A tunnel secondary lining intelligent pouring trolley

By designing an intelligent casting trolley, the L-shaped pipe and telescopic pipe structure driven by rotary drive hydraulic motor and cylinder, combined with the automatic control of the PLC controller, the problems of frequent manual operations and concrete outflow in traditional tunnel second lining construction are solved, and an efficient and automated casting process is achieved.

CN119308699BActive Publication Date: 2025-02-28CHINA TIESIJU CIVIL ENGINEERING GROUP CO LTD +1
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Patent Information

Application Number
CN202411867814.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-02-28
Estimated Expiration
2044-12-18

AI Technical Summary

Technical Problem

During the construction of the second lining of the traditional tunnel, it is necessary to manually move the concrete fixing pump and pouring hose frequently, resulting in low construction efficiency, time-consuming and labor-intensive, and it is easy to cause concrete to flow out during the pouring process of replacing the skylight, affecting the construction environment.

Method used

A tunnel two-lined intelligent casting trolley was designed, using a rotary drive hydraulic motor and cylinder-driven L-type pipe and telescopic pipe structure. It realizes automatic control through a PLC controller, automatically docking and separation of casting hoses, and realizes automatic casting.

Benefits of technology

Through automated control, the frequency of manual operation is reduced, the pouring speed and efficiency of tunnel second-lined concrete is improved, concrete outflow is avoided, and construction environment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an intelligent tunnel secondary lining casting trolley, which belongs to the field of casting technology and aims at the problem that personnel need to connect one end of a fixed concrete pump with a fixed casting hose at each skylight for multiple times, which is time-consuming and labor-intensive in actual construction process, affects the tunnel secondary lining concrete casting speed and is very likely to cause concrete in the pipe to flow out and affect the on-site construction environment during the casting process of replacing the skylight. The invention comprises a casting trolley body, a placing frame is fixed on the top surface of the casting trolley body, and a plurality of circumferentially distributed butt pipes are fixed on the top surface of the placing frame; the invention arranges a plurality of butt pipes so that an L-shaped pipe can be connected to the plurality of butt pipes respectively, thereby avoiding the need for personnel to connect one end of a fixed concrete pump with a fixed casting hose at each skylight for multiple times, which is time-consuming and labor-intensive in actual construction process, affects the tunnel secondary lining concrete casting speed and is very likely to cause concrete in the pipe to flow out and affect the on-site construction environment during the casting process of replacing the skylight.
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Description

Technical Field

[0001] The invention belongs to the technical field of casting, and in particular relates to an intelligent casting trolley for a tunnel secondary lining. Background Art

[0002] Traditional tunnel secondary lining construction uses a tunnel secondary lining trolley. Generally, the trolley needs to rely on manual labor to frequently move the concrete fixed pump pipe during the secondary lining concrete pouring construction process, and use the hose at the pump pipe joint to pour concrete through multiple rows of fixed-spaced skylights reserved on the trolley template. Because the pouring process is a one-time full-section pouring, it is necessary for personnel to connect one end of the concrete fixed pump to the fixed pouring hose at each skylight for many times. After pouring a skylight, it is disassembled and connected to the fixed pouring hose of another skylight. The actual construction process is time-consuming and labor-intensive, affecting the speed of tunnel secondary lining concrete pouring, and it is very easy to cause the concrete in the pipe to flow out during the replacement of the skylight pouring process, affecting the on-site construction environment.

[0003] Therefore, there is a need for an intelligent tunnel secondary lining pouring trolley to solve the problem in the prior art that personnel need to connect one end of the concrete fixed pump to the fixed pouring hose at each skylight for multiple times, which is time-consuming and labor-intensive in the actual construction process, affects the pouring speed of the tunnel secondary lining concrete, and is very likely to cause the concrete in the pipe to flow out and affect the on-site construction environment during the pouring process of replacing the skylight. Summary of the invention

