surface of the traction frame 7; When in use, the support plate 19 can be first rotated around the support rod 18. After the support plate 19 is rotated into the storage groove 15, the lifting bolt 20 can be rotated so that one end of the lifting bolt 20 is screwed into the threaded hole 16 for fixation, so that the support plate 19 can be conveniently stored and fixed.

[0026] A production process of an extruder for cable production, specifically comprising the following steps: S1: First, the cable is produced by the extruder device 2 and then passed through the traction frame 7, and then the cable is reeled by the reeling device; S2: Then, the driving motor 6 can be started to cooperate with the limit bearing 8 to drive the traction ring 9 to rotate, so that the refrigeration roller 12 in the cooling plate 10 can be rotated, so that the multiple refrigeration rollers 12 can be rotated around the cable evenly, and the cold air emitted by the cooling gel beads 11 in the cooling plate 10 can be cooperated to cool the cable; S3: Finally, the lifting bolt 20 can be rotated to remove the support plate 19 from the storage slot 15, and the support shaft 23 can be inserted into the slot 21. The tensioning wheel 25 on the support shaft 23 can be used to tension the cable, which is convenient for subsequent cable winding.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An extruder for cable production, characterized in that: The extruder for cable production comprises: a support base (1), an extruder device (2) and a cooling box (3) are arranged on the surface of the support base (1), a bottom plate (4) is arranged in the cooling box (3), a positioning frame (5) is arranged on the surface of the bottom plate (4), and a driving motor (6) is arranged on the side of the positioning frame (5); A traction frame (7) is provided inside the traction frame (7), a limit bearing (8) is provided on the surface of the limit bearing (8), a traction ring (9) is provided on the inner side of the traction ring (9), and a cooling plate (10) is provided inside the cooling plate (10), and cooling gel beads (11) and a refrigeration roller (12) are provided inside the cooling plate (10).

2. An extruder for cable production according to claim 1, characterized in that: The bottom plate (4) is fixedly connected in the cooling box (3), two groups of bottom plates (4) are provided, and the two groups of bottom plates (4) are symmetrically distributed about the center line of the long side of the cooling box (3), the positioning frame (5) is fixedly connected to the surface of the bottom plate (4), and the traction frame (7) is fixedly connected to the end surface of the positioning frame (5).

3. The extruder for cable production according to claim 1, characterized in that: A motor support plate (13) is fixedly connected to the side of the positioning frame (5), the drive motor (6) is fixedly connected to the surface of the motor support plate (13), and a traction gear (14) is sleeved on the transmission end of the drive motor (6).

4. The extruder for cable production according to claim 1, characterized in that: The traction frame (7) is provided with two groups, wherein a side surface of one group of the traction frames (7) is provided with a receiving groove (15), a surface of the receiving groove (15) is provided with a threaded hole (16), a vertical plate (17) is provided in the receiving groove (15), a support rod (18) is inserted in the vertical plate (17), a support plate (19) is sleeved on the surface of the support rod (18), the support plate (19) can rotate around the support rod (18), and the support plate (19) can be received in the receiving groove (15), and two groups of the receiving grooves (15) are provided, and the two groups of the receiving grooves (15) are symmetrically distributed about the center point of the surface of the traction frame (7).

5. An extruder for cable production according to claim 4, characterized in that: A lifting bolt (20) is screwed into the support plate (19), and a clamping groove (21) is provided on the end surface of the lifting bolt (20). A baffle (22) is provided on the side of the vertical plate (17). When the support plate (19) is unfolded, the baffle (22) can be used to support the bottom, and the baffle (22) is in a square plate-shaped structure.

6. An extruder for cable production according to claim 5, characterized in that: A support shaft (23) is placed in the slot (21), a bearing (24) is sleeved on the surface of the support shaft (23), a tensioning wheel (25) is sleeved on the surface of the bearing (24), the tensioning wheel (25) can rotate with the help of the bearing (24), and one end of the lifting bolt (20) can be screwed into the threaded hole (16).

7. An extruder for cable production according to claim 1, characterized in that: The traction frame (7) is an annular plate-shaped structure as a whole. A slide groove (26) is provided on the inner side surface of the traction frame (7). The inner ring surface of the limit bearing (8) is fixedly connected to the surface of the slide groove (26). The traction ring (9) is fixedly connected to the outer ring surface of the limit bearing (8). A tooth plate (27) is provided on the outer ring surface of the traction ring (9). The traction gear (14) and the tooth plate (27) are meshed with each other for transmission.

8. The extruder for cable production according to claim 1, characterized in that: The cooling plate (10) is fixedly connected to the inner ring surface of the traction ring (9) by means of bolts. A second threaded hole (28) is provided on the side of the cooling plate (10). A limiting bolt (29) is threadedly connected in the second threaded hole (28). The limiting bolt (29) can be used to splice two groups of cooling plates (10).

9. The extruder for cable production according to claim 1, characterized in that: The side of the cooling plate (10) is provided with a placement groove (30), the side of the placement groove (30) is provided with a rotating rod (31), the refrigeration roller (12) is sleeved on the rotating rod (31), the refrigeration roller (12) can rotate around the rotating rod (31), a storage frame (32) is provided in the placement groove (30), the cooling gel beads (11) are placed in the storage frame (32), a plurality of cooling gel beads (11) are provided, and the plurality of cooling gel beads (11) are all placed in the storage frame (32), a porous cotton (33) is provided in one end of the storage frame (32), and the side of the porous cotton (33) is in contact with the surface of the refrigeration roller (12).

10. A production process of an extruder for cable production according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: First, the cable is produced by an extruder device (2) and then passed through a traction frame (7), and then the cable is reeled up by a reeling device; S2: Then, the driving motor (6) can be started to cooperate with the limit bearing (8) to drive the traction ring (9) to rotate, so that the refrigeration roller (12) in the cooling plate (10) can be rotated, so that the multiple refrigeration rollers (12) can be rotated evenly around the cable, and the cold air emitted by the cooling gel beads (11) in the cooling plate (10) can be cooperated to cool the cable; S3: Finally, the lifting bolt (20) can be rotated to remove the support plate (19) from the storage slot (15), and the support shaft (23) can be inserted into the slot (21). The tensioning wheel (25) on the support shaft (23) can be used to tension the cable, so as to facilitate the subsequent winding of the cable.

Citation Information

Patent Citations

  • Extruder for wire and cable production

    CN214123591U