[0004] The purpose of the present invention is to provide a tunnel secondary lining intelligent casting trolley to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tunnel second lining intelligent pouring trolley, comprising a pouring trolley body, a placing frame is fixed on the top surface of the pouring trolley body, a plurality of circumferentially distributed butt joint pipes are fixed on the top surface of the placing frame, a middle plate is fixed on the inner side wall of the placing frame, an L-shaped pipe is movably connected to the top surface of the middle plate, a rotary drive hydraulic motor is fixed on the top surface of the middle plate, an output end of the rotary drive hydraulic motor is fixed to the outer side wall of the L-shaped pipe, a connecting ring is fixed at the transverse position of the L-shaped pipe, connecting blocks are respectively fixed on both sides of the transverse position of the L-shaped pipe, a cylinder is fixed on one side of the connecting block, the outer side wall of the cylinder is fixed to the outer side wall of the connecting ring, a connecting rod is fixed on the top surface of the rotary drive hydraulic motor, the top end of the connecting rod is fixed to the outer side wall of the connecting ring, a telescopic pipe is movably connected to one side of the outer side wall of the L-shaped pipe, mounting blocks are respectively fixed on opposite sides of the outer side wall of the telescopic pipe, and the output end of the cylinder is fixed to the corresponding mounting block.

[0006] Furthermore, a plurality of circumferentially distributed extrusion strips are fixed to one side of the inner wall of the telescopic tube, a third sealing ring is fixed to one side of the inner wall of the telescopic tube, a docking ring is fixed to one end of the L-shaped tube, a second sealing ring is fixed to one side of the docking ring, a side ring is fixed to one end of the telescopic tube, a first sealing ring is fixed to one end of the docking tube, and a plurality of circumferentially distributed clamping components are fixed to one side of the outer wall of the telescopic tube.

[0007] Furthermore, the clamping assembly includes a limiting rod, a moving rod is movably engaged in the limiting rod, a first L-shaped rod is fixed to one end of the moving rod, a second arc plate is fixed to one end of the first L-shaped rod, a first arc plate is fixed to one end of the limiting rod, U-shaped rods are fixed on both sides of the outer wall of the limiting rod, two limiting columns are movably connected to the top surface of the U-shaped rod, and the bottom surface of the limiting column is fixed to the outer wall of the telescopic tube.

[0008] Furthermore, the clamping assembly also includes two push rods, which are respectively fixed on both sides of the top surface of the limiting rod, a first rack is fixed on the top surface of the moving rod, a first rotating shaft is movably connected between the two push rods close to each other at the bottom of a side surface, a first gear is fixed at an outer wall of the first rotating shaft near the middle position, the first gear is meshed with the first rack, a second gear is fixed on one side of the outer wall of the first rotating shaft, a second rotating shaft is movably connected between the two push rods close to each other at a side surface, a first bevel gear is fixed at the outer wall of the second rotating shaft near the middle position, a third gear is fixed on one side of the outer wall of the second rotating shaft, and the third gear is meshed with the second gear.

[0009] Furthermore, a mounting rod is fixed between the top surfaces of the two push rods, a third rotating shaft is movably connected to the middle of the top surface of the mounting rod, a second bevel gear is fixed to the bottom surface of the third rotating shaft, the second bevel gear is meshed with the first bevel gear, and a fourth gear is fixed to the top surface of the third rotating shaft.

[0010] Furthermore, a second L-shaped rod is fixed to one side of the mounting rod, a limiting sleeve is fixed to the top surface of the second L-shaped rod, a second rack is movably engaged in the limiting sleeve, the second rack is meshed with the fourth gear, and a third L-shaped rod is fixed to one end of the second rack.

[0011] Furthermore, a fourth L-shaped rod is fixed to the top surface of the limiting rod, an electric push rod is fixed to the top surface of the fourth L-shaped rod, and an output end of the electric push rod is fixed to one side of the third L-shaped rod.

[0012] Furthermore, the outer side wall of the telescopic tube is movably connected with a plurality of circumferentially distributed threaded rods, the threaded rods are movably connected with the corresponding U-shaped rods, and a fifth gear is fixed at a non-threaded position near the bottom of the outer side wall of the threaded rod.

[0013] Furthermore, a limiting ring is fixed to the outer wall of the telescopic tube, a first toothed ring is movably connected to the outer wall of the limiting ring, a second toothed ring is fixed to the outer wall of the first toothed ring, a plurality of the fifth gears are meshed with the first toothed ring, a servo motor is fixed to the top of the outer wall of the telescopic tube, a sixth gear is fixed to the output end of the servo motor, and the sixth gear is meshed with the second toothed ring.

[0014] Furthermore, a PLC controller is fixed to one side of the casting trolley body, and the electric push rod, cylinder, servo motor and rotary drive hydraulic motor are electrically connected to the PLC controller respectively.

[0015] Compared with the prior art, the intelligent tunnel secondary lining casting trolley provided by the present invention has at least the following beneficial effects:

[0016] (1) The L-shaped tube can be rotated by a rotary driving hydraulic motor, the telescopic tube can be moved by a cylinder, and the L-shaped tube can be connected to a plurality of butt joints by a plurality of butt joints, thereby avoiding the need for personnel to repeatedly connect one end of a concrete fixed pump to a fixed pouring hose at each skylight, which is time-consuming and labor-intensive in the actual construction process, affects the pouring speed of the tunnel secondary lining concrete, and is very likely to cause the concrete in the tube to flow out during the pouring process of replacing the skylight, affecting the on-site construction environment.

[0017] (2) The first gear ring and the second gear ring are provided so that the plurality of fifth gears can rotate synchronously, and the threaded rod is provided so that the U-shaped rod can move, thereby enabling the first arc plate and the second arc plate to approach and move away from the telescopic tube. The electric push rod, the second rack, the first bevel gear, the second bevel gear, the fourth gear, the first gear, the second gear, the third gear and the first rack are mutually coordinated so that the first arc plate and the second arc plate can approach each other, thereby enabling the butt joint tube and the telescopic tube to be tightly connected. The PLC controller is provided so that the entire device can be automatically controlled, thereby enabling the telescopic tube to be automatically controlled one by one to be stably connected with the plurality of butt joint tubes, thereby enabling the plurality of skylights to be automatically cast, thereby improving the casting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the structure of the limiting rod of the present invention;

[0020] Figure 3 It is a schematic diagram of the top rod structure of the present invention;

[0021] Figure 4 This is a schematic diagram of the structure of the middle plate of the present invention;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the butt-joint pipe of the present invention;

[0023] Figure 6 This is a schematic diagram of the L-shaped tube structure of the present invention;

[0024] Figure 7 It is a schematic diagram of the cross-sectional structure of the docking ring of the present invention;

[0025] Figure 8 For the present invention Figure 7 A is a schematic diagram of the partially enlarged structure of the middle part;

[0026] Fig. 9 It is a schematic diagram of the structure of the extruded strip of the present invention.

[0027] In the figure:

[0028] 100, casting trolley body; 101, placement frame; 102, middle plate; 103, rotary drive hydraulic motor; 104, connecting rod; 105, L-shaped pipe; 106, telescopic pipe; 107, connecting block; 108, cylinder; 109, connecting ring; 110, mounting block;

[0029] 200, butt joint pipe; 201, first sealing ring; 202, side ring; 203, butt joint ring; 204, second sealing ring; 205, extrusion strip; 206, third sealing ring;

[0030] 300, limit rod; 301, first arc plate; 302, moving rod; 303, first L-shaped rod; 304, second arc plate; 305, first rack; 306, top rod; 307, first rotating shaft; 308, first gear; 309, second gear;

[0031] 400, second rotating shaft; 401, third gear; 402, first bevel gear; 403, second bevel gear; 404, third rotating shaft; 405, fourth gear; 406, second L-shaped rod; 407, limiting sleeve; 408, second rack; 409, third L-shaped rod;

[0032] 500, fourth L-shaped rod; 501, electric push rod;

[0033] 600, U-shaped rod; 601, limiting column; 602, threaded rod; 603, fifth gear; 604, servo motor; 605, sixth gear;

[0034] 700, a limiting ring; 701, a first toothed ring; 702, a second toothed ring;

[0035] 800, PLC controller. DETAILED DESCRIPTION

[0036] See also Figure 1-Figure 9 The present invention provides a tunnel secondary lining intelligent pouring trolley, comprising a pouring trolley body 100, a placing frame 101 is fixed on the top surface of the pouring trolley body 100, a plurality of circumferentially distributed butt joint pipes 200 are fixed on the top surface of the placing frame 101, a middle plate 102 is fixed on the inner side wall of the placing frame 101, an L-shaped pipe 105 is movably connected to the top surface of the middle plate 102, a rotary drive hydraulic motor 103 is fixed on the top surface of the middle plate 102, an output end of the rotary drive hydraulic motor 103 is fixed to the outer side wall of the L-shaped pipe 105, and a connecting ring 109 is fixed at the lateral position of the L-shaped pipe 105 , connecting blocks 107 are fixed on both sides of the lateral position of the L-shaped tube 105, a cylinder 108 is fixed on one side of the connecting block 107, the outer wall of the cylinder 108 is fixed to the outer wall of the connecting ring 109, a connecting rod 104 is fixed on the top surface of the rotary drive hydraulic motor 103, the top of the connecting rod 104 is fixed to the outer wall of the connecting ring 109, a telescopic tube 106 is movably connected to one side of the outer wall of the L-shaped tube 105, mounting blocks 110 are fixed on opposite sides of the outer wall of the telescopic tube 106, and the output end of the cylinder 108 is fixed to the corresponding mounting block 110.

[0037] As a further solution of the present invention, a plurality of extrusion strips 205 distributed in a circular pattern are fixed to one side of the inner wall of the telescopic tube 106, a third sealing ring 206 is fixed to one side of the inner wall of the telescopic tube 106, a docking ring 203 is fixed to one end of the L-shaped tube 105, a second sealing ring 204 is fixed to one side of the docking ring 203, a side ring 202 is fixed to one end of the telescopic tube 106, a first sealing ring 201 is fixed to one end of the docking tube 200, and a plurality of clamping components distributed in a circular pattern are fixed to one side of the outer wall of the telescopic tube 106.

[0038] By providing the extrusion strip 205 , the third sealing ring 206 can be closely fitted with the second sealing ring 204 , thereby achieving good sealing performance between the telescopic tube 106 and the L-shaped tube 105 .

[0039] As a further solution of the present invention, the clamping assembly includes a limiting rod 300, in which a moving rod 302 is movably engaged, a first L-shaped rod 303 is fixed at one end of the moving rod 302, a second arc plate 304 is fixed at one end of the first L-shaped rod 303, a first arc plate 301 is fixed at one end of the limiting rod 300, U-shaped rods 600 are fixed on both sides of the outer wall of the limiting rod 300, two limiting columns 601 are movably connected to the top surface of the U-shaped rod 600, and the bottom surface of the limiting column 601 is fixed to the outer wall of the telescopic tube 106.

[0040] By providing the first arc plate 301 and the second arc plate 304 , the first arc plate 301 and the second arc plate 304 can press the side ring 202 and the butt joint pipe 200 , so that the butt joint pipe 200 and the telescopic tube 106 are automatically butted and sealed.

[0041] As a further solution of the present invention, the clamping assembly also includes two push rods 306, which are respectively fixed on both sides of the top surface of the limiting rod 300, and a first rack 305 is fixed on the top surface of the moving rod 302. A first rotating shaft 307 is movably connected between the two push rods 306 and the bottom of a side surface. A first gear 308 is fixed on the outer wall of the first rotating shaft 307 near the middle position, and the first gear 308 is meshed with the first rack 305. A second gear 309 is fixed on one side of the outer wall of the first rotating shaft 307. A second rotating shaft 400 is movably connected between the two push rods 306 and the side surface. A first bevel gear 402 is fixed on the outer wall of the second rotating shaft 400 near the middle position, and a third gear 401 is fixed on one side of the outer wall of the second rotating shaft 400, and the third gear 401 is meshed with the second gear 309.

[0042] The first gear 308 and the first rack 305 are provided to enable the moving rod 302 to move, thereby enabling the first arc plate 301 and the second arc plate 304 to move closer to or farther away from each other.

[0043] The scheme has the following working process: when pouring the skylight, the whole device is moved to the corresponding position, and then the PLC controller 800 is operated, the PLC controller 800 controls the rotary drive hydraulic motor 103, the rotary drive hydraulic motor 103 rotates to drive the L-shaped tube 105 to rotate, so that the telescopic tube 106 corresponds to a docking tube 200, and then the PLC controller 800 controls the two cylinders 108 to start synchronously, the cylinder 108 pushes the telescopic tube 106 to move, so that the side ring 202 contacts the first sealing ring 201, and then the PLC controller 800 controls the servo motor 604 The servo motor 604 is started, and the sixth gear 605 is driven to rotate. The sixth gear 605 is driven to rotate the second gear ring 702. The second gear ring 702 is driven to rotate the first gear ring 701. The first gear ring 701 is driven to rotate the fifth gears 603. The fifth gears 603 are driven to move the U-shaped rod 600 downward. The U-shaped rod 600 is driven downward to move the limit rod 300. The limit rod 300 is driven downward to move the first arc plate 301 and the second arc plate 304 downward, so that the first arc plate 301 contacts one side of the butt tube 200, and the second arc plate 304 contacts the side ring 201. 2 one side contacts, and then the PLC controller 800 controls the electric push rod 501 to start, the electric push rod 501 drives the third L-shaped rod 409 to move, the movement of the third L-shaped rod 409 drives the second rack 408 to move, the movement of the second rack 408 drives the fourth gear 405 to rotate, the rotation of the fourth gear 405 drives the third rotating shaft 404 to rotate, the transmission of the first bevel gear 402 and the second bevel gear 403 drives the second rotating shaft 407 to rotate, the transmission of the third gear 401 and the second gear 309 drives the first rotating shaft 307 to rotate, and then drives the first gear 308 to rotate, the first gear 404 drives the second rotating shaft 407 to rotate, and the first gear 404 drives the second rotating shaft 407 to rotate. The rotation of the wheel 308 drives the first rack 305 to move, and the movement of the first rack 305 drives the moving rod 302 to move, and then drives the second curved plate 304 to move. The second curved plate 304 and the first curved plate 301 cooperate with each other, so that the docking tube 200 and the side ring 202 are tightly connected. At this time, the extrusion strip 205 squeezes the third sealing ring 206, so that the third sealing ring 206 and the second sealing ring 204 fit tightly to achieve docking sealing, and then the PLC controller 800 controls the concrete fixed pump to start, so that concrete is injected into the L-shaped tube 105, and then the skylight is poured through the pouring hose.

[0044] After completing the casting of a skylight, the PLC controller 800 controls several electric push rods 501 to move in the opposite direction, so that the first curved plate 301 and the second curved plate 304 move away from each other. Then the PLC controller 800 controls the servo motor 604 to rotate in the opposite direction, so that the threaded rod 602 rotates in the opposite direction. At this time, the U-shaped rod 600 moves up to drive the first curved plate 301 and the second curved plate 304 to move up, canceling the connection between the docking tube 200 and the telescopic tube 106, and then the PLC controller 800 controls the rotation drive hydraulic motor 103 to rotate, so that the telescopic tube 106 corresponds to the other docking tube 200. Then, another skylight is cast according to the above operating steps. By repeating the above operations, several skylights can be cast separately.

[0045] According to the above working process, it can be known that: the L-shaped tube 105 can be rotated by the set rotary driving hydraulic motor 103, the telescopic tube 106 can be moved by the set cylinder 108, and the L-shaped tube 105 can be connected to the several docking tubes 200 respectively by the set. It is avoided that the personnel need to connect one end of the concrete fixed pump with the fixed pouring hose at each skylight for many times, which is time-consuming and laborious in the actual construction process, affects the pouring speed of the tunnel secondary lining concrete, and is very likely to cause the concrete in the tube to flow out during the pouring process of replacing the skylight, affecting the on-site construction environment.

[0046] By means of the first toothed ring 701 and the second toothed ring 702, the plurality of fifth gears 603 can rotate synchronously, and by means of the threaded rod 602, the U-shaped rod 600 can move, so that the first arc plate 301 and the second arc plate 304 can approach and move away from the telescopic tube 106. By means of the mutual cooperation of the electric push rod 501, the second rack 408, the first bevel gear 402, the second bevel gear 403, the fourth gear 405, the first gear 308, the second gear 309, the third gear 401 and the first rack 305, the first arc plate 301 and the second arc plate 304 can approach, so that the butt joint tube 200 and the telescopic tube 106 are tightly connected. By means of the PLC controller 800, the entire device can be automatically controlled, so that the telescopic tube 106 can be automatically controlled one by one to be stably docked with the plurality of butt joint tubes 200, so that the plurality of skylights can be automatically cast, thereby improving the casting efficiency.

[0047] As a further solution of the present invention, a mounting rod is fixed between the top surfaces of the two top rods 306, a third rotating shaft 404 is movably connected to the middle of the top surface of the mounting rod, a second bevel gear 403 is fixed to the bottom surface of the third rotating shaft 404, the second bevel gear 403 is meshed with the first bevel gear 402, and a fourth gear 405 is fixed to the top surface of the third rotating shaft 404.

[0048] The second bevel gear 403 is provided so that when the third rotating shaft 404 rotates, it can drive the second bevel gear 403 , and then drive the first bevel gear 402 , and then drive the first gear 308 to rotate through the transmission of the second gear 309 and the third gear 401 .

[0049] As a further solution of the present invention, a second L-shaped rod 406 is fixed to one side of the mounting rod, a limiting sleeve 407 is fixed to the top surface of the second L-shaped rod 406, a second rack 408 is movably engaged in the limiting sleeve 407, the second rack 408 is meshed with the fourth gear 405, and a third L-shaped rod 409 is fixed to one end of the second rack 408.

[0050] By means of the setting of the limiting sleeve 407 , the position of the second rack 408 can be movably limited, and by means of the setting of the fourth gear 405 .

[0051] As a further solution of the present invention, a fourth L-shaped rod 500 is fixed to the top surface of the limiting rod 300 , an electric push rod 501 is fixed to the top surface of the fourth L-shaped rod 500 , and an output end of the electric push rod 501 is fixed to one side of the third L-shaped rod 409 .

[0052] The third L-shaped rod 409 can be moved by the electric push rod 501 .

[0053] As a further solution of the present invention, the outer wall of the telescopic tube 106 is movably connected with a plurality of circumferentially distributed threaded rods 602, and the threaded rods 602 are movably connected with the corresponding U-shaped rods 600. A fifth gear 603 is fixed to the outer wall of the threaded rod 602 near the bottom non-threaded position.

[0054] The threaded rod 602 is provided so that the U-shaped rod 600 can move, thereby driving the first arc plate 301 and the second arc plate 304 to move.

[0055] As a further solution of the present invention, a limit ring 700 is fixed to the outer wall of the telescopic tube 106, and the outer wall of the limit ring 700 is movably connected with a first toothed ring 701, and a second toothed ring 702 is fixed to the outer wall of the first toothed ring 701, and a plurality of the fifth gears 603 are meshed with the first toothed ring 701, and a servo motor 604 is fixed to the top of the outer wall of the telescopic tube 106, and a sixth gear 605 is fixed to the output end of the servo motor 604, and the sixth gear 605 is meshed with the second toothed ring 702.

[0056] The plurality of fifth gears 603 can rotate by means of the provided servo motor 604 , the sixth gear 605 , the first gear ring 701 and the second gear ring 702 .

[0057] As a further solution of the present invention, a PLC controller 800 is fixed to one side of the casting trolley body 100 , and the electric push rod 501 , the cylinder 108 , the servo motor 604 and the rotary drive hydraulic motor 103 are electrically connected to the PLC controller 800 , respectively.

[0058] By setting up the PLC controller 800, the whole device can be controlled by program.

[0059] Among them, one end of the butt joint pipe 200 away from the first sealing ring 201 is connected to a fixed casting hose at each skylight, and the bottom end of the L-shaped pipe 105 is connected to a concrete fixed pump, and the input end of the concrete fixed pump is placed inside the concrete.

[0060] In summary: when pouring the skylight, the entire device is moved to the corresponding position, and then the PLC controller 800 is operated. The PLC controller 800 controls the rotary drive hydraulic motor 103, and the rotary drive hydraulic motor 103 rotates to drive the L-shaped tube 105 to rotate, so that the telescopic tube 106 corresponds to a docking tube 200, and then the PLC controller 800 controls the two cylinders 108 to start synchronously, and the cylinder 108 pushes the telescopic tube 106 to move, so that the side ring 202 contacts the first sealing ring 201, and then the PLC controller 800 controls the servo motor 604 to start, and the servo motor The rotation of the sixth gear 604 drives the rotation of the sixth gear 605, the rotation of the sixth gear 605 drives the rotation of the second toothed ring 702, the rotation of the second toothed ring 702 drives the rotation of the first toothed ring 701, the rotation of the first toothed ring 701 drives the rotation of the fifth gears 603, the rotation of the fifth gear 603 drives the U-shaped rod 600 to move downward, the downward movement of the U-shaped rod 600 drives the limit rod 300 to move downward, the downward movement of the limit rod 300 drives the first arc plate 301 and the second arc plate 304 to move downward, so that the first arc plate 301 contacts one side of the butt tube 200, and the second arc plate 304 contacts one side of the side ring 202 Then, the PLC controller 800 controls the electric push rod 501 to start, and the electric push rod 501 drives the third L-shaped rod 409 to move, and the movement of the third L-shaped rod 409 drives the second rack 408 to move, and the movement of the second rack 408 drives the fourth gear 405 to rotate, and the rotation of the fourth gear 405 drives the third rotating shaft 404 to rotate, and the second rotating shaft 400 is driven to rotate through the transmission of the first bevel gear 402 and the second bevel gear 403, and the first rotating shaft 307 is driven to rotate through the transmission of the third gear 401 and the second gear 309, and then the first gear 308 is driven to rotate, and the first gear 304 is driven to rotate. 8 rotates to move the first rack 305, and the movement of the first rack 305 drives the moving rod 302 to move, and then drives the second arc plate 304 to move. The second arc plate 304 and the first arc plate 301 cooperate with each other, so that the butt pipe 200 and the side ring 202 are tightly connected. At this time, the extrusion strip 205 squeezes the third sealing ring 206, so that the third sealing ring 206 and the second sealing ring 204 are tightly fitted to achieve butt sealing, and then the PLC controller 800 controls the concrete fixed pump to start, so that concrete is injected into the L-shaped pipe 105, and then the skylight is poured through the pouring hose.

[0061] After completing the casting of a skylight, the PLC controller 800 controls several electric push rods 501 to move in the opposite direction, so that the first curved plate 301 and the second curved plate 304 move away from each other. Then the PLC controller 800 controls the servo motor 604 to rotate in the opposite direction, so that the threaded rod 602 rotates in the opposite direction. At this time, the U-shaped rod 600 moves up to drive the first curved plate 301 and the second curved plate 304 to move up, canceling the connection between the docking tube 200 and the telescopic tube 106, and then the PLC controller 800 controls the rotation drive hydraulic motor 103 to rotate, so that the telescopic tube 106 corresponds to the other docking tube 200. Then, another skylight is cast according to the above operating steps. By repeating the above operations, several skylights can be cast separately.

[0062] The electric push rod 501, the cylinder 108, the PLC controller 800, the servo motor 604 and the rotary drive hydraulic motor 103 can all be purchased on the market, and are mature technologies in this field and have been fully disclosed, so they are not repeated in the specification.

[0063] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tunnel secondary lining intelligent pouring trolley, comprising a pouring trolley body (100), characterized in that: A placing frame (101) is fixed on the top surface of the casting trolley body (100), a plurality of circumferentially distributed butt joint pipes (200) are fixed on the top surface of the placing frame (101), a middle plate (102) is fixed on the inner side wall of the placing frame (101), an L-shaped pipe (105) is movably connected to the top surface of the middle plate (102), a rotary drive hydraulic motor (103) is fixed on the top surface of the middle plate (102), an output end of the rotary drive hydraulic motor (103) is fixed to the outer side wall of the L-shaped pipe (105), a connecting ring (109) is fixed at a lateral position of the L-shaped pipe (105), and two lateral positions of the L-shaped pipe (105) are connected to the L-shaped pipe (105). A connecting block (107) is fixed on one side of the connecting block (107), a cylinder (108) is fixed on one side, an outer wall of the cylinder (108) is fixed to an outer wall of the connecting ring (109), a connecting rod (104) is fixed to the top surface of the rotary drive hydraulic motor (103), a top end of the connecting rod (104) is fixed to an outer wall of the connecting ring (109), a telescopic tube (106) is movably connected to one side of the outer wall of the L-shaped tube (105), mounting blocks (110) are fixed on opposite sides of the outer wall of the telescopic tube (106), and an output end of the cylinder (108) is fixed to the corresponding mounting block (110).

2. The intelligent tunnel secondary lining casting trolley according to claim 1 is characterized in that: A plurality of extrusion strips (205) distributed in a circumferential manner are fixed to one side of the inner wall of the telescopic tube (106); a third sealing ring (206) is fixed to one side of the inner wall of the telescopic tube (106); a docking ring (203) is fixed to one end of the L-shaped tube (105); a second sealing ring (204) is fixed to one side of the docking ring (203); a side ring (202) is fixed to one end of the telescopic tube (106); a first sealing ring (201) is fixed to one end of the docking tube (200); and a plurality of compression components distributed in a circumferential manner are fixed to one side of the outer wall of the telescopic tube (106).

3. The intelligent tunnel secondary lining casting trolley according to claim 2 is characterized in that: The clamping assembly comprises a limiting rod (300), a moving rod (302) movably engaged in the limiting rod (300), a first L-shaped rod (303) fixed to one end of the moving rod (302), a second arc-shaped plate (304) fixed to one end of the first L-shaped rod (303), a first arc-shaped plate (301) fixed to one end of the limiting rod (300), U-shaped rods (600) fixed to both sides of the outer wall of the limiting rod (300), two limiting columns (601) movably connected to the top surface of the U-shaped rod (600), and the bottom surface of the limiting column (601) is fixed to the outer wall of the telescopic tube (106).

4. The intelligent tunnel secondary lining casting trolley according to claim 3 is characterized by: The clamping assembly further comprises two push rods (306), the two push rods (306) are respectively fixed on both sides of the top surface of the limiting rod (300), a first rack (305) is fixed on the top surface of the moving rod (302), a first rotating shaft (307) is movably connected between the two push rods (306) at the bottom of a side surface close to each other, a first gear (308) is fixed at a position close to the middle of the outer wall of the first rotating shaft (307), the first gear (308) is meshed with the first rack (305), a second gear (309) is fixed at one side of the outer wall of the first rotating shaft (307), a second rotating shaft (400) is movably connected between the two push rods (306) at a side surface close to each other, a first bevel gear (402) is fixed at a position close to the middle of the outer wall of the second rotating shaft (400), a third gear (401) is fixed at one side of the outer wall of the second rotating shaft (400), the third gear (401) is meshed with the second gear (309).

5. The intelligent tunnel secondary lining pouring trolley according to claim 4 is characterized in that: A mounting rod is fixed between the top surfaces of the two top rods (306); a third rotating shaft (404) is movably connected to the middle of the top surface of the mounting rod; a second bevel gear (403) is fixed to the bottom surface of the third rotating shaft (404); the second bevel gear (403) is meshed with the first bevel gear (402); and a fourth gear (405) is fixed to the top surface of the third rotating shaft (404).

6. The intelligent tunnel secondary lining casting trolley according to claim 5, characterized in that: A second L-shaped rod (406) is fixed to one side of the mounting rod, a limiting sleeve (407) is fixed to the top surface of the second L-shaped rod (406), a second rack (408) is movably engaged in the limiting sleeve (407), the second rack (408) is meshed with the fourth gear (405), and a third L-shaped rod (409) is fixed to one end of the second rack (408).

7. The intelligent tunnel secondary lining casting trolley according to claim 6 is characterized in that: A fourth L-shaped rod (500) is fixed to the top surface of the limiting rod (300), an electric push rod (501) is fixed to the top surface of the fourth L-shaped rod (500), and an output end of the electric push rod (501) is fixed to one side of the third L-shaped rod (409).

8. The intelligent tunnel secondary lining casting trolley according to claim 7 is characterized in that: The outer wall of the telescopic tube (106) is movably connected to a plurality of circumferentially distributed threaded rods (602), the threaded rods (602) are movably connected to the corresponding U-shaped rods (600), and a fifth gear (603) is fixed to the outer wall of the threaded rod (602) at a non-threaded position near the bottom.

9. The intelligent tunnel secondary lining pouring trolley according to claim 8, characterized in that: A limit ring (700) is fixed to the outer wall of the telescopic tube (106); a first toothed ring (701) is movably connected to the outer wall of the limit ring (700); a second toothed ring (702) is fixed to the outer wall of the first toothed ring (701); a plurality of fifth gears (603) are meshed with the first toothed ring (701); a servo motor (604) is fixed to the top of the outer wall of the telescopic tube (106); a sixth gear (605) is fixed to the output end of the servo motor (604); and the sixth gear (605) is meshed with the second toothed ring (702).

10. The intelligent tunnel secondary lining pouring trolley according to claim 9, characterized in that: A PLC controller (800) is fixed to one side of the casting trolley body (100), and the electric push rod (501), the cylinder (108), the servo motor (604) and the rotary drive hydraulic motor (103) are respectively electrically connected to the PLC controller (800).

Citation Information

Patent Citations

  • Multi-dimensional tunnel vault second lining concrete pouring method

    CN118933881A

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    CN208831012